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Version 1.1 This Briefing Note and referenced information is a public consultation document and will be used to inform Government decisions. The information and analysis forms part of the Evidence Base created by Defras Market Transformation Programme.
Introduction
The aim of this Briefing Note is to provide details and reference sources of the underlying data in central plant air conditioning unit models, along with the key assumptions used in these models. There are three main sections to this Briefing Note, corresponding to the main variables of the MTP modelling approach: o o o Ownership & stock Sales Usage & lifespan
Each section also includes an indication of the overall confidence in the dataset, to provide a sense of the robustness of the model.
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This Briefing Note focuses on large systems where central plant air conditioning units are defined as systems, or components of systems, that deliver heating, cooling and ventilation services to a building from a central unit and accompanying distribution system. However, this briefing note is only concerned with the cooling demand provided by Central Plant Air Conditioning.
Chillers Chillers are an integral component of air-conditioning and comfort cooling systems. There are three principle types:
Absorption chillers Absorption chillers use a heat source to produce chilled water. The cooling effect occurs when refrigerant evaporates thereby removing heat. The resulting gas is regenerated into liquid by applied heat, completing the cycle. These systems use either lithium bromide/water or ammonia/water solutions; water is the refrigerant in the former and ammonia in the latter. Absorption chillers are an alternative to regular compressor chillers where: electricity is unreliable, costly or unavailable; noise from the compressor is problematic; or excess or waste heat can be cost-effectively utilised (e.g. from CHP plant or industrial processes). Absorption chillers are generally classified as direct-fired or indirect-fired. In directfired units, the heat source can be gas or some other fuel that is burned in the unit. As a rule, these devices produce cooling with a higher energy-related carbon output than a mains-driven electrical chiller. Indirect-fired units use steam or some other transfer fluid that brings in heat from a separate source, such as a boiler or heat recovered from combined heat and power (CHP) or an industrial process. Hybrid systems are relatively common and combine absorption chillers with electric systems for load optimisation and flexibility. Capital cost is the primary constraint on the widespread adoption of absorption chiller systems, although as their most effective application is using waste heat in association with CHP systems, the market is also limited. As a result, of all chiller types purchased in 2007 only 2% were of the absorption variety. Absorption chillers are available in a wide range of sizes from 17kW to MW size. The largest market sector for absorption chillers is between 17.6-50 kW, representing 76% of all absorption chiller sales in 2007.
Air-cooled chillers Air-cooled chillers utilise air to cool heat rejection coils. Ambient air is fan-forced over the chillers condenser coil to expel heat into the atmosphere. Compared to water-
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cooled chillers, air-cooled chillers are easier to locate and maintain; require more space, and do not require a dedicated water supply. They are, however, generally less energy efficient than water-cooled units. A range of commercial and industrial applications are available, sized from a few kW to a few MW. In 2007 21% of air-cooled chiller sales were sized 201 350 kW, 12% were less than 17.5 kW, and 5% were over 901 kW. Of all chillers purchased in 2007 88% were of the air-cooled variety.
Water-cooled chillers Water-cooled chillers are used where a high cooling demand exists, such as large commercial and industrial buildings. The improved cooling provided by this type of chiller results in higher system energy efficiency; therefore they will be considered when optimum efficiency is a priority. They can also be considered when a cooling tower is already in place, or where the space available is insufficient to accommodate an air-cooled chiller. The heat rejection water is distributed with a cooling tower by means of a fine spray or splash bars, to create a greater surface area. Ambient air travels through the cooling tower either by natural convection, or forced by a fan when required, and heat is transferred from the water to the air. The resulting exhaust air can be saturated with water vapour resulting in a plume of visible discharge air, if not carefully controlled. 10% of all chillers purchased in 2007 were of the water-cooled variety. The largest market sector was between 100kW to 350kW, comprising 43% of total water-cooled chiller sales in 2007.
Air Handling Units Air handling units (AHUs) manage the distribution of air within a building or space. This is achieved through a combination of exhaust and supply fans, air filters, sound attenuators and heating/cooling coils. The unit is typically connected to ductwork running the span of the space to be conditioned. Cooling and heating coils are fed independently either from a chiller or other refrigeration unit and a boiler. AHUs may also incorporate heat recovery, either through re-circulating exhaust air (known as direct heat recovery) or by extracting only heat from the exhaust stream via a heat exchanger. Almost all of the energy consumption in an AHU is attributable to the fans, which can be fitted with variable speed drives to regulate their frequency of operation enabling them to throttle down when large-volume ventilation is not required. In this evaluation, the AHU market has been simplified to model only the fan and electric drive system. This is because the cooling/heating elements will derive their
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thermal energy from outside of the AHU and will be accounted for in the respective models for chillers or other cooling systems and boilers. Also, other electrical demands inside the AHU are very small compared to that required by the fan.
Schematic of an air handling unit (AHU)
Fan Coil Units A fan coil unit (FCU) is a simple device consisting of a cooling and/or heating coil and fan. It is part of an HVAC system found in residential, commercial, and industrial buildings. Typically a fan coil unit is used to control the temperature in the space where it is installed, or serve multiple spaces. It is controlled either by a manual on/off switch, a thermostat or by a building management system. In this evaluation, the FCU market has been simplified to model only the fan and electric drive system. This is because the cooling/heating elements will derive their thermal energy from outside of the FCU and will be accounted for in their respective models. Also, other electrical demands inside the FCU are very small compared to that required by the fan.
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2.1 Summary
Table 1 Summary figures stock (model output) Stock 2008 - 2030 AirWater cooled cooled Chiller chillers
32,133 39,299 46,217 5,669 7,364 10,593
Year
2010 2020 2030
TOTAL
1,363,440 1,296,688 1,461,116
Absorption Chiller
917 1,389 2,448
AHU
224,445 247,209 235,958
FCUs
1,100,276 1,001,427 1,165,900
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1986 2001
FCUs
2.3.2 Future analysis Table 3 Extrapolation & background calculations stock data Year Product type
All
Approach taken/rationale
Obtained best available sales and lifetime data from approved industry research body BSRIA. Correlation with any available stock data may be required. Stock data obtained from projected sales data, based on latest extrapolation from BSRIA (out to 2012) and then on expected market factors.
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HIGH
Sales
3.1 Summary
Absorption chillers In the medium to long-term (beyond 2012), the key factors envisaged to affect absorption chiller sales include technological improvements and changing climatic conditions (e.g. excessively warm summers and higher average temperatures).
Air-cooled chillers BSRIA reports that currently, air-cooled chillers account for 88% of the chiller market, and further expansion of this market share over the years to 2030 is unlikely. Current, recession-related stagnation is expected to be followed by modest growth related to the 2012 Olympics. Although overall sales may grow in the long term due to new construction, lack of alternative technologies for large chillers, and an additional demand for cooling, the rate of growth may be 1% pa, as is modelled from 2017.
Water cooled chillers For water-cooled chillers, BSRIA notes that 100-300kW units dominate the market and that there is a general trend of growth in this product sector due to perceived energy efficiency. Continued growth is expected from 2008 2014. From 2014 2022 the sales are modelled to fluctuate as the technology seeks to assert itself as an alternative to small air-cooled chillers, given the trend away from high Specific Fan Powers (SFPs) and large volumes of air for cooling. From 2022, sales are modelled to grow at a rate of 7% pa, at a time when air-cooled units that were installed during the economic recovery and the Olympics reach the end of their economically serviceable lives and water-cooled systems are installed as more efficient alternatives.
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Air handling units Sales are projected to decrease in line with the overall trend seen from recorded sales data. However, a temporary surge in sales is expected from 2015 to 2016 which demonstrates a degree of volatility in the market seen between 1990 and 1998. Thereafter, the AHU market trend is downward as competing technologies and natural ventilation strategies reduce market demand.
Fan Coil Units FCUs are present in medium sized systems and a large proportion of larger ones. As a consequence sales are very sensitive to the construction of air-conditioned buildings, and construction of a few large buildings can cause a significant and temporary increase in sales. Thus the market is very volatile. This volatility is reflected in the measured sales data from BSRIA. The projections before and after the period reported by BSRIA do not show such volatility due to smoothing. A gradual increase in market demand over the years leading up to the late 1990s is followed by higher sales as a result of a surge in construction of large, air conditioned buildings. After volatile demand early this century, growth in sales are expected to resume, and projections are based on a steadier rate of growth through to 2030.
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Year
2010 2020 2030
TOTAL
70,330 87,291 105,960
Air-cooled chillers
1,981 2,947 3,255
AHUs
12,083 13,309 11,442
FCUs
55,854 70,415 90,137
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2003 2008
All chillers
February 2009
BSRIA
2009 2012
All chillers
February 2009
BSRIA
2013 2030
All chillers
Expert assumption
February 2009
FCUs
March 2009
FCUs
AHUs
Only data source available Recorded sales data from this leading trade body used to compile stock data in MTP model Recorded sales data from this leading trade body used to compile stock data in MTP model Sales data projected by this leading trade body used to compile stock data in MTP model Expert judgment of sales data used to compile stock data in MTP model Only data source available Only data source available Only data source available
Low
High
High
High
Low
Low
Low
Low
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Year
Product type
Reference
Reference date
Author
Justification
2002
AHUs
BSRIA Report 19653/6B Airside Products (UK) Nov 2007 BSRIA Report 19653/6B Airside Products (UK) Sept 2007 BSRIA Report 50571/6B Ed2 Airside Products (UK) Jan 2009 BSRIA Report 50571/6B Ed2 Airside Products (UK) Jan 2009 Expert assumption
March 2009
BSRIA
2002
FCUs
February 2009
BSRIA
2003 2008
AHUs, FCUs
February 2009
BSRIA
20092012
AHUs, FCUs
February 2009
BSRIA
2013 2030
AHUs, FCUs
February 2009
Recorded sales data from this leading trade body used to compile stock data in MTP model Recorded sales data from this leading trade body used to compile stock data in MTP model Recorded sales data from this leading trade body used to compile stock data in MTP model Sales data projected by this leading trade body used to compile stock data in MTP model Expert judgment of sales data used to compile stock data in MTP model
High
High
High
High
Low
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Product type
All chillers All All AHUs AHUs FCUs
1986 2001
FCUs
3.3.2 Future analysis Table 8 extrapolation & background calculations sales data Year
20092012 20132015 20162019
Product type
All Absorption chillers Absorption chillers
20202023 20232030
20132014
Air-cooled chillers
20152016
Air-cooled chillers
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Year
20172030
Product type
Air-cooled chillers
2013
Water cooled chillers Water cooled chillers Water cooled chillers Water cooled chillers Water cooled chillers Water cooled chillers AHUs
AHUs
AHUs
FCUs
2016 2030
FCUs
Approach taken/rationale
Best available sales data has been sourced from leading trade research body BSRIA.
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HIGH
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Table 11 Average lifespan of unit in Reference, Policy and BAT Scenarios Lifespan (years) Water Absorption Air-cooled cooled AHUs FCUs chillers chillers Year chillers
2010 2020 2030 17.5 17.5 17.5 15.5 15.5 15.5 18.5 18.5 18.5 18.5 18.5 18.5 15.5 15.5 15.5
1980 2030
1980 2030
Expert assumption
October 2008
Expert assumption
April 2009
Low
Table 13 Lifespan data sources Year Product type Reference Reference Author date Justific ation Confidenc e in sources (High/Low)
Low
1980 2030
All
Expert assumption
October 2008
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Approach taken/rationale
Maintaining constant usage allows the reference line to act as a suitable control case. An investigation into probable degree days and penetration of efficient building envelopes in the market would be required to improve this significantly Hours of usage deemed to be a reasonable annual average in non-domestic buildings for chillers, in the absence of data to the contrary Projected usage does not show market capture of absorption chillers by any other technology.
A changing lifespan would skew the stock model, and therefore energy consumption considerably, either reducing the impact of energy efficiency or exaggerating them. A constant lifespan as a single frame of reference has been used in the absence of reliable data.
HIGH
BNCAC02: Central Plant Air Conditioning Units Government Standards Evidence Base 2009: Reference Scenario
BNCAC03: Central Plant Air Conditioning Units Government Standards Evidence Base 2009: Policy Scenario
BNCAC04: Central Plant Air Conditioning Units Government Standards Evidence Base 2009: Best Available Technology Scenario
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BNCAC KO01: Central Plant Air Conditioning Units Government Standards Evidence Base 2009: Key Outputs
Consultation and further information Stakeholders are encouraged to review this document and provide suggestions that may improve the quality of information provided, email info@mtprog.com quoting the document reference, or call the MTP enquiry line on +44 (0) 845 600 8951. For further information on related issues visit http://efficientproducts.defra.gov.uk
Version: 1.1 First created: 22/03/2009 Updated: 15/06/2010 Last reviewed: 15/06/2010
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