Asset Management

Upgrade Your Plant to HART

Cooper Industries/MTL Confidential

Unlocking the Power of HART

What is HART Benefits of HART The Market for HART Maintenance Systems MTL4840 System and components MTL4841 HART Communicator Instrument Management Software New MTL4850 HART mux module

Cooper Industries/MTL Confidential

What is HART?

Highway Addressable Remote Transducer

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HART Basics

4-20 mA

Digital FSK allows additional information to be carried on the same pair of wires with the 4-20 mA Analog Signal

Simultaneously and Transparently

Cooper Industries/MTL Confidential

Things you may not know about HART

Most smart instruments use HART Communication HART smart field devices are used interchangeably with traditional 4-20mA analogue only units Hand Held Communicators are often used to perform device set-up, calibration, commissioning and periodic maintenance functions PC-based instrument management tools can remotely communicate with HART devices to manage calibration and other instrument parameters from central locations (instrument shop or control room) HART = Savings in Installation & Maintenance

Cooper Industries/MTL Confidential

Things you may not know about HART

All HART smart devices provide process data for plant operation continuously - 24/7 HART provides access to all device data while the 4-20mA analogue signal is being used for control Information about the status (health) of the field device and 70% of all SMART field quality of the 4-20mA signal part of every message devices is installed The Primary Variable is transmitted as a 4-20mA signal and worldwide are HART enabled also as digital value Many devices have process information (measured or calculated) in addition to the Primary Variable This Data is VALUABLE $$$

Cooper Industries/MTL Confidential

The benefits of HART communications

Pfizer reduced configuration costs by $100 per device

Reduce commissioning costs Improved Measurement Quality Decrease Process Downtime Reduce maintenance costs

Dupont reduced Valve Maintenance costs by 40% over $300 per Valve

Cooper Industries/MTL Confidential

Maximising the Benefits

To maximise the benefits of HART Communication requires full time communication with HART Devices to an Instrument Management Software Package Currently only 10% of Users are accessing HART data continuously

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Online Communications
100%
Commissioning Troubleshooting Documentation Database Validation Automated Records Diagnostic Alerts for proactive action PV Good / Bad status for improved safety / reliability Validate accuracy of control system information Full access to multi-variable instrument information Integrate data with ERP/CMMS Systems

RELATIVE VALUE Savings / Benefits

Partial Value

0%

Part-Time Communication

100%
FULL-TIME Communication Integrated with Plant Systems

Cooper Industries/MTL Confidential

Getting HART into Plant Systems

HMI Engineering Maintenance

HART DATA
Controller

I/O

Some control systems offer direct HART interface and support use of HART data through-out For I/O systems that are not HART enabled a third party products support is required Gateways - HART to Ethernet, HART to Modbus, HART to Profibus, more... Single Device Interfaces - Transform digital process variables and status alerts into 4-20mA signals and/or contact closures Multiplexers - Some integral with FTA

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HART Maintenance System

MTL4840 HART Maintenance System

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HART Potential Over 45 million Field Devices are installed Worldwide. 40% of these are SMART 70% of the SMART devices are HART (12.6m devices) The remaining 60% installed devices need to be updated to SMART. HART devices continue to out sell Fieldbus devices

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Simple and flexible design

Zone 1
DCS

Safe Area

AMS

BPHM64
IS Backplane AI HCU AO HCU

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MTL4840 Modules
HART Communication Module, MTL4841 HART Interface Module, MTL4842

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HART Connection Boards

BPHM64

HCU16
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BPM16U

GP Applications

For smaller GP applications the MTL4841 and MTL4842 can be mounted directly on to a HMU unit.

MTL4841 MTL4841

MTL4842 HMU16 MTL4842 HMU32 MTL4842

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IS Applications

For smaller IS applications the MTL4841 and MTL4842 can be mounted directly on to the backplane

MTL4841

MTL4842 BPMH16U

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MTL4840 Fully Scaleable System

Link up to 4 BPHM64 together to give connection to 256 HART Devices Daisy Chain up to 31 muxes together to give connection to 7936 HART Devices

16 Field Devices

16 Field Devices

16 IS Field Devices
18

16 IS Field Devices

Cooper Industries/MTL Confidential

2-ch analogue, with HART

Hazardous area Safe area Distributed control system

1 2
MTL 4544
MTL4500

Computer running AMS Software

HART/4-20mA Signals
MTL 4842 MTL 4841

3 4
MTL 4549
HART/4-20mA Devices
MTL4500

MTL4842
Hart interface module

MTL4841
Communication module

Terminal

15 16
Terminal

HART support is integral to all MTL4500 analogue I/O including the 2-ch modules

Cooper Industries/MTL Confidential

MTL4841 Hart Comms Module

MTL4841 Variants MTL4841 MTL4841-AMS

MTL4841-AMSv7
MTL4841-PRM

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MTL4841 Versions
Manufacturer Yokogawa PRM Siemens PactWare Consortium Metso Automation Metso Automation Masoneilan Honeywell HCF Fisher Flowserve - Valtek Endress & Hauser Emerson Process Management Applied System Technologies ABB Package PRM PDM PACTWARE Valve Manager FieldCare ValveVue SVI FDM HART OPC server ValveLink SoftTools FieldCare AMS v7 AMS v6 Cornerstone Smart Vision Part No. MTL4841-PRM MTL4841 MTL4841-AMS MTL4841 MTL4841 or MTL4841-AMS with DTM MTL4841 MTL4841 MTL4841 MTL4841 MTL4841 MTL4841 or MTL4841-AMS with DTM MTL4841-Amsv7 MTL4841-AMS MTL4841 4841 Protocol ARCOM ASTEC ARCOM with DTM ASTEC ASTEC or ARCOM with DTM ASTEC ASTEC ASTEC ASTEC ASTEC ASTEC or ARCOM with DTM ARCOM v7 ASTEC

MTL4841-AMS with DTM* ARCOM with DTM

* untested
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Scaleable and Flexible Design

Adaptable building block design Fully scaleable from 1 to 7936 loops Fully flexible for any IS or GP application Customised solutions for most DCS and PLC systems Flexible Power Supply option and operating Baud Rates Superior environmental specifications Simple installation Supports multi-drop connection

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Flexibility of MTL4840

Connection to 1 - 7936 devices GP or IS applications Generic or customised Solutions New or Retrofit Applications Open connectivity

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Open Connectivity
Yokogawa PRM Siemens PactWare Consortium Metso Automation Metso Automation Masoneilan Honeywell HCF Fisher Flowserve - Valtek Endress & Hauser Emerson Process Management Applied System Technologies ABB PRM PDM PACTWARE Valve Manager FieldCare ValveVue SVI FDCM HART OPC server ValveLink SoftTools FieldCare AMS v7 AMS v6 Cornerstone Smart Vision Supported Supported Supported Supported Supported Supported Supported Supported Supported Supported Supported Supported Supported In development

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Independent and Economical

Connectable to all DCS and PLC systems customised or standard options MTL offer Integrated Solutions for Most major DCS and PLC companies inc. Honeywell, Yokogawa, Siemens, ABB, Triconex, Foxboro etc Independent of Control system or Software supplier Allows combination of best features of both Cost effective solution

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Reliability and Integrity

Installed base of over 300,000 loops Wide range of applications including Ethernet and Fibre optic solutions SIL rating 3 Association with HART Foundation since concept 10+ years experience of combining IS technology with HART

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Muxes in SIL applications

MTL4840 HART Maintenance System has been certified to IEC61508 (SIL rating 3)*. By incorporating a MTL HART multiplexer that has already been assessed as a safety related sub-system, users can be reassured that their approach to safety issues is backed by internationally accepted and recognised guidelines for safety systems design. * Assessed for non-interference with analogue loops

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Next generation - MTL4850 New HART multiplexer module

32 channel single brick solution Autobaud rate detection Ch to ch isolation Integrated Isolated PSU Small footprint Automatic addressing Alarm output on fault

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Next generation - MTL4850

MTL4850 on HTP-SC32 HMP-HM64

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MTL4850 & MTL4500 Series

CPH-SC32

Combines 2-ch analogue I/O modules with a 32ch HART multiplexer

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