INSTALLATION MANUAL FOR

INSTALLATION PLATE MOUNTING

NOTE:
The mounting wall is strong an d solid enou gh to prevent it from the vibration.
150mm or more to ceiling Ind oor unit outline

ROOM AIR CONDITIONER

(Split Wall-Mounted Type)
INSTALLATION PRECAUTIONS
Please read this installation manual carefully before operating the unit to ensure correct installation. If the power cord is damaged, replacement work shall be performed by authorised personnel only. Installation must be performed in accordance with the requirement of NEC and CEC by authorized personnel only. Contact an authorized service technician for repair, maintenance and installation of this unit. This appliance is not intended for use by persons(including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by persons responsible for their safety. Children should be supervised to ensure that they do not play with the appliance. All the pictures in the instructions are for explanation purposes only. The actual shape should prevail. The design and specifications are subject to change without prior notice for product improvement. Consult with the sales agency or manufacturer for details.

Insta llation Plate Mountin g

1. Fit the installation plate horizontally on structural parts of th e wall with spa ces around the insta llatio n pla te. 2. If the wall is made of brick, concre te or the like, drill five or eight 5mm diamete r holes in the w all.Insert Clip anchor f or ap propriate mounting screws. 3. Fit the installation plate on the wa ll with five or eight type " A " screws.
120mm or mo re to wall

12 0m m o r more to wall

Left rear s ide refrig erant pipe hole 65

A
9000Btu/h models(A:680, B:255, C:170, D:92)

Right re ar side r efrigerant pipe hole 65

Ind oor unit outline

NOTE:
Mou nt the Installatio n Plate and drill holes in the wall according to the wall structure and corresponding mou nting poin ts on the in stallation plate. The insta llatio n plate provide d with the machine differ fr om appliance to applian ce. (Dimensions are in " mm " unless oth erwis e stated)
Correct orient ation of Installation Plate
120mm or mo re to wall

150mm or more to ceiling

120mm or more to wall

SAFETY PRECAUTIONS
Ple ase read these safety precautions carefully before installation Be sure to fo llow a ll the preca ution s below, they are all important for en surin g safety.
WARN ING CAUTION

Left rear s id e refrigerant pipe hole 65

Right rear side refriger ant pipe hole 65

12000Btu/h models(A:770, B:255, C:170, D:95)

150mm or m ore to ceiling

Indoor un it outline

This s ymbol indicates the possibility of death or serio us injury. This s ymbol indicates the possibility of injury o r damage to pr operty.
120mm or more to wall

120mm or more to wall

WAR NIN G
1) Install according to this installation instructions strictly. If installation is defective, it will cause water leakage, electrical shock,or fire. 2) Use the included accessories parts and specified parts for installation. otherwise, it will cause the set to fall, water leakage, electrical shock fire. 3) Install at a strong and firm location which is able to withstand the set s weight. If the strength is not enough or installation is not properly done, the set will drop and cause injury. 4) For electrical work, follow the local national wiring standard, regulation and this installation instructions. An independent circuit and single outlet must be used. If electrical circuit capacity is not enough or defect found in electrical work, it will cause electrical shock fire. 5) Use the specified cable and connect tightly and clam p the cable so that no external force will be acted on the terminal. If connection or fixing is not perfect, it will cause heat-up or fire at the connection. 6) Wiring routing must be properly arranged so that control board cover is fixed properly. If control board cover is not fixed perfectly, it will overheat at connection point of terminal, fire or electrical shock. 7) When carrying out piping connection, take care not to let air substances other than the specified refrigerant go into refrigeration cycle. Otherwise, it will cause lower capacity, abnormal high pressure in the refrigeration cycle, explosion and injury. 8) Do not m odify the length of the power supply cord or use of extension cord, and do not share the single outlet with other electrical appliances. Otherwise, it will cause fire or electrical shock.
Left rear side r efrigerant pip e hole 65

A 18000Btu/h models(A:905, B:275, C:80, D:100)

Rig ht r ear side refrig erant pipe hole 65

DRILL A HOLE IN THE WALL

1. Deter mine hole positions according to le ft and righ t side of the insta llatio n pla te. Th e hole cen ter is obtained by measuring the distance as shown in the dia gram above. 2. Dirll the piping p late hole with 65mm hole-core dr ill. 3. Drill the piping h ole a t either the right or th e left and the hole should be slightly sla nted to the outdoor side. 4. Always take ste ps to prote ct the pipe when drilling metal grid,metal plate or the like .

CAU TI ON
1) This equipment must be grounded and installed with ground leakage current breaker. It may cause electrical shock if grounding is not perfect. 2) Do not install the unit at place where leakage of flammable gas may occur. In case gas leaks and accumulates at surrounding of the unit, it may cause fire. 3) Carry out drainage piping as mentioned in installation instructions. If drainage is not perfect, water may enter the room and damage the furniture.

I N D O O R U N I T

CONNECT THE CABLE TO THE INDOOR UNIT

E lectricalwor k
Electric safety regulatio ns for the initial Insta llation 1. If ther e is serious safety pro blem about the power sup ply, the te chnicians should refuse to insta ll the air conditione r and explain to the client until the problem is solved. 2. Power volta ge should be in the r ange of 90 %~110%o f rate d voltage. 3. The surge prote ctor a nd main power switch with a 1.5 time s capacity of Max. Current of th e u nit should be installe d in p ower circuit. 4. Ensure the air conditioner is grounde d well. 5. Accor ding to the attac hed Electrical C onnection Diag ram located on the panel of the outdoor unit to connect the wire. 6. All wiring must comply with local and national electrical codes and be installed b y qualified and skilled electricians. 7. An all- pole disconnec tion device which has at le ast 3mm separation distan ce in all pole and a re sidual current device(R CD) with the rating o f not e xceeding 30mA shall be incorporate d in the fix ed wiring a ccording to the natio nal rule. 8. An individu al branch circuit and single receptacle used only for this a ir conditioner must be available. See th e following table for suggested wire sizes and fuse specifications:

SELECT TH E BEST LOCATION

Indoor unit
There should not be any heat source or stream ne ar th e un it. There should not be any obstacles blocking the air circ ulation. A place whe re air circ ulation in the ro om is goo d. A place whe re dr ainage can be easily done. A place whe re no ise preve ntion is taken into co nsideratio n. Do not insta ll the unit near the d oor w ay. Ensure the spaces indicated by arrows fro m th e wall,ce iling,fence or other obstacles. There should not be any direct sunlight. If unav oida ble, su nlight prevention should be taken into consid eration.

Suggest Minimum Wir e Size ( AWG: American Wire G age ) :

App liance Amp s 10 13 18 25 30 AWG Wire Siz e 18 16 14 12 10

Outdoor un it
If an awning is built over the unit to pr event direct sunsight o r rain ,be careful that heat radiation from the con denser is not obstructed. There should not be any animal or plant which could be affected by hot air discharged. Keep the spaces indicated by ar row f rom wall ceiling , fence or other obstacles. Do not place any obstacles which may cause a short circuit of the discha rged air.

N OTE:
T he c able s ize and th e cur rent of the fuse or sw itch are determ ined by the maximum curre nt indicated on the nameplate which located on the s ide panel of the unit. P leas e refe r to t he na meplate before s elect ing the cable, fuse and sw itch.

Settlem ent of outdoor unit

Anchor the outdoor unit with a bolt and nut 10 or 8 tightly a nd horizontally on a concrete o r rigid mount. NOTE: The outdoor unit you pu rchase may be like one of the following. Install the outdoor unit according to the dimen sion as in dicated in the table below:
M o unting dimensio ns A ( mm) 70 0x 540 x 2 40 68 5x 430 x 2 60 78 0x 540 x 2 50 76 0x 590 x2 8 5 84 5x 700 x 3 20 77 5x 545 x 3 10 66 0x 540 x2 6 5 458 460 549 530 560 600 48 1 B( mm) 250 276 276 290 335 320 276
Ai r inl et Air inle t

Connect the cable to the in door unit NOTE: Before performing any electrical work, turn off the main power to the syste m. 1. The inside and outside connecting cable can b e con nected without remo ving the front grille. 2. L ift th e indoor unit pa nel up, remove the electrical box co ver b y loosening the screw. 3. Ensure the colour of wires of outdoo r unit and the terminal Nos. are the same to the indoor s respectively. 4. Wrap those cables not connected with ter minals with insu lation tapes, so that they will n ot touch any electrical co mponents. Secure the cable onto the control board with the cord clamp.

Terminal block of indoor unit

Front Panel
A ir outlet

Electrical box c over

or

ACCESS ORIES Number Name of Acce ssories

1 2 3 4 5 Installation Plate

Qty
Cord clamp

1 5-8 ( de p end in g on mo d els ) Clip Anchor 5 -8( de pen d in g onmo dels ) Self-t apping Scr ew A ST3.9x25 1 Seal(For cooling & heating models only) Dr ain Joint(For co oling & he ating mode ls only 1 6 .3 5 Connecting L iqu id s ide Parts you m ust purchase. Th e pip e 9 .5 2 pipe size differ from applianc e to appliance. 9.5 2 Assembly Consult the technician for the prope r size. Ga s side 1 2. 7 1 6 Remote controlle r o pt i ona l Self-tapping Screw B ST2.9x10 p ar t s Remote controlle r holder Air freshening filter(Used to install on Air filter) 1 2 1 1

To outdoor unit

To outdoor unit

CONNECTIVE PIPE AND DRAINAGE INSTAL LATION

Drainage
1. Run the dra in hose sloping down ward. Do not install the drain hose as illustrated in wrong figures. 2. When connecting extension drain hose, insulate the connectin g part of ex tension drain hose with a shield pipe, do not let the drain hose slack.

7 8 9 10

Except the above parts provided ,the other parts needed during installation you must purchase.

Right

Wrong

Connect ive pipe installation

1. For the left -han d an d rig ht-hand piping, remov e the pipe cov er fr om t he s ide panel. 2. For the righ t ba ck and le ft back pi ping , in stall the p iping as shown. NOTE:One side drainage str uctu re is st andard. B oth sides drainage structure is optional an d ca n on ly be cus tomized f rom factory.For both sides drainage struct ure, it can be cho osen for right , left or both s ides drainage connec tion. If c hoos ing both side s drainage connec tion, another prop er d rain hose is needed as there i s on ly one drain hose offere d by factory. I f choosing one sid e drainage connec tion, make sure the drain h ole on the o the r side is well plugged. F or 9 k/12 k models , if c hoos ing r ight side drainage connect ion, ple ase choosing right-ha nd o r righ t-ba ck pi ping. The con nect ion of the drain ho se is sup pos ed to be done by qua lified inst aller in c ase o f water leaka ge. 3. Bu ndle the tubi ng, c onnectin g cable, and drain hose with tape sec urely, ev enly as shown in F igure on the right. Because the c ondensed water from rear of the indoor u nit is gathered in ponding box and is piped out of room. Do not put anything else in the box.

CONNECT THE CABLE TO THE OU TDOOR UNIT

1. Remove t he e lectrical con trol board cover from the outdoor unit by l oosenin g the screw. 2. Connect t he connective cables to the terminals as identified wi th their respective m atched numbers on the terminal block of indoor and outdoor units. 3. S ecure th e cable onto the control board with the co rd cl amp. 4. To prevent the ingress of water, form a loop of the connective cable as illustrated in t he installation diagram of indoor and outdoor unit s. 5. Insulate unused cords (co nductors) wi th PVC-tape. Process them so th ey do not touch any electrical or metal parts.

Terminal block of outdoor unit

Cover
1 (L) 2 (N) S L N

I N D O O R

Screw

To indoor unit

To power su pply

U N I T

AIR PURGING AND TEST OPERATION

CAUTI ON
Connect the indoor un it first, th en the outdoor unit. Do n ot allow the pipin g to let o ut from th e back of the in door uni t. Be c areful not to let th e drain hose slac k. Heat insulati on should be done to the extension dr ain hose of indoor unit. Be s ure that the drain hose is l ocated at the lowest side of the bundle. L ocating at the upper sid e can cause drain pan to overflow insi de the un it. Nev er intercr oss nor i ntertwist the power wire with any other wi ring.

. . .

1. Air purg ing

The ind oor unit a nd tubing between the indoor and outdoor unit must be leak teste d and evacuated to remove any nonconden sables and moisture from th e system. Ch eck that each tube(both liquid and ga s side tubes) between the in door and outdoor units have been prope rly connected and all wiring for the test run has been completed. Pipe length and refrig erant amount:
Connective pipe length Air purging method
Less than 7.5m Use vacuum pump Use vacuum pump
Liquid side:6.35mm Liquid side:9.52mm: R22: (Pipe length-7.5)x30g/m R22: (Pipe length-7.5)x60g/m R410A: (Pipe length-7.5)x20g/m R410A: (Pipe length-7.5 )x40 g/m

Additional amount of refrigerant to be charged

Indoor unit i nstal lati on

1. Pass the piping through the hole in the wall. 2. Hook the indoor unit on to the upper portion of installation plat e(Engage the i ndoor unit with the upper edge of the i nstal lation plat e). Ensure the hooks are properly seat ed on the installation plate by moving it in left and right. 3. Piping c an easily be made by lif ting t he indoor unit with a cushioning material between the indoor unit and the wall. Get it out after fini sh piping. 4. Pre ss the lower left and right side of t he unit against the in stall ation plate unti l hooks engages with the their slots.

. . . . .

More than 7.5m

For the R410A refrigerant model, make sure the refrigerant added into air conditioner is liquid form in any cases. When relocating the unit to another place, using vacuum pump to perform evacuation.

CAUTION
Refrigerant Outdoor uni t A
B Gas side Liquid side

Open the va lve stem until it hits against the stopper. Do not try to open it further. Securely tighten the valve stem cap with a spanner or the like. Valve stem c ap tightening torque . See Tightening torque table.

Flare nut Indoor unit

C D

Stopper Cap Val ve body Valve stem

Packed valve

Flare nut

2. When usi ngthe Vacuum Pump

1. Completel y tighten the flare nuts, A, B, C, D, connect the manifold valve cha rge hose to a ch arge port of the Manifold valve packed va lve on the gas pi pe side. Compound meter Pressure gauge 2. Connect the charge hose connection to the vacuum pump. -76cmHg 3. Fully open the handle Lo o f the manifold valve. 4. Operate the vacuum p ump to evacuate. After starti ng Handle Hi Handle L o evacuation, slightly loose t he flare nut of the packed Charge ho se valve on the gas pipe side and che ck that the air is Charge hose entering. (Operation noise of t he vacu um pump changes Vacuum pump and a com pound mete r indicates 0 instead of minus) 5. After the e vacuation is complete, fully close the handle Lo of the manifold valve and st op the operation of t he vacuum pump. Make evacuation f or 15 mi nutes and more and check Packed valve that th e compound meter indicates -76cmHg(-1.0x10 5Pa). O 6. Turn the stem of the packed valve B about 45 counterclockwise for 6~7 seconds after the gas coming ou t, then tighten the flare nut ag ain. Make sure t he pressure display in the pressure indicator is a lit tle higher than the atmosphere pressure. 7. Remove the charg e hose f rom the Low pressure charge hose. 8. Fully open the packed valve stems B a nd A. 9. Securely t ighten the cap of the packed valve.

OUTDOOR INSALLATION PRECAUTION

Ins tall t he outdo or u nit on a rigid ba se to prevent increasing noise level a nd vibration. De term ine the a ir o utlet directio n where the discharged air is not blocked . In t he case that the inst allat ion p lace is exposed to strong wi nd such as a sea side, make sure th e fan ope rati ng prope rly by putting th e un it le ngth wise alo ng t he wall or using a dust or s hiel d plates. Spe cially in win dy a rea, install t he u nit to prevent the adm ission of wind. If need susp ending installa tion, the inst allat ion bracket should accord w ith technique requiremen t in the installa tion bracket diag ram. Th e installa tion wa ll sh ould be solid brick, concrete or th e sa me inte nsit y construction, o r actions to reinf orce, dampi ng supporting sh ould be taken. The co nnection bet wee n br acke t and wall, bracket a nd t he air co ndit ioner should be f irm, sta ble and relia ble. Be sure there is no obst acle which b lock rad iating ai r.
Incor rect
Barrier Strong wind Strong wind

O U T D O O R U N I T

Co rrect

DRAIN JOINT INSTALLATION

NOTE: The drain join t is slightly differen t according to the
different outdoor unit. For the drain joint with the seal(Fig.A), first fit the seal onto the drain joint, then insert the d rain joint into the base pan hole of outdo or u nit, rotate 90 to securely a ssemble them. To install dra in jo int as sho wn in Fig.B, insert the drain joint into the bas e pa n hole of outdo or unit until it remains fixed with a clicking so und. Connecting the dr ain joint with an exte nsion dra in ho se (L ocally pu rchased), in ca se of the wa ter d rainin g off the outd oor unit during the heating mode .

3.Safety and leakage che ck

1. So ap water method: Apply a soap water or a liquid neutral detergent on the indoor un it co nnections and outdoor u nit connectio ns by a soft br ush to check for leakage of the connecting points of the piping. If bu bble s come o ut, it indicates that the p ipes have lea kage. 2. Leak detector Use the lea k detecto r to check for leaka ge.

Indoor unit check point

Cover

Seal

Drain joint

Base pan hole of outdoor unit

Outdoor unit check point

(A )

CAUTION

(B)

A: Lo p acked valve B: Hi packed valve C and D are ends o f indoor unit connect ion.

REFRIGERANT PIPE CONNECTION

1. Cut a pipe with a pipe cutter. 2. Put flare nuts on p ipe/tube having completed burr removal and flare the pipe. 3. Firmly hold copper pipe in a die in the dimension shown in the table below.
Outer diam. (mm) 6.3 5 9.52 12.7 16 A(mm) Max. 1.3 1.6 1.8 2.2 Min. 0.7 1.0 1.0 2.0
Indoor unit tubing Flare nut Pipings
Clamp handle

4. Test run ning

Per form test operation after co mpleting gas leak check at the fla re n ut co nnections and electrical safety ch eck. Check that all tubing and wiring ha ve b een properly connected . Check that the gas and liquid side serv ice valve s are fully ope n. 1. Connect th e po wer, press the ON/OFF button on the remote controller to turn the unit on. 2. Use the MO DE button to select CO OL, HEAT, AUTO and FAN to ch eck if all the fu nctions works well. 3. When the ambient temperature is too low(lower than 17 O C), the unit ca nnot be controlled by th e remo te co ntroller to run at co oling mode, manual operation can be taken. M anua l ope ration is used only whe n the remote controller is disable or mainte nan ce necessary. Hold the p anel sides and lift the panel up to an angle until it remain s fix ed with a clicking sound . Press the Manual control but ton to select the AU TO or COOL, the unit will o perate un der Forced AUTO or COOL mo de(see User Manu al for details). 4. The t est opera tion shou ld last ab out 3 0 min utes.

90

Oblique Roughness Burr

Handle

Bar

Bar

Copper pipe

. . .

Outer diam.

Tightening torque(N.cm)
1500 (153kgf.cm) 2500 (255kgf.cm) 3500 (357kgf.cm) 4500 (459kgf.cm)

Additional tightening torque(N. cm)

1600 (163kgf.cm) 2600 (265kgf.cm) 3600 (367kgf.cm) 4700 (479kgf.cm)
Manu al co ntrol but ton

A lign pip es t o be conne cted . S uffi cien tly t ight en t he f lare nut with fin gers, and then tigh ten it with a sp anner and t orque wrench as shown. E xce ssive torqu e can break nut depending on in stal latio n condition s.

6.35mm 9.52mm 12.7mm 16mm

AUTO/COOL