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TABLE OF CONTENTS

How to Select

SERIES

PAGE

PAGE

14

B1

28

B2

28

12

B3

32

14

B4

32

18

B6

38

Vents

26

Vacuum Breakers

B0

Regulators

107

Valves

THERMOSTATIC

THERMODISC
22

TG6520

40

9C

23

TG6420

40

17C

20

17C

24

Dura-stat

24

Pumps

8C

Y-Strainers
Heat Exchangers

Replacement Modules

SERIES

All

Competitive Changeover

Competitive Changeover

INVERTED BUCKET

Steam Traps

FLOAT AND THERMOSTATIC

STEAM TRAPS

Selection Guides

Vacuum Breakers

Regulators

Steam Traps

TABLE OF CONTENTS
REGULATORS
PRESSURE (for Steam Service)

SERIES

Self-Contained Pressure
Reducing

754

58

2000

42
119
42
117
113
120
113

Pilot Operated
Applications
Configuration Data
Main Valves - How to Size
Operation
Pilots - How to Select
Operation

All
All

2000

Hardware Kits

Valves

Air Pressure Control

TEMPERATURE (for Steam Service) SERIES


Tempering Valves

43

Vents

Main Valves

PAGE

49

AP

SPS

21

78

1140

60

1141

60

2000

42
119
42
117
113
120
113

(for Water Service)

Self-Activated
(for Steam or Water Service)

Pilot Operated
Applications
Configuration Data
Main Valves - How to Size
Operation
Pilots - How to Select
Operation

All
All

51
Main Valves

Spring Pressure Control

2000

Y-Strainers

SLD

49

57
Air Pressure Control

AP

51

SPS

50

STPA

52

240

55

315

54

GT610-1P

56

SLD

57

Pumps

Spring Pressure Control

Heat Exchangers

Temperature Control
Self-Contained

Selection Guides

Pneumatic

Electronicpneumatic

Solenoid

44

50
Hardware Kits

Solenoid

PAGE

TABLE OF CONTENTS

STEAM

VENTS
SERIES

PAGE

All

133

Main

4A

84

77

90

75

84

78

90

76

85

79

90

8C

86

508

92

87

550

92

87

790

91

74

87

791

91

1A

88

792

91

40

88

70A

88

1B

89

41

89

43

89

45

89

71

89

508

89

Y-Strainers

VALVES
DRAIN

SERIES

PAGE

93

185C

94

SUPPLY

Heat Exchangers

793

Pumps

Convector

152

Valves

Radiator

All

Vents

Special

How to Select

PAGE

Vacuum Breakers

High Pressure

SERIES

Regulators

How to Select

WATER

Steam Traps

VENTS

Selection Guides

Steam Traps

TABLE OF CONTENTS
VACUUM BREAKERS
VACUUM BREAKERS

SERIES

Y-STRAINERS
For Steam or Water

SERIES
400

PAGE
96

PUMPS
CONDENSATE

Vacuum Breakers

PAGE
82

Regulators

62

Y-STRAINERS

SERIES

PAGE

Stock

BOILER FEED UNITS

SERIES

PAGE

Stock
Watchman WC

99

Watchman WCS

VBF

99

HCM

99

99

Vents

Built-to-Order
HC

99

Valves

HEAT EXCHANGERS
HEAT TRANSFER PACKAGES

SERIES

Selection Guides

Heat Exchangers

Pumps

Y-Strainers

A8

PAGE
100

SU AND DSU U-TUBE

SERIES
SU

PAGE
100

TABLE OF CONTENTS

Reference

Steam Traps

Series 2000 Pilot Operated Pressure and Temperature Regulators

Y-Strainers

Selecting and Sizing of Series 1140 and 1141 Temperature Regulators ..........................132

Valves

Series 1140 & 1141 Temperature Regulators

Vents

Operation of Main Valve and Pilots ......................................................................................112


Operation of Series 2000 Pilot-Operated Main Valve ......................................................112
Operation Main Valve with a Spring or Air Pilot ..............................................................113
Operation Main Valve with a Self-Contained Temperature Pilot ....................................114
Operation Main Valve with a Combination of Pilots........................................................114
Operation Main Valve with Pneumatic Temperature Pilots ............................................115
Accuracy of Control Regulator Steam Capacities ...........................................................116
Selecting and Sizing of Series 2000 Regulators and Pilots...............................................117
Typical Application Diagrams...............................................................................................122

Vacuum Breakers

Selecting and Sizing Steam Traps........................................................................................107


Steam Trap Selection Guide Chart .......................................................................................109
Steam Trap Application Guide..............................................................................................110

Regulators

Saturated Steam Table ..........................................................................................................102


Steam Flow Requirement for Heating Water Tables ...........................................................104
Liquid Weight and Specific Heat Table ................................................................................104
General Usage Formulas.......................................................................................................106
Conversion Factors ...............................................................................................................106

Steam Traps

Technical Information and Selection Guidelines

Steam and Water Vents

Heat Exchangers

Glossary of Terms ......................................................................................................................136


Date Code Information ...............................................................................................................141
Warranty & Return Policy...........................................................................................................142

Pumps

Steam Vent Selection Guidelines .........................................................................................133


Water Vent Selection Guidelines ..........................................................................................134

Selection Guides

Steam Traps

STEAM TRAPS
Notes
_____________________________________________________________________________
_____________________________________________________________________________

Vents

Vacuum Breakers

Regulators

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Valves

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Y-Strainers

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Pumps

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

Selection Guides

Heat Exchangers

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
6

STEAM TRAPS

Series C, H, I and X

he Series C, H, I and X Float and Thermostatic


Traps are designed for commercial and industrial
heating applications such as steam main drip traps,

unit heaters, tank coils, air make-up coils, shell and tube
heat exchangers, or others that require frequent start ups
and continuous modulating loads.

Maximum operating pressure 175 psi (12.1 bar)


Maximum capacity 60,000 lb/hr.

Regulators

Steam Traps

Float and Thermostatic Steam Traps

Meets Mil specification WW-T-696-E Type VI, Class 1-5

24,240

9,800

4,450

2,340

1,062

24,000

10,896

1 1/4 - 2 1/2
3/4

3/4 -

Inlet and outlet in trap cover.


High capacity units.

-2

4-Port piping convenience.


Cover assembly can be
replaced without disturbing piping.

1 1/4

In-line piping provides maximum


return line elevation.
Cover assembly can be replaced
without disturbing piping.

Inlet and outlet in trap cover.


Higher capacity than Series C 2 in.

Pumps

60,000

Series Features

Y-Strainers

NPT/BSPT
Connection Sizes
in.

Valves

Series

Maximum
Capacity
lb/hr
kg/hr

Vents

For computer aided selection of Float and Thermostatic


Steam Traps, please refer to the Steam Specialty
Component Selectors on the Hoffman Specialty website,
www.hoffmanspecialty.com or, for a stand-alone version of
EPS-PLUS, contact your local Hoffman Specialty
Representative (see back cover for listing).

Vacuum Breakers

For selection and sizing information, please refer to


Selection Guidelines on page 129.

Heat Exchangers
Selection Guides

Steam Traps

STEAM TRAPS
Float and Thermostatic Steam Traps

Series H

Models 34" - 2" feature Universal 4 - port tappings,


(2 inlets, 2 outlets) that provide versatility to allow easy
piping and system monitoring

I
G

D
D B
B

Sizes available:
34" NPT and BSPT
1" NPT and BSPT
114" NPT
112" NPT
2" NPT

A
A

Stainless steel internal components


Resistant to water hammer and corrosion

Series H
3

Below condensate level seat design prevents steam


leakage

E
E

4", 1", 114"

Drain

C
C

H
H

A
A

Rugged thermostatic element eliminates air binding


Maximum body design pressure
250 psig (17.3 bar) 34" - 114"
175 psig (12.1 bar)112" - 2"

B
B

Maximum operating pressure


175 psig (12.1 bar) 34" - 2"

EE

Maximum temperature
406F (208C) 34" - 114"
377F (192C) 112" - 2"

D
D
B
B

EE

Dimensions in. (mm)

A
(140)
(140)
(140)
(162)
(152)

519/32
519/32
519/32
711/16
11

B
(142)
(142)
(142)
(195)
(279)

C
61/2 (165)
61/2 (165)
61/2 (165)
87/32 (209)
95/32 (233)

D
E
35/16 (84) 313/32 (86)
35/16 (84) 313/32 (86)
3 (76) 313/32 (86)
51/4 (133) 413/32 (112)
715/32 (190) 417/32 (115)

313/16 (97)
47/32 (107)

FF
Drain

Materials of Construction
Part
Specifications
Body and cover
Cast Iron 30,000 psi tensile
Valve Pin and Seat
Stainless Steel (Hardened)
Float
Stainless Steel
Lever Assembly
Stainless Steel
Thermostatic Air Vent
Stainless Steel Cage and
Thermal Element
Cover Bolts
Grade 5

51/2
51/2
51/2
63/8
6

HH
GI

Series H
112", 2"

Size
in.
3/4
1
11/4
11/2
2

CC

15/64
15/64
15/64
111/32
15/8

G
H
(27) 31/16 (78)
(27) 31/16 (78)
(27) 31/16 (78)
(34) 313/16 (97)
(41) 45/8 (117)

STEAM TRAPS

Steam Traps

Series H additional inlet and outlet features


Models 34" - 2"

IN

IN

PLUG

PLUG

OUT

OUT

IN

PLUG

PLUG

IN

OUT

TEST

TEST

OUT

Allows positioning options for easy service


Additional inlet provides a convenient location for
vacuum breakers or separate external air vents. Vacuum
breakers are required for systems with a modulating
temperature regulating valve. External air vents are
required when the trap discharges into a wet return line.

TEST

Additional outlet provides a convenient location for a test


valve, which eliminates the need for a costly trap test
chamber and electronic monitors.

TEST

Series H Piping Options

Equipment Drain Point


Static
Head

Shut-Off
Valve "Y" Strainer

Inlet

Trap

Shut-Off
Valve

Outlet

Test Valve

Dirt Pocket
To Drain

To Return Line

Gravity Return to
Vented Receiver

Ordering Information
To convert previously manufactured Hoffman Specialty F & T Trap Model
numbers, see page 17.

NPT
Model
Number

BSPT
Model
Number

Size
in.
3

FT015H-3
FT015H-4
FT015H-5
FT015H-6
FT015H-8

FT015H-3J
FT015H-4J
FT015H-5J
FT015H-6J
FT015H-8J

FT030H-3
FT030H-4
FT030H-5
FT030H-6

FT030H-3J
FT030H-4J
FT030H-5J
FT030H-6J

FT075H-3
FT075H-4

FT075H-3J
FT075H-4J

FT125H-3
FT125H-4

FT125H-3J
FT125H-4J

FT175H-3
FT175H-4

FT175H-3J
FT175H-4J

1
114
112
2
3

1
114
112

Seat
Differential
Pressure
Rating
psi (bar)

Body Design
Pressure
Rating
psi (bar)

NPT
Part
Number

BSPT
Part
Number

404200
404210
404220
401626
401629

404201
404211
404221
404627
404630

15
15
15
15
15

(1)
(1)
(1)
(1)
(1)

250
250
250
175
175

(17.3)
(17.3)
(17.3)
(12.1)
(12.1)

11.7
11.7
11.7
22
38

404202
404212
404222
401638

404203
404213
404223
401639

30
30
30
30

(2.1)
(2.1)
(2.1)
(2.1)

250
250
250
175

(17.3)
(17.3)
(17.3)
(12.1)

11.7 (5.3)
11.7 (5.3)
11.7 (5.3)
22 ( 10)

404204
404214

404205
404215

75 (5.2)
75 (5.2)

250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)

404206
404216

404207
404217

125 (12.1)
125 (12.1)

250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)

404208
404218

404209
404219

175 (12.1)
175 (12.1)

250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)

Weight
lbs. (kg)
(5.3)
(5.3)
(5.3)
(10)
(17)

Steam Traps

STEAM TRAPS
Float and Thermostatic Steam Traps (continued)

Series H

(continued)

Determine the differential pressure across the trap


(inlet pressure - outlet pressure). On applications where
the steam is controlled by a modulating temperature
regulator, the trap differential should be 1/2 psi (0.34 bar).

Determine the capacity based on the differential pressure


and the required capacity of the trap to open against the
maximum inlet steam pressure.
Apply a Safety Factor by multiplying required capacity
by 1.5.

Capacities (Gross Ratings)


Model

Size
in.

Orifice
Size
in.
(mm)

Pressure Differential in Pounds Per Square Inch (bar)


1/4
1/2
1
2
5
10
15
(0.017) (0.035) (0.07) (0.14) (0.35) (0.69) (1.0)

.253
(6.4)

390
(177)

500
(227)

680
(308)

910
(413)

1100
(500)

1450
(658)

1600
(725)

.253
(6.4)

390
(177)

500
(227)

680
(308)

910
(413)

1100
(500)

1450
(658)

1600
(725)

FT015H-5

1 1/4 .312
(8)

600
(272)

770
(350)

980
(444)

1240
(562)

1640
(744)

2000
(907)

2340
(1062)

FT015H-6

1 1/2 .500
(13)

1280
(581)

1700
(771)

2050
(930)

2550
(1157)

3500
4400
5300
(1588) (1996) (2404)

FT015H-4

40
(2.8)

50
(3.5)

60
(4.2)

75
(5.2)

100
(6.9)

125
(8.6)

150
175
(10.4) (12.1)

Capacities in Pounds of Condensate Per Hour (kg/hr.)

3/4

FT015H-3

20
25
30
(1.4) (1.69) (2.1)

.687
(17)

2500
3150
4000
5000
(1134) (1429) (1814) (2268)

6800
8300
9800
(3084) (3765) (4405)

3/4

.235
(6)

380
(172)

470
(214)

630
(285)

870
(395)

1050
(475)

1380
(625)

1530
(695)

1700
(770)

1820
(825)

1900
(860)

.235
(6)

380
(172)

470
(214)

630
(285)

870
(395)

1050
(475)

1380
(625)

1530
(695)

1700
(770)

1820
(825)

1900
(860)

FT030H-5

1 1/4 .253
(6.4)

420
(190)

550
(250)

740
(335)

1000
(450)

1200
(545)

1550
(700)

1760
(800)

1850
(840)

2000
(907)

2200
(1000)

FT030H-6

1 1/2 .438
(11)

580
(263)

800
(362)

1200
(544)

1680
(762)

2600
3500
(1179) (1387)

4500
5200 5700
6100
(2041) (2358) (2585) (2766)

3/4

.166
(4.2)

160
(72)

210
(95)

280
(125)

360
(165)

520
(235)

700
(320)

800
(360)

870
(395)

930
(420)

970
(440)

1120
(510)

1230
(560)

1300
(590)

1450
(658)

.166
(4.2)

160
(72)

210
(95)

280
(125)

360
(165)

520
(235)

700
(320)

800
(360)

870
(395)

930
(420)

970
(440)

1120
(510)

1230
(560)

1300
(590)

1450
(658)

3/4

.125
(3.2)

100
(45)

130
(60)

170
(77)

230
(104)

330
(150)

410
(186)

500
(225)

560
(255)

620
(280)

660
(300)

750
(340)

830
(375)

890
(400)

970
(440)

1100
(500)

1190
(540)

.125
(3.2)

100
(45)

130
(60)

170
(77)

230
(104)

330
(150)

410
(186)

500
(225)

560
(255)

620
(280)

660
(300)

750
(340)

830
(375)

890
(400)

970
(440)

1100
(500)

1190
(540)

3/4

.106
(2.7)

70
(32)

80
(36)

110
(50)

140
(63)

220
(100)

280
(127)

340
(155)

380
(172)

400
(180)

420
(190)

460
(210)

480
(220)

520
(235)

580
(263)

690
(315)

850
(385)

960
(435)

1000
(454)

.106
(2.7)

70
(32)

80
(36)

110
(50)

140
(63)

220
(100)

280
(127)

340
(155)

380
(172)

400
(180)

420
(190)

460
(210)

480
(220)

520
(235)

580
(263)

690
(315)

850
(385)

960
(435)

1000
(454)

FT015H-8
FT030H-3
FT030H-4

FT075H-3
FT075H-4
FT125H-3
FT125H-4
FT175H-3
FT175H-4

10

STEAM TRAPS

Steam Traps

Series H Competitive Dimensional Comparison of Distance Between Inlet and Outlet Pipes
1

Dimensions in. (mm)


Size

/ " and 1"

3 4

Size

11/4"

Size

11/2"

Size
2"

1
Yes
Yes
No
Yes
No
Yes

Port Tappings
2
Yes
Yes
Yes
Yes
Yes
Yes

Manufacturer
Hoffman FT015H-5
Hoffman 55
Spirax FT015
Armstrong 15-B5
Mepco/Dunham Bush 40-515
Mepco/Dunham Bush 44-515

1
Yes
Yes
No
Yes
No
Yes

Port Tappings
2
Yes
Yes
Yes
Yes
Yes
Yes

Manufacturer
Hoffman FT015H-6
Hoffman 55
Armstrong 15-B6
Mepco/Dunham Bush 40-715
MepcoDunham Bush 44-715

1
Yes
Yes
Yes
No
Yes

Port Tappings
2
Yes
Yes
Yes
Yes
Yes

1
Yes
Yes
Yes

Port Tappings
2
Yes
Yes
Yes

Manufacturer
Hoffman FT015H-3 / FT015H-4
Hoffman 55
Spirax FT015
Armstrong 15-B3 & 15-B4
Mepco/Dunham Bush 40-215 & 40-415
Mepco/Dunham Bush 40-215 & 40-415

Manufacturer
Hoffman FT015H-8
Hoffman 55
Armstrong 15-B8

4
Yes
Yes
Yes
Yes
Yes
Yes

A
in. (mm)
35/16 (83)
31/8
(78)
35/16 (83)
3
(76)
33/8
(86)
3
3 /8
(86)

3
Yes
Yes
No
No
No
Yes

4
Yes
Yes
Yes
Yes
Yes
Yes

A
in. (mm)
3
(76)
41/8 (104)
3
(76)
3
(76)
3
(76)
3
(76)

3
Yes
Yes
No
No
Yes

4
Yes
Yes
Yes
Yes
Yes

A
in. (mm)
51/4 (133)
51/4 (133)
43/16 (106)
3
(76)
3
(76)

4
Yes
Yes
Yes

A
in. (mm)
715/32 (190)
715/32 (190)
6 (152)

3
Yes
Yes
No
No
No
Yes

3
Yes
Yes
No

11

Steam Traps

STEAM TRAPS
Float and Thermostatic Steam Traps (continued)

Series I In-line

In-line piping design provides complete drainage while


minimizing vertical height change

Ideal for overhead applications


For commercial and industrial applications such as air
make-up coils, cooking kettles and unit heaters

F&T TRAP
MAX.
PRESS.

MAX.
TEMP.

MAX. PRESS.
DIFF.
MODEL NUMBER DATE
CODE
HOFFMAN
Chicago, IL USA

Sizes available:
34" NPT and BSPT
1" NPT and BSPT
114" NPT and BSPT

INLET
NPT

Series I

Below condensate level seat design prevents steam


leakage

OUTLET
NPT

Stainless steel internal components

OUT

Rugged thermostatic element eliminates air binding

HOFFMAN SPECIALTY

Resistant to water hammer and corrosion


Maximum design pressure 250 psig (17.3 bar)

Drain

Maximum operating pressure 175 psig (12.1 bar)


Maximum temperature 406F (208C)

Materials of Construction
Part
Specifications
Body and cover
Cast Iron 30,000 psi tensile
Valve Pin and Seat
Stainless Steel (Hardened)
Float
Stainless Steel
Lever Assembly
Stainless Steel
Thermostatic Air Vent
Stainless Steel Cage and
Thermal Element
Cover Bolts
Grade 5

Dimensions in. (mm)


Size
in.

34

1
11/4

12

51/2

(140)

6 9/16

(167)

6 5/8

(168)

13/16

(30)

31/2

(89)

STEAM TRAPS

Steam Traps

Series I In-line

(continued)

Determine the differential pressure across the trap


(inlet pressure - outlet pressure). On applications where
the steam is controlled by a modulating temperature
regulator, the trap differential should be 1/2 psi (0.34 bar).

Determine the capacity based on the differential


pressure and the required capacity of the trap to open
against the maximum inlet steam pressure.
Apply a Safety Factor by multiplying required capacity
by 1.5.

Capacities (Gross Ratings)


Model

Size
in.

Orifice
Size
in.
(mm)

Pressure Differential in Pounds Per Square Inch (bar)


1/4
1/2
1
2
5
10
15
(0.017) (0.035) (0.07) (0.14) (0.35) (0.69) (1.0)

20
25
30
(1.4) (1.69) (2.1)

40
(2.8)

50
(3.5)

60
(4.2)

75
(5.2)

100
(6.9)

125
150
175
(8.6) (10.4) (12.1)

Capacities in Pounds of Condensate Per Hour (kg/hr.)

FT015I-3 3/4, 1
FT015I-4

.253
(6.4)

390
(177)

500
(227)

680
(308)

910
(413)

1100
(500)

1450
(658)

1600
(725)

1 1/4

.312
(8)

600
(272)

770
(350)

980
(444)

1240
(562)

1640
(744)

2000
(907)

2340
(1062)

FT030I-3 3/4, 1
FT030I-4

.235
(6)

380
(172)

470
(214)

630
(285)

870
(395)

1050
(475)

1380
(625)

1530
(695)

1700
(770)

1820
(825)

1900
(860)

1 1/4

.253
(6.4)

420
(190)

550
(250)

740
(335)

1000
(450)

1200
(545)

1550
(700)

1760
(800)

1850
(840)

2000
(907)

2200
(1000)

FT075I-3 3/4, 1
FT075I-4

.166
(4.2)

160
(72)

210
(95)

280
(125)

360
(165)

520
(235)

700
(320)

800
(360)

870
(395)

930
(420)

970
(440)

1120
(510)

1230
(560)

1300
(590)

1450
(658)

1 1/4

.166
(4.2)

160
(72)

210
(95)

280
(125)

360
(165)

520
(235)

700
(320)

800
(360)

870
(395)

930
(420)

970
(440)

1120
(510)

1230
(560)

1300
(590)

1450
(658)

FT125I-3 3/4, 1
FT125I-4

.125
(3.2)

100
(45)

130
(60)

170
(77)

230
(104)

330
(150)

410
(186)

500
(225)

560
(255)

620
(280)

660
(300)

750
(340)

830
(375)

890
(400)

970
(440)

1100
(500)

1190
(540)

1 1/4

.125
(3.2)

100
(45)

130
(60)

170
(77)

230
(104)

330
(150)

410
(186)

500
(225)

560
(255)

620
(280)

660
(300)

750
(340)

830
(375)

890
(400)

970
(440)

1100
(500)

1190
(540)

FT175I-3 3/4, 1
FT175I-4

.106
(2.7)

70
(32)

80
(36)

110
(50)

140
(63)

220
(100)

280
(127)

340
(155)

380
(172)

400
(180)

420
(190)

460
(210)

480
(220)

520
(235)

580
(263)

690
(315)

850
(385)

960
(435)

1000
(454)

1 1/4

.106
(2.7)

70
(32)

80
(36)

110
(50)

140
(63)

220
(100)

280
(127)

340
(155)

380
(172)

400
(180)

420
(190)

460
(210)

480
(220)

520
(235)

580
(263)

690
(315)

850
(385)

960
(435)

1000
(454)

FT015I-5

FT030I-5

FT075I-5

FT125I-5

FT175I-5

Ordering Information

NPT
Model
Number

BSPT
Model
Number

FT015I-3
FT015I-4
FT015I-5

FT015I-3J
FT015I-4J
FT015I-5J

FT030I-3
FT030I-4
FT030I-5

FT030I-3J
FT030I-4J
FT030I-5J

FT075I-3
FT075I-4
FT075I-5

FT075I-3J
FT075I-4J
FT075I-5J

FT125I-3
FT125I-4
FT125I-5

FT125I-3J
FT125I-4J
FT125I-5J

FT175I-3
FT175I-4
FT175I-5

FT175I-3J
FT175I-4J
FT175I-5J

Size
in.
3

1
114
3

1
114
3

1
114
3

1
114
3

1
114

NPT
Part
Number

BSPT
Part
Number

Seat
Differential
Pressure
Rating
psi (bar)

404270
404271
404272

404285
404286
404287

15
15
15

404273
404274
404275

404288
404289
404290

404276
404277
404278

Body Design
Pressure
Rating
psi (bar)

Weight
lbs. (kg)

(1.0)
(1.0)
(1.0)

250 (17.3)
250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)
11.7 (5.3)

30
30
30

(2.1)
(2.1)
(2.1)

250 (17.3)
250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)
11.7 (5.3)

404291
404292
404293

75
75
75

(5.2)
(5.2)
(5.2)

250 (17.3)
250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)
11.7 (5.3)

404279
404280
404281

404294
404295
404296

125
125
125

(8.6)
(8.6)
(8.6)

250 (17.3)
250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)
11.7 (5.3)

404282
404283
404284

404297
404298
404299

175 (12.1)
175 (12.1)
175 (12.1)

250 (17.3)
250 (17.3)
250 (17.3)

11.7 (5.3)
11.7 (5.3)
11.7 (5.3)
13

Steam Traps

STEAM TRAPS
Float and Thermostatic Steam Traps (continued)
Series C and X

A
A
E
E

For large high capacity units

B
B

Sizes available:
Series C:
11/4" NPT and BSPT
11/2" NPT and BSPT
2" NPT and BSPT
21/2" NPT
Series X:
2" NPT

D
D
F
F
J
J

H
C
C

Resistant to water hammer and corrosion

Series C
11/4" & 11/2"

Below condensate level seat design prevents steam


leakage

Drain
DRAIN

AA

H
H

Rugged stainless steel thermostatic element


eliminates air binding
D
D

Stainless steel internal components

B
B

Can be serviced without dismantling piping


Maximum operating pressure 175 psig (12.1 bar)
C
C

Maximum temperature 377F (192C)


E
E

Materials of Construction
Part
Body and cover
Valve Pin and Seat
Float
Lever Assembly
Thermostatic Air Vent
Cover Bolts
Baffle

GG

Specifications
Cast Iron 30,000 psi tensile
Stainless Steel (Hardened)
Stainless Steel
Stainless Steel
Stainless Steel Cage and Thermal Element
Grade 5
Stainless Steel {212" units only}

Series C
2"

F
F

C
A

Series C
2 1/2 (65mm)
D
B

D
D

C
C

Dimensions in. (mm)

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Size
in.
11/4
11/2
2-Std.
2-X
21/2

A
41/4 (108)
41/4 (108)
73/16 (183)
10 (254)
141/2 (368)

85/16
85/16
101/8
15
201/4

B
C
D
E
(211) 89/16 (217) 3 (76) 33/8 (86)
(211) 89/16 (217) 3 (76) 33/8 (86)
(257) 101/2 (267) 415/16 (379) 211/16 (68)
(381) 151/2 (394) 65/8 (168) 43/4 (121)
(514) 173/8 (441) 91/2 (241) 1415/16 (379)

Series X
2"

A
A

D
D

B
B

FF

Size
in.
11/4
11/2
2-Std.
2-X
21/2

14

G
G

H
J
45
3
2 (51)
/64 (17.8) 1 /8 (35)
45/64 (17.8) 13/8 (35)
2 (51)
31/4 (83) 1/2 (12.7) 1/8 (3.2)
31/2 (89)

1
6 /4 (159) 5 (127) 12 (305) 15/8 (41)

41/2 (114)

7 (178)

G
G

H
Thermostatic Vent

E
E

C
C

Inlet

Discharge

Series C
2 1/2"

JJ

K
L

4-Holes,
17/32" Dia.

STEAM TRAPS

Steam Traps

Ordering Information
To convert previously manufactured Hoffman Specialty F & T Trap Model numbers, see page 17.

NPT
Model
Number*

BSPT
Model
Number

FT015C-6
FT015C-8
FT015X-5
FT015C-10
FT030C-6
FT030C-8
FT030X-8
FT030C-10
FT075C-5
FT075C-6
FT075C-8
FT075X-8
FT075C-10
FT125C-5
FT125C-6
FT125C-8
FT125X-8
FT125C-10
FT175C-5
FT175C-6
FT175C-8
FT175X-8
FT175C-10

FT015C-6J
FT015C-8J
FT015X-5J
FT015C-10J
FT030C-6J
FT030C-8J
FT030X-8J
FT030C-10J
FT075C-5J
FT075C-6J
FT075C-8J
FT075X-8J
FT075C-10J
FT125C-5J
FT125C-6J
FT125C-8J
FT125X-8J
FT125C-10J
FT175C-5J
FT175C-6J
FT175C-8J
FT175X-8J
FT175C-10J

Pressure NPT
Size
Part
in.
Number
112
2
2
212
112
2
2
212
114
112
2
2
212
114
112
2
2
212
114
112
2
2
212

404230
404240
404242
404244
404232
401887
401899
401875
404244
404234
401890
401902
401875
404226
404236
401893
401905
401881
404228
404238
401896
401907
401884

Seat
BST
Differential
Pressure
Part
Number psi (bar)
404231
404241
404243
404245
404233
401888
401910
401921
404225
404235
401891
401912
401913
404227
404237
401894
401922
401924
401915
401916
401925
401918
401919

15 (1.0)
15 (1.0)
15 (1.0)
15 (1.0)
30 (2.1)
30 (2.1)
30 (2.1)
30 (2.1)
75 (5.2)
75 (5.2)
75 (5.2)
75 (5.2)
75 (5.2)
125 (12.1)
125 (12.1)
125 (12.1)
125 (12.1)
125 (12.1)
175 (12.1)
175 (12.1)
175 (12.1)
175 (12.1)
175 (12.1)

Body Design
Pressure
Rating
psi (bar)
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175
175

(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)
(12.2)
(12.1)
(12.1)
(12.1)
(12.1)
(12.1)

Weight
lbs. (kg)
18 (8)
33 (15)
108 (49)
175 (79)
18 (8)
33 (15)
108 (49)
175 (79)
18 (8)
18 (8)
33 (15)
108 (49)
175 (79)
18 (8)
18 (8)
33 (15)
108 (49)
175 (79)
18 (8)
18 (8)
33 (15)
105 (49)
175 (79)

Note: J suffix at end of Model Number indicates BSPT threads, i.e. FT075C-8J

Series C and X Competitive Dimensional Comparison of Distance


Between Inlet and Outlet Pipes of Traps with Tappings in the Cover
Dimensions in. (mm)
Size

Manufacturer/Model
A
Hoffman
FT015C-6
3
(76)
11/2"
Spirax FT15
3
(76)
15
Hoffman FT015C-8
4 /16 (124)
2" Mepco/Dunham Bush 30-8A
53/8 (136)
Spirax FT15
415/16 (124)
Hoffman FT015X-8
65/8 (168)
2" Armstrong 15-J8
65/8 (168)
Mepco/Dunham Bush SA30-815 67/8 (175)
Spirax FTB-20
41/2 (114)
Hoffman FT015C-10
91/2 (241)
1
2 /2" Armstrong 30-L10
115/16 (287)
Mepco/Dunham Bush SA30-930A 51/4 (133)
Spirax FTB-125
71/4 (184)

B
(18)
(18)
(3)
(38)
(38)
0
0
13/8 (35)
1/2 (13)
0
0
11/2 (38)
17/16 (36)
/
23/32
1/8
11/2
1/8
23 32

Drain

15

Steam Traps

STEAM TRAPS
Float and Thermostatic Steam Traps (continued)
Capacities (Series C and X)
Determine the differential pressure across the trap
(inlet pressure - outlet pressure). On applications where
the steam is controlled by a modulating temperature
regulator, the trap differential should be 1/2 psi (0.34 bar).

Determine the capacity based on the differential


pressure and the required capacity of the trap to open
against the maximum inlet steam pressure.
Apply a Safety Factor by multiplying required capacity
by 1.5.

Capacities (Gross Ratings)


Model

FT015C-6
FT015C-8
FT015X-8
FT015C-10
FT030C-6
FT030C-8
FT030X-8
FT030C-10

Size
in.

1 1/2

Orifice
Size
in.
(mm)

.5
(12.7)

Pressure Differential in Pounds Per Square Inch (bar)


1/4
1/2
1
2
5
10
15
(0.017) (0.035) (0.07) (0.14) (0.35) (0.69) (1.0)

20
25
(1.4) (1.69)

30
(2.1)

40
50
(2.8) (3.5)

60
(4.2)

75
(5.2)

100
(6.9)

125
150
175
(8.6) (10.4) (12.1)

Capacities in Pounds of Condensate Per Hour (kg/hr.)


1100
(500)

1700
(770)

2400
3300
5000
6600
7600
(1090) (1500) (2270) (3000) (3450)

.687
2300
2800
3600
4650
6900
9000 10,900
(17.4) (1043) (1270) (1630) (2110) (3130) (4080) (4948)

.970
6500
8000
9500 10,800 15,500 20,900 24,000
(24.6) (2950) (3628) (4310) (4900) (7030) (9480) (10,885)

2 1/2 1.875 17,000 20,000 27,000 36,000 46,000 55,000 60,000


(47.6) (7710) (9070) (12,250) (16,330) (20,865) (24,950) (27,210)
1 1/2

.390
(10)

1000
(450)

1300
(590)

1700
(770)

2300
(1040)

3400
4600
5500 6000
6600
7000
(1540) (2085) (2495) (2720) (2995) (3178)

.563
(14)

1700
(771)

2500
3100 4100
(1134) (1406) (1859)

5800
7650
9000 10,200 11,100 12,000
(2630) (3470) (4082) (4626) (5034) (5443)

.876
(22)

3400
4600
6400 8400 12,500 16,900 19,000 21,500 23,500 24,000
(1543) (2088) (2905) (3813) (5675) (7672) (8626) (9761) (10,669) (10,896)

2 1/2 1.625 14,000 17,000 20,900 25,500 33,200 40,500 45,500 49,400 52,700 55,600
(41) (6356) (7718) (9488) (11,577) (15,072) (18,387) (20,657)(22,427) (23,925) (25,242)
1 1/4

.312
(8)

600
(272)

800
(363)

1040
(470)

1410
(640)

2200
3100
3800
(1000) (1405) (1725)

4100
4500
4700
(1860) (2040) (2130)

5000
5300
5500
(2270) (2400) (2500)

5900
(2675)

1 1/2

.312
(8)

600
(272)

800
(363)

1040
(470)

1410
(640)

2200
3100
3800
(1000) (1405) (1725)

4100
4500
4700
(1860) (2040) (2130)

5000
5300
5500
(2270) (2400) (2500)

5900
(2675)

.390
(10)

1000
(453)

1350
(612)

1700
(771)

2150
(975)

2950
3600
4300
(1338) (1632) (1950)

4850
5400
5800
(2199) (2449) (2630)

6600
7200
7850
(2993) (3265) (3560)

8500
(3855)

.585
(15)

2550
(1156)

3150
4300 5450
(1428) (1930) (2472)

7600 10,400 11,400 12,500 13,500 14,250 15,600 17,150 18,600 20,500
(3447) (4717) (5171) (5670) (5123) (6463) (7076) (7779) (8436) (9298)

2 1/2

1.031 5900
(26) (2676)

7700 10,000 13,000


(3492) (4536) (5896)

18,600 24,200 28,300 31,600 34,400 36,800 41,100 44,800 48,040 52,300
(8436) (10,977) (12,836) (14,333) (15,603) (16,692) (18,642) (20,321) (21,790) (23,723)

1 1/4

.246
(6.2)

430
(195)

540
(245)

700
(320)

940
(425)

1400
(635)

1800
(820)

2200
2350
2600
2800
(1000) (1065) (1180) (1270)

3150 3400
3500
3850
4400
4800
(1430) (1540) (1590) (1750) (2000) (2180)

1 1/2

.246
(6.2)

430
(195)

540
(245)

700
(320)

940
(425)

1400
(635)

1800
(820)

2200
2350
2600
2800
(1000) (1065) (1180) (1270)

3150 3400
3500
3850
4400
4800
(1430) (1540) (1590) (1750) (2000) (2180)

.294
(7)

730
(331)

900
(408)

1180
(535)

1450
(657)

2000
(907)

2600
(1179)

3100
3550
3900
4250
(1406) (1610) (1769) (1927)

4850 5350
5850
6450
7350
8150
(2199) (2426) (2653) (2925) (3333) (3696)

.448
(11)

2300
(1043)

2800
3450
4200
(1270) (1564) (1905)

5450 6600
(2472) (2993)

7450
8050
8600
8950
(3379) (3651) (3900) (4059)

10,350 11,950 13,400 15,600 18,850 21,800


(4694) (5420) (6078) (7076) (8550) (9888)

2 1/2

.797
(20)

4000
(1814)

5300
6900
9100 13,000 17,100
(2404) (3129) (4127) (5896) (7756)

20,000 22,400 24,500 26,300 29,400 32,100 34,650 37,600 42,100 46,000
(9072) (10,160) (11,113) (11,929) (13,335)(14,560) (15,717) (17,055) (19,096) (20,865)

FT175C-5

1 1/4

.210
(5.3)

260
(120)

350
(160)

480
(220)

640
(290)

940
(425)

1190
(540)

1450
(660)

1560
(710)

1670
(760)

1750
(790)

1910
(865)

2040
(925)

2100
(950)

2300
2500
(1040) (1135)

2900 3140
3240
(1315) (1425) (1470)

FT175C-6

1 1/2

.210
(5.3)

260
(120)

350
(160)

480
(220)

640
(290)

940
(425)

1190
(540)

1450
(660)

1560
(710)

1670
(760)

1750
(790)

1910
(865)

2040
(925)

2100
(950)

2300
2500
(1040) (1135)

2900 3140
3240
(1315) (1425) (1470)

.244
(6)

520
(235)

660
(299)

820
(371)

1050
(476)

1450
(657)

1850
(839)

2250 2600
(1020) (1179)

2900 3100
3600
4050
4400
(1315) (1406) (1632) (1837) (1995)

4800
5600
(2177) (2540)

6250 6800
7500
(2835) (3084) (3402)

.375
(10)

2100
(953)

2600
3000
(1180) (1362)

3500
4400
4900
(1589) (1997) (2224)

5350 5800
(2428) (2633)

6250 6700
7600
8600
9550
(2837) (3041) (3450) (3904) (4335)

11,000 13,000 14,750 16,500 18,000


(4994) (5902) (6696) (7491) (8172)

2 1/2

.688
(17)

2460
(1116)

3350
4600
(1520) (2088)

6200
9400 12,800 15,400 17,500
(2814) (4267) (5811) (6991) (7945)

FT075C-5
FT075C-6
FT075C-8
FT075X-8
FT075C-10
FT125C-5
FT125C-6
FT125C-8
FT125X-8
FT125C-10

FT175C-8
FT175X-8
FT175C-10

16

19,300 21,000 23,800 26,300 28,060 31,600 35,900 39,700 43,100 46,200
(8762) (9534) (10,805) (11,940) (12,739) (14,346) (16,298) (18,023) (19,567) (20,974)

STEAM TRAPS

Previously Manufactured
NPT Size
Part
Model No.
in.
Number
3
55
4
401617
55
1
401620
55
114
401623
1
55
1 2
401626
55
2
401629
None

None

None

None

550
1
401632
550
114
401635
550
11 2
401638
550
2
401887
551
1
401641
551
114
401644
551
11 2
401647
551
2
401890
552
1
401650
552
114
401653
552
11 2
401656
552
2
401893
553
1
401659
553
114
401662
553
11 2
401665
553
2
401896
3
590
4
401668
590
1
401671
590
11 2
401674
590
2
401899
590
21 2
401875
3
591
4
401677
591
1
401680
591
11 2
401683
591
2
401902
591
21 2
401878
3
592
4
401686
592
1
401689
592
11 2
401692
592
2
401905
592
21 2
401881
3
593
4
401695
593
1
401698
593
114
401701
593
2
401907
593
21 2
401884

Model No.
FT015H-3
FT015H-4
FT015H-5
FT015H-6
FT015H-8
FT015C-6
FT015C-8
FT015X-8
FT015C-10
FT030H-4
FT030H-5
FT030H-6
FT030C-8
FT075H-4
FT075C-5
FT075C-6
FT075C-8
FT125H-4
FT125C-5
FT125C-6
FT125C-8
FT175H-4
FT175C-5
FT175C-6
FT175C-8
FT030H-3
FT030H-4
FT030C-6
FT030X-8
FT030C-10
FT075H-3
FT075H-4
FT075C-6
FT075X-8
FT075C-10
FT125H-3
FT125H-4
FT125C-6
FT125X-8
FT125C-10
FT175H-3
FT175H-4
FT175C-5
FT175X-8
FT175C-10

Current Model number designation code example:

Model
FT

Seat Pressure
015

Series
H

Size
3

Current Model
NPT Size
in.
3
4
1
114
11 2
2
11 2
2
2
21 2
1
114
11 2
2
1
114
11 2
2
1
114
11 2
2
1
114
11 2
2
3
4
1
11 2
2
21 2
3
4
1
11 2
2
21 2
3
4
1
112
2
21 2
3
4
1
114
2
21 2

Steam Traps

Conversion of Previously Manufactured Hoffman Specialty Models


to Current Model Numbers
Part
Number
404200
404210
404220
401626
401629
404230
404240
404242
404244
404212
404222
401638
401887
404214
404224
404234
401890
404216
404226
404236
401893
404218
404228
404238
401896
404202
404212
404232
401899
401875
404204
404214
404234
401902
401878
404206
404216
404236
401905
401881
404208
404218
404228
401907
401884

There are dimensional differences between some


current models as compared to previous models.
Please refer to dimensional diagrams for each trap.
17

Float and Thermostatic Steam Traps (continued)


Cover Assemblies for Spirax Sarco
Float & Thermostatic Steam Traps

Pressure
psi (bar)

Size
in.
3

FT15

15 (1.1)

1
114
112
3

FT30

30 (2.1)

1
114
112
3

FT75

75 (5.3)

1
114
112
3

FT125

125 (8.8)

1
114
112

Hoffman
Specialty
Cover
Assembly*
Part Number
604001
604001
604006
604011
604002
604002
604007
604012
604003
604003
604008
604013
604004
604004
604009
604014

* Cover assembly includes cover casting, all internal


components, and cover gasket.

18

;;;;

Spirax
Sarco
F&T Trap
Model
Number

;;;;

Steam Traps

STEAM TRAPS

Cover Assembly

STEAM TRAPS

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
19

Steam Traps

Notes

STEAM TRAPS

Steam Traps

Thermostatic Steam Traps


Series 17C Balanced Pressure

he Series 17C Balanced Pressure Thermostatic Steam


Traps are for institutional, commercial and residential
heating system applications such as schools,
hospitals, apartment buildings, homes or others where low
or moderate water hammer may occur.
Subcooling for extremely efficient system operation and
elimination of flash steam losses on low pressure systems

Model 17C Angle


(with short nipple)
1
2"

B
A

Sizes available:
12" NPT and BSPT Angle, Vertical
12" NPT Swivel
34" NPT and BSPT Angle, Vertical
1" NPT and BSPT Angle
Replaceable Dura-Stat module
3-Year Warranty

Model 17C Angle


1
2"

Meets Mil specification A-A-60001 Type V, Style A,


Class 1 and 2
Stainless steel components
Resistant to moderate water hammer and chemical
attack
Maximum operating pressure 25 psig (1.7 bar)

Model 17C Angle


3
4"

For computer aided selection of Thermostatic Steam


Traps, please refer to the Steam Specialty Component
Selectors on the Hoffman Specialty website,
www.hoffmanspecialty.com or, for a stand-alone version
of ESP-PLUS, contact your local Hoffman Specialty
Representative (see back cover for listing).

Model 17C Angle


1"

Model 17C Vertical


1
2"

Model 17C Swivel


1
2"

Model 17C Straightaway


3
4"

20

STEAM TRAPS

Steam Traps

Series 17C Balanced Pressure


Dimensions, in. (mm)
Model

Size
in.

Pattern

Angle (w/short Nipple)


Angle

1
2

3 4 (83)

Vertical

1
2

23

17C-SV-2-25

Swivel

1
2

3 4 (83)

15
16

17C-A-3-25

Angle

3
4

318 (79)

112 (38)

Straightaway

3
4

17C-AS-2-25
17C-A-2-25
17C-V-2-25

17C-S-3-25
17C-A-4-25

Angle

27

1
2

1
4

(72) 1 (32)

32

32

1
8

2 (54)

(24) 11316 (46)

32

(80)

1 (29) 1 (41)

32

(82)

134 (45)

3
3

1 (32)

(120)

1
4

1
8

5
8

Gross Ratings
1
4

1
2

(.017)

(.034)

1
(.069)

42
(19)

51
(23)

63
(29)

Series
17C

Differential Across Trap psi (bar)


112
2
5
(.10)
(.14)
(.35)
Capacity lb/hr (kg/hr)
72
77
102
(33)
(35)
(46)

10
(.7)

15
(1.0)

25
(1.7)

125
(57)

140
(64)

162
(73)

Series 17C capacities are based on 40 F (22C) subcooling. Cold capacity is approximately 4 times capacity shown.

SHEMA
1
4

1
2

85

120

Series
17C

Differential Across Trap psi


1
112
2
5
10
Capacity sq. ft. EDR*

15

25

165

640

800

200

235

370

530

* Ratings are in accordance with recommended standards established by the


Steam Heating Equipment Manufacturers association (SHEMA).
1 sq. ft. EDR is equivalent to a heat emission of 240 BTU per hour with 2 psig
steam filling a radiator surrounded by 70F ambient air.
To convert sq. ft. EDR to lbs. of condensate, or steam per hour, divide the sq. ft.
rating by 4.

Ordering Information
NPT
Model
Number

BSPT
Model
Number

17C-AS-2-25 Angle (w/short nipple)


17C-A 2-25 Angle
17C-V 2-25 Vertical
17C-SV-2-25 Swivel
17C-A-3-25 Angle
17C-A-3J-25 Angle
17C-S-3-25 Straightaway
17C-A-4-25 Angle

Size
in.
1

2
2
1
2
1
2
3
4
3
4
1
1

NPT
Part
Number
401542
401536
401551
401545
402006
402011
402012

BSPT
Part
Number

402014

Differential
Pressure
Rating
psi (bar)
25
25
25
25
25
25
25

(1.7)
(1.7)
(1.7)
(1.7)
(1.7)
(1.7)
(1.7)

Weight
lbs. (kg)
1.2
1.2
1.2
1.2
1.5
1.3
2.3

(.54)
(.54)
(.54)
(.54)
(.7)
(.6)
(1)
21

Steam Traps

STEAM TRAPS
Thermostatic Steam Traps (continued)

Series 8C Balanced Pressure

he Series 8C Balanced Pressure Thermostatic Steam


Traps are for institutional and commercial heating
system applications or others that require high
capacity operation.
Sizes available:
12" NPT and BSPT Angle
34" NPT and BSPT Angle or Straightaway

Subcooling for extremely efficient system operation and


elimination of flash steam losses on low pressure
systems

Model 8C Angle
1
2"

Replaceable Dura-Stat module


3-Year Warranty
Meets Mil specification A-A-60001 Type V, Style A,
Class 1 - 4
Stainless steel components
B

Resistant to moderate water hammer and chemical


attack

Model 8C Angle
3
4"

Maximum operating pressure 125 psig (8.6 bar)

Dimensions, in. (mm)


Model
8C
8C
8C

Pattern

Size

Angle

1
2

Angle

3
4

Straightaway

3
4

A
27

32

32

1
4

(72) 1 (32)

1
2

(79) 1 (38)
1
8

(80) 1 (29)

5
8

1 (41)
Model 8C Straightaway
3
4"

Ordering Information
NPT
Model
Number

BSPT
Model
Number

8C-A-2-125 Angle
8C-A-3-125 Angle
8C-S-3-125 Straightaway

8C-A-2J-125 Angle 12"


8C-A-3J-125 Angle 34"

Size
in.
1

2
4
3
4
3

NPT
Part
Number

BSPT
Part
Number

402002
402003
402004

402008
402009

Differential
Pressure
Rating
psi (bar)

Weight
lbs. (kg)

125 (8.6)
125 (8.6)
125 (8.6)

1.5 (.7)
1.5 (.7)
1.5 (.6)

Gross Ratings
Differential Across Trap psi (bar)
Series

1
4

1
2

(.017)

(.034)

1
(.069)

112
(.10)

2
(.14)

5
(.35)

10
(.7)

15
(1.0)

25
(1.7)

50
(3.5)

100
(6.9)

125
(8.6)

1350
(612)

2100
(953)

3500
(1590)

4200
(1905)

Capacity lbs./hr (kg/hr)


8C

110
(50)

150
(68)

210
(95)

255
(116)

300
(136)

480
(218)

760
(345)

950
(431)

Series 8C capacities are based on 30 F (17C) subcooling. Cold capacity is approximately 2 times capacity shown.

22

STEAM TRAPS

Steam Traps

Thermostatic Steam Traps (continued)

Series 9C Balanced Pressure

he Series 9C are for institutional and commercial


heating system applications or others that require
high capacity operation.

Subcooling for extremely efficient system operation and


elimination of flash steam losses on low pressure systems.
Sizes available:
1" NPT Angle

Replaceable Dura-Stat module


3-Year Warranty

Model 9C Angle
1" NPT

Meets Mil specification A-A-60001 Type V, Style A,


Class 1 - 4
Stainless steel components
Resistant to moderate water hammer and chemical
attack
Maximum operating pressure 125 psig (8.6 bar)

Dimensions, in. (mm)


Model
9C

Pattern

Size

Angle

A
3

7
32

B
3
4

(82) 1 (45)

Ordering Information
NPT
Model
Number
9C-A-4-125 Angle

Size
in.

NPT
Part
Number

Differential
Pressure
Rating
psi (bar)

Weight
lbs. (kg)

402005

125 (8.6)

2.3 (1)

Gross Ratings
Differential Across Trap psi (bar)
Series

1
4

1
2

(.017)

(.034)

1
(.069)

112
(.10)

2
(.14)

5
(.35)

10
(.7)

15
(1.0)

25
(1.7)

50
(3.5)

100
(6.9)

125
(8.6)

1350
(612)

2100
(953)

3500
(1590)

4200
(1905)

Capacity lbs./hr (kg/hr)


9C

110
(50)

150
(68)

210
(95)

255
(116)

300
(136)

480
(218)

760
(345)

950
(431)

23

Steam Traps

STEAM TRAPS
Thermostatic Steam Traps (continued)
Competitive brand changeover to
Hoffman Specialty
Model 17C

Dimensions in. (mm)


Model
Number

Manufacturer

Hoffman
Specialty
Bear Trap
Part Number

B
A

Barnes & Jones

122A

(76)

114

(32)

401536

Dunham Bush
/Mepco

1E-AP

318

(79)

118

(29)

401536

Erwell

R30

314

(83)

112

(38)

401536

Illinois

1G, 1GS
1MG

278

(73)

118

(29)

401542

Spirax Sarco

TS-25

21316 (71)

1316 (30)

401542

Sterling

7-50

314

(83)

114

(32)

401536

B1

314

(83)

1116 (27)

401536

502, 702

234

(70)

118

(29)

401542

Hoffman Specialty

17C
w/std.
nipple

314

(83)

114

(32)

401536

Hoffman Specialty

17C
w/short
nipple

22732 (72)

114

(32)

401542

Trane
Warren Webster

Dura-stat Replacement Modules

For Barnes & Jones, Dunham-Bush, Illinois, Spirax-Sarco, and Hoffman Specialty
Thermostatic Steam Traps.
The all Stainless Steel Dura-stat Replacement Module should be used to upgrade
thermostatic steam traps. The Dura-stat is durable and water hammer resistant.

Selection

Trap Manufacturer
Hoffman Specialty
Spirax-Sarco
Barnes & Jones
Dunham-Bush/Mepco
Illinois
Warren Webster
24

NPT
Size
in.
1
2
1
2
1
2
1
2
1
2
1
2

Model Number
17C
TB-25, TH-25, TS-25, H
122
1C, 1E
1G
02H, 502

Dura-stat
Part Number:
600084
600056
600053
600052
600056
600250

STEAM TRAPS

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
25

Steam Traps

Notes

Steam Traps

STEAM TRAPS
Inverted Bucket Steam Traps
Series B

he Series B inverted bucket traps are designed for a


wide range of industrial applications including steam
mains, laundry and dry cleaning plants, food
processing and those that require a lift in the discharge lines.

Series B0 Inverted Bucket Traps


The Series B0 Inverted Bucket Traps are designed for a
wide range of industrial applications including unit heaters,
laundry and process equipment and steam line drip traps.
These cast iron inverted bucket traps operate efficiently
for long periods of time to add solid energy savings by
lowering replacement and labor costs. They are fully
repairable for even bigger maintenance savings.

Typical Applications:
Drip traps in steam lines
Tracer lines
Process equipment
Steam cookers
Steam kettles
Steam heated vats
Pressing machinery
Unit heaters
Commercial dishwashing
Features:

Available in sizes 1/2" and 3/4" NPT


Pressure ratings 20, 80, 125 and 150 psig
(1.4, 5.5, 8.6, and 10.3 bar)
Removable covers for easy in-line service
Stainless steel internal components
Resistant to moderate water hammer
Optional built-in strainer to reduce the number of
piping connections
Maximum capacities to 690 lbs/hr (313 kg/hr)
Maximum temperature 450F (232C)
Maximum allowable pressure (vessel design)
250 psig (17.3 bar)
Maximum operating pressure 150 psig (10.3 bar)

Series B0 Inverted Bucket Trap


Materials of Construction
Part
Specifications
Body and cover
Cast Iron

Valve Pin and Seat


Bucket
Lever Assembly
Strainer
Cover Gasket
Cover Bolts

Dimensions in. (mm)


A
B

NPT
Size
1
/2 & 3/ 4
26

Stainless Steel (Hardened)


Stainless Steel
Stainless Steel
Stainless Steel
Non-asbestos fiber
Grade 8

A
1

5 /16
(129)

B (Dia.)
3

3 /4
(95)

C
3

6 /16
(157)

D
31/ 2
(89)

STEAM TRAPS

Series

B0

Differential Pressure psig (bar)

Orifice
Size in.
(mm)

Seat
Pressure
psi
(bar)

1/2
(.035)

1
(0.07)

5
(0.35)

10
15
20
30
(0.69) (1.03) (1.38)
(2.1)
Capacities lbs./hr (kg/hr)

3/16
(4.7)

20
(1.4)

200
(91)

270
(122)

450
(204)

560
(254)

640
(290)

690
(313)

1/8
(3.2)

80
(5.5)

80
(36)

110
(50)

200
(91)

300
(136)

360
(163)

420
(190)

7/64
(2.8)

125
(8.6)

55
(25)

90
(41)

145
(66)

195
(88)

3/32
(2.4)

150
(10.3)

70
(32)

110
(50)

150
(68)

40
(2.8)

50
(3.5)

60
(4.2)

80
(5.5)

100
(6.9)

125
(8.6)

500
(227)

540
(245)

580
(263)

620
(281)

690
(313)

260
(118)

345
(156)

400
(181)

442
(200)

485
(220)

565
(256)

640
(290)

680
(308)

200
(91)

270
(122)

310
(141)

345
(156)

380
(172)

440
(200)

480
(218)

540
(245)

150
(10.3)

570
(259)

Ordering Information (Specify the part number on your order)


Model (A) units are basic.
Model (S) units have built-in strainer.

NPT
Model
Number

BSPT
Model
Number

NPT
Part
Number

BSPT
Part
Number

B0020A-2
B0020S-2
B0080A-2
B0080S-2
B0125A-2
B0125S-2
B0150A-2
B0150S-2

B0020A-2J
B0020S-2J
B0080A-2J
B0080S-2J
B0125A-2J
B0125S-2J
B0150A-2J
B0150S-2J

2
2
1
2
1
2
1
2
1
2
1
2
1
2

404180
404184
404181
404185
404182
404186
404183
404187

404131
404135
404132
404136
404133
404137
404134
404138

B0020A-3
B0020S-3
B0080A-3
B0080S-3
B0125A-3
B0125S-3
B0150A-3
B0150S-3

B0020A-3J
B0020S-3J
B0080A-3J
B0080S-3J
B0125A-3J
B0125S-3J
B0150A-3J
B0150S-3J

404188
404192
404189
404193
404190
404194
404191
404195

404139
404143
404140
404144
404141
404145
404142
404146

Size
in.
1

4
4
3
4
3
4
3
4
3
4
3
4
3
4
3

Seat
Differential
Pressure
Rating
psi (bar)

Body
Design
Pressure
psi (bar)

Weight
lbs. (kg)

20 (1.4)
20 (1.4)
80 (5.5)
80 (5.5)
125 (8.6)
125 (8.6)
150 (10.3)
150 (10.3)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

7
8
9
10
11
12
13
14

(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)

20 (1.4)
20 (1.4)
80 (5.5)
80 (5.5)
125 (8.6)
125 (8.6)
150 (10.3)
150 (10.3)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

15
16
17
18
19
20
21
22

(3)
(3)
(3)
(3)
(3)
(3)
(3)
(3)

27

Steam Traps

Capacities (Gross Ratings)

Steam Traps

STEAM TRAPS
Inverted Bucket Steam Traps
Series B

he Series B inverted bucket traps are designed for a


wide range of industrial applications including steam
mains, laundry and dry cleaning plants, food
processing and those that require a lift in the discharge lines.

Series B

yyy
;;;
;;;
yyy
;;;
yyy

Series B1
Available in sizes 12" and 34" NPT and BSPT

Meets Mil specification WW-T-696-E Type I, Style B,

B
B

Class 1-7

A
A

Removable covers for easy in-line service


Erosion resistant covers

(NPT)

Stainless steel internal components


Resistant to moderate water hammer

C
C

Optional built-in thermic vent for faster heating

Series B1

Optional built-in strainer to reduce the number of piping


connections

Maximum capacities to 1700 lbs/hr. (771 kg/hr.)


Maximum temperature 450F (230C)
Maximum operating pressure 250 psig (17.3 bar)

yyy
;;;
;;;
yyy
;;;
yyy

Series B2
34" NPT and BSPT

Meets Mil specification WW-T-696-E Type I, Style B,

B
B

Class 1-7

D
D

A
A

Removable covers for easy in-line service


Erosion resistant covers

(NPT)

Stainless steel internal components

C
C

Resistant to moderate water hammer


Optional built-in thermic vent for faster heating

Series B2

Optional built-in strainer to reduce the number of piping


connections

Maximum capacities to 2620 lbs./hr (1188 kg/hr.)


Maximum temperature 450F (230C)
Maximum operating pressure 250 psig (17.3 bar)

D
D

Dimensions in. (mm)


Materials of Construction
Part
Body and cover
Valve Pin and Seat
Bucket
Lever Assembly
Cover Bolts
28

Specifications
Cast Iron 30,000 psi tensile
Stainless Steel (Hardened)
Stainless Steel
Stainless Steel
Grade 5 Steel

Series
B1
B2

Size
,

1 3
2 4
3
4

A
B
C
D
61516 (177) 31316 (97) 714 (184) 438 (111)
61516 (177) 31316 (97) 9116 (230) 678 (158)

STEAM TRAPS

Steam Traps

Series B

How to Select
The trap capacity should be selected based on the
minimum differential pressure between the inlet pressure
and outlet pressure. The trap seat must be capable of
opening against the maximum inlet steam pressure. When
the traps are used on applications where the steam is
controlled by a modulating temperature regulator, the trap
is normally selected to handle the full condensate load
including safety factor at 1/2 psi (.034 bar) differential
pressure.

For selection information, please refer to Selection


Guidelines on page 129.
For computer aided selection of Inverted Bucket Steam
Traps, please refer to the Steam Specialty Component
Selectors on the Hoffman Specialty website,
www.hoffmanspecialty.com or, for a stand-alone version
of EPS-PLUS, contact your local Hoffman Specialty
Representative (see back cover for listing).

Capacities (Gross Ratings)


Series

Orifice Seat
Size Pressure
psi
in.
(mm) (bar)

.250

15

(6.4) (1.0)
.187

30

(4.7) (2.1)
.156

B1

75

(4.0) (5.2)
.125

500

650

835

1145

1490

1700

(227)

(295)

(379)

(519)

(676)

(771)

20
30
40
(1.4) (2.1) (2.8)
Capacities lbs./hr (kg/hr)

260

345

460

680

905

1060

1200

1440

(118)

(156)

(209)

(308)

(411)

(481)

(544)

(653)

50
(3.5)

60
(4.2)

75
(5.2)

200

255

335

480

605

695

775

900

980

1070

1130

1200

(91)

(116)

(152)

(218)

(274)

(315)

(352)

(408)

(445)

(485)

(513)

(544)

100
(6.9)

125 180
200
250
(8.6) (12.4) (13.8) (17.3)

125

115

150

195

275

355

410

460

530

595

640

690

745

830

920

(3.2) (8.6)

(52)

(68)

(88)

(125)

(161)

(186)

(209)

(240)

(270)

(290)

(313)

(338)

(376)

(417)

.094

180

(2.4) (10.4)

80

105

140

205

275

320

360

425

480

520

560

620

705

780

930

(36)

(48)

(64)

(93)

(125)

(145)

(163)

(193)

(218)

(236)

(254)

(281)

(320)

(354)

(422)

.070

250

28

40

55

90

125

150

175

215

250

275

305

340

400

450

570

600

700

(1.8)

(17)

(13)

(18)

(25)

(41)

(57)

(68)

(79)

(98)

(113)

(125)

(138)

(154)

(181)

(204)

(259)

(272)

(318)

.360

15

(9.1) (1.0)
.282

30

(7.1) (2.1)
.250

B2

Differential Pressure psig (bar)


1/2
1
2
5
10
15
(.035) (0.07) (0.14) (0.35) (0.69) (1.0)

75

(6.4) (5.2)
.203

125

(5.2) (8.6)
.156

180

(4.0) (10.4)

750

975

1255

1755

2280

2620

(340)

(447)

(569)

(796)

(1034)

(1188)

650

810

1005

1350

1700

1950

2130

2400

(295)

(367)

(456)

(612)

(771)

(885)

(966)

(1089)

490

600

740

980

1220

1340

1440

1600

1760

1910

2030

2170

(222)

(272)

(336)

(445)

(553)

(608)

(653)

(726)

(798)

(866)

(921)

(984)

350

450

580

830

905

920

1020

1180

1310

1430

1540

1680

1920

2100

(159)

(204)

(263)

(376)

(411)

(417)

(463)

(535)

(594)

(649)

(699)

(762)

(871)

(953)

200

255

330

460

580

675

740

840

930

1020

1090

1190

1350

1480

1725

(91)

(116)

(150)

(209)

(263)

(306)

(336)

(381)

(422)

(463)

(494)

(540)

(612)

(671)

(782)

.141

250

180

235

305

430

540

620

680

780

870

940

1000

1100

1270

1415

1650

1740

1890

(3.6)

(17)

(82)

(107)

(138)

(195)

(245)

(281)

(308)

(354)

(395)

(426)

(453)

(499)

(576)

(642)

(748)

(789)

(857)

29

Steam Traps

STEAM TRAPS
Inverted Bucket Steam Traps (continued)
Ordering Information (Specify the part number on your order)
Model (A) units are basic.
Model (B) units have a built-in strainer and thermic vent for
fast venting.
Model (S) units have a built-in strainer.
Model (T) units have an optional thermic vent built-in for
faster venting.

Example: Model Number B1030A-2


B1 (Unit size selected from capacity table)
030 (Differential seat pressure rating)
A (Basic Unit)
2 (Connection Size - 1/4 of an inch)

Series B1 Ordering Information


NPT
Model
Number

BSPT
Model
Number

B1015A-2
B1015S-2
B1015T-2
B1015B-2
B1015A-3
B1015S-3
B1015T-3
B1015B-3

B1015A-2J
B1015S-2J
B1015T-2J
B1015B-2J
B1015A-3J
B1015S-3J
B1015T-3J
B1015B-3J

B1030A-2
B1030S-2
B1030T-2
B1030B-2
B1030A-3
B1030S-3
B1030T-3
B1030B-3

Seat
Differential
Pressure
Rating
psi (bar)

Body
Design
Pressure
psi (bar)

Weight
lbs. (kg)

(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

11
11
11
11
11
11
11
11

(5)
(5)
(5)
(5)
(5)
(5)
(5)
(5)

30
30
30
30
30
30
30
30

(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

11
11
11
11
11
11
11
11

(5)
(5)
(5)
(5)
(5)
(5)
(5)
(5)

404608
404609
404610
404611
404632
404633
404634
404635

75
75
75
75
75
75
75
75

(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

11
11
11
11
11
11
11
11

(5)
(5)
(5)
(5)
(5)
(5)
(5)
(5)

404612
404613
404614
404615
404636
404637
404638
404639

125
125
125
125
125
125
125
125

(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

11
11
11
11
11
11
11
11

(5)
(5)
(5)
(5)
(5)
(5)
(5)
(5)

NPT
Part
Number

BSPT
Part
Number

2
2
1
2
1
2
3
4
3
4
3
4
3
4

404300
404301
404302
404303
404324
404325
404326
404327

404600
404601
404602
404603
404624
404625
404626
404627

15
15
15
15
15
15
15
15

B1030A-2J
B1030S-2J
B1030T-2J
B1030B-2J
B1030A-3J
B1030S-3J
B1030T-3J
B1030B-3J

2
2
1
2
1
2
3
4
3
4
3
4
3
4

404304
404305
404306
404307
404328
404329
404330
404331

404604
404605
404606
404607
404628
404629
404630
404631

B1075A-2
B1075S-2
B1075T-2
B1075B-2
B1075A-3
B1075S-3
B1075T-3
B1075B-3

B1075A-2J
B1075S-2J
B1075T-2J
B1075B-2J
B1075A-3J
B1075S-3J
B1075T-3J
B1075B-3J

2
2
1
2
1
2
3
4
3
4
3
4
3
4

404308
404309
404310
404311
404332
404333
404334
404335

B1125A-2
B1125S-2
B1125T-2
B1125B-2
B1125A-3
B1125S-3
B1125T-3
B1125B-3

B1125A-2J
B1125S-2J
B1125T-2J
B1125B-2J
B1125A-3J
B1125S-3J
B1125T-3J
B1125B-3J

404312
404313
404314
404315
404336
404337
404338
404339

30

Size
in.
1

2
2
1
2
1
2
3
4
3
4
3
4
3
4
1

STEAM TRAPS
Series B

NPT
Part
Number

BSPT
Part
Number

Seat
Differential
Pressure
Rating
psi (bar)

2
2
1
2
1
2
3
4
3
4
3
4
3
4

404316
404317
404318
404319
404340
404341
404342
404343

404616
404617
404618
404619
404640
404641
404642
404643

180
180
180
180
180
180
180
180

(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

11
11
11
11
11
11
11
11

(5)
(5)
(5)
(5)
(5)
(5)
(5)
(5)

404320
404321
404322
404323
404344
404345
404346
404347

404620
404621
404622
404623
404644
404645
404646
404647

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

11
11
11
11
11
11
11
11

(5)
(5)
(5)
(5)
(5)
(5)
(5)
(5)

NPT
Part
Number

BSPT
Part
Number

Seat
Differential
Pressure
Rating
psi (bar)

NPT
Model
Number

BSPT
Model
Number

B1180A-2
B1180S-2
B1180T-2
B1180B-2
B1180A-3
B1180S-3
B1180T-3
B1180B-3

B1180A-2J
B1180S-2J
B1180T-2J
B1180B-2J
B1180A-3J
B1180S-3J
B1180T-3J
B1180B-3J

B1250A-2
B1250S-2
B1250T-2
B1250B-2
B1250A-3
B1250S-3
B1250T-3
B1250B-3

B1250A-2J
B1250S-2J
B1250T-2J
B1250B-2J
B1250A-3J
B1250S-3J
B1250T-3J
B1250B-3J

Size
in.
1

2
2
1
2
1
2
3
4
3
4
3
4
3
4
1

Body
Design
Pressure
psi (bar)

Steam Traps

Series B1 Ordering Information - continued

Weight
lbs. (kg)

Series B2 Ordering Information


Body
Design
Pressure
psi (bar)

NPT
Model
Number

BSPT
Model
Number

B2015A-3
B2015S-3
B2015T-3
B2015B-3

B2015A-3J
B2015S-3J
B2015T-3J
B2015B-3J

4
4
3
4
3
4

404348
404349
404350
404351

404648
404649
404650
404651

15
15
15
15

(1.0)
(1.0)
(1.0)
(1.0)

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

12.5
12.5
12.5
12.5

(5.7)
(5.7)
(5.7)
(5.7)

B2030A-3
B2030S-3
B2030T-3
B2030B-3

B2030A-3J
B2030S-3J
B2030T-3J
B2030B-3J

4
4
3
4
3
4

404352
404353
404354
404355

404652
404653
404654
404655

30
30
30
30

(2.1)
(2.1)
(2.1)
(2.1)

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

12.5
12.5
12.5
12.5

(5.7)
(5.7)
(5.7)
(5.7)

B2075A-3
B2075S-3
B2075T-3
B2075B-3

B2075A-3J
B2075S-3J
B2075T-3J
B2075B-3J

4
4
3
4
3
4

404356
404357
404358
404359

404656
404657
404658
404659

75
75
75
75

(5.2)
(5.2)
(5.2)
(5.2)

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

12.5
12.5
12.5
12.5

(5.7)
(5.7)
(5.7)
(5.7)

B2125A-3
B2125S-3
B2125T-3
B2125B-3

B2125A-3J
B2125S-3J
B2125T-3J
B2125B-3J

4
4
3
4
3
4

404360
404361
404362
404363

404660
404661
404662
404663

125
125
125
125

(8.6)
(8.6)
(8.6)
(8.6)

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

12.5
12.5
12.5
12.5

(5.7)
(5.7)
(5.7)
(5.7)

B2180A-3
B2180S-3
B2180T-3
B2180B-3

B2180A-3J
B2180S-3J
B2180T-3J
B2180B-3J

4
4
3
4
1
2

404364
404365
404366
404367

404664
404665
404666
404667

180
180
180
250

(12.4)
(12.4)
(12.4)
(17.3)

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

12.5
12.5
12.5
12.5

(5.7)
(5.7)
(5.7)
(5.7)

B2250A-3
B2250S-3
B2250T-3
B2250B-3

B2250A-3J
B2250S-3J
B2250T-3J
B2250B-3J

404368
404369
404370
404371

404668
404669
404670
404671

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)

12.5
12.5
12.5
12.5

(5.7)
(5.7)
(5.7)
(5.7)

Size
in.
3

4
4
3
4
3
4
3

Weight
lbs. (kg)

31

Inverted Bucket Steam Traps (continued)

Removable covers for easy in-line service

DATE
CODE

MAX
TEMP.

Hoffman

D
D

500

MAX
PRESS.

XXXX

ITT

Meets Mil specification WW-T-696-E Type I, Style B,


Class 1-7

BUCKET TRAP

XX

Series B3
Available in sizes 34" and 1" NPT and BSPT

MAX PRESS
OFF

Series B

A
A

Stainless steel internal components


Resistant to moderate water hammer

B
B

Optional built-in thermic vent for faster heating


Optional built-in strainer to reduce the number of piping
connections

CC

Series B3

Maximum capacities to 5000 lbs/hr (2268 kg/hr.)


Maximum temperature 450F (230C)
Maximum operating pressure 250 psig (17.3 bar)

DATE
CODE

Hoffman

MAX
TEMP.
MAX
PRESS.

ITT

XXXX

Meets Mil specification WW-T-696-E Type I, Style B,


Class 1-7

MAX PRESS
OFF

BUCKET TRAP

XX

Series B4
Available in sizes 1", 114", 112" NPT and BSPT

D
D

500

Steam Traps

STEAM TRAPS

A
A

Removable covers for easy in-line service


Stainless steel internal components
Resistant to moderate water hammer

B
B

CC

Optional built-in thermic vent for faster heating


Optional built-in strainer to reduce the number of piping
connections
Maximum capacities to 9424 lbs/hr (4275 kg/hr.)
Maximum temperature 450F (230C)
Maximum operating pressure 250 psig (17.3 bar)
Materials of Construction
Part
Body and cover
Valve Pin and Seat
Bucket
Lever Assembly
Cover Bolts

Specifications
Cast Iron 30,000 psi tensile
Stainless Steel (Hardened)
Stainless Steel
Stainless Steel
Grade 5 Steel

Dimensions in. (mm)


Series
B3
B4

32

Size
A
B
C
D
3
7
5
7
9
4, 1
9 16 (239) 11 8 (294) 6 8 (174) 6 16 (166
1
1
1, 1 4, 1 2, 1138 (289) 14316 (360) 8516 (211) 818 (206)

Series B4

STEAM TRAPS

Steam Traps

Series B

Capacities (Gross Ratings)


Differential Pressure psig (bar)
Orifice
Size
Series In
(mm)

B3

B4

Seat
Pressure
psi
(bar)

1/2
(.035)

1
(0.07)

.500
(12.7)
.375
(9.53)
.281
(7.14)
.250
(6.35)
.219
(5.56)
.188
(4.78)

15
(1.0)
30
(2.1)
75
(5.2)
125
(8.6)
180
(10.4)
250
(17)

1450
(658)
720
(327)
500
(227)
435
(197)
300
(136)
256
(116)

.625
(16)
.5
(12.7)
.375
(9.53)
.344
(7.7)
.281
(7.14)
.25
(6.35)

15
(1.0)
30
(2.1)
75
(5.2)
125
(8.6)
180
(10.4)
250
(17)

2382
(1080)
1565
(710)
825
(374)
780
(354)
522
(237)
389
(176)

2
(0.14)

5
(0.35)

1850
(839)
980
(435)
680
(308)
590
(268)
415
(188)
355
(161)

15
20
30
40
50
60
75
100
125
(1.0)
(1.4)
(2.1)
(2.8)
(3.5)
(4.2)
(5.2) (6.9)
(8.6)
Capacity lbs./hr. (kg/hr.)
2300
3050
3700
4100

(1043) (1383) (1678) (1860)

1340
2020
2760
3300
3750
4470

(608) (916) (1252) (1497) (1701) (2028)

915
1370
1860
2200
2500
2980
3370
3720
4050
4460

(415) (621) (762) (998) (1134) (1352) (1529) (1687) (1837) (2023)

800
1200
1630
1950
2220
2665
3020
3325
3600
3970 4540
5000
(363) (544) (739) (885) (1007) (1209) (1370) (1508) (1633) (1801) (2059) (2268)
570
870
1190
1440
1640
1970
2250
2490
2690
2960 3400
3790
(259) (395) (540) (653) (744) (894) (1021) (1129) (1220) (1343) (1542) (1719)
485
740
1010
1210
1390
1675
1900
2100
2285
2535 2890
3200
(220) (336) (458) (549) (631) (760) (862) (953) (1036) (1150) (1311) (1452)

4440

(2014)

3780 3980 4340


(1715) (1805) (1969)

2991
(1357)
2053
(931)
1137
(516)
1067
(484)
719
(326)
543
(246)

3755
(1703)
2693
(1222)
1568
(711)
1459
(662)
991
(450)
759
(344)

7970

(3615)

6646 6993 7787


(3015) (3172) (3532)

5071
(2300)
3855
(1749)
2396
(1087)
2205
(1000)
1516
(688)
1180
(535)

10
(0.69)

6366
(2888)
5056
(2293)
3302
(1498)
3015
(1377)
2089
(948)
1649
(748)

7272
(3300)
5926
(2688)
3983
(1798)
3621
(1642)
2521
(1144)
2005
(909)

6633
(3009)
4550
(2064)
4122
(1870)
2881
(1307)
2303
(1045)

7774
(3526)
5489
(2490)
4950
(2245)
3476
(1577)
2801
(1271)

6271
(2845)
5636
(2556)
3971
(1801)
3218
(1460)

6953
(3154)
6233
(2827)
4403
(1997)
3583
(1625)

7566
(3432)
6767
(3069)
4791
(2173)
3913
(1775)

8389

(3805)

7484 8522
9424
(3395) (3866) (4275)
5313 6070
6732
(2410) (2753) (3054)
4357 5006
5574
(1976) (2270) (2528)

180
(12.4)

200
(13.8)

250
(17)

Ordering Information (Specify the part number on your order)


Model (A) units are basic.
Model (B) units have a builtin strainer and thermic vent
for fast venting.
Model (S) units have a builtin strainer.
Model (T) units have an
optional thermic vent built-in
for faster venting.
Example:
Model Number B3030A-3J
B3 (Unit size selected from
capacity table)
030 (Differential seat
pressure rating)
A (Basic Unit)
3 (Connection Size 1/4 of an inch)
J (BSPT Thread Option)

Series B3 Ordering Information


NPT
Model
Number

BSPT
Model
Number

B3015A-3
B3015S-3
B3015T-3
B3015B-3
B3015A-4
B3015S-4
B3015T-4
B3015B-4

B3015A-3J
B3015S-3J
B3015T-3J
B3015B-3J
B3015A-4J
B3015S-4J
B3015T-4J
B3015B-4J

B3030A-3
B3030S-3
B3030T-3
B3030B-3
B3030A-4
B3030S-4
B3030T-4
B3030B-4

B3030A-3J
B3030S-3J
B3030T-3J
B3030B-3J
B3030A-4J
B3030S-4J
B3030T-4J
B3030B-4J

Size
in.

4
4
3
4
3
4
3

1
1
1
1

4
4
3
4
3
4
3

1
1
1
1

Seat
Differential
Pressure
Rating
psi (bar)

Body
Design
Pressure
psi (bar)

NPT
Part
Number

BSPT
Part
Number

404400
404406
404412
404418
404424
404430
404436
404442

404752
404758
404763
404769
404775
404781
404787
404793

15
15
15
15
15
15
15
15

(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

35
35
35
35
35
35
35
35

(16)
(16)
(16)
(16)
(16)
(16)
(16)
(16)

404401
404407
404413
404419
404425
404431
404437
404443

404753
404759
404764
404770
404776
404782
404788
404794

30
30
30
30
30
30
30
30

(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

35
35
35
35
35
35
35
35

(16)
(16)
(16)
(16)
(16)
(16)
(16)
(16)

Weight
lbs. (kg)

33

Steam Traps

STEAM TRAPS
Inverted Bucket Steam Traps (continued)

Series B

Ordering Information (Specify the part number on your order)


Model (A) units are basic.
Model (B) units have a built-in strainer and thermic vent for
fast venting.
Model (S) units have a built-in strainer.
Model (T) units have an optional thermic vent built-in for
faster venting.

Example: Model Number B3030A-3J


B3 (Unit size selected from capacity table)
030 (Differential seat pressure rating)
A (Basic Unit)
3 (Connection Size - 1/4 of an inch)
J (BSPT Thread Option)

Series B3 Ordering Information - continued


NPT
Model
Number

BSPT
Model
Number

B3075A-3
B3075S-3
B3075T-3
B3075B-3
B3075A-4
B3075S-4
B3075T-4
B3075B-4

B3075A-3J
B3075S-3J
B3075T-3J
B3075B-3J
B3075A-4J
B3075S-4J
B3075T-4J
B3075B-4J

B3125A-3
B3125S-3
B3125T-3
B3125B-3
B3125A-4
B3125S-4
B3125T-4
B3125B-4

B3125A-3J
B3125S-3J
B3125T-3J
B3125B-3J
B3125A-4J
B3125S-4J
B3125T-4J
B3125B-4J

B3180A-3
B3180S-3
B3180T-3
B3180B-3
B3180A-4
B3180S-4
B3180T-4
B3180B-4

B3180A-3J
B3180S-3J
B3180T-3J
B3180B-3J
B3180A-4J
B3180S-4J
B3180T-4J
B3180B-4J

B3250A-3
B3250S-3
B3250T-3
B3250B-3
B3250A-4
B3250S-4
B3250T-4
B3250B-4

B3250A-3J
B3250S-3J
B3250T-3J
B3250B-3J
B3250A-4J
B3250S-4J
B3250T-4J
B3250B-4J

34

NPT
Size
Part
in. Number

4
4
3
4
3
4
3

1
1
1
1

4
4
3
4
3
4
3

1
1
1
1

4
4
3
4
3
4
3

1
1
1
1

4
4
3
4
3
4
3

1
1
1
1

BSPT
Part
Number

Seat
Differential
Pressure
Rating
psi (bar)

Body
Design
Pressure
psi (bar)

Weight
lbs. (kg)

404402
404408
404414
404420
404426
404432
404438
404444

404754
404760
404765
404771
404777
404783
404789
404478

75
75
75
75
75
75
75
75

(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

35
35
35
35
35
35
35
35

(16)
(16)
(16)
(16)
(16)
(16)
(16)
(16)

404403
404409
404415
404421
404427
404433
404439
404445

404755
404479
404766
404772
404778
404784
404790
404795

125
125
125
125
125
125
125
125

(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

35
35
35
35
35
35
35
35

(16)
(16)
(16)
(16)
(16)
(16)
(16)
(16)

404404
404410
404416
404422
404428
404434
404440
404446

404756
404761
404767
404773
404779
404785
404791
404796

180
180
180
180
180
180
180
180

(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

35
35
35
35
35
35
35
35

(16)
(16)
(16)
(16)
(16)
(16)
(16)
(16)

404405
404411
404417
404423
404429
404435
404441
404447

404757
404762
404768
404774
404780
404786
404792
404797

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

35
35
35
35
35
35
35
35

(16)
(16)
(16)
(16)
(16)
(16)
(16)
(16)

STEAM TRAPS

Steam Traps

Series B

Series B4 Ordering Information

Size
in.

NPT
Part
Number

BSPT
Part
Number

Seat
Differential
Pressure
Rating
psi (bar)

B4015A-4J
B4015S-4J
B4015T-4J
B4015B-4J
B4015A-5J
B4015S-5J
B4015T-5J
B4015B-5J
B4015A-6J
B4015S-6J
B4015T-6J
B4015B-6J

1
1
1
1
114
114
114
114
112
112
112
112

404500
404506
404512
404518
404524
404530
404536
404542
404548
404554
404560
404566

404798
404804
404810
404816
404822
404828
404833
404839
404845
404851
404856
404862

15
15
15
15
15
15
15
15
15
15
15
15

(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)
(1.0)

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

61
61
61
61
61
61
61
61
61
61
61
61

(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)

B4030A-4
B4030S-4
B4030T-4
B4030B-4
B4030A-5
B4030S-5
B4030T-5
B4030B-5
B4030A-6
B4030S-6
B4030T-6
B4030B-6

B4030A-4J
B4030S-4J
B4030T-4J
B4030B-4J
B4030A-5J
B4030S-5J
B4030T-5J
B4030B-5J
B4030A-6J
B4030S-6J
B4030T-6J
B4030B-6J

1
1
1
1
114
114
114
114
112
112
112
112

404501
404507
404513
404519
404525
404531
404537
404543
404549
404555
404561
404567

404799
404805
404811
404817
404823
404829
404934
404840
404846
404852
404857
404863

30
30
30
30
30
30
30
30
30
30
30
30

(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

61
61
61
61
61
61
61
61
61
61
61
61

(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)

B4075A-4
B4075S-4
B4075T-4
B4075B-4
B4075A-5
B4075S-5
B4075T-5
B4075B-5
B4075A-6
B4075S-6
B4075T-6
B4075B-6

B4075A-4J
B4075S-4J
B4075T-4J
B4075B-4J
B4075A-5J
B4075S-5J
B4075T-5J
B4075B-5J
B4075A-6J
B4075S-6J
B4075T-6J
B4075B-6J

1
1
1
1
114
114
114
114
112
112
112
112

404502
404508
404514
404520
404526
404532
404538
404544
404550
404556
404562
404568

404800
404806
404812
404818
404824
404830
404835
404841
404847
404853
404858
404864

75
75
75
75
75
75
75
75
75
75
75
75

(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)
(5.2)

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

61
61
61
61
61
61
61
61
61
61
61
61

(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)

B4125A-4
B4125S-4
B4125T-4
B4125B-4
B4125A-5
B4125S-5
B4125T-5
B4125B-5
B4125A-6
B4125S-6
B4125T-6
B4125B-6

B4125A-4J
B4125S-4J
B4125T-4J
B4125B-4J
B4125A-5J
B4125S-5J
B4125T-5J
B4125B-5J
B4125A-6J
B4125S-6J
B4125T-6J
B4125B-6J

1
1
1
1
114
114
114
114
112
112
112
112

404503
404509
404515
404521
404527
404533
404539
404545
404551
404557
404563
404569

404801
404807
404813
404819
404825
404572
404836
404842
404848
404573
404859
404751

125
125
125
125
125
125
125
125
125
125
125
125

(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

61
61
61
61
61
61
61
61
61
61
61
61

(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)

NPT
Model
Number

BSPT
Model
Number

B4015A-4
B4015S-4
B4015T-4
B4015B-4
B4015A-5
B4015S-5
B4015T-5
B4015B-5
B4015A-6
B4015S-6
B4015T-6
B4015B-6

Body
Design
Pressure
psi (bar)

Weight
lbs. (kg)

35

Steam Traps

STEAM TRAPS
Inverted Bucket Steam Traps (continued)

Series B

Series B4 Ordering Information - continued

Size
in.

NPT
Part
Number

BSPT
Part
Number

Seat
Differential
Pressure
Rating
psi (bar)

B4180A-4J
B4180S-4J
B4180T-4J
B4180B-4J
B4180A-5J
B4180S-5J
B4180T-5J
B4180B-5J
B4180A-6J
B4180S-6J
B4180T-6J
B4180B-6J

1
1
1
1
114
114
114
114
112
112
112
112

404504
404510
404516
404522
404528
404534
404540
404546
404552
404558
404564
404570

404802
404808
404814
404820
404826
404831
404837
404843
404849
404854
404860
404865

180
180
180
180
180
180
180
180
180
180
180
180

(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)
(12.4)

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

61
61
61
61
61
61
61
61
61
61
61
61

(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)

B4250A-4J
B4250S-4J
B4250T-4J
B4250B-4J
B4250A-5J
B4250S-5J
B4250T-5J
B4250B-5J
B4250A-6J
B4250S-6J
B4250T-6J
B4250B-6J

1
1
1
1
114
114
114
114
112
112
112
112

404505
404511
404517
404523
404529
404535
404541
404547
404553
404559
404565
404571

404803
404809
404815
404821
404827
404832
404838
404844
404850
404855
404861
404866

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

250
250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

61
61
61
61
61
61
61
61
61
61
61
61

(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)
(28)

NPT
Model
Number

BSPT
Model
Number

B4180A-4
B4180S-4
B4180T-4
B4180B-4
B4180A-5
B4180S-5
B4180T-5
B4180B-5
B4180A-6
B4180S-6
B4180T-6
B4180B-6
B4250A-4
B4250S-4
B4250T-4
B4250B-4
B4250A-5
B4250S-5
B4250T-5
B4250B-5
B4250A-6
B4250S-6
B4250T-6
B4250B-6

36

Body
Design
Pressure
psi (bar)

Weight
lbs. (kg)

STEAM TRAPS

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
37

Steam Traps

Notes

Steam Traps

STEAM TRAPS
Inverted Bucket Steam Traps (continued)

Series B

Series B6
Available in sizes 112" and 2" NPT

Maximum capacity 20,000 lbs./hr. (9072 kg/hr.)


Meets Mil specification WW-T-696-E Type I, Style B,
Class 1-7
B

Completely drains condensate and air at saturation


temperature
Stainless steel internal components
Resistant to moderate water hammer

Series B6

Bottom inlet and top outlet


Internal parts mounted on cover for easy service
Maximum temperature 406F (208C)
Maximum pressure 250 psig (17.3 bar)

Dimensions, in. (mm)


Series

Size
in.

12

1 ,2

B6

316

10
(258)

17
(432)

Materials of Construction
Part
Body and cover
Valve Pin and Seat
Bucket
Lever Assembly
Cover Bolts

Specifications
Cast Iron 30,000 psi tensile
Stainless Steel (Hardened)
Stainless Steel
Stainless Steel
Grade 5 Steel

Ordering Information

Model
Number

Size
in.

NPT
Part
Number

B6025A-6
B6025A-8
B6040A-6
B6040A-8
B6125A-6
B6125A-8
B6250A-6
B6250A-8

112
2
112
2
112
2
112
2

404690
404694
404691
404695
404692
404696
404693
404697

38

Seat
Differential
Pressure
Rating
psi (bar)
25 (1.7)
25 (1.7)
40 (2.8)
40 (2.8)
125 (8.6)
125 (8.6)
250 (17.3)
250 (17.3)

Body
Design
Pressure
psi (bar)
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

Weight
lbs. (kg)
80
80
80
80
80
80
80
80

(36)
(36)
(36)
(36)
(36)
(36)
(36)
(36)

STEAM TRAPS

Steam Traps

Series B

Capacities (Gross Ratings)


Series

B6

1
(0.07)

2
(0.14)

Pressure Differential Pounds Per Square Inch (bar)


5
10
15
25
30
40
50
(0.35) (0.69) (1.0) (1.69) (2.1)
(2.8)
(3.5)
Capacity lbs./hr. (kg/hr.)

3930
5250
(1784) (2383)
3100
4160
(1406) (1887)
1720
2280
(780) (1035)
1180
1570
(535) (712)

7330
(3327)
5400
(2449)
3200
(1452)
2200
(998)

11000
(4994)
7600
(3447)
4800
(2179)
3300
(1498)

Orifice
Seat
Size Pressure 1/2
(.035)
In
psi
(mm)
(bar)
.875
(22.2)
.750
(19.0)
.500
(12.7)
.375
(9.53)

25
(1.69)
40
(2.8)
125
(8.6)
250
(17)

14100
(6396)
9000
(4082)
6500
(2951)
4500
(2043)

16300
(7394)
12900
(5851)
7800
(3541)
5400
(2451)

20000
(9072)
16000
(7258)
9700
(4400)
6800
(3084)

17300 20000
(7847) (9080)
10600 12000
(4812) (5448)
7400
8400
(3359) (3813)

60
(4.2)

75
(5.2)

13800 14300 15300


(6265) (6492) (6946)
9300 10200 11000
(4222) (4630) (4994)

100
(6.9)

125
(8.6)

18000
(8172)
12800
(5811)

20000
(9080)
14000
(6356)

150
(10.4)

200
(13.8)

250
(17)

15300 17500 19000


(6946) (7945) (8626)

39

Steam Traps

STEAM TRAPS
Thermodisc Steam Traps
Series TD

Series TD6520 Thermodisc Trap

he Series TD Thermodisc traps are designed for


applications such as high-pressure steam drips and
tracer lines, or others with light to moderate loads.
Typical applications for Thermodisc traps include:
Drip traps on steam mains and supply lines

Tracer lines
C

Laundry and kitchen equipment


Superheated steam applications
Outdoor installations that are subject to freezing

Capacities to 4700 lbs/hr (2132 kg/hr)

Series TD Thermodisc Traps


Stainless steel construction resists both internal and
external corrosion
- Stainless steel cast body

Dimensions in. (mm)

- Hardened stainless steel disc is the only moving part


- Resists water hammer
Unaffected by superheated steam
Simplified installation
- Traps operate in any orientation (horizontal preferred)

- Freeze resistant when trap is piped in vertical


orientation due to self-draining design
Easy to monitor trap operation audible discharge
cycle makes checking operation simple
Operate over wide pressure range from 2 to 600 psig
(0.14 to 41.4 bar)
Operates with back pressure up to 80% of line
pressure
Maximum Pressure PMO/PMA 600 psi (41.4 bar)

Model
TD6523
TD6524

Size
in.
3

A
2 (51)

13

16 (21)

D
1

16 (14)

1 2 (38)

234 (70) 138 (35)

8 (16)

112 (38)

16 (21)

2 (51)

TD6526

234 (70) 158 (41)

13

TD6528

314 (83) 11516 (49)

15

16 (24)

2 (51)

Series TD6420 Thermodisc Trap


with Integral Strainer
D

Maximum Temperature TMO/TMA 800F (426C)

Materials of Construction
Part
Body
Cap
Disc

Specifications
420F Stainless Steel ASTM A743 CA40F
420 Stainless Steel ASTM A743 CA40
420 Stainless Steel ASTM A743 CA40

Integral strainer to protect trap from contamination


Capacities to 2200 lbs/hr (998 kg/hr)

Dimensions in. (mm)


Model
TD6423
TD6424

40

Size
in.

A
1

B
7

C
3

D
11

3 16 (78) 1 8 (48) 2 8 (60) 1 16 (43)

3116 (78) 178 (48) 238 (60) 11116 (43)

TD6426

3116 (78) 178 (48) 238 (60) 11116 (43)

TD6428

314 (82) 218 (54) 212 (64) 11116 (43)

STEAM TRAPS

Steam Traps

Series 650

(continued)

Capacities (Gross Ratings) - at 10F Below Saturation


Model Size
in.

TD6523

TD6524

TD6526

TD6528

TD6423

TD6424

TD6426

TD6428

8
2
4

2
5
10
(0.14) (0.35) (0.69)
180
185
(82) (84)
290
310
(132) (141)
395
420
(179) (191)
620
660
(201) (299)

8
2
4

190
(86)
345
(156)
465
(211)
730
(331)
315
(143)
315
(143)
650
(295)
650
(295)

25
(1.7)
210
(95)
440
(200)
600
(272)
920
(417)
370
(168)
370
(168)
740
(336)
740
(336)

Pressure Differential psig (bar)


50
75
100
150
200
250
300
400
500
600
(3.5) (5.2) (6.9) (10.4) (13.8) (17.3) (20.7) (27.6) (34.5) (41.4)
Capacities in lbs./hr. (kg/hr.)
255
(116)
580
(263)
815
(370)
1215
(551)
425
(193)
425
(193)
800
(363)
800
(363)

315
(143)
710
(322)
1000
(454)
1490
(676)
520
(236)
520
(236)
1000
(454)
1000
(454)

375
(170)
810
(367)
1160
(526)
1740
(789)
575
(261)
575
(261)
1100
(499)
1100
(499)

500
610
700
(227) (277) (318)
995
1140 1275
(451) (517) (578)
1440 1675 1895
(653) (760) (860)
2195 2585 2910
(996) (1173) (1320)
800
900 1080
(363) (408) (490)
800
900 1080
(363) (408) (490)
1400 1540 1630
(635) (699) (739)
1400 1540 1630
(635) (699) (739)

790
(358)
1405
(637)
2095
(950)
3230
(1465)
1280
(581)
1280
(581)
1760
(798)
1760
(798)

955
(433)
1630
(739)
2430
(1102)
3770
(1710)
1380
(626)
1380
(626)
1930
(875)
1930
(875)

1105
(501)
1825
(828)
2750
(1247)
4245
(1926)
1480
(671)
1480
(671)
2070
(939)
2070
(939)

1250
(567)
2000
(907)
3050
(1383)
4700
(2132)
1650
(748)
1650
(748)
2200
(998)
2200
(998)

Ordering Information
NPT
BSPT
Model Model
Equipped Number Number
Without
Strainer

With
Strainer

Size
in.

TD6523
TD6524
TD6526
TD6528

TD6523-J
TD6524-J
TD6526-J
TD6528-J

TD6423
TD6424
TD6426
TD6528

TD6423-J
TD6424-J
TD6426-J
TD6428-J

8
8
3
4
3

8
2
3
4
1

NPT
Part
Number

BSPT
Part
Number

405151
405152
405153
405154

405159
405160
405161
405162

0.8
1.3
2.1
3.2

(0.36)
(0.59)
(0.95)
(1.45)

405155
405156
405157
405158

405163
405164
405165
405166

2.4
2.4
2.7
3.3

(1.1)
(1.1)
(1.2)
(1.5)

Weight
lbs. (kg)

41

REGULATORS
Pressure and/or Temperature Pilot Operated Steam Regulators
Series 2000

Regulators

he Hoffman Specialty Series 2000 consists of main


valves, pilot valves, wells and hardware kits. They
are designed to meet a wide range of temperature,
pressure and capacity requirements and provide
accurate, dependable, low maintenance operation. The
Series 2000 Regulators meet MIL Spec MIL-V-16733D
(Type IV) and MIL-V-18433B (Type I, Style A, Class 2).
Main Valves
Sizes available: 1/2" - 6" (150mm)
Cast iron body with 30,000 tensile
Maximum rating 250 psig (17.3 bar) at 450F (232C)
Full, normal and reduced ports available

Pilots
Spring
Temperature
Air
Electro-Pneumatic Transducer

Main Valve with Pressure


Control Spring Pilot

Solenoid

For Series 2000 Regulator selection and sizing information,


please refer to Selection Guidelines on page 139.

Main Valve with Temperature


Control Pilot

For computer aided selection of steam regulators and


pilots, please refer to the Steam Specialty Component
Selectors on the Hoffman Specialty website,
www.hoffmanspecialty.com or, for a stand-alone version of
EPS-PLUS, contact your local Hoffman Specialty
Representative (see back cover for listing).

Basic Selection Data


Select main valve based on required sizing information.
Select type of pilots required.
Select hardware package based on main valve size
and type of pilots used.
Example
For a 112" Full Port Valve using a combination of
temperature pilot for 50-200F (10-93C) range and a
spring pilot with 5-60 psig (0.14-4.1 bar) range and a
Normally Closed solenoid pilot
Specify on purchase order
402412 Main Valve Full Port
400866 STPA-200 Temperature Pilot
400278 SPS-60 Spring Pilot
402255 Normally Closed Solenoid Pilot
400641 Hardware Kit

Main Valve with Pressure


Control Air Pilot

Main Valve with Electric on/off Solenoid


Pilot and Pressure Control Spring Pilots

*Contact your local Hoffman Specialty representative for information


on Noise Silencers for Steam Regulators.
42

REGULATORS

Series 2000 Main Valves

he Series 2000 Main valve is rugged and stable in


response for trouble free, dependable operation over
a wide range of conditions and applications.

Packless construction eliminates many service problems

Maximum temperature 450F (232C)

Complete range of port sizes:


Full
High Pressure Models
Normal
2100, 2200 & 2300
Reduced
Low pressure {Models 2150 & 2250}

Materials of Construction

Positive travel stop and back up of diaphragm prevents


over pressurizing from low pressure side
Maintains accurate and stable control of pressure
or temperature
Two-ply stainless steel diaphragm provides greater
accuracy of control over the entire capacity range
and a longer life

Part
Body
Stem
Seat
Plug
Diaphragm
Gaskets
Nuts/Bolts
Copper Tubing

Specifications
Cast Iron ASTM A126-71
Stainless Steel ASTM A581, A582
Stainless Steel ASTM A582
Stainless Steel ASTM A582
Stainless Steel ASTM A240
Non-asbestos ASTM F-104
ASTM A325 GRADE 5
ASTM B75 ALLOY 122

Selection Guide
Main Valve Body Styles

Size
in.

2
4
1
114
112
2
212
3
4
6
1

2100
Screwed NPT
max. pressure
250 psig (17.3 bar)

2150
Screwed NPT
max. pressure
30 psig (2.1 bar)

X
X
X
X
X
X

X
X
X
X
X

Model Number
2200 ANSI
125 Flanged
max. pressure
125 psig (8.6 bar)

X
X
X
X
X

2250 ANSI
125 Flanged
max. pressure
30 psig (2.1 bar)

2300 ANSI
250 Flanged
max. pressure
250 psig (17.3 bar)

X
X
X
X
X

X
X
X
X
X

43

Regulators

For continuous or dead end service within .01% leakage


of the valves rated capacity

Minimum differential pressure:


Model 2100, 2200 & 2300 ......15 psi (1.0 bar)
Model 2150, 2250 ...................3 psi (.2 bar)
Maximum differential pressure 150 psi (10.3 bar). A two
stage reduction should be used for pressure drops
greater than 150 psi (10.3 bar). Models 2150 & 2250
have maximum 30 psi differential pressure

REGULATORS
Pressure and/or Temperature Pilot Operated Steam Regulators (continued)
Series 2000 Main Valves
Dimensions (Main Valves)
Model 2100 and 2150 Screwed NPT Ends Maximum pressure 250 psig (17.3 bar)
Regulators

Dimensions in. (mm)

NPT
Valve
Size
in.

1 2

77 8 (200)

43 4 (121)

51 8 (130)

7 (178)

3 4

77 8 (200)

43 4 (121)

51 8 (130)

7 (178)

77 8 (200)

43 4 (121)

51 8 (130)

7 (178)

114

91 2 (241)

53 4 (146)

71 2 (191)

83 4 (222)

11 2

91 2 (241)

53 4 (146)

71 2 (191)

83 4 (222)

113 4 (298)

758 (194)

914 (235)

10 (254)

Model 2100 & 2150


Screwed NPT Ends
B

Model 2200 and 2250 Flanged Ends Maximum pressure 125 psig (8.6 bar)

Valve
Size
in. (mm)
2 (50)

Dimensions in. (mm)


A

Bolt Holes
Hole
Bolt
Dia. No. Circ.
in.(mm) of in. (mm)
F holes G

1134 (298) 758 (194) 8 (203) 10 (254) 58 (16) 34 (19)

434 (121)

212 (65) 1558 (397) 958 (244) 938 (238) 12 (305) 1116 (17) 34 (19)

512 (140)

3 (80) 16916 (421) 10316 (259) 10 (254) 1318 (333) 34 (19) 34 (19)

6 (152)

34

4 (100) 19 (483) 12 (305) 11 (302) 16 (422) (23.8) (19)

7 (191)

6 (150) 24316 (614) 1558 (397) 1518(384) 2234 (578) 1

(25) 78 (22)

912 (241)

78

58

15 16

12

A
E

D
F
G

Model 2200 & 2250


Flanged Ends

Model 2300 Flanged Ends Maximum pressure 250 psig (17.3 bar)

Valve
Size
in. (mm)
2 (50)

Dimensions in. (mm)


A

Bolt Holes
Hole
Bolt
Dia. No. Circ.
in. (mm) of in. (mm)
F holes
G

11 (298) 7 (194) 8 (216) 10 (254) (22)

34

212 (65) 1558 (397) 958 (244) 10 (254) 12 (305) 1 (25)

78

3 (80) 16916 (421) 10316 (259) 1034(273) 1318 (333) 118 (29)

78

4 (100) 19 (483) 12 (305) 1212(318) 1658 (422) 114 (32)

78

6 (150) 24316 (614) 1558 (397) 16 (406) 2234 (578) 1716 (37)

78

34

58

12

78

(19)

5 (127)

(22)

578 (149)

(22)

658 (168)

(22)

778 (200)

(22) 12

1058(270)

C
G
A
E

D
F

Model 2300
Flanged Ends

44

REGULATORS

Series 2000 Main Valves


Steam Capacities Full Port lbs./hr. (kg/hr.)

Models 2100, 2200, 2300


Main Valve Size

NPT Size, in.

Pressure psig (bar)

Cv

2" NPT
3.9

Flanged Valves, in. (mm)


1

4" NPT

1" NPT

1 4" NPT

1 2" NPT

2" NPT/Flange

2 2"(65)

3" (80)

4" (100)

6" (150)

8.3

10.6

20.2

24.2

34.2

50.3

78.7

139.6

302.2

20 (1.4)

0-5 (0-0.34)

220 (100)

260 (118)

360 (163)

660 (299)

850 (386)

1200 (544)

2020 (916)

3000 (1361)

5160 (2341)

11870 (5384)

25 (1.7)

10 (0.7)
0-5 (0-0.34)

250 (113)
260 (118)

300 (136)
410 (186)

410 (186)
470 (213)

800 (363)
900 (408)

1000 (454)
1100 (499)

1420 (644)
1730 (785)

2300 (1043)
2900 (1315)

3300 (1497)
4000 (1814)

6200 (2812)
7000 (3175)

14000 (6350)
16300 (7394)

30 (2.1)

15 (1.0)
0-10 (0-0.7)

290 (132)
300 (136)

320 (145)
460 (209)

460 (209)
530 (240)

950 (431)
1100 (499)

1100 (499)
1240 (562)

1900 (862)
2060 (934)

3000 (1361)
3450 (1565)

3500 (1588)
4600 (2087)

6800 (3084)
8300 (3765)

14500 (6577)
18500 (8392)

40 (2.8)

25 (1.7)
0-20 (0-1.4)

320 (145)
370 (168)

410 (186)
480 (218)

650 (295)
720 (327)

1200 (544)
1250 (567)

1150 (522)
1500 (680)

1300 (590)
2120 (962)

3250 (1474)
3800 (1724)

3800 (1724)
4800 (2177)

7500 (3402)
9400 (4264)

17200 (7802)
19650 (8913)

50 (3.5)

35 (2.4)
30 (2.1)
0-25 (0-1.7)

370 (168)
410 (186)
420 (191)

700 (318)
760 (345)
800 (363)

770 (349)
850 (386)
890 (404)

1250 (567)
1550 (703)
1650 (748)

1500 (680)
1850 (839)
2050 (930)

2500 (1134)
2900 (1315)
3050 (1383)

3500 (1588)
4500 (2041)
4900 (2223)

4800 (2177)
5700 (2586)
6500 (2948)

9500 (4309)
11500 (5216)
11900 (5398)

20000 (9072)
23500 (10660)
24200 (10977)

60 (4.2)

45 (3.1)
40 (2.8)
35 (2.4)
0-30 (0-2.1)

420 (191)
450 (204)
470 (213)
480 (218)

760 (345)
850 (386)
920 (417)
980 (445)

840 (381)
1000 (454)
1100 (499)
1140 (517)

1350 (612)
1650 (748)
1750 (794)
1850 (839)

1700 (771)
2000 (907)
2200 (998)
2350 (1066)

2700 (1225)
3050 (1383)
3250 (1474)
3600 (1633)

4400 (1996)
4800 (2177)
5600 (2540)
5950 (2699)

5800 (2631)
6800 (3084)
7400 (3357)
8400 (3810)

11000 (4990)
13500 (6124)
14000 (6350)
14700 (6668)

25800 (11703)
27500 (12474)
29000 (13154)
30500 (13835)

75 (5.2)

55 (3.8)
50 (3.5)
45 (3.1)
0-40 (0-2.8)

550 (249)
570 (259)
580 (263)
590 (268)

830 (376)
1060 (481)
1120 (508)
1200 (544)

1200 (544)
1320 (599)
1380 (626)
1400 (635)

2000 (907)
2250 (1021)
2400 (1089)
2600 (1179)

2300 (1043)
2560 (1161)
2800 (1270)
3200 (1452)

3750 (1701)
3900 (1769)
4300 (1950)
4500 (2041)

5800 (2631)
6100 (2767)
6450 (2926)
6750 (3062)

8500 (3856)
8900 (4037)
9500 (4309)
10000 (4536)

15100 (6849)
16300 (7394)
17800 (8074)
18100 (8210)

31000 (14062)
34000 (15422)
37000 (16783)
38800 (17600)

100 (6.9)

75 (5.2)
60 (4.2)
0-50 (0-3.5)

600 (272)
670 (304)
690 (313)

1150 (522)
1300 (590)
1480 (671)

1480 (671)
1800 (816)
1850 (839)

2400 (1089)
3000 (1361)
3400 (1542)

3100 (1406)
3900 (1769)
4400 (1996)

4900 (2223)
5350 (2427)
5850 (2654)

7800 (3538)
8900 (4037)
9100 (4128)

10800 (4899) 20500 (9299)


12200 (5534) 21750 (9866)
13500 (6124) 22960 (10415)

40800 (18507)
48000 (21773)
50000 (22680)

125 (8.6)

100 (6.9)
75 (5.2)
0-50 (0-3.5)

650 (295)
750 (340)
800 (363)

1300 (590)
1700 (771)
1770 (803)

1700 (771)
2000 (907)
2100 (953)

3150 (1429)
4000 (1814)
4200 (1905)

3550 (1610)
4600 (2087)
5600 (2540)

5300 (2404) 8650 (3924)


6750 (3062) 10500 (4763)
7500 (3402) 11400 (5171)

12200 (5534) 22000 (9979)


15400 (6985) 26800 (12156)
16800 (7620) 27720 (12574)

49200 (22317)
61350 (27828)
62600 (28395)

150 (10.3)

125 (8.6)
100 (6.9)
0-75 (0-5.2)

810 (367)
930 (422)
950 (431)

1600 (726) 2050 (930)


1860 (844) 2450 (1111)
2100 (953) 2700 (1225)

3800 (1724)
4500 (2041)
4900 (2223)

4450 (2019)
5350 (2427)
6150 (2790)

6200 (2812) 9900 (4491)


7500 (3402) 11900 (5398)
8000 (3629) 13200 (5988)

15000 (6804) 26200 (11884)


17800 (8074) 31000 (14061)
18600 (8437) 32950 (14946)

56700 (25719)
69300 (31434)
73800 (33475)

175 (12.1)

150 (10.3) 920 (417)


125 (8.6) 1050 (476)
100 (6.9) 1100 (499)
0-75 (0-5.2) 1150 (522)

2250 (1021)
2700 (1225)
3000 (1361)
3100 (1406)

4100 (1860)
5000 (2268)
5500 (2495)
5800 (2631)

5000 (2268)
6200 (2812)
6900 (3130)
7400 (3357)

6900 (3130)
8600 (3901)
9500 (4309)
9750 (4423)

200 (13.8)

150 (10.3) 1130 (513)


125 (8.6) 1200 (544)
0-100 (0-6.9) 1250 (567)

2400 (1089) 2850 (1293)


2600 (1179) 3200 (1452)
2680 (1216) 3400 (1542)

5500 (2495)
6000 (2722)
6500 (2948)

225 (15.5)

175 (12.1) 1260 (572)


150 (10.3) 1370 (621)
0-125 (0-8.6) 1430 (649)

2480 (1125) 3080 (1397)


2790 (1266) 3540 (1606)
3000 (1361) 3770 (1710)

250 (17.3)

200 (13.8)
175 (12.1)
150 (10.3)
0-125 (0-8.6)

2670 (1211)
3000 (1361)
3250 (1474)
3280 (1488)

1350 (612)
1480 (671)
1550 (703)
1550 (703)

1850 (839)
2150 (975)
2280 (1034)
2400 (1089)

3250 (1474)
3700 (1678)
4150 (1882)
4300 (1950)

11400 (5171) 16100 (7303)


13300 (6033) 20220 (9172)
14700 (6668) 21900 (9934)
15600 (7076) 22070 (10011)

28940 (13127)
34800 (15785)
37500 (17010)
38000 (17237)

63600 (28849)
77000 (24927)
85000 (38556)
86000 (39010)

6700 (3039)
7600 (3447)
7800 (3538)

9200 (4173) 14400 (6532) 22440 (10179) 38000 (17237)


10450 (4740) 15600 (7076) 25170 (11417) 43000 (19505)
11000 (4990) 16200 (7348) 25340 (11494) 43350 (19664)

84600 (38375)
95900 (43500)
97330 (44149)

5980 (2713)
6840 (3103)
7200 (3266)

7180 (3257)
8370 (3797)
9120 (4137)

10150 (4604) 15850 (7189) 24300 (11022) 41221 (18697) 91600 (41549)
11600 (5262) 17770 (8060) 27250 (12360) 46200 (20956) 104600 (47446)
12200 (5534) 18450 (8368) 28300 (12836) 47980 (21763) 108600 (49260)

6480 (2939)
7350 (3334)
7970 (3615)
8050 (3651)

7340 (3329)
8650 (3924)
9650 (4377)
9960 (4518)

10920 (4953)
12370 (5611)
13360 (6060)
13720 (6223)

17050 (7734) 20400 (9253) 44330 (20108) 98500 (44680)


19100 (8664) 29250 (13268) 49600 (22499) 112400 (50985)
20400 (9253) 31250 (14175) 53000 (24041) 120000 (54432)
20400 (9253) 31250 (14175) 53000 (24041) 120000 (54432)

Note: Capacity based on saturated steam at valve inlet. Pressure differential must be at least 15 psi (6.9 bar) for valve to operate.
For inlet pressures below 30 psig (2.1 bar), refer to the Low Pressure Steam Capacity Chart, Models 2150 and 2250, page 48.
When the outlet steam pressure is 50% or less of the inlet pressure, always use the lowest outlet pressure shown in the capacity table.

45

Regulators

OUT

IN

REGULATORS
Series 2000 Main Valves
Steam Capacities Normal Port lbs./hr. (kg/hr.)

Models 2100, 2200, 2300

Main Valve Size


NPT Size, in.

Pressure psig (bar)


OUT

IN

Regulators

Cv

2" NPT

Flanged Valves, in. (mm)

4" NPT

1" NPT

1 4" NPT

1 2" NPT

2" NPT/Flange

2 2"(65)

3" (80)

4" (100)

6" (150)

2.7

5.9

8.3

16.2

20.2

26.7

38.5

66.7

95.8

239.4

20 (1.4)

0-5 (0-0.34)

140 (64)

260 (118)

280 (127)

620 (281)

660 (299)

980 (445)

1480 (671)

2370 (1075)

3860 (1751)

25 (1.7)

10 (0.7)
0-5 (0-0.34)

160 (73)
165 (75)

300 (136)
400 (181)

300 (136)
410 (186)

700 (318)
780 (354)

800 (363)
900 (408)

1140 (517)
1290 (585)

1700 (771)
1900 (862)

2750 (1247)
3600 (1633)

4500 (2041) 10930 (4958)


5100 (2313) 12900 (5851)

30 (2.1)

15 (1.0)
0-10 (0-0.7)

175 (79)
185 (84)

320 (145)
460 (209)

430 (195)
460 (209)

800 (363)
920 (417)

950 (431)
1100 (499)

1250 (567)
1530 (694)

1950 (885)
2450 (1111)

3100 (1406)
4200 (1905)

4800 (2177) 12500 (5670)


5800 (2631) 14700 (6668)

40 (2.8)

25 (1.7)
0-20 (0-1.4)

200 (91)
221 (100)

360 (163)
480 (218)

410 (186)
480 (218)

950 (431)
1150 (522)

1200 (544)
1250 (567)

1550 (703)
1750 (794)

2200 (998)
2600 (1179)

3650 (1656)
4100 (1860)

5600 (2540) 14000 (6350)


7000 (3175) 17500 (7938)

50 (3.5)

35 (2.4)
30 (2.1)
0-25 (0-1.7)

238 (108)
250 (113)
266 (121)

480 (218)
530 (240)
580 (263)

700 (318)
760 (345)
800 (363)

1150 (522)
1400 (635)
1460 (662)

1250 (567)
1550 (703)
1650 (748)

1950 (885)
2100 (953)
2400 (1089)

2350 (1066)
2900 (1315)
3500 (1588)

4500 (2041)
5300 (2404)
5600 (2540)

5900 (2676) 16300 (7394)


7300 (3311) 19500 (8845)
8400 (3810) 21200 (9616)

60 (4.2)

45 (3.1)
40 (2.8)
35 (2.4)
0-30 (0-2.1)

275 (125)
288 (131)
310 (141)
320 (145)

530 (240)
610 (277)
660 (299)
680 (308)

760
850
920
980

(345)
(386)
(417)
(445)

1300
1600
1720
1820

(590)
(726)
(780)
(826)

1350
1650
1750
1850

(612)
(748)
(794)
(839)

2100 (953)
2300 (1043)
2600 (1179)
2700 (1225)

3150 (1429)
3600 (1633)
3800 (1724)
4200 (1905)

4750
5500
6300
6900

(2155)
(2495)
(2858)
(3130)

8200
8700
9300
9900

(3720)
(3946)
(4218)
(4491)

18600 (8437)
21500 (9752)
22800 (10342)
25500 (11567)

75 (5.2)

55 (3.8)
50 (3.5)
45 (3.1)
0-40 (0-2.8)

335 (152)
351 (159)
370 (168)
385 (175)

720 (327)
750 (340)
800 (363)
860 (390)

830
1060
1120
1300

(376)
(481)
(508)
(590)

1990
2030
2120
2200

(903)
(921)
(962)
(998)

2000 (907)
2250 (1021)
2400 (1089)
2600 (1179)

2850 (1293)
3100 (1406)
3350 (1520)
3550 (1610)

4150 (1882)
4450 (2019)
4700 (2132)
4900 (2223)

6700
7500
7800
8000

(3039)
(3402)
(3538)
(3629)

10200
10800
11900
12100

(4627)
(4899)
(5398)
(5489)

26200 (11884)
28000 (12701)
29000 (13154)
31450 (14266)

100 (6.9)

75 (5.2)
60 (4.2)
0-50 (0-3.5)

440 (200)
460 (209)
475 (215)

900 (408)
980 (445)
1000 (454)

1150 (522)
1300 (590)
1480 (671)

2450 (1111)
2750 (1247)
2880 (1306)

2500 (1134)
3000 (1361)
3400 (1542)

3700 (1678)
4650 (2109)
4700 (2132)

5300 (2404) 8700 (3946) 13200 (5988) 33000 (14969)


6000 (2722) 10000 (4536) 15200 (6895) 38000 (17237)
6550 (2971) 10700 (4854) 16000 (7258) 39300 (17826)

125 (8.6)

100 (6.9)
75 (5.2)
0-50 (0-3.5)

525 (238)
545 (247)
570 (259)

1000 (454)
1200 (544)
1230 (558)

1300 (590)
1700 (771)
1770 (803)

2700 (1225)
3250 (1474)
3400 (1542)

3150 (1429)
4000 (1814)
4200 (1905)

4200 (1905)
5400 (2449)
5850 (2654)

6250 (2835) 10200 (4627) 15000 (6804) 38300 (17373)


7600 (3447) 12500 (5670) 18300 (8301) 48900 (22181)
8350 (3788) 13400 (6078) 19700 (8936) 50200 (22771)

150 (10.3)

125 (8.6)
100 (6.9)
0-75 (0-5.2)

565 (256)
660 (299)
680 (308)

1200 (544)
1400 (635)
1480 (671)

1600 (726)
1860 (844)
2100 (953)

3250 (1474)
3850 (1746)
4000 (1814)

3800 (1724)
4500 (2041)
4900 (2223)

5150 (2336)
6300 (2858)
6800 (3084)

7500 (3402) 11800 (5352) 17200 (7802) 44000 (19958)


8650 (3924) 14400 (6532) 20800 (9435) 55600 (25220)
9500 (4309) 15600 (7076) 22800 (10342) 59200 (26853)

175 (12.1)

150 (10.3)
125 (8.6)
100 (6.9)
0-75 (0-5.2)

636 (288)
755 (342)
800 (363)
810 (367)

1400 (635)
1570 (712)
1640 (744)
1680 (762)

1850 (839)
2150 (975)
2280 (1034)
2400 (1089)

3600 (1633)
4360 (1978)
4600 (2087)
4650 (2109)

4100 (1860)
5000 (2268)
5500 (2495)
5800 (2631)

5900 (2676) 8250 (3742)


7000 (3175) 9700 (4400)
7600 (3447) 10600 (4808)
7900 (3583) 11250 (5103)

200 (13.8)

150 (10.3)
125 (8.6)
0-100 (0-6.9)

815 (370)
865 (392)
880 (399)

1650 (748)
1850 (839)
1900 (862)

2400 (1089)
2600 (1179)
2680 (1216)

4600 (2087)
5000 (2268)
5200 (2359)

5500 (2495)
6000 (2722)
6500 (2948)

7700 (3493) 10700 (4854) 18540 (8410) 25700 (11658) 66700 (30255)
8400 (3810) 11800 (5352) 21150 (9594) 29900 (13563) 76600 (34746)
8600 (3901) 12400 (5625) 21490 (9748) 30850 (13994) 77100 (34973)

225 (15.5)

175 (12.1) 910 (413)


150 (10.3) 983 (446)
0-125 (0-8.6) 1020 (463)

1750 (794)
2000 (907)
2050 (930)

2480 (1125)
2790 (1266)
3000 (1361)

5150 (2336)
5730 (2599)
5950 (2699)

5980 (2713)
6840 (3103)
7200 (3266)

8260 (3747) 11800 (5352) 20080 (9108) 28200 (12792) 72220 (32759)
9250 (4196) 13420 (6087) 22900 (10387) 32370 (14683) 81700 (37059)
9640 (4373) 14150 (6418) 24000 (10886) 34440 (15622) 86100 (39055)

250 (17.3)

200
175
150
0-125

(13.8) 980 (445) 1520 (689)


(12.1) 1080 (490) 1880 (853)
(10.3) 1130 (513) 2150 (975)
(0-8.6) 1140 (517) 2250 (1021)

2670 (1211)
3000 (1361)
3250 (1474)
3280 (1488)

5500 (2495)
6150 (2790)
6600 (2994)
6650 (3016)

6480 (2939)
7350 (3334)
7970 (3615)
8050 (3651)

46

8850 (4014)
9900 (4491)
10640 (4826)
10680 (4844)

12890 (5947)
14600 (6623)
15620 (7085)
15750 (7144)

13600
16650
18500
18820

(6169)
(7552)
(8392)
(8537)

21970 (9966)
25600 (11612)
26250 (11907)
26500 (12020)

Note: Capacity based on saturated steam at valve inlet. Pressure differential must be at least 15 psi (6.9 bar) for valve to operate.
For inlet pressures below 30 psig (2.1 bar), refer to the Low Pressure Steam Capacity Chart, Models 2150 and 2250, page 48.
When the outlet steam pressure is 50% or less of the inlet pressure, always use the lowest outlet pressure shown in the capacity table.

18800 (8528)
23200 (10524)
26000 (11794)
27200 (12338)

30300 (13744)
34760 (15767)
37500 (17010)
38000 (17237)

9500 (4309)

49500 (22453)
61000 (27670)
68000 (30845)
68300 (30981)

77660 (35227)
87750 (39803)
94600 (42911)
95000 (43092)

REGULATORS
Series 2000 Main Valves
Steam Capacities Reduced Port lbs./hr. (kg/hr.)

Models 2100, 2200, 2300

Main Valve Size


NPT Size, in.

Pressure psig (bar)


OUT

IN

2" NPT

Cv

Flanged Valves, in. (mm)

4" NPT

1" NPT

1 4" NPT

1 2" NPT

2" NPT/Flange

2 2"(65)

3" (80)

4" (100)

6" (150)

1.0

3.9

5.9

10.6

16.2

21.1

28.3

41.3

70.2

163

0-5 (0-0.34)

50 (23)

220 (100)

280 (127)

480 (218)

620 (281)

860 (390)

1360 (617)

1840 (835)

3090 (1402)

7120 (3230)

25 (1.7)

10 (0.7)
0-5 (0-0.34)

57 (26)
58 (26)

250 (113)
260 (118)

300 (136)
400 (181)

550 (249)
620 (281)

700 (317)
780 (353)

970 (439)
1080 (489)

1560 (708)
1630 (739)

2100 (953)
2240 (1016)

3670 (1665)
3940 (1787)

8200 (3720)
8500 (3856)

30 (2.1)

15 (1.0)
0-10 (0-0.7)

62 (28)
65 (29)

290 (132)
300 (136)

430 (195)
460 (209)

700 (318)
780 (354)

800 (363)
920 (417)

1100 (499)
1180 (535)

1710 (776)
1835 (832)

2400 (1089)
2520 (1143)

4000 (1814) 9500 (4309)


4500 (2041) 10170 (4613)

40 (2.8)

25 (1.7)
0-20 (0-1.4)

72 (33)
78 (35)

320 (145)
370 (168)

360 (163)
480 (218)

730 (331)
840 (381)

950 (431)
1150 (522)

1260 (572)
1380 (626)

2050 (930)
2250 (1021)

2500 (1134)
3000 (1361)

4650 (2109) 10000 (4536)


5400 (2449) 11500 (5216)

50 (3.5)

35 (2.4)
30 (2.1)
0-25 (0-1.7)

81 (37)
93 (42)
100 (45)

370 (168)
410 (185)
420 (190)

480 (218)
530 (240)
580 (263)

900 (408)
1050 (476)
1100 (499)

1150 (522)
1400 (635)
1460 (662)

1450 (658)
1680 (762)
1800 (816)

2300 (1043)
2700 (1225)
2800 (1270)

3200 (1452)
3520 (1597)
3700 (1678)

5200 (2359) 11100 (5035)


6100 (2767) 13000 (5897)
6640 (3012) 14000 (6350)

60 (4.2)

45 (3.1)
40 (2.8)
35 (2.4)
0-30 (0-2.1)

95
104
111
115

(43)
(47)
(50)
(52)

420 (191)
450 (204)
470 (213)
480 (218)

530
610
660
680

(240)
(277)
(299)
(308)

1000
1100
1150
1200

(453)
(499)
(522)
(544)

1300
1600
1720
1820

(590)
(726)
(780)
(826)

1650
1850
1970
2200

(748)
(839)
(894)
(998)

2650 (1202)
3000 (1361)
3150 (1429)
3300 (1497)

3350 (1520)
3860 (1751)
4200 (1905)
4450 (2019)

5800
6800
7300
7800

(2631)
(3084)
(3311)
(3538)

14000
15200
15800
17100

(6350)
(6895)
(7167)
(7757)

75 (5.2)

55 (3.8)
50 (3.5)
45 (3.1)
0-40 (0-.2.8)

118
127
134
138

(53)
(57)
(60)
(62)

550 (249)
570 (259)
580 (264)
590 (268)

720
750
800
860

(327)
(340)
(363)
(390)

1350
1400
1430
1450

(612)
(635)
(649)
(658)

1900
2030
2120
2200

(862)
(921)
(962)
(998)

2150 (975)
2400 (1089)
2550 (1157)
2650 (1202)

3400 (1542)
3500 (1588)
3650 (1656)
3750 (1701)

4800 (2177)
5050 (2291)
5300 (2404)
5520 (2504)

8000
8500
9100
9300

(3629)
(3856)
(4128)
(4218)

16200
16700
17800
20000

(7348)
(7575)
(8074)
(9072)

100 (6.9)

75 (5.2)
60 (4.2)
0-50 (0-3.5)

151 (68)
174 (78)
177 (80)

600 (272)
670 (304)
690 (312)

900 (408)
990 (449)
1000 (454)

1740 (789)
1830 (830)
1870 (848)

2450 (1111)
2750 (1247)
2880 (1306)

3100 (1406)
3450 (1565)
3600 (1633)

4300 (1950)
5000 (2268)
5100 (2313)

6200 (2812) 10400 (4717) 21200 (9616)


7000 (3175) 11300 (5126) 25000 (11340)
7300 (3311) 11970 (5430) 27000 (12247)

125 (8.6)

100 (6.9)
75 (5.2)
0-50 (0-3.5)

175 (79)
213 (97)
215 (98)

650 (295)
750 (340)
800 (363)

1000 (453)
1200 (544)
1230 (558)

1900 (862)
2150 (975)
2200 (998)

2700 (1225)
3250 (1474)
3400 (1542)

3350 (1520)
4300 (1950)
4400 (1996)

4950 (2245)
6000 (2722)
6100 (2767)

7000 (3175) 12000 (5443) 24000 (10886)


8350 (3788) 14000 (6350) 30000 (13608)
8700 (3946) 14600 (6623) 32200 (14606)

150 (10.3)

125 (8.6)
100 (6.9)
0-75 (0-5.2)

198 (90)
240 (109)
254 (115)

810 (367)
930 (422)
950 (431)

1200 (544)
1400 (635)
1480 (671)

2300 (1043)
2750 (1247)
2760 (1252)

3250 (1474)
3850 (1746)
4000 (1814)

4100 (1860)
4800 (2177)
5200 (2359)

5750 (2608)
6900 (3130)
7100 (3221)

8000 (3629) 13600 (6169) 27800 (12610)


9500 (4309) 16300 (7399) 35700 (16194)
10400 (4717) 17200 (7802) 39500 (17917)

175 (12.1)

150 (10.3)
125 (8.6)
100 (6.9)
0-75 (0-5.2)

220 (100)
226 (103)
290 (132)
295 (134)

920 (417)
1050 (476)
1100 (499)
1150 (522)

1400
1570
1640
1680

(635)
(712)
(744)
(762)

2600 (1179)
3000 (1361)
3100 (1406)
3200 (1452)

3600 (1633)
4360 (1978)
4600 (2087)
4650 (2109)

4500 (2041)
5320 (2413)
5800 (2631)
5800 (2631)

6600 (2994)
7600 (3447)
7900 (3583)
8000 (3629)

9300 (4218)
10800 (4898)
11700 (5307)
11750 (5329)

200 (13.8)

150 (10.3)
125 (8.6)
0-100 (0-6.9)

291 (132)
327 (148)
330 (150)

1130 (513)
1200 (544)
1250 (567)

1650 (748)
1850 (839)
1900 (862)

3100 (1406)
3250 (1474)
3300 (1497)

4600 (2087)
5000 (2268)
5200 (2359)

5800 (2630)
6500 (2948)
6800 (3084)

8400 (3810)
9100 (4128)
9100 (4128)

11380 (5162) 16900 (7666) 44500 (20185)


13100 (5942) 20100 (9117) 52200 (23678)
13300 (6033) 22600 (10251) 52500 (23814)

225 (15.5)

175 (12.1)
150 (10.3)
0-125 (0-8.6)

315 (143)
355 (161)
370 (168)

1260 (572)
1370 (621)
1430 (649)

1750 (794)
2000 (907)
2050 (930)

3150 (1429)
3650 (1656)
4020 (1823)

5150 (2336)
5730 (2599)
5950 (2699)

6400 (2903) 8800 (3992)


7150 (3243) 9870 (4477)
7500 (3402) 10300 (4672)

12330 (5593) 21500 (9752) 45800 (20775)


14000 (6350) 24080 (10923) 53300 (24177)
14760 (6695) 25400 (11521) 58640 (26599)

250 (17.2)

200
175
150
0-125

339 (154)
380 (172)
405 (184)
410 (186)

1350 (612)
1480 (671)
1550 (703)
1550 (703)

1880 (853)
2150 (975)
2250 (1021)
2250 (1021)

3400 (1542)
3970 (1801)
4440 (2014)
4500 (2041)

5500 (2495)
6150 (2799)
6600 (2994)
6650 (3016)

6850 (3107) 9090 (4123)


7680 (3483) 10400 (4717)
8300 (3765) 11300 (5126)
8330 (3778) 11360 (5153)

13260 (6015)
15050 (6827)
16300 (7394)
16400 (7439)

(13.8)
(12.1)
(10.3)
(0-8.6)

15300
18200
19960
20100

(6940) 31150 (14129)


(8255) 40150 (18212)
(9053) 45700 (20729
(9117) 46400 (21047)

23110 (10483)
25860 (11730)
27800 (12610)
28100 (12746)

50400 (22861)
58500 (26536)
63400 (28758)
64300 (29166)

Note: Capacity based on saturated steam at valve inlet. Pressure differential must be at least 15 psi (6.9 bar) for valve to operate.
For inlet pressures below 30 psig (2.1 bar), refer to the Low Pressure Steam Capacity Chart, Models 2150 and 2250, page 48.
When the outlet steam pressure is 50% or less of the inlet pressure, always use the lowest outlet pressure shown in the capacity table.

47

Regulators

20 (1.4)

REGULATORS
Series 2000 Main Valves
Steam Capacities Low Pressure lbs./hr. (kg/hr.)

Models 2150, 2250

Main Valve Size


NPT Size, in.

Pressure psig (bar)


OUT

Flanged Valves, in. (mm)


1

4" NPT

1" NPT

1 4" NPT

1 2" NPT

2" NPT/Flange

2 2"(65)

3" (80)

4" (100)

6" (150)

6.1

10.5

21.5

26.8

43

53.2

63.8

127.1

347.9

2 (.14)
0-1 (0-.07)

100 (45)
140 (64)

200 (91)
240 (109)

450 (204)
490 (222)

500 (227)
550 (249)

750 (340)
850 (386)

950 (431)
1075 (488)

1050 (476)
1200 (544)

2350 (1066)
2500 (1134)

7600 (3447)
7700 (3493)

6 (.42)

3 (.21)
0-1 (0-.07)

105 (48)
160 (73)

210 (95)
295 (134)

470 (213)
540 (245)

540 (245)
660 (299)

800 (363)
1050 (476)

1075 (488)
1200 (544)

1150 (522)
1350 (612)

2400 (1089)
2600 (1179)

7700 (3493)
8000 (3629)

7 (.49)

4 (.28)
0-2 (0-.14)

115 (52)
175 (79)

215 (98)
325 (147)

485 (220)
560 (254)

570 (259)
760 (345)

870 (395)
1200 (544)

1150 (522)
1300 (590)

1300 (590)
1500 (680)

2450 (1111)
2800 (1270)

7900 (3583)
8300 (3765)

8 (.56)

5 (.35)
0-3 (0-.21)

120 (54)
180 (82)

220 (100)
340 (154)

500 (227)
630 (286)

600 (272)
800 (363)

940 (426)
1250 (567)

1200 (544)
1350 (612)

1400 (635)
1550 (703)

2550 (1157)
3250 (1474)

8150 (3697)
9243 (4192)

9 (.62)

6 (.42)
4 (.28)
0-2 (0-.14)

125 (57)
190 (86)
230 (104)

230 (104)
350 (159)
405 (184)

520 (236)
650 (295)
720 (327)

630 (286)
815 (370)
940 (426)

1000 (454)
1320 (599)
1500 (680)

1350 (612)
1500 (680)
1600 (726)

1550 (703)
1800 (816)
1900 (862)

2800 (1270)
3350 (1520)
3550 (1610)

8400 (3810)
9600 (4355)
9700 (4400)

10 (0.7)

7 (.49)
5 (.35)
0-2 (0-.14)

130 (59)
200 (91)
250 (113)

240 (109)
350 (159)
420 (191)

540 (245)
730 (331)
820 (372)

670 (304)
860 (390)
1040 (472)

1050 (476)
1400 (635)
1600 (726)

1500 (680)
1750 (794)
1800 (816)

1650 (748)
1900 (862)
2100 (953)

3000 (1361)
3450 (1565)
3600 (1633)

10300 (4672)
11300 (5126)
12000 (5443)

12 (.83)

9 (.62)
7 (.49)
5 (.35)
0-2 (0-.14)

140 (64)
210 (95)
250 (113)
300 (136)

250 (113)
360 (163)
410 (186)
480 (218)

570 (259)
750 (340)
900 (408)
940 (426)

700 (318)
800 (363)
1050 (476)
1200 (544)

1100
1460
1700
1850

(499)
(662)
(771)
(839)

1750 (794)
2000 (907)
2150 (975)
2300 (1043)

1800 (816)
2300 (1043)
2650 (1202)
2700 (1225)

3300 (1497)
3600 (1633)
4000 (1814)
4400 (1996)

10700 (4854)
11200 (5080)
12000 (5443)
12500 (5670)

15 (6.9)

12 (.83)
10
(.7)
8 (.56)
5 (.35)
0-2.5 (0-.17)

150 (68)
215 (98)
260 (118)
315 (143)
345 (156)

270 (122)
385 (175)
450 (204)
510 (231)
540 (245)

600 (272)
800 (363)
940 (426)
1000 (454)
1040 (472)

740 (336)
920 (417)
1100 (499)
1250 (567)
1360 (617)

1170 (531)
1500 (680)
1750 (794)
2020 (916)
2200 (998)

1800 (816)
2250 (1021)
2400 (1089)
2550 (1157)
2600 (1179)

1900 (862)
2550 (1157)
2900 (1315)
3200 (1452)
3300 (1497)

3600 (1633)
4200 (1905)
4800 (2177)
5400 (2449)
6000 (2722)

11000 (4990)
12500 (5670)
14000 (6350)
14300 (6486)
14500 (6577)

20 (1.4)

17 (1.2)
15 (1.0)
10
(.7)
0-5 (0-.35)

160 (73)
220 (100)
360 (163)
400 (181)

290 (132)
400 (181)
600 (272)
670 (304)

640 (290)
835 (379)
1150 (522)
1250 (567)

800 (363)
1140 (517)
1420 (644)
1630 (739)

1300 (590)
1850 (839)
2300 (1043)
2650 (1202)

1450 (658)
2000 (907)
2500 (1134)
2650 (1202)

2000 (907)
3100 (1406)
3950 (1792)
4550 (2064)

3800 (1724)
5000 (2268)
7200 (3266)
7300 (3311)

14000 (6350)
16000 (7258)
16500 (7484)
17000 (7711)

25 (1.7)

22 (1.5)
20 (1.4)
15 (1.0)
10
(.7)
0-5 (0-.35)

170 (77)
230 (104)
335 (160)
430 (195)
460 (209)

320 (145)
420 (191)
650 (295)
720 (327)
770 (349)

670 (304)
865 (392)
1215 (551)
1325 (601)
1380 (626)

870 (395)
1100 (499)
1490 (676)
1700 (771)
1900 (862)

1400 (635)
1800 (816)
2400 (1089)
2800 (1270)
3100 (1406)

1750 (794)
2400 (1089)
2700 (1225)
3000 (1361)
3200 (1452)

2200 (998)
3300 (1497)
4000 (1814)
4600 (2087)
5000 (2268)

4000 (1814)
6000 (2722)
8200 (3720)
8300 (3765)
8300 (3765)

12000 (5443)
14000 (6350)
16500 (7484)
19500 (8845)
20000 (9072)

30 (2.1)

27 (1.9)
25 (1.7)
20 (1.4)
15 (1.0)
0-10 (0-.7)

180 (82)
240 (109)
375 (170)
450 (204)
520 (236)

330 (150)
430 (195)
670 (304)
760 (345)
870 (395)

690 (313)
885 (401)
1250 (567)
1375 (624)
1575 (714)

935 (424)
1225 (556)
1550 (703)
1770 (803)
2100 (953)

1500 (680)
1900 (862)
2500 (1134)
2950 (1338)
3400 (1542)

2000 (907)
2450 (1111)
2750 (1247)
3150 (1429)
3600 (1633)

2200 (998)
3380 (1533)
4070 (1846)
4660 (2114)
5480 (2486)

4200 (1905)
7020 (3184)
8800 (3992)
9080 (4119)
9300 (4218)

12500 (5670)
14700 (6668)
17300 (7847)
20000 (9072)
21300 (9662)

Regulators

IN
Cv
5 (.35)

Capacity based on saturated steam at valve inlet. Maximum inlet pressure 30 psi (2.1 bar).
Capacity based on 1 psi (.07 bar) accuracy of control. Pressure differential must be at least 3 psi (.21 bar) in order for valve to operate.

48

REGULATORS
Series 2000 Main Valve Ordering Information
Series 2000 main valves, pilots, wells, and hardware kits MUST BE ORDERED as separate line items.
Part
Number

2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2100
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2200
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2300
2150
2150
2150
2150
2150
2250
2250
2250
2250
2250

402439
402436
402433
402442
402457
402460
402445
402463
402466
402409
402469
402472
402412
402475
402478
402448
402451
402454
402592
402595
402598
402541
402544
402547
402523
402526
402529
402505
402508
402511
402487
402490
402493
402601
402604
402607
402532
402535
402538
402514
402517
402520
402496
402499
402502
402481
400185
402484
402664
402667
402649
402652
402655
402658
400751
400752
400754
400757

Size
in. (mm)
1
2 NPT
1
2 NPT
1
2 NPT
3
4 NPT
3
4 NPT
3
4 NPT
1 NPT
1 NPT
1 NPT
114 NPT
114 NPT
114 NPT
112 NPT
112 NPT
112 NPT
2 NPT
2 NPT
2 NPT
2 (50)
2 (50)
2 (50)
212 (65)
212 (65)
212 (65)
3 (80)
3 (80)
3 (80)
4 (100)
4 (100)
4 (100)
6 (150)
6 (150)
6 (150)
2 (50)
2 (50)
2 (50)
212 (65)
212 (65)
212 (65)
3 (80)
3 (80)
3 (80)
4 (100)
4 (100)
4 (100)
6 (150)
6 (150)
6 (150)
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
2 (50)
212 (65)
3 (80)
4 (100)
6 (150)

Port

End
Connections

Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
Full
Normal
Reduced
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Flanged
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Screwed NPT
Flanged
Flanged
Flanged
Flanged
Flanged

Maximum Pressure
psig (bar)
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
125
125
125
125
125
125
125
125
125
125
125
125
125
125
125
250
250
250
250
250
250
250
250
250
250
250
250
250
250
250
30
30
30
30
30
30
30
30
30
30

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(8.6)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)
(2.1)

Weight
lbs. (kg)
23
23
23
23
23
23
23
23
23
44
44
44
44
44
44
64
64
64
67
67
67
175
175
175
215
215
215
297
297
297
535
535
535
70
70
70
181
181
181
221
221
221
305
305
305
552
552
552
22.5
22.5
42
42
62
67
175
215
297
535

(10.4)
(10.4)
(10.4)
(10.4)
(10.4)
(10.4)
(10.4)
(10.4)
(10.4)
(20)
(20)
(20)
(20)
(20)
(20)
(29)
(29)
(29)
(30)
(30)
(30)
(79)
(79)
(79)
(98)
(98)
(98)
(135)
(135)
(135)
(243)
(243)
(243)
(32)
(32)
(32)
(82)
(82)
(82)
(100)
(100)
(100)
(138)
(138)
(138)
(250)
(250)
(250)
(10.2)
(10.2)
(19)
(19)
(28)
(30)
(79)
(98)
(135)
(243)

Regulators

Model
Number

Hardware Kit Ordering Information One kit per main valve is required to connect the pilot valve(s).
Part
Number
400638
400640
400641
400643

Description
Kit used when main valve has temperature or solenoid pilots only
Kit used when main valve has temperature or solenoid pilots only
Kit used when main valve has a spring or air pressure pilot or in combination with temperature or solenoid pilots
Kit used when main valve has a spring or air pressure pilot or in combination with temperature or solenoid pilots

Size
in.
1 2 - 2 NPT and 2 (50mm)
212 - 6 (65 - 150mm)
1 2 - 2 NPT and 2 (50mm)
212 - 6 (65 - 150mm)

Wt. (Approx.)
lbs. (kg)
2 (1.0)
4 (2.0)
1 (0.5)
2 (1.0)

49

REGULATORS
Pressure and/or Temperature Pilot Operated Steam Regulators (continued)

Regulators

Series SPS Spring Pressure Control Pilots

he Series SPS Spring pilot valves are designed for


applications such as steam to hydronic converters,
domestic hot water, manufacturing process, or

others that require constant outlet pressure. The Series


SPS can also be used in conjunction with a series STPA
Temperature pilot as a pressure limiter.

Tight shut-off provided by hardened stainless steel disc


and seat

Packless construction eliminates seals that wear out


and leak
Travel stop and cover on diaphragm helps prevent over
pressurization damage
A

Removable strainer helps prevent debris from entering


pilot
Feedback

Maximum temperature 450F (232C)

Signal

Maximum inlet operating pressure 250 psig (17.3 bar)


Inlet

Outlet Pressure:
- Minimum 2 psig (0.1 bar)
- Maximum 175 psig (11.9 bar)

Series SPS

Dimensions in. (mm)

Normal accuracy 1 psig (0.07 bar)


Materials of Construction
Part
Body
Stem
Seat Ring
Diaphragm Screw
Pusher Plate
Adjusting Spring
Strainer
Diaphragm
Gaskets
Disc

Specifications
Cast Iron ASTM A126
Stainless Steel ASTM A582
Stainless Steel ASTM A582
Steel ASTM A108
Steel ASTM A108
Steel ASTM A229
Stainless Steel ASTM A167
Stainless Steel ASTM A666
Grafoil
Stainless Steel ASTM A276

Model
SPS-30

8 4

SPS-60

SPS-175

Ordering Information
Spring Pilots
Model
Part
Number Number
SPS-30
SPS-60
SPS-175

Outlet Pressure
Range
psig (bar)

Maximum Weight
Pressure (Approx.)
psig (bar) lbs. (kg)

400277
2 - 30 (0.1-2.0)
250 (17.3)
400278
5 - 60 (0.3-4.1)
250 (17.3)
400280 20 - 175 (1.4-11.9) 250 (17.3)

7 (3.2)
7 (3.2)
7 (3.2)

Note: When Spring pilots are used with Safety Relief valves, the Safety
Relief valve must be at least 5 psi (.35 bar) higher than the
desired steam operating pressure.

50

A
3

Spring
Color
Blue
Red
Gold

(222)

4 8

(117)

8 4

(222)

4 8

(117)

8 4

(222)

4 8

(117)

REGULATORS
Series AP Air Pressure Control Pilots

he Series AP Air Pressure pilot valves are designed


for applications such as injection molding, lab
equipment, or others that require frequent outlet
pressure changes. The required Air PRV Regulator
allows remote adjustment of the outlet steam pressure.

Control Air

Signal

Lightweight, compact size prevents strain on mounting


pipes
Tight shut-off provided by hardened stainless steel pin
and seat
Packless construction eliminates seals that wear out
and leak
Travel stop and cover on diaphragm helps prevent over
pressurization damage
Removable strainer helps prevent debris from
entering pilot
No bias relay required
Compatible with Pneumatic Temperature Pilots
Maximum temperature 450F (232C)
Maximum operating pressure 250 psig (17.3 bar)

538"
(137mm)

2"
(51mm)
Dia.

Model AP-1A

5316"
(132mm)
Control Air

Signal

Feedback

5916"
(141mm)

Inlet

2"
(51mm)

Model AP-4A

Weight
(Approx.)
lbs. (kg)

AP-1A
AP-4A

400556
400557

1:1
4:1

250 (17.3)
250 (17.3)

4 (1.8)
5 (2.3)

40 (2.8)
20 (1.4)
0
(4.8) 70

Maximum
Pressure
lbs. (bar)

Model
AP-1A

60 (4.1)

(4.1) 60

Pressure
Ratio

80 (5.5)

(3.5) 50

Part
Number

100 (6.9)

(2.8) 40

Model
Number

Note: Use an Air


PRV Regulator to
regulate pressure
to values shown
here.

120 (8.3)

(2.1) 30

Air Pilots

Model
AP-4A

140 (9.7)

(1.4) 20

Ordering Information

Air Loading Data

(.7) 10

Specifications
Steel ASTM A108
Stainless Steel ASTM A581
Stainless Steel ASTM A582
Stainless Steel ASTM A582
Stainless Steel ASTM A313
Stainless Steel ASTM A240
Beryllium Copper ASTM B194
Stainless Steel ASTM A240
Copper ASTM B152

Part
Body
Pin
Seat
Diaphragm Button
Spring
Strainer
Diaphragm
Upper Diaphragm
Gaskets

OUTLET STEAM PRESSURE psig (bar)

Materials of Construction

AIR LOADING PRESSURE


From Air PRV or Pneumatic Temp. Pilot psig (bar)

Air PRV Regulators


29/16"
(65mm)

The Model Air PRV is designed to regulate air pressure


directly to Air Pressure Control Pilots.

1/4"

NPT
1/4"

NPT

Ordering Information
Air PRV Regulators
Model
Number

Part
Number

Weight
(Approx.)
lbs. (kg)

Air PRV (Regulator w/gauge)

402722

3 5/8"
(92mm)

(.5)
Air PRV Regulator

1 5/8"
(41mm)

51

Regulators

Feedback
Inlet

REGULATORS
Pressure and/or Temperature Pilot Operated Steam Regulators (continued)
Series STPA Self-Contained Temperature Control Pilots

process, or others that require accurate temperature control


of heated fluids.

Regulators

he Series STPA Self-Contained Temperature pilot


valves are designed for applications such as steam to
water converters, domestic hot water, manufacturing

Lightweight, compact size prevents strain on mounting pipes


Easy temperature adjustment with calibrated dial
Fast, easy installation
Non-metallic, lockable temperature adjustment knob
Tight shut-off provided by hardened stainless steel plug
and seat
Packless construction eliminates seals that wear out
and leak
Removable strainer helps prevent debris from
entering pilot
Bulb overheat protection up to 100F (55.6C)
Durable 1 2" (15mm) NPT copper bulb with standard
10 ft. (3m) armored capillary (other lengths available)
Optional Wells:
Copper
Stainless Steel
Accuracy of control 10F ( 5.6C) with system recirculation
Maximum temperature 450F (232C)
Maximum operating pressure 250 psig (17.3 bar)

12"

(12.7mm)

934"
(248mm)
1058"
(270mm)
1214"
(311mm)

Signal

Inlet

8"

Series STPA

(9.5mm)

12"

NPT

Stainless Steel111132" (280mm)


Copper11316" (284mm)
Stainless Steel1278" (327mm)
Copper12716" (316mm)

Well for Series STPA

Part

Materials of Construction
Specifications

Body
Plug
Seat
Brass Components
Tubing
Springs
Strainer
Gasket

Ordering Information

Steel ASTM A108


Stainless Steel ASTM A582
Stainless Steel ASTM A582
CDA 360 ASTM B16
Copper ASTM B75
Stainless Steel ASTM A313
Stainless Steel ASTM A240
Copper ASTM B152

Wells

Part
Number

Model
Well, Copper
Well, SS

405529
405532

Weight
(Approx.)
lbs. (kg)
1
3

(.5)
(1.4)

Note: These wells are only for use with Self-Contained Temperature Pilots.

Ordering Information
Self-Contained Temperature Pilots (Optional wells must be ordered separately)
Capillary
Maximum
Model
Part
Temperature
Length
Pressure
Weight
Number
Number
Range F (C)
ft. (m)
psig (bar)
lbs. (kg)
STPA-200
STPA-200
STPA-200
STPA-200
STPA-200
STPA-300
STPA-300
STPA-300
STPA-300
STPA-300
STPA-400
52

400866
400868
400869
400874
400875
400880
400881
400884
400889
400890
400892

50200
50200
50200
50200
50200
150300
150300
150300
150300
150300
250400

(1093)
(1093)
(1093)
(1093)
(1093)
(66149)
(66149)
(66149)
(66149)
(66149)
(121204)

10
15
20
25
30
10
15
20
25
30
10

(3)
(4.6)
(6.1)
(7.6)
(9.1)
(3)
(4.6)
(6.1)
(7.6)
(9.1)
(3)

250
250
250
250
250
250
250
250
250
250
250

(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)
(17.3)

6
6
6
6
6
6
6
6
6
6
6

(2.7)
(2.7)
(2.7)
(2.7)
(2.7)
(2.7)
(2.7)
(2.7)
(2.7)
(2.7)
(2.7)

REGULATORS

Ordering Information
Actuator Assemblies (includes actuator, knob and set screw)
Capillary
Model
Part
Temperature Range Length
Weight
Number
Number
F
(C)
ft. (m)
lbs. (kg)
400844
400845
400847
400848
400850
400851
400853
400854
400856
400857
400859

50200
50200
50200
50200
50200
150300
150300
150300
150300
150300
250400

(1093)
(1093)
(1093)
(1093)
(1093)
(66149)
(66149)
(66149)
(66149)
(66149)
(121204)

10
15
20
25
30
10
15
20
25
30
10

(3)
(4.6)
(6.1)
(7.6)
(9.1)
(3)
(4.6)
(6.1)
(7.6)
(9.1)
(3)

3
3
3
3
3
3
3
3
3
3
3

(1.4)
(1.4)
(1.4)
(1.4)
(1.4)
(1.4)
(1.4)
(1.4)
(1.4)
(1.4)
(1.4)

Regulators

STPA-200
STPA-200
STPA-200
STPA-200
STPA-200
STPA-300
STPA-300
STPA-300
STPA-300
STPA-300
STPA-400

53

REGULATORS
Pneumatic Temperature Control Pilots
Series 315 PNT For Shop Quality Air

Signal Port

Regulators

he Series 315 PNT Pneumatic Temperature pilots


are designed for applications such as refineries and
factories, or others where rapidly changing load
requirements occur. Pneumatic temperature pilots provide
greater accuracy than self-contained temperature pilots.
An Air Pressure Pilot, an Air PRV Regulator and a
Series 2000 Main Valve Steam Regulator must be
used with the Model 315 PNT.
Lightweight, compact size prevents strain on mounting
pipes

212"
(65mm)

SS-1212" (318mm)
Cop-1012" (267mm)
SS-1012" (267mm)
Cop- 812" (216mm)

2" NPT (15mm)

Reverse Acting
Supply Port
Direct Acting
Supply Port

SS-Stainless Steel
Cop-Copper

Series 315

Can be remotely located from the Main Valve and Air


Pressure Pilot
Bi-metallic temperature sensing
Bulb options:
Brass
Teflon coated brass
Stainless Steel

4" NPT

Direct or reverse acting modes of operation

4"

(197mm)

9" (229mm)

Optional wells (for brass bulb models only) allow bulb


removal without draining system
Air Consumption 0.50 scfm (.014m3)

Well for Series 315 PNT

Supply Air Pressure


Nominal 18 psig (1.2 bar)
Minimum 12 psig (0.8 bar)
Maximum 36 psig (2.4 bar)
Signal pressure at set-point temperature
50% of supply pressure
9 psig (0.6 bar) at nominal supply pressure
6 psig (0.4 bar) at minimum supply pressure
18 psig (1.2 bar) at maximum supply pressure
Temperature Control Range
50-300F (10-149C)
200-450F (93-232C)
Accuracy of control 4F ( 2.2C) with system
recirculation

Ordering Information
Pneumatic Temperature Pilot
Model
Number

Part
Number

315 Brass
315 Teflon coated Brass
315 Stainless Steel
315 Stainless Steel

402967
402970
402973
400461

54

Temperature
Range
F (C)
50300
50300
50300
200450

(10149)
(10149)
(10149)
(90232)

Weight
(Approx.)
lbs. (kg)
3
3
3
3

(1.4)
(1.4)
(1.4)
(1.4)

Wells (Only for use with Model 315 with a brass bulb)
Weight
Model
Part
(Approx.)
Number
Number
lbs. (kg)
Well, Brass
Well, Teflon coated Brass
Well, Stainless Steel

400400
400463
403803

Refer to Ordering Information on:


Air Pressure Control Pilots
Air PRV Regulators

2 (.9 )
2 (.9 )
2 (.9 )

REGULATORS

Series 240 PNT For Control Quality Air

63/16" (157mm)
43/4" (121mm)

Low air consumption of 0.008 scfm (.00022m3)

9/16"
(14mm)

15/8"
(41mm)

Front View

3/8" (12mm) Dia.


Typical of 3 Holes

43/16"
(106mm)

23/8"
(60mm)

Series 240

513/16"
(148mm)

Side View

Calibrated temperature dial allows easy adjustment


Copper sensing element
4" (101mm)

Copper well (included) allows bulb removal without


draining system

12"

NPT
12"
(15mm)

Capillary length 6 ft. (1.8m)

412"

(114mm)

Supply Air Pressure


Nominal 20 psig (1.4 bar)
Minimum 15 psig (1.0 bar)
Maximum 30 psig (2.1 bar)
Signal Range
0.5 psig (.035 bar) minimum outlet pressure
to within 0.5 psig (.035 bar) of supply pressure
Temperature Control Range
-20 to 240F (-7 to 116C)
Ambient Temperature Range
40 to 150F (4 to 66C)
Accuracy of control 4F ( 2.2C) with system
recirculation

Ordering Information
Pneumatic Temperature Pilots
Model
Number

Part
Number

Weight
(Approx.)
lbs. (kg)

240 PNT

400931

3 (1.4)

Refer to Ordering Information on:


Air Pressure Control Pilots
Air PRV Regulators

55

Regulators

he Model 240 PNT Pneumatic Temperature pilots


are designed for applications such as offices,
schools, hospitals, or others where the unit will
operate with a pneumatic temperature control system. The
Model 240 PNT is specifically designed for the low air
consumption required in such systems. They are also
recommended for environments requiring rapidly changing
loads or close temperature control. An Air Pressure Pilot,
an Air PRV Regulator and a Series 2000 Main Valve
Steam Regulator must be used with the Model 240
PNT.

REGULATORS
Electronic Temperature Control Pilots

Regulators

Series GT610-IP Electro-Pneumatic Transducer

he Series GT610-IP Electro-Pneumatic transducer


is designed for temperature control applications with
a 35 psig (2.4 bar) clean filtered air supply and where
a 4 to 20 mA DC or 0 to 10 VDC signal is provided by an
electronic sensor. An Air Pressure Pilot, an Air PRV
Regulator and a Series 2000 Main Valve Steam
Regulator must be used with the Series GT610-IP
Relay.
6-30 psig (.42 - 2.1 bar) modulated air output

FRONT VIEW

REAR VIEW
ACCESS COVER
FOR ELECTRICAL
CONNECTIONS

RANGE ADJUST GROMMET

TPC
ADJUST
4.9375
(124)

CONDUIT
CONNECTION
1/2 NPSM

1.56
OUTLET
(8mm)

INLET
(8 mm)

Optional gauge ports available to monitor output signal

2.12
SQUARE

Series GT-6101IP

Supply pressure:
Minimum 15 psig (1.0 bar)
Maximum 36 psig (2.5 bar)
Maximum steam output pressure from main valve:

Typical Installation

21 psig (1.5 bar) model AP-1 air pressure pilot


84 psig (5.8 bar) model AP-4 air pressure pilot
AP Air
Pilot
GT-610-IP
Transducer

Ordering Information
Model
Number

Part
Number

Input
Signal

Maximum
Air Pressure
psig (bar)

Weight
lbs. (kg)

GT6108

401252

4 - 20 mA

36 (2.5)

2.5 (1.2)

GT6102

401253

0 - 10 VDC

36 (2.5)

2.5 (1.2)

Refer to Ordering Information on:


Air Pressure Control Pilots
Air PRV Regulators

56

Outlet

Series 2000
Main Valve

Inlet

High Pressure
Supply Air
Air PRV
Regulator

REGULATORS

Series SLD Solenoid Pilots


Normally Open Solenoid pilots are designed for heating,
or other applications where overheating will not be
harmful, since they remain open during a power failure.
Regulators

olenoid pilots are used with other pilots for overrides


in domestic hot water or safety applications. The
Normally Closed Solenoid pilots are designed to
shut down the Main valve if there is a power failure.

Remote control
Emergency shut-down feature
Automatic start-up and shut-down capability (timer required)
More economical to use than electric shut-off valves
Operating modes
Normally Open
Normally Closed

23/4"
(70mm)
35/16"
(84mm)

/"
NPT
14

17/8"
(12mm)

120 volt electrical service required


Maximum operating pressure 250 psig (17.3 bar)

Solenoid Pilot
Model SLD-100

! WARNING
Do not use Normally Open Solenoid
pilots for direct temperature control in
domestic water applications.
Failure to follow this warning can cause
serious burns, personal injury, or death.

71/4"
(184mm)
81/8"
(206mm)

1/4"
NPT

Solenoid Pilot
Model SLD-250

211/16"
(68mm)

Ordering Information
Model
Number

Part
Number

Operating
Mode

SLD-100
SLD-250
SLD-100
SLD-250

402247
402259
402255
402258

Normally Open
Normally Open
Normally Closed
Normally Closed

Inlet Pressure
Operating
Range psig (bar)
0-100
0-250
0-100
0-250

(0-6.9)
(0-17.3)
(0-6.9)
(0-17.3)

Weight
(Approx.)
lbs. (kg)
11/2
6
11/2
6

(.68)
(2.7)
(.68)
(2.7)

57

REGULATORS
Self-Contained Pressure Reducing Valves

Regulators

Series 754

he Series 754 is designed for applications such as


commercial kitchens, labs, dry cleaners, or others
that require system pressure reduction of steam in
small equipment.
C

For steam service


For controlling steam pressure, where an accurate tight
closing valve is required, on applications such as:
Small sterilizers
Cooking kettles or tables
Hand irons
Heating coils
Coffee urns
Unit heaters and pressing machines
Adjustable outlet pressure
Single seated for dead-end or continuous service
Sizes 12" - 1" NPT
Maximum pressure drop 100 psi (6.9 bar) for more
than 100 psi (6.9 bar) use multiple valves in series
Minimum reduced pressure 1 psig (.069 bar)

B
Model 754 Regulator
(Self-contained)

Dimensions in. (mm)


NPT
Size
in.

1/2

31/4

(82)
31/4 (82)
41/2 (114)

3/4

Weight
(Approx.)
lbs. (kg)

B
61/2
61/2
81/2

(165)
(165)
(216)

8 (3.6)
8 (3.6)
18 (8.2)

Maximum non-shock pressure 250 psig (17.3 bar) at


400F (204C)
Materials of Construction

Maximum temperature 400F (204C)

How to Size Series 754 Valves


1. Determine the available initial steam inlet pressure.
2. Determine the reduced outlet pressure required based
on your equipment.
3. Determine the capacity required.
4. Apply the specifications (as determined in steps (1-3) to
the basic steam capacity table on the following page,
and the information below.

Part
Body
Seat
Diaphragm
Disc
Spring
Connections

Ordering Information
Model
Number
754
754
754
754
754
754
754
754
754
754

58

Specifications
Cast Iron
Stainless Steel
Phosphor Bronze
Stainless Steel
SteelCadmium Plated
Screwed NPT

Part
Number
403050
403051
403052
403053
403054
403055
403056
403057
403058
403059

Outlet Pressure
NPT Size
Range
In.
psig
(bar)
1
/2
0 - 10
(0 - 0.69)
1
/2
10 - 50 (0.69 - 3.5)
1
/2
40 - 100 (2.8 - 6.9)
3
/4
0 - 10
(0 - 0.69)
3
/4
10 - 50 (0.69 - 3.5)
3
/4
40 - 100 (2.8 - 6.9)
1
0 - 10
(0 - 0.69)
1
10 - 30 (0.69 - 2.1)
1
30 - 50 (2.0 - 3.5)
1
40 - 85 (2.8 - 5.8)

REGULATORS
Series 754 (continued)
Capacities
Basic Steam Table - Pounds Per Hour (kg/hr.)
1/2 & 3/4 Inch Valves
10
(.7)
46
(21)
38
(17)

20
(1.4)
65
(30)
65
(30)
61
(28)
45
(20)

30
(2.1)
83
(38)
83
(38)
83
(38)
83
(38)
71
(32)

40
(2.8)
102
(46)
102
(46)
102
(46)
102
(46)
102
(46)
81
(37)
79
(36)

Inlet Pressure psig (bar)


50
70
100
(3.5) (4.8) (6.9)
121
158
214
(55)
(72)
(97)
121
158
214
(55)
(72)
(97)
121
158
214
(55)
(72)
(97)
121
158
214
(55)
(72)
(97)
112
158
214
(51)
(72)
(97)
108
158
214
(49)
(72)
(97)
68
158
214
(31)
(72)
(97)
87
108
214
(40)
(49)
(97)
138
214
(63)
(97)
188
(86)
195
(89)

125
(8.6)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
261
(119)
201
(91)

150
(10.3)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
307
(140)
298
(136)

200
(13.8)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)
401
(182)

250
(17.3)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)
494
(225)

125
(8.6)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
739
(336)
569
(259)

150
(10.3)
871
(396)
871
(396)
871
(396)
871
(396)
871
(396)
871
(396)
871
(396)
871
(396)
871
(396)
871
(396)
858
(390)
844
(384)

200
(13.8)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)
1135
(516)

250
(17.3)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)
1400
(637)

Regulators

Outlet
Pressure
psig (bar)
2
(.14)
5
(.35)
10
(.7)
15
(1.0)
20
(1.4)
25
(1.7)
30
(2.1)
40
(2.8)
50
(3.5)
60
(4.1)
70
(4.8)
100
(6.9)

1 Inch Valves
Outlet
Pressure
psig (bar)
2
(.14)
5
(.35)
10
(.7)
15
(1.0)
20
(1.4)
25
(1.7)
30
(2.1)
40
(2.8)
50
(3.5)
60
(4.1)
70
(4.8)
100
(6.9)

10
(.7)
130
(59)
106
(48)

20
(1.4)
184
(84)
184
(84)
184
(84)
128
(58)

30
(2.1)
236
(107)
236
(107)
236
(107)
236
(107)
201
(91)

40
(2.8)
289
(131)
289
(131)
289
(131)
289
(131)
289
(131)
225
(102)

Inlet Pressure psig (bar)


50
70
100
(3.5) (4.8) (6.9)
342
448
607
(156) (204) (276)
342
448
607
(156) (204) (276)
342
448
607
(156) (204) (276)
342
448
607
(156) (204) (276)
342
448
607
(156) (204) (276)
342
448
607
(156) (204) (276)
284
448
607
(129) (204) (276)
247
394
607
(112) (179) (276)
390
607
(177) (276)
528
(240)
470
(214)

59

REGULATORS
Thermostatic Temperature Regulators
Series 1140 & 1141

Regulators

he Series 1140 & 1141 Temperature Regulators


are designed to maintain a desired temperature
for commercial and institutional heating and
cooling applications. They are self-actuated and vapor
pressure operated.

Series 1140 Regulators are cross ambient filled and may


be used where ambient temperature exceeds the set
control temperature. Series 1141 Regulators are not cross
ambient filled and should not be used where ambient
temperature exceeds the set control temperature.

How to Select

Operating modes
Direct Acting
Reverse Acting
Three Way

Standard Unit Orders

Available in sizes 12" - 2" NPT


21/2" - 4" (65 - 100mm) Flanged
Available in various body styles with different
seating arrangements
Hermetically sealed actuator available in
temperature control ranges of 40F (4.4C) through
220F (104C) in increments of 40F (22.2C)
Optional wells available in copper or stainless steel
Heavy duty 10 ft. (3mm) capillary with flexible armor
and reinforced ends
Maximum body pressure
12" -112" NPT
250 psig (17.3 bar)
2" NPT
200 psig (13.8 bar)
212" - 4" (65-100mm) Flanged 125 psig (8.6 bar)
Maximum body temperature 406F (208C)

! WARNING
Series 1140 and 1141 Regulators fail open.
An alarm or cut-off must be installed on
applications where overheated water could
cause harm.
Failure to follow this warning could cause
serious burns, personal injury, or death.

1. Determine body style based on type of service. See


Selection Data Chart below.
2. For complete units provide the 6 digit part number and
description in the following format.
1140 TMP REG Body Code Body Size
Temperature Range
For example, to order a 1 inch NPT, 02 body, 140 to
180F (60-82C) degree range unit with standard bulb
and capillary, your order should have the following:
Hoffman Specialty Part Number 400117 Description
1140 TMP REG 02 1.0 140 180
Select a range with the operating set point in the mid or
upper portion of the range.
3. Units may also be ordered as Body Bracket Assemblies
with separate Actuators. This offers a large variety of
applications while maintaining low stock.

For Series 1140 and 1141 Temperature Regulator


selection and sizing information, please refer to Selection
Guidelines on page 154.
For computer aided selection of steam and water
regulators, please refer to the Steam Specialty
Component Selectors on the Hoffman Specialty website,
www.hoffmanspecialty.com or, for a stand-alone version of
EPS-PLUS, contact your local Hoffman Specialty
Representative (see back cover for listing).

Selection Data
Body
Code

Service
Water
Steam

01

02

02R

03

05

05R

06

60

Body
Design
Two way
Heating
Two way
Heating
Two way
Cooling
Two way
Heating
Two way
Heating
Two way
Cooling
Three way
Mixing or
Diverting

Recommended
Application
Low pressure up to 50 psi (3.5 bar)
Differential (Composition Disc)
Low & High pressure
up to 125 psi (8.6 bar) Differential
(SS Seat and Disc)
High pressure up to 250 psi (17.3 bar)
Differential (SS Seat and Disc)
High pressure up to 250 psi (17.3 bar)
Differential (Double Seated SS)

Sliding piston three way valve

REGULATORS
Series 1140 & 1141 Regulators (continued)
Dimensions in. (mm)
Body
Type

Size
in. (mm)
1
2 NPT

Union
ends

Flanged
05
05R
Flanged
06

1 NPT
114 NPT
112 NPT
2 NPT
212 (65)
3 (80)
4 (100)
212 (65)
3 (80)
4 (100)

478 (124)
538 (136)
578 (149)
678 (175)
712 (190)
812 (216)
758 (124)
834 (222)
1014 (260)

(51)
(56)
2516 (59)
258 (67)
21316 (72)
31316 (97)
4916 (116)
514 (133)
578 (149)
9 (229) 5 (127)
912 (241) 514 (133)
1014 (260) 612 (165)
2316

81316 (224)
9 (229)
918 (232)
9716 (240)
958 (245)
10 (254)
1658 (422)
1678 (428)
1738 (441)
1638 (416)
1634 (425)
1618 (410)

4516 (110)
4516 (110)
4516 (110)
4516 (110)
4516 (110)
4516 (110)
638 (162)
638 (162)
638 (162)
638 (162)
638 (162)
638 (162)

Min. 4"
(100mm)
Radius
"G" (NPT)
F

B
Series 1140 (Union end connection)
Direct and Reverse Acting Body
Codes 01, 02, 02R, 03, 05, 05R, 06
12"-2" NPT

A
Union ends

Min. 4"
(100mm)
Radius
"G" (NPT)

12

- 2 NPT
12 - 2 NPT
212 - 4 (65-100)

Actuator
1140 1141
X
X

G
NPT

(22)
58 (16)
118 (29)

18 (457)
11 (280)
36 (914)

1
1
114

78

Copper Bulb Size, Dimensions in. (mm)


Valve Size
in. (mm)

Series 1140 (Flanged end connection)


Direct and Reverse Acting
Body Codes 05, 05R,
212"-4" (65-100mm)

A
Flanged

Wells, Dimensions in. (mm)


Series 1140
Regulator
Bulb Size
in. (mm)

x 18 (22 x 457)

1812 (470)

118 x 36 (102 x 915)

3612 (927)

114

1112 (292)

7
8

Min. 4"
(100mm)
Radius
"G" (NPT)

F
C

Series 1141
5
8

x 11 (16 x 280)

A
Flanged

Series 1140 (Flanged end connection)


Three Way Body Code 06
2 12"-4" (65-100mm)

Wells

Min. 4"
(100mm)
Radius
"G" (NPT)

A
B (NPT)

F
C

E
Series 1141 (Union end connection)
Direct and Reverse Acting Body
Codes 01, 02, 02R, 03, 05 05R, 06
1/2" - 2" NPT

B
A
Union ends

61

Regulators

3
4 NPT

REGULATORS
Thermostatic Temperature Regulators (continued)

Regulators

Series 1140 & 1141 (continued)

Cv (Kv) Values
Valve Size
NPT Valve Size, in.
Body
Code
01

1/
2

NPT

3/
4

NPT

1 NPT

Flanged Valve Size, in. (mm)

1 1/4 NPT

1 1/2 NPT

2 NPT

21/2 (65)

3 (88)

4 (100)

Cv (Kv) Values
2.7 (2.3)

5.7 (4.9)

11 (9.5)

16 (13.8)

20 (17.3) 25 (21.6)

02 & 02R 2.7 (2.3)

5.7 (4.9)

11 (9.5)

16 (13.8)

20 (17.3) 25 (21.6)

4.3 (3.7)

7.9 (6.8)

13 (11.3)

20 (17.3) 25 (21.6)

9.2 (8)

13 (11.3) 25 (21.6)

29 (25.1) 39 (33.7) 70 (60.6)

89 (77)

180 (155.7)

5.5 (4.8)

8.2 (7.1)

17.3 (15.0) 31.8 (27.5) 50 (43.2)

67 (58)

95 (82.2)

03
05 & 05R
06

62

3.0 (2.6)

12.5 (10.8)

REGULATORS
Thermostatic Temperature Regulators (continued)
Series 1140 & 1141 (continued)
Component Ordering Information
Series 1140 Actuators (Cross ambient filled)

Body Bracket Assemblies

401299
401300
401301
401302
401303
401304
401305
401306
401307
401308
401309
401310
401312
401311
401313
401314
401317
401320
401321
401322
401323
401324
401325
401350
401353
401356
401359
401362
401365
401368
401371
401377
401380
401383
401386
401389
401392
401387
401395
401396
401397
401398
401399
401400
401401
401402
401403
401404

Size
in. (mm)
1

2 NPT
4 NPT

1
114
112
2

NPT
NPT
NPT
NPT
1
2 NPT
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
1
2 NPT
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
212 (65)
3 (80)
4 (100)
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
212 (65)
3 (80)
4 (100)
1
2 NPT
3
4 NPT
1 NPT
114 NPT
112 NPT
2 NPT
212 (65)
3 (80)
4 (100)

Body
Code

Weight
lbs. (kg)

01
01
01
01
01
01
02
02
02
02
02
02
02R
02R
02R
02R
02R
02R
03
03
03
03
03
05
05
05
05
05
05
05
05
05R
05R
05R
05R
05R
05R
05R
05R
06
06
06
06
06
06
06
06
06

8 (3.6)
10 (4.5)
11 (5.0)
12 (5.4)
15 (6.8)
21 (9.5)
2 (.9)
6 (2.7)
6 (2.7)
10 (4.5)
10 (4.5)
15 (6.8)
7 (3.2)
9 (4.1)
11 (5.0)
13 (5.9)
17 (7.7)
22 (10)
10 (4.5)
10 (4.5)
12 (5.4)
15 (6.8)
18 (8.2)
9 (4.1)
9.3 (4.2)
10 (4.5)
14 (6.4)
19 (8.6)
64 (29)
85 (39)
115 (52)
9 (4.1)
11 (5.0)
12 (5.4)
15 (6.8)
21 (9.5)
74 (34)
80 (36)
115 (52)
8 (3.6)
9 (4.1)
10 (4.5)
12 (5.4)
15 (6.8)
21 (9.5)
98 (44)
98 (44)
125 (57)

Part
Number

Temperature
Range F (C)

400558
400561
400562
400563
400567
400606
400607
400570

4080 (4.427)
60100 (1638)
80120 (2749)
100140 (3860)
120160 (4971)
140180 (6082)
160200 (7193)
180220 (82104)

400428
400572
400573
400574
400575
400615
400616
400617

4080 (4.427)
60100 (1638)
80120 (2749)
100140 (3860)
120160 (4971)
140180 (6082)
160200 (7193)
180220 (82104)

Body
Size
in. (mm)
1 22
1 22
1 22
1 22
1 22
1 22
1 22
1 22

Bulb Size
(dia. x length)

Body Code

NPT
NPT
NPT
NPT
NPT
NPT
NPT
NPT

2124 (65100)
2124 (65100)
2124 (65100)
2124 (65100)
2124 (65100)
2124 (65100)
2124 (65100)
2124 (65100)

7 8

All
All
All
All
All
All
All
All
05&06
05&06
05&06
05&06
05&06
05&06
05&06
05&06

Weight
lbs. (kg)

x 18
x 18
7 8 x 18
7 8 x 18
7 8 x 18
7 8 x 18
7 8 x 18
7 8 x 18

(22 x 457)
(22 x 457)
(22 x 457)
(22 x 457)
(22 x 457)
(22 x 457)
(22 x 457)
(22 x 457)

7
7
7
7
7
7
7
7

(3.2)
(3.2)
(3.2)
(3.2)
(3.2)
(3.2)
(3.2)
(3.2)

118 x 36
118 x 36
118 x 36
118 x 36
118 x 36
118 x 36
118 x 36
118 x 36

(29 x 914)
(29 x 914)
(29 x 914)
(29 x 914)
(29 x 914)
(29 x 914)
(29 x 914)
(29 x 914)

20
20
20
20
20
20
20
20

(9.1)
(9.1)
(9.1)
(9.1)
(9.1)
(9.1)
(9.1)
(9.1)

7 8

Series 1141 Actuators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Part
Number

Temperature
Range F (C)

400980

120-160 (49-71)

1 2

-2 NPT

All

5 8

7 (32)

400981

140-180 (60-82)

1 2

-2 NPT

All

5 8

7 (32)

160-200 (71-93)

1 2

-2 NPT

All

1 2

-2 NPT

All

400982

Body Size
In.

400983 180-220 (82-104)

Body
Code

Bulb Size
(dia. X length)

x 11 (16 x 280)
x 11 (16 x 280)
5 8 x 11 (16 x 280)
5 8 x 11 (16 x 280)

Weight
lbs (kg)

7 (32)
7 (32)

Note: All models have copper bulb and 10 ft. (3m) capillary.

Wells (Refer to the Actuator Ordering Information chart


[above] to determine proper bulb size)
Part
Number

Series

Material

400445
401179
401181
401180
405526

1141
1140
1140
1140
1140

Copper
Copper
Copper
SS
SS

Bulb Size
(Dia. x Length)
in. (mm)
8 x 11
8 x 18
118 x 36
7
8 x 18
118 x 36
5

(16 x 280)
(22 x 457)
(29 x 914)
(22 x 457)
(29 x 914)

Weight
lbs. (kg)
2 (.9)
2 (.9)
4 (1.8)
3 (1.4)
4 (1.8)

63

Regulators

Part
Number

REGULATORS
Thermostatic Temperature Regulators (continued)
Series 1140 & 1141

Regulators

Direct Acting
The Series 1140 and 1141 Direct Acting Regulators are
designed for commercial and institutional heating systems
and equipment applications such as hot water tanks, vats,

steam tables, sterilizing equipment, instantaneous heaters,


apartment buildings, or others that require steam
temperature control.

Body Code 01
Steam or Water Service
for Positive dead end service
Single Seat, Composition Disc, Brass Trim
Brass integral seat
BodyBrass body, union ends
Maximum Differential Pressure:
1
2" NPT 50 psi (3.5 bar)
3
4" NPT 50 psi (3.5 bar)
1" NPT 32 psi (2.2 bar)
114" NPT 20 psi (1.4 bar)
112" NPT 16 psi (1.1 bar)
2" NPT 8 psi (.55 bar)

Body Code 01

Ordering Information - (For Assembled Body Bracket and Actuators)


Series 1140 Regulators (Cross ambient filled)
Size
in.
12

NPT
NPT
1 NPT
114 NPT
112 NPT
2 NPT
3 4

4080F
(4.427C)

60100F
(1638C)

400000
400794
400716
401166
400601
400923

400001
401165
400025
400028
400037
401292

Temperature Range
80120F 100140F 120160F 140180F 160200F
(2749C) (3860C) (4971C) (6082C) (7193C)
Part Number
400409
400541
400110
400173
400687
400097

400002
401037
400373
400671
401036
400708

400003
400058
400111
400174
400227
400287

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
NPT
Size
in.
12
3 4

1
114
112
2

NPT
NPT
NPT
NPT
NPT
NPT

120160F
(4971C)

Temperature Range
140180F 160200F 180220F
(6082C) (7193C) (82104C)
Part Number

406000
406004
406008
406012
406016
406020

406001
406005
406009
406013
406017
406021

406002
406006
406010
406014
406018
406022

406003
406007
406011
406015
406019
406023

Weight
(Approx.)
lbs. (kg)
12
(5.4)
13
(5.9)
15
(6.8)
16
(7.3)
19
(8.6)
25 (11.4)

Series 1140 & 1141 Wells


Part
Number Series
400445
1141
401179
1140
401180
1140
64

Material
Copper
Copper
316 SS

Bulb Size
(dia x length in (mm)
5/ x 11 (16 X 280)
8
7/ x 18 (22 X 457)
8
7/ x 18 (22 X 457)
8

Weight
lbs. (kg)
2 (.9)
2 (.9)
3 (1.4)

400004
400059
400112
400175
400228
400288

400005
400060
400113
400176
400229
400038

180220F
(82104C)

Weight
(Approx.)
lbs. (kg)

400006
400061
400114
400184
400230
400289

12 (5.4)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

REGULATORS

Series 1140 & 1141 (continued)


Capacities Steam Flow, lbs./hr. (kg/hr.) vs Pressure Drop psi (bar)
Body Code 01 Direct Acting, Single Seated Valves

(.2)

(.35)

10

(.7)

15

(1.0)

20

(1.4)

25

(1.7)

30

(2.1)

40

(2.8)

50

(3.5)

2
1
3
2
8
6
4
12
9
6
16
12
8
20
15
10
25
20
15
35
30
20
40
30
20

(.14)
(.07)
(.21)
(.14)
(.56)
(.42)
(.28)
(.83)
(.62)
(.42)
(1.1)
(.83)
(.56)
(1.4)
(1.0)
(.69)
(1.7)
(1.4)
(1.0)
(2.4)
(2.1)
(1.4)
(2.8)
(2.1)
(1.4)

1
2
2
3
2
4
6
3
6
9
4
8
12
5
10
15
5
10
15
5
10
20
10
20
30

(.07)
(.14)
(.14)
(.21)
(.14)
(.28)
(.42)
(.21)
(.42)
(.62)
(.28)
(.56)
(.83)
(.34)
(.69)
(1.0)
(.34)
(.69)
(1.0)
(.34)
(.70)
(1.4)
(.69)
(1.4)
(2.1)

1 2

NPT

34

NPT

1 NPT

114 NPT

11 2 NPT

Regulators

Inlet

Size in.
Pressure psi (bar)
Outlet
Drop

2 NPT

Steam Flow lbs./hr. (kg/hr.)


33
45
48
57
54
74
86
72
97
110
90
118
134
107
140
156
114
151
171
128
171
213
190
242
261

(14)
(20)
(21)
(25)
(24)
(33)
(39)
(32)
(44)
(49)
(40)
(53)
(60)
(48)
(63)
(70)
(51)
(68)
(77)
(58)
(77)
(96)
(86)
(109)
(118)

70
96
101
121
115
156
181
153
204
233
190
250
282
225
295
329
241
319
361
270
361
450
400
511
552

(31)
(43)
(45)
(54)
(52)
(70)
(82)
(69)
(92)
(105)
(86)
(113)
(128)
(102)
(133)
(149)
(109)
(144)
(163)
(122)
(163)
(204)
(28)
(35)
(38)

134
185
196
233
222
300
350
295
394
450
365
482
545
435
569
635
465
615
696

(60)
(83)
(88)
(105)
(100)
(136)
(158)
(133)
(178)
(204)
(165)
(258)
(288)
(197)
(258)
(288)
(211)
(279)
(315)

195
269
285
339
323
437
509
429
572
654
531
701
792

(88)
(122)
(129)
(153)
(146)
(198)
(231)
(194)
(259)
(296)
(241)
(318)
(359)

244
336
356
424
404
546
636
536
716
818

(110)
(152)
(161)
(192)
(183)
(247)
(288)
(243)
(325)
(371)

305
420
445
530
505
683
795

(138)
(190)
(202)
(240)
(229)
(310)
(360)

65

REGULATORS
Thermostatic Temperature Regulators (continued)

Regulators

Series 1140 & 1141 (continued)


Body Code 02
Steam or Water Service
Used for dead end shut-off where higher temperatures
and pressures prevail
Stainless Steel Single Seat and Trim
12" Removable stainless steel seat and cone disc
34"

- 2" Integral stainless steel seat ring and bottom


guided seat disc

BodyBrass body,union ends


Maximum Differential Pressure:
1
2" NPT - 125 psi (8.6 bar) 114" NPT - 20 psi (1.4 bar)
3
4" NPT - 60 psi (4.1 bar) 112" NPT - 16 psi (1.1 bar)
1" NPT - 32 psi (2.2 bar) 2" NPT - 8 psi (.55 bar)

/ NPT

/ - 2 NPT

1 2

3 4

Body Code 02

Ordering Information - (For Assembled Body Bracket and Actuators)


Series 1140 Regulators (Cross ambient filled)
Size
in.
12 NPT
3 4 NPT

1 NPT
114 NPT
112 NPT
2 NPT

4080F
(4.427C)

60100F
(1638C)

400009
400697
400143
400179
400232
401168

400010
400064
400115
400029
400735
400040

Temperature Range
80120F 100140F 120160F
(2749C) (3860C) (4971C)
Part Number
400713
400720
400725
400180
400233
400291

400715
400721
400726
400731
400741
400341

400011
400065
400116
400181
400234
400292

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Size
in. (mm)
12
3 4

1
114
112
2

NPT
NPT
NPT
NPT
NPT
NPT

120160F
(4971C)

Temperature Range
140180F 160200F 180220F
(6082C) (7193C) (82104C)
Part Number

406024
406028
406032
406036
406040
406044

406025
406029
406033
406037
406041
406045

406026
406030
406034
406038
406042
406046

406027
406031
406035
406039
406043
406047

Weight
(Approx.)
lbs. (kg)
12
13
15
16
19
25

(5.4)
(5.9)
(6.8)
(7.3)
(8.6)
(11.4)

Series 1140 & 1141 Wells


Part
Number Series
400445
1141
401179
1140
401180
1140

66

Material
Copper
Copper
316 SS

Bulb Size
(dia x length in (mm)
5/ x 11 (16 X 280)
8
7/ x 18 (22 X 457)
8
7/ x 18 (22 X 457)
8

Weight
lbs. (kg)
2 (.9)
2 (.9)
3 (1.4)

140180F 160200F
(6082C) (7193C)
400012
400066
400117
400031
400235
400293

400013
400067
400118
400182
400236
400041

180220F
(82104C)

Weight
(Approx.)
lbs. (kg)

400014
400068
400119
400032
400237
400043

12 (5.4)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

REGULATORS

Series 1140 & 1141 (continued)


Capacities Steam Flow, lbs./hr. (kg/hr.) vs Pressure Drop psi (bar)
Body Code 02 Direct Acting, Single Seated Valves

Inlet

Outlet

(.2)

(.35)

10

(.7)

15

(1.0)

20

(1.4)

25

(1.7)

30

(2.1)

40

(2.8)

50

(3.5)

60

(4.1)

70

(4.8)

80

(5.5)

90

(6.2)

100

(6.9)

125

(8.6)

2
1
3
2
8
6
4
12
9
6
16
12
8
20
15
10
25
20
15
35
30
20
40
30
20
50
40
30
60
50
40
30
70
60
50
40
80
70
60
30
40
90
80
70
60
50
110
100
90
80
70
60

(.14)
(.07)
(.21)
(.14)
(.56)
(.42)
(.28)
(.83)
(.62)
(.42)
(1.1)
(.83)
(.56)
(1.4)
(1.0)
(.70)
(1.7)
(1.4)
(1.0)
(2.4)
(2.1)
(1.4)
(2.8)
(2.1)
(1.4)
(3.5)
(2.8)
(2.1)
(4.2)
(3.5)
(2.8)
(2.1)
(4.9)
(4.2)
(3.5)
(2.8)
(5.6)
(4.9)
(4.2)
(2.1)
(2.8)
(6.3)
(5.6)
(4.9)
(4.2)
(3.5)
(7.6)
(6.9)
(6.3)
(5.6)
(4.9)
(4.2)

2 NPT

4 NPT

(.07)
(.14)
(.14)
(.21)
(.14)
(.28)
(.42)
(.21)
(.42)
(.62)
(.28)
(.56)
(.83)
(.34)
(.69)
(1.0)
(.34)
(.69)
(1.0)
(.34)
(.69)
(1.4)
(.69)
(1.4)
(2.1)
(.69)
(1.4)
(2.1)
(.69)
(1.4)
(2.1)
(2.8)
(.69)
(1.4)
(2.1)
(2.8)
(.69)
(1.4)
(2.1)
(2.8)
(3.5)
(.69)
(1.4)
(2.1)
(2.8)
(3.5)
(1.0)
(1.7)
(2.4)
(3.1)
(3.8)
(4.4)

114 NPT

11 2 NPT

2 NPT

Steam Flow lbs./hr. (kg/hr.)

Drop
1
2
2
3
2
4
6
3
6
9
4
8
12
5
10
15
5
10
15
5
10
20
10
20
30
10
20
30
10
20
30
40
10
20
30
40
10
20
30
40
50
10
20
30
40
50
15
25
35
45
55
65

1 NPT

Regulators

Size in.
Pressure psi (bar)

33
45
48
57
54
74
86
72
97
110
90
118
134
107
140
156
114
151
171
128
171
213
190
242
261
206
268
297
221
292
329
343
236
313
356
378
249
332
383
413
424
262
354
408
443
462
351
435
491
529
554
564

(14)
(20)
(21)
(25)
(24)
(33)
(39)
(32)
(44)
(49)
(40)
(53)
(60)
(48)
(63)
(70)
(51)
(68)
(77)
(58)
(77)
(96)
(86)
(109)
(118)
93)
(121)
(134)
(100)
(132)
(149)
(155)
(107)
(141)
(161)
(171)
(112)
(150)
(173)
(187)
(192)
(118)
(160)
(185)
(200)
(209)
(159)
(197)
(222)
(239)
(251)
(255)

70
96
101
121
115
156
181
153
204
233
190
250
282
225
295
329
241
319
361
270
361
450
400
511
552
435
565
627

(31)
(43)
(45)
(54)
(52)
(70)
(82)
(69)
(92)
(105)
(86)
(113)
(127)
(102)
(133)
(149)
(109)
(144)
(163)
(122)
(163)
(204)
(181)
(231)
(250)
(197)
(256)
(284)

134
185
196
233
222
300
350
295
394
450
365
482
545
435
569
635
465
615
696

(60)
(83)
(88)
(105)
(100)
(136)
(158)
(133)
(178)
(204)
(165)
(218)
(247)
(197)
(258)
(288)
(210)
(278)
(315)

195
269
285
339
323
437
509
429
572
654
531
701
792

(88)
(122)
(129)
(153)
(146)
(198)
(230)
(194)
(259)
(296)
(240)
(317)
(359)

244
336
356
424
404
546
636
536
716
818

(110)
(152)
(161)
(192)
(183)
(247)
(288)
(243)
(324)
(371)

305
420
445
530
505
683
795

(138)
(190)
(201)
(240)
(229)
(309)
(360)

67

REGULATORS
Thermostatic Temperature Regulators (continued)

Regulators

Series 1140 & 1141 (continued)


Body Code 03
Steam Service Only
Used for dead end service up to maximum body
steam pressure
Stainless Steel Balanced Single Seat and Trim
Removable stainless steel seat, disc, and balancing
piston
Body34" through 2" NPTbrass body,
union ends
Maximum Differential Pressure:
3
4" NPT 250 psi (17.3 bar)
1" NPT 200 psi (13.8 bar)
114" NPT 200 psi (13.8 bar)
112" NPT 200 psi (13.8 bar)
2" NPT 150 psi (10.3 bar)

Body Code 03

Ordering Information - (For Assembled Body Bracket and Actuators)


Series 1140 Regulators (Cross ambient filled)
Size
in.
34 NPT
1 NPT
114 NPT
112 NPT
2 NPT

4080F
(4.427C)

60100F
(1638C)

400700
400251
400189
400242
400303

400083
400129
400190
400244
400304

Temperature Range
80120F 100140F 120160F 140180F 160200F
(2749C) (3860C) (4971C) (6082C) (7193C)
Part Number
400084
400130
400191
400167
400798

400755
400160
400592
400784
400800

400085
400131
400192
400245
400305

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Size
in.

120160F
(4971C)

NPT
1 NPT
114 NPT
112 NPT
2 NPT

406072
406076
406080
406084
406088

3 4

Temperature Range
140180F 160200F 180220F
(6082C) (7193C) (82104C)
Part Number
406073
406077
406081
406085
406089

406074
406078
406082
406086
406090

406075
406079
406083
406087
406091

Weight
(Approx.)
lbs. (kg)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

Series 1140 & 1141 Wells


Part
Number Series
400445
1141
401179
1140
401180
1140

68

Material
Copper
Copper
316 SS

Bulb Size
(dia x length in (mm)
5/ x 11 (16 X 280)
8
7/ x 18 (22 X 457)
8
7/ x 18 (22 X 457)
8

Weight
lbs. (kg)
2 (.9)
2 (.9)
3 (1.4)

400086
400132
400193
400246
400306

400087
400133
400194
400449
400307

180220F
(82104C)

Weight
(Approx.)
lbs. (kg)

400088
400134
400196
400248
400308

13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

REGULATORS

Series 1140 & 1141 (continued)


Body Code 03 Direct Acting, Balanced Single Seated Valves (Steam Service Only)
Size in.
Pressure psi (bar)
Inlet
Outlet
Drop
(.2)

5 (.35)
10

(.7)

15 (1.0)
20 (1.4)
25 (1.7)
30 (2.1)
40 (2.8)
50 (3.5)
60 (4.1)
70 (4.8)

80 (5.5)

90 (6.2)

100 (6.9)

125 (8.6)

150 (10.3)

175 (12.1)

200 (13.8)

250 (17.3)

2
1
3
2
8
6
4
12
9
6
16
12
8
20
15
10
25
20
15
35
30
20
40
30
20
50
40
30
60
50
40
30
70
60
50
40
80
70
60
50
40
90
80
70
60
50
110
100
90
80
70
60
130
120
110
100
90
80
70
150
130
110
90
80
170
150
130
110
100
210
190
170
150
130
120

(.14)
(.07)
(.21)
(.14)
(.56)
(.42)
(.28)
(.83)
(.62)
(.42)
(1.1)
(.83)
(.56)
(1.4)
(1.0)
(.69)
(1.7)
(1.4)
(1.0)
(2.4)
(2.1)
(1.4)
(2.8)
(2.1)
(1.4)
(3.5)
(2.8)
(2.1)
(4.2)
(3.5)
(2.8)
(2.1)
(4.9)
(4.2)
(3.5)
(2.8)
(5.6)
(4.9)
(4.2)
(3.5)
(2.8)
(6.3)
(5.6)
(4.9)
(4.2)
(3.5)
(7.6)
(6.9)
(6.3)
(5.6)
(4.9)
(4.2)
(8.9)
(8.2)
(7.6)
(6.9)
(6.3)
(5.6)
(4.9)
(10.3)
(8.9)
(7.6)
(6.3)
(5.6)
(11.8)
(10.3)
(8.9)
(7.6)
(6.9)
(14.5)
(13.1)
(11.8)
(10.3)
(8.9)
(8.2)

1
2
2
3
2
4
6
3
6
9
4
8
12
5
10
15
5
10
15
5
10
20
10
20
30
10
20
30
10
20
30
40
10
20
30
40
10
20
30
40
50
10
20
30
40
50
15
25
35
45
55
65
20
30
40
50
60
70
80
25
45
65
85
95
30
50
70
90
100
40
60
80
100
120
130

(.07)
(.14)
(.14)
(.21)
(.14)
(.28)
(.42)
(.21)
(.42)
(.62)
(.28)
(.56)
(.83)
(.34)
(.69)
(1.0)
(.34)
(.69)
(1.0)
(.34)
(.69)
(1.4)
(.69)
(1.4)
(2.1)
(.69)
(1.4)
(2.1)
(.69)
(1.4)
(2.1)
(2.8)
(.69)
(1.4)
(2.1)
(2.8)
(.69)
(1.4)
(2.1)
(2.8)
(3.5)
(.69)
(1.4)
(2.1)
(2.8)
(3.5)
(1.0)
(1.7)
(2.4)
(3.1)
(3.8)
(4.5)
(1.4)
(2.1)
(2.8)
(3.5)
(4.2)
(4.9)
(5.6)
(1.7)
(3.1)
(4.5)
(5.9)
(6.6)
(2.1)
(3.5)
(4.9)
(6.3)
(6.9)
(2.8)
(4.2)
(5.6)
(6.9)
(8.2)
(8.9)

NPT

1 NPT

114 NPT

11 2 NPT

2 NPT

Steam Flow lbs./hr. (kg/hr.)


52
72
77
91
87
117
138
115
154
176
143
188
213
170
222
248
182
240
272
203
273
340
302
386
416
328
427
473
353
464
525
546
375
499
568
602
397
529
611
658
675
418
563
649
705
735
559
692
783
843
882
899
692
821
912
976
1020
1050
1060
830
1040
1160
1220
1230
959
1170
1300
1370
1380
1220
1430
1570
1660
1700
1710

(23)
(32)
(34)
(41)
(39)
(53)
(62)
(52)
(69)
(79)
(64)
(85)
(96)
(77)
(100)
(112)
(82)
(108)
(123)
(92)
(123)
(154)
(136)
(175)
(188)
(148)
(193)
(214)
(160)
(210)
(238)
(247)
(170)
(266)
(257)
(273)
(180)
(239)
(277)
(298)
(306)
(189)
(255)
(294)
(319)
(333)
(253)
(313)
(355)
(382)
(400)
(407)
(313)
(372)
(413)
(442)
(462)
(476)
(480)
(376)
(471)
(526)
(553)
(557)
(435)
(530)
(589)
(621)
(625)
(553)
(648)
(712)
(752)
(771)
(775)

96
133
141
167
160
216
251
212
283
323
262
346
391
312
408
456
334
442
500
374
501
624
555
709
765
603
784
869
648
853
964
1000
690
916
1040
1110
729
972
1120
1210
1240
767
1030
1190
1300
1350
1030
1270
1440
1550
1620
1650
1270
1510
1670
1790
1880
1930
1950
1520
1910
2130
2240
2250
1760
2150
2390
2510
2540

(43)
(60)
(63)
(75)
(72)
(97)
(113)
(96)
(128)
(146)
(118)
(156)
(177)
(141)
(185)
(206)
(151)
(200)
(226)
(169)
(227)
(283)
(251)
(321)
(347)
(273)
(355)
(394)
(293)
(386)
(437)
(453)
(312)
(415)
(471)
(503)
(330)
(440)
(508)
(548)
(562)
(347)
(467)
(539)
(589)
(612)
(467)
(576)
(653)
(703)
(734)
(748)
(576)
(684)
(757)
(811)
(852)
(875)
(884)
(689)
(866)
(966)
(1016)
(1020)
(798)
(975)
(1084)
(1138)
(1152)

159
218
231
276
263
355
413
348
465
532
432
569
644
514
672
750
550
727
823
615
824
1030
913
1170
1260
992
1290
1430
1070
1400
1590
1650
1130
1510
1720
1820
1200
1600
1850
1990
2040
1260
1700
1960
2130
2220
1690
2090
2370
2550
2670
2720
2090
2480
2760
2950
3090
3170
3210
2510
3150
3510
3680
3710
2900
3540
3930
4130
4170

(72)
(98)
(104)
(125)
(119)
(161)
(187)
(157)
(210)
(241)
(195)
(258)
(292)
(233)
(304)
(340)
(249)
(329)
(373)
(278)
(373)
(467)
(414)
(530)
(571)
(449)
(585)
(648)
(485)
(635)
(721)
(748)
(512)
(684)
(780)
(825)
(544)
(725)
(839)
(902)
(925)
(571)
(771)
(889)
(966)
(1006)
(766)
(948)
(1075)
(1156)
(1211)
(1233)
(948)
(1124)
(1251)
(1338)
(1401)
(1437)
(1456)
(1138)
(1428)
(1592)
(1669)
(1682)
(1315)
(1605)
(1782)
(1873)
(1891)

244
336
356
424
404
546
636
536
716
818
664
876
990
790
1030
1150
846
1120
1270
946
1270
1580
1400
1790
1940
1530
1980
2200
1640
2160
2440
2540
1750
2320
2640
2800
1850
2460
2840
3060
3140
1940
2620
3020
3280
3420
2600
3220
3640
3920
4100
4180
3220
3820
4240
4540
4760
4880
4940
3860
4840
5400
5660
5700
4460
5440
6040
6360
6420

(110)
(152)
(161)
(192)
(183)
(247)
(288)
(243)
(324)
(371)
(301)
(397)
(449)
(358)
(467)
(521)
(383)
(508)
(576)
(429)
(576)
(716)
(635)
(811)
(879)
(694)
(898)
(997)
(743)
(979)
(1106)
(1152)
(793)
(1052)
(1197)
(1270)
(839)
(1115)
(1288)
(1388)
(1424)
(879)
(1188)
(1369)
(1487)
(1551)
(1179)
(1460)
(1651)
(1778)
(1859)
(1896)
(1460)
(1732)
(1923)
(259)
(2159)
(2213)
(2240)
(1750)
(2195)
(2449)
(2567)
(2585)
(2023)
(2467)
(2739)
(2884)
(2912)

305
420
445
530
505
683
795
670
895
1020
830
1100
1240
988
1290
1440
1060
1400
1580
1180
1590
1980
1760
2240
2420
1910
2480
2750
2050
2700
3050
3180
2180
2900
3300
3500
2310
3080
3550
3830
3930
2430
3280
3780
4100
4280
3250
4030
4550
4900
5130
5230
4030
4780
5300
5680
5950
6100
6180

Regulators

34

(138)
(190)
(201)
(240)
(229)
(309)
(360)
(303)
(405)
(462)
(376)
(498)
(562)
(448)
(585)
(653)
(480)
(635)
(716)
(535)
(721)
(898)
(798)
(1016)
(1097)
(866)
(1124)
(1247)
(929)
(1224)
(1383)
(1442)
(988)
(1315)
(1496)
(1587)
(1047)
(1397)
(1610)
(1737)
(1782)
(1102)
(1487)
(1714)
(1859)
(1941)
(1474)
(1828)
(2063)
(2222)
(2326)
(2372)
(1828)
(2168)
(2404)
(2576)
(2698)
(2766)
(2803)

69

REGULATORS
Thermostatic Temperature Regulators (continued)

Regulators

Series 1140 & 1141 (continued)


Body Code 05
Steam or Water Service
For high steam pressure and/or high capacity applications.
Stainless Steel Double Seat and Trim Trim consists of
seat rings and center guided plunger. Double seated valves
have 1% allowable leakage rate.
Body 34" - 2" NPT brass body, union ends
212" - 4" (65-100mm) Iron body, flanged, faced and
drilled for 125 Ibs. (13.8 bar) standard
Maximum Differential Pressure:
3
4" NPT 250 psi (17.3 bar)
1" - 112" NPT 200 psi (13.8 bar)
2" NPT 150 psi (10.3 bar)
21 2"- 4" (65 - 100mm) 125 psi (8.6 bar) (iron body, flanged)

21/2 - 4 (65-100)

/ - 2 NPT

3 4

Body Code 05

Ordering Information - (For Assembled Body Bracket and Actuators)


Series 1140 Regulators (Cross ambient filled)
Size
in. (mm)
3 4

NPT
1 NPT
114 NPT
112 NPT
2 NPT
212
(65)
3
(80)
4
(100)

4080F
(4.427C)

60100F
(1638C)

405552
400829
400201
400264
400809
400428+
401365
400428+
401368
400428+
401371

401106
400647
400770
400772
400318
400572+
401365
400572+
401368
400572+
401371

Temperature Range
80120F 100140F 120160F 140180F 160200F
(2749C) (3860C) (4971C) (6082C) (7193C)
Part Number
400662
400476
400843
400852
400321
400573+
401365
400573+
401368
400573+
401371

400096
400722
400532
400326
400718
400574+
401365
400574+
401368
400574+
401371

400099
400159
400204
400267
400324
400575+
401365
400575+
401368
400575+
401371

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Size
in.

120160F
(4971C)

NPT
1 NPT
114 NPT
112 NPT
2 NPT

406096
406100
406104
406108
406112

3 4

Temperature Range
140180F 160200F 180220F
(6082C) (7193C) (82104C)
Part Number
406097
406101
406105
406109
406113

406098
406102
406106
406110
406114

406099
406103
406107
406111
406115

Weight
(Approx.)
lbs. (kg)
13
15
16
19
25

(5.9)
(6.8)
(7.3)
(8.6)
(11.4)

Series 1140 & 1141 Wells


Part
Number Series
400445
1141
401179
1140
401181
1140
401180
1140
405526
1140

70

Material
Copper
Copper
Copper
316 SS
316 SS

Bulb Size
(dia x length in (mm)
5/ x 11 (16 x 280)
8
7/ x 18 (22 x 457)
8
11/8 x 36 (29 x 914)
7/ x 18 (22 x 457)
8
11/8 x 36 (29 x 914)

Weight
lbs. (kg)
2 (.9)
2 (.9)
4 (1.8)
3 (1.4)
4 (1.8)

400102
400162
400207
400270
400327
400615+
401365
400615+
401368
400615+
401371

400325
400690
400210
400723
400330
400616+
401365
400616+
401368
400616+
401371

180220F
(82104C)
400100
400702
400211
400340
400333
400617+
401365
400617+
401368
400617+
401371

Weight
(Approx.)
lbs. (kg)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)
88

(40)

95

(43)

125

(57)

REGULATORS

Series 1140 & 1141 (continued)


Capacities Steam Flow, lbs./hr. (kg/hr.) vs Pressure Drop psi (bar)
Body Code 05 Direct Acting, Balanced Double Seated Valves

(.2)

(.35)

10

(.7)

15

(1.0)

20

(1.4)

25

(1.7)

30

(2.1)

40

(2.8)

50

(3.5)

60

(4.1)

70

(4.8)

80

(5.5)

90

(6.2)

100

(6.9)

125

(8.6)

150 (10.3)

175 (12.1)

200 (13.8)

250 (17.3)

2
1
3
2
8
6
4
12
9
6
16
12
8
20
15
10
25
20
15
35
30
20
40
30
20
50
40
30
60
50
40
30
70
60
50
40
80
70
60
50
40
90
80
70
60
50
110
100
90
80
70
60
130
120
110
100
90
80
70
150
130
110
90
80
170
150
130
110
100
210
190
170
150
130
120

(.14)
(.07)
(.21)
(.14)
(.56)
(.42)
(.28)
(.83)
(.62)
(.42)
(1.1)
(.83)
(.56)
(1.4)
(1.0)
(.7)
(1.7)
(1.4)
(1.0)
(2.4)
(2.1)
(1.4)
(2.8)
(2.1)
(1.4)
(3.5)
(2.8)
(2.1)
(4.2)
(3.5)
(2.8)
(2.1)
(4.9)
(4.2)
(3.5)
(2.8)
(5.6)
(4.9)
(4.2)
(3.5)
(2.8)
(6.3)
(5.6)
(4.9)
(4.2)
(3.5)
(7.6)
(6.9)
(6.3)
(5.6)
(4.9)
(4.2)
(8.9)
(8.2)
(7.6)
(6.9)
(6.3)
(5.6)
(4.9)
(10.3)
(8.9)
(7.6)
(6.3)
(5.6)
(11.8)
(10.3)
(8.9)
(7.6)
(6.9)
(14.5)
(13.1)
(11.8)
(10.3)
(8.9)
(8.2)

3 4

NPT

1 NPT

11 4 NPT

(.07)
(.14)
(.14)
(.21)
(.14)
(.28)
(.42)
(.21)
(.42)
(.62)
(.28)
(.56)
(.83)
(.35)
(.7)
(1.0)
(.35)
(.7)
(1.0)
(.35)
(.7)
(1.4)
(.7)
(1.4)
(2.1)
(.7)
(1.4)
(2.1)
(.7)
(1.4)
(2.1)
(2.8)
(.7)
(1.4)
(2.1)
(2.8)
(.7)
(1.4)
(2.1)
(2.8)
(3.5)
(.7)
(1.4)
(2.1)
(2.8)
(3.5)
(1.0)
(1.7)
(2.4)
(3.1)
(3.8)
(4.5)
(1.4)
(2.1)
(2.8)
(3.5)
(4.2)
(4.9)
(5.6)
(1.7)
(3.1)
(4.5)
(5.9)
(6.6)
(2.1)
(3.5)
(4.9)
(6.3)
(6.9)
(2.8)
(4.2)
(5.6)
(6.9)
(8.2)
(8.9)

2 1 2 (65)

2 NPT

3 (88)

4 (100)

Steam Flow lbs./hr. (kg/hr.)

Drop

1
2
2
3
2
4
6
3
6
9
4
8
12
5
10
15
5
10
15
5
10
20
10
20
30
10
20
30
10
20
30
40
10
20
30
40
10
20
30
40
50
10
20
30
40
50
15
25
35
45
55
65
20
30
40
50
60
70
80
25
45
65
85
95
30
50
70
90
100
40
60
80
100
120
130

11 2 NPT

112
155
164
195
186
251
293
247
329
376
305
403
455
363
476
531
389
515
582
435
583
727
646
825
890
702
913
1010
754
994
1120
1170
803
1070
1210
1290
849
1130
1310
1410
1440
893
1210
1390
1510
1570
1200
1480
1670
1800
1890
1920
1480
1160
1950
2090
2190
2240
2270
1780
2230
2480
2600
2620
2080
2500
2780
2930
2950
2610
3050
3360
3540
3630
3650

(50)
(70)
(74)
(88)
(84)
(113)
(132)
(112)
(149)
(170)
(138)
(182)
(206)
(164)
(215)
(240)
(176)
(233)
(264)
(197)
(264)
(329)
(293)
(374)
(403)
(318)
(414)
(458)
(342)
(450)
(508)
(530)
(364)
(485)
(548)
(585)
(385)
(512)
(594)
(639)
(653)
(405)
(548)
(630)
(684)
(712)
(544)
(671)
(757)
(816)
(857)
(870)
(671)
(526)
(884)
(948)
(993)
(1016)
(1029)
(807)
(1011)
(1124)
(1179)
(1188)
(943)
(1134)
(1261)
(1329)
(1338)
(1183)
(1383)
(1524)
(1605)
(1646)
(1655)

159
218
231
276
263
355
413
348
465
532
432
569
644
514
672
750
550
727
823
615
824
1080
913
1170
1260
992
1290
1430
1070
1400
1590
1650
1130
1510
1720
1820
1200
1600
1850
1990
2040
1260
1700
1960
2130
2220
1690
2090
2370
2550
2670
2720
2090
2480
2760
2950
3090
3170
3210
2510
3150
3510
3680
3710
2900
3540
3930
4130
4170

(72)
(98)
(104)
(125)
(119)
(161)
(187)
(157)
(210)
(241)
(195)
(258)
(292)
(233)
(304)
(340)
(249)
(329)
(373)
(278)
(373)
(489)
(414)
(530)
(571)
(449)
(585)
(648)
(485)
(635)
(721)
(748)
(512)
(684)
(780)
(825)
(544)
(725)
(839)
(902)
(925)
(571)
(771)
(889)
(966)
(1007)
(766)
(948)
(1075)
(1156)
(1211)
(1233)
(948)
(1124)
(1251)
(1338)
(1401)
(1437)
(1456)
(1138)
(1428)
(1592)
(1669)
(1682)
(1315)
(1605)
(1782)
(1873)
(1891)

305
420
445
530
505
683
795
670
895
1020
830
1100
1240
988
1290
1440
1060
1400
1580
1180
1590
1980
1760
2240
2420
1910
2480
2750
2050
2700
3050
3180
2180
2900
3300
3500
2310
3080
3550
3830
3930
2430
3280
3780
4100
4280
3250
4030
4550
4900
5130
5230
4030
4780
5300
5650
5950
6100
6120
4830
6050
6750
7080
7130
5580
6800
7550
7950
8030

(138)
(190)
(201)
(240)
(229)
(309)
(360)
(303)
(405)
(462)
(376)
(498)
(562)
(448)
(585)
(653)
(480)
(635)
(716)
(535)
(721)
(898)
(798)
(1016)
(1097)
(866)
(1124)
(1247)
(929)
(1224)
(1383)
(1442)
(988)
(1315)
(1496)
(1587)
(1047)
(1397)
(1610)
(1737)
(1782)
(1102)
(1487)
(1714)
(1859)
(1941)
(1474)
(1828)
(2063)
(2222)
(2326)
(2372)
(1828)
(2168)
(2404)
(2562)
(2698)
(2766)
(2776)
(2190)
(2744)
(3061)
(3211)
(3234)
(2531)
(3084)
(3424)
(3606)
(3642)

354
487
516
615
586
792
922
777
1040
1190
963
1270
1440
1150
1500
1670
1230
1620
1940
1370
1840
2290
2040
2600
2810
2210
2880
3190
2380
3130
3540
3680
2530
3360
3830
4060
2680
3570
4120
4440
4550
2820
3800
4380
4760
4960
3770
4670
5280
5680
5950
6060
4670
5540
6150
6580
6900
7080
7160
5600
7020
7830
8210
8270
6470
7890
8760
9220
9310

(160)
(220)
(234)
(278)
(265)
(359)
(418)
(352)
(471)
(539)
(436)
(576)
(653)
(521)
(680)
(752)
(557)
(734)
(879)
(621)
(834)
(1038)
(925)
(1179)
(1274)
(1002)
(1306)
(1446)
(1079)
(1419)
(1605)
(1669)
(1147)
(1524)
(1737)
(1841)
(1215)
(1619)
(1868)
(2013)
(2063)
(1279)
(1723)
(1698)
(2159)
(2249)
(1710)
(2118)
(2395)
(2576)
(2698)
(2748)
(2118)
(2512)
(2789)
(2984)
(3129)
(3211)
(3247)
(2540)
(3184)
(3551)
(3724)
(3751)
(2934)
(3579)
(3973)
(4182)
(4223)

476
655
694
827
785
1060
1240
1050
1400
1600
1290
1710
1930
1540
2020
2250
1650
2180
2470
1840
2470
3080
2740
3500
3780
2900
3870
4290
3200
4210
4760
4950
3400
4520
5150
5460
3600
4800
5540
5970
6120
3790
5110
5810
6400
6670
5070
6280
7100
7640
8000
8150
6280
7450
8270
8850
9280
9520
9630

(215)
(297)
(314)
(375)
(356)
(480)
(562)
(476)
(635)
(725)
(585)
(775)
(875)
(698)
(916)
(1020)
(748)
(988)
(1120)
(834)
(1120)
(1397)
(1242)
(1587)
(1714)
(1315)
(1755)
(1945)
(1451)
(1909)
(2159)
(2245)
(1542)
(2050)
(2336)
(2476)
(1632)
(2177)
(2512)
(2708)
(2776)
(1719)
(2317)
(2635)
(2903)
(3025)
(2299)
(2848)
(3220)
(3465)
(3628)
(3696)
(2848)
(3379)
(3751)
(4014)
(4209)
(4318)
(4368)

854
1180
1250
1480
1410
1910
2230
1880
2510
2560
2320
3070
3470
2770
3620
4040
2960
3910
4430
3310
4440
5530
4910
6250
6780
5340
6940
7700
5740
7560
8540
8890
6110
5120
9240
9800
6460
8610
9940
10700
11000
6800
9170
10600
11500
12000
9100
11300
12700
13700
14400
14600

(387)
(535)
(567)
(671)
(639)
(866)
(1011)
(852)
(1138)
(1161)
(1052)
(1392)
(1573)
(1256)
(1642)
(1832)
(1342)
(1773)
(2009)
(1501)
(2013)
(2508)
(2227)
(2835)
(3075)
(2422)
(3147)
(3492)
(2603)
(3429)
(3873)
(4032)
(2771)
(2322)
(4191)
(4445)
(2930)
(3905)
(4508)
(4835)
(4989)
(3084)
(4159)
(4808)
(5216)
(5443)
(4127)
(5125)
(5760)
(6214)
(6531)
(6622)

1090
1500
1590
1880
1800
2430
2830
2390
3190
3640
2950
3900
4410
3520
4600
5140
3760
4980
5630
4210
5640
7030
6250
7980
8620
6790
8830
9790
7300
9610
10900
11300
7700
10300
11700
12500
8210
10900
12600
13600
14000
8640
11700
13400
14600
15200
11600
14300
16200
17400
18200
18600

(494)
(680)
(721)
(852)
(816)
(1102)
(1283)
(1084)
(1446)
(1651)
(1338)
(1769)
(2000)
(1596)
(2086)
(2331)
(1705)
(2258)
(2553)
(1909)
(2558)
(3188)
(2835)
(3619)
(3910)
(3079)
(4005)
(4440)
(3311)
(4359)
(4944)
(5125)
(3492)
(4672)
(5307)
(5670)
(3724)
(4944)
(5715)
(6168)
(6350)
(3919)
(5307)
(6078)
(6622)
(6894)
(5261)
(6486)
(7348)
(7892)
(8255)
(8436)

2200 (997)
3020 (1369)
3200 (1451)
3820 (1732)
3640 (1651)
4910 (2227)
5720 (2594)
4820 (2186)
6440 (2921)
7360 (3338)
5980 (2712)
7880 (3574)
8910 (4041)
7110 (3225)
9310 (4223)
10400 (4717)
7610 (3451)
10100 (4581)
11400 (5171)
8510 (3860)
11400 (5171)
14200 (6441)
12600 (5715)
16100 (7302)
17400 (7892)
13700 (6214)
17900 (8119)
19800 (8981)
14800 (6713)
19400 (8799)
22000 (9979)
22900 (10387)
15700 (7121)
20900 (952)
23800 (10795)
25200 (11430)
16600 (7529)
22100 (1024)
25600 (11612)
27500 (12474)
28300 (12836)
17500 (7938)
23600 (10704)
27200 (12337)
29500 (13381)
30800 (13970)
23400 (10614)
29000 (13154)
32800 (14878)
35300 (16012)
36900 (16737)
37600 (17055)

71

Regulators

Size in.
Pressure psi (bar)
Inlet
Outlet

REGULATORS
Thermostatic Temperature Regulators (continued)
Series 1140 & 1141 (continued)
Capacities Water Flow vs Pressure Drop
3"
21/2"
(65mm) (80mm)

4"
(100mm)

30 (2.1)
20 (1.4)

10 (.69)
9 (.62)
8 (.56)
7 (.49)
6 (.42)
5 (.34)
4 (.28)
3 (.21)
2 (.14)

(11,360) 3000

40
(151)

(7570) 2000

30
(113)

(1890) 500
(2270) 600
(2650) 700
(3030) 800
(3400) 900
(3785) 1000

20
(76)

(1515) 400

5
6
7
8
9
10
(19)
(23)
(26)
(30)
(34)
(38)

(1135) 300

4
(15.1)

(755) 200

3
(11.4)

(190) 50
(227) 60
(265) 70
(300) 80
(340) 90
(380) 100

2
(7.6)

1 (.07)

FLOW CAPACITY GPM (LPM)

72

11/4" 11/2" 2"


NPT NPT NPT

1"
NPT

40 (2.8)

Cv

3 "
/4
NPT

100 (6.9)
90 (6.3)
80 (5.6)
70 (4.9)
60 (4.2)
50 (3.5)

(3.8)

PRESSURE DROP ( P)POUNDS PER SQUARE INCH (BAR)

Regulators

Body Code 05 Direct Acting, Double Seated Valves

REGULATORS

Series 1140 & 1141 (continued)

Reverse Acting
The Series 1140 and 1141 Reverse Acting Regulators are
designed for commercial and institutional cooling
Body Code 02R
Steam or Water Service
Used for general cooling service where dead end shut-off
is required
Stainless Steel Single Seat and Trim
Trim consists of stainless steel seat ring
and bottom guided disc
BodyBrass body, union ends 34" - 2" NPT
Maximum Differential Pressure:
1
2" NPT 125 psi (8.6 bar)
3
4" NPT 60 psi (4.1 bar)
1" NPT 32 psi (2.2 bar)
114" NPT 20 psi (1.4 bar)
112"NPT 16 psi (1.1 bar)
2" NPT 8 psi
(.55 bar)

Regulators

applications such as re-circulating lines, diesel engines,


cooling towers, or others that require liquid temperature
control.

Body Code 02R

Ordering Information - (For Assembled Body Bracket and Actuator)


Series 1140 Regulators (Cross ambient filled)
Size
in.

4080F
(4.427C)

60100F
(1638C)

12 NPT

401171
400075
400125
401177
400238
400905

400485
400078
400128
401178
400241
400599

3 4 NPT

1 NPT
114 NPT
112 NPT
2 NPT

Temperature Range
80120F 100140F 120160F 140180F 160200F
(2749C) (3860C) (4971C) (6082C) (7193C)
Part Number
400527
400319
400109
400186
400590
400136

400544
400695
400806
400206
400764
400297

401006
400080
400758
400187
401187
400374

400407
401174
401175
400188
400247
400424

400077
400698
400604
401184
401189
400776

180220F
(82104C)

Weight
(Approx.)
lbs. (kg)

401172
400079
400665
401186
401190
401192

12 (5.4)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Temperature Range
Size
in.
12

NPT
NPT
1 NPT
114 NPT
1 NPT
2 NPT
3 4

120160F
(4971C)

140180F 160200F 180220F


(6082C) (7193C) (82104C)
Part Number

406048
406052
406056
406060
406064
406068

406049
406053
406057
406061
406065
406069

406050
406054
406058
406062
406066
406070

406051
406055
406059
406063
406067
406071

Weight
(Approx.)
lbs. (kg)
12 (5.4)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

Series 1140 & 1141 Wells


Part
Number Series
400445
1141
401179
1140
401180
1140

Material
Copper
Copper
316 SS

Bulb Size
(dia x length in (mm)
5/ x 11 (16 X 280)
8
7/ x 18 (22 X 457)
8
7/ x 18 (22 X 457)
8

Weight
lbs. (kg)
2
(.9)
2
(.9)
3 (1.4)
73

REGULATORS
Thermostatic Temperature Regulators (continued)

Regulators

Series 1140 & 1141 (continued)

Body Code 05R


Steam or Water Service
Stainless Steel Trim center guided plunger
Body3 4" - 2" NPTbrass body, union ends
21 2" - 4" (65-100mm)Iron body, flanged, faced and
drilled for 125 lbs. (13.8 bar) standard
Maximum Differential Pressure:
3
4" NPT 250 psi (17.3 bar)
1" - 2" NPT 200 psi (13.8 bar)
21 2" - 4" (65 - 100mm) 125 psi (8.6 bar) (iron body, flanged)

/4" - 2" NPT

Body Code 05R

Ordering Information - (For Assembled Body Bracket and Actuator)


Series 1140 Regulators (Cross ambient filled)
Size
in. (mm)
34

NPT
1 NPT
114 NPT
112 NPT
2 NPT
212
(65)
3
(80)
4
(100)

4080F
(4.427C)

60100F
(1638C)

400664
405017
400481
400942
400339
400428+
401392
400428+
401387
400428+
401395

400106
400171
400933
400539
400342
400572+
401392
400572+
401387
400572+
401395

Temperature Range
80120F 100140F 120160F 140180F 160200F
(2749C) (3860C) (4971C) (6082C) (7193C)
Part Number
400915
400924
400219
400286
400963
400573+
401392
400573+
401387
400573+
401395

400107
400446
400220
400282
400969
400574+
401392
400574+
401387
400574+
401395

400108
400172
400222
400285
400164
400575+
401392
400575+
401387
400575+
401395

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Size
in.
3 4

NPT
1 NPT
114 NPT
112 NPT
2 NPT

120160F
(4971C)

Temperature Range
140180F 160200F 180220F
(6082C) (7193C) (82104C)
Part Number

406120
406124
406128
406132
406136

406121
406125
406129
406133
406137

406122
406126
406130
406134
406138

406123
406127
406131
406135
406139

Weight
(Approx.)
lbs. (kg)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

Series 1140 & 1141 Wells


Part
Number Series

Material

400445
401179
401181
401180

1141
1140
1140
1140

Copper
Copper
Copper
316 SS

x 11 (16 x 280)
x 18 (22 x 457)
1
1 /8 x 36 (29 x 914)
7/8 x 18 (22 x 457)

2 (.9)
2 (.9)
4 (1.8)
3 (1.4)

405526

1140

316 SS

11/8 x 36 (29 x 914)

4 (1.8)

74

Bulb Size
(dia x length in (mm)
5/8
7/8

Weight
lbs. (kg)

401193
400652
401196
400913
400469
400615+
401392
400615+
401387
400615+
401395

400368
400685
400225
400815
401199
400616+
401392
400616+
401387
400616+
401395

180220F
(82104C)
400104
401195
400680
401198
401201
400617+
401392
400617+
401387
400617+
401395

Weight
(Approx.)
lbs. (kg)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)
88

(40)

95

(43)

125

(57)

REGULATORS

Series 1140 & 1141 (continued)


Capacities Water Flow vs Pressure Drop
11/4" 11/2" 2"
NPT NPT NPT

1"
NPT

3"
21/2"
(65mm) (80mm)

4"
(100mm)

40 (2.8)
30 (2.1)
20 (1.4)

10 (.69)
9 (.62)
8 (.56)
7 (.49)
6 (.42)
5 (.34)
4 (.28)
3 (.21)
2 (.14)

40
(151)

(11,360) 3000

30
(113)

(7570) 2000

20
(76)

(1890) 500
(2270) 600
(2650) 700
(3030) 800
(3400) 900
(3785) 1000

5
6
7
8
9
10
(19)
(23)
(26)
(30)
(34)
(38)

(1515) 400

4
(15.1)

(1135) 300

3
(11.4)

FLOW CAPACITY GPM (LPM)

(755) 200

2
(7.6)

(190) 50
(227) 60
(265) 70
(300) 80
(340) 90
(380) 100

1 (.07)

(3.8)

Cv

3 "
/4
NPT

100 (6.9)
90 (6.3)
80 (5.6)
70 (4.9)
60 (4.2)
50 (3.5)

Regulators

PRESSURE DROP ( P)POUNDS PER SQUARE INCH (BAR)

Body Code 05R Reverse Acting, Double Seated Valves

75

REGULATORS
Thermostatic Temperature Regulators (continued)
Series 1140 & 1141 (continued)

Three Way

Regulators

The Series 1140 and 1141 Three Way Regulators are


designed for commercial and institutional applications

such as boilers, engines, or others that require mixing,


tempering, or diverting liquids at a set temperature.

Body Code 06
Water Service Only
Nickel Plated Piston, Brass Trim
Sliding piston
Body12" - 2" NPTbrass body, union ends,
bottom connection screwed
212" - 4" (65-100mm)iron body, flanged, faced and
drilled for 125 lbs. (13.8 bar) standard
Maximum Pressure 250 psig (17.3 bar)
Maximum Differential Pressure:
1
2" - 34" NPT 250 psi (17.3 bar)
1" - 2" NPT 200 psi (13.8 bar)
21 2" - 4" (65 - 100mm) 125 psi (8.6 bar)
Maximum Body Temperature 350F (177C)

/2" - 2" NPT


21/2" - 4" (65 - 100)
Body Code 06

Ordering Information - (For Assembled Body Bracket and Actuator)


Series 1140 Regulators (Cross ambient filled)
Size
in. (mm)
12

NPT
NPT
1 NPT
114 NPT
112 NPT
2 NPT
212
(65)
3
(80)
4
(100)
34

4080F
(4.427C)

60100F
(1638C)

400030
400517
400148
400876
400259
400310
400428+
401402
400428+
401403
400428+
401404

400676
400091
400149
400199
400260
400311
400572+
401402
400572+
401403
400572+
401404

Temperature Range
80120F 100140F 120160F 140180F 160200F
(2749C) (3860C) (4971C) (6082C) (7193C)
Part Number
400803
400092
400871
400877
400049
400312
400573+
401402
400573+
401403
400573+
401404

400523
400361
400872
400878
400883
400376
400574+
401402
400574+
401403
400574+
401404

400033
400093
400150
400200
400261
400313
400575+
401402
400575+
401403
400575+
401404

Series 1141 Regulators (Non-cross ambient filled)


Do not use where ambient temperature exceeds set temperature control.
Size
in.
12
3 4

1
114
112
2

NPT
NPT
NPT
NPT
NPT
NPT

120160F
(4971C)
406140
406144
406148
406152
406156
406160

Temperature Range
140180F 160200F 180220F
(6082C) (7193C) (82104C)
Part Number
406141
406145
406149
406153
406157
406161

406142
406146
406150
406154
406158
406162

406143
406147
406151
406155
406159
406163

Weight
(Approx.)
lbs. (kg)
12 (5.4)
13 (5.9)
15 (6.8)
16 (7.3)
19 (8.6)
25 (11.4)

Series 1140 & 1141 Wells


Part
Number Series
400445
1141
401179
1140
401181
1140
401180
1140
405526
1140
76

Material
Copper
Copper
Copper
316 SS
316 SS

Bulb Size
(dia x length in (mm)
5/8 x 11 (16 x 280)
7/8 x 18 (22 x 457)
11/8 x 36 (29 x 914)
7/8 x 18 (22 x 457)
11/8 x 36 (29 x 914)

Weight
lbs. (kg)
2 (.9)
2 (.9)
4 (1.8)
3 (1.4)
4 (1.8)

400036
400094
400151
400202
400262
400314
400615+
401402
400615+
401403
400615+
401404

400039
400095
400152
400034
402266
400315
400616+
401402
400616+
401403
400616+
401404

180220F
(82104C)
401232
400023
400026
400035
400263
400044
400617+
401402
400617+
401403
400617+
401404

Weight
(Approx.)
lbs. (kg)
12
13
15
16
19
25

(5.4)
(5.9)
(6.8)
(7.3)
(8.6)
(11.4)

88

(40)

95

(43)

125

(57)

REGULATORS

Series 1140 & 1141 (continued)


Capacities Water Flow vs Pressure Drop
Body Code 06 Three Way Valves
3 "
/4
NPT

1"
NPT

11/4"
NPT

11/2"
NPT

2"
NPT

Regulators

1 "
/2
NPT

60 (4.2)

21/2"
3"
4"
(65mm) (80mm) (100mm)

50 (3.5)

20 (1.4)

10 (.69)
9 (.62)
8 (.56)
7 (.49)
6 (.42)
5 (.34)
4 (.28)
3 (.21)

(2270) 600
(2650) 700
(3030) 800
(3400) 900
(3785) 1000

(1890) 500

(1515) 400

(1135) 300

(775) 200

50
(190)

(227) 60
(265) 70
(300) 80
(340) 90
(380) 100

40
(151)

6
7
8
9
10
(23)
(26)
(30)
(34)
(38)

30

5
(19)

(113)

4
(15.1)

20

3
(11.4)

(76)

1 (.07)

(7.6)

2 (.14)

Cv

30 (2.1)

(3.8)

PRESSURE DROP ( P)POUNDS PER SQUARE INCH (BAR)

40 (2.8)

FLOW CAPACITY GPM (LPM)

COLD
C
IN

HOT
IN

When temperature
increases piston moves
down closing port B
opening port C.

A
Outlet

A
Inlet

Series 1140 & 1141


3-way valve
mixing service

Series 1140 & 1141


3-way valve
diverting service
When temperature
increases piston moves
down closing port B
opening port C.

77

REGULATORS
Tempering Valves
Series 21

Regulators

offman Specialty Tempering Valves are designed to


control temperature in water mixing applications
such as radiant floor heating, domestic hot water
and industrial processing. They can also be used to divert

flow in cooling systems. Series 21 Valves can be used for


residential, industrial, commercial or institutional
applications.

Series 21
Fast acting, corrosion resistant actuator
Solid filled thermostatic actuator exerts high operating
force and provides reliable service

C
INLET
NPT

Easy temperature adjustment

INLET
NPT
A
D

No special tools required


Cast brass body
Adjustable temperature ranges
Model 21
140200F (6093C)
Model 21H
100200F (3893C)
Model 21LT 100140F (3860C)
Maximum pressure 125 psig (8.6 bar)
Maximum hot water supply temperature 235F (113C)
Model 21 provides wide temperature adjustment range for
hot and cold water mixing in applications other than
domestic hot water.
Model 21H provides widest temperature adjustment
range for radiant heating applications where accurate
temperature control is less critical.
Model 21LT provides the greatest accuracy of
temperature control in mixing domestic water.

! WARNING
Do not use Tempering Valves as antiscald devices. Tempering valves may
need to be used in conjunction with an
anti-scald device.
Failure to follow this warning could
cause serious burns, personal injury or
death.

78

B
E
OUTLET
NPT

Series 21

Dimensions in. (mm)


NPT
Size In.
A

NPT
Size In.
B

2 4 (70)

1 8 (48)

3 4 (95)

234 (70)

(50)

4 (102)

1 4

1 4

3 8 (98)

3 8 (98)

514 (133)

112

112

378 (98)

378 (98)

514 (133)

378 (98)

378 (98)

6 (152)

REGULATORS

Series 21 (continued)

1"
11/4"
NPT NPT

11/2" 2"
NPT NPT

40 (2.8)
30 (2.1)
20 (1.4)

10 (.7)
9 (.62)
8 (.55)
7 (.49)
6 (.4)
5 (.35)
4 (.28)
3 (.2)
2 (.14)

(757) 200

40

(189) 50
(227) 60
(265) 70
(303) 80
(341) 90
(379) 100

(151)

5
6
7
8
9
10
(18.9)
(22.7)
(26.5)
(30.3)
(34.1)
(38)

30

4
(15.1)

(114)

3
(11.4)

20

2
(7.6)

(76)

1 (.069)

(3.8)

Cv

3 "
/4
NPT

100 (6.9)
90 (6.2)
80 (5.5)
70 (4.8)
60 (4.1)
50 (3.5)

Regulators

PRESSURE DROP ( P)POUNDS PER SQUARE INCH (BAR)

Capacities

FLOW CAPACITYGPM (LPM)

Ordering Information
Adjustable range of 140 to 200F (60 to 93C). Maximum supply temperature 235F (113C).
Model
Part
NPT Size
Number
Number
in.
3
4
21
401239
21
401242
1
21
401245
114
21
401248
112
21
401251
2

Weight
lbs. (kg)
3
(1.4)
3
(1.4)
6
(2.7)
7
(3.2)
9
(4.1)

Adjustable range of 100 to 200F (38 to 93C). Maximum supply temperature 235F (113C).
Model
Part
NPT Size
Number
Number
in.
3
21H
401024
4
21H
401030
1
21H
401033
114
21H
401048
112
21H
401102
2

Weight
lbs. (kg)
3
(1.4)
3
(1.4)
6
(2.7)
7
(3.2)
9
(4.1)

Adjustable range of 100 to 140F (38 to 60C). Maximum supply temperature 235F (113C).
Model
Part
NPT Size
Number
Number
in.
3
4
21LT
401281
21LT
401284
1
21LT
401287
114
21LT
401290
112
21LT
401293
2

Weight
lbs. (kg)
312 (1.6)
312 (1.6)
612 (2.9)
712 (3.4)
912 (4.3)
79

REGULATORS
Thermostatic Temperature Regulators (continued)
Series 21 Applications
Tankless Water Heater Installation

Regulators

Thermometer
Shut Off Valve
Cold Supply In

Return Line

To System

27"
(686mm)
min

Shut Off
Valve
Check Valve

P&T
Relief
Valve
Coil

M
H

Tempering Valve

Hot In
Boiler

Check
Valve

Min. 27" (686mm)


Vertical Drop

Shut Off
Valve
Aquastat

Drain

Circulating Pump

Panel Heating Installation

Compression
Tank
Shut Off Valve
Thermometer

Fill
Valve
Relief
Valve

Shut Off Valve


Tempered Supply
To Panel

Hot
27" (686mm)
min.

Shut Off Valve


M
C
H

Boiler

Tempering Valve

Return
Aquastat

Shut Off Valve

Circulating Pump

Shut Off
Valve

From Panel

Drain

Note: Circulating pumps, illustrated in the above applications, circulate tempered water through the system. The aquastat shuts the circulating
pump off if the tempered water exceeds the temperature set point, which is normally 5F ( 2C) of the tempering valve discharge.

80

REGULATORS
Thermostatic Temperature Regulators (continued)
Series 21 (continued)
Engine Jacket Temperature Control Installation

C
Tempering Valve

Regulators

Air Eliminator
M

Cooler
Or
Radiator

Engine
Or Air
Compressor

Thermometer

Circulating Pump
Pressure
Shut Off Valve
Check
Valve

Strainer
Pressure
Reducing
Valve

To
Baseboard

Shut Off Valve


Drain

Radiant Heating Installation


Thermometer
Tempering
Valve
M
27" (686mm) min.
H

Thermostat
C

Thermometer

Compression
Tank

27" (686mm) min.

Flow Control
Valve

Flow Control
Valve

M
H
C
Tempering
Thermostat
Valve

Fill
Valve

Radiant
Zone

Radiant
Zone

Relief
Valve

Boiler

81

VACUUM BREAKERS
Vacuum Breakers
Model 62 Part No. 401446
For use on closed vessels and piping systems to
control induced vacuum within safe limits
Adjustable from 14" - 20" (8-508mm) Hg vacuum - factory
set at 2 (51mm) Hg vacuum
34" NPT straight shank
Maximum operating temperature 366F (186C)
Maximum operating pressure 150 psig (10.3 bar)

11/4"
(32mm)

3"
(76mm)
11/4"
(32mm)

3/4"

Vacuum Breakers

Model 62

NPT

Typical Installations
Hot Water Converter

Storage Tank Water Heater

Thermo
Bulb

Temperature
Regulator

Temperature
Regulator

Storage Tank
Water Heater
Y
Strainer

Y
Strainer

Steam
Supply
Y Strainer

Vacuum Breaker

F&T
Trap

F&T
Trap

Hot Water
Converter
F&T
Trap
Vacuum
Breaker
Y
Strainer

Cold
Water Supply

Tankless Water Heater


Temperature
Regulator

Drain

Vacuum
Breaker
Y
Strainer

Tankless
Water Heater

F&T
Trap

82

VACUUM BREAKERS
Notes
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
83

Vacuum Breakers

_____________________________________________________________________________

VENTS
For Steam Vent selection information, please
refer to Selection Guidelines on page 133.

Main Steam Vents


How to Select Steam Vents

Vents

Model
Number
1A
70A
40
1B
41
43
45
71A
71B
71C
508
4A
75
75H
76
3
74
4
8C

Radiator
(Angle Type)
X
X
X

Convector
(Bottom Inlet)

Unit
Heater

Mains

X
X
X
X
X
X
X
X
X
X
X
X
X
X

Model 4A Part No. 401413


Air Valve (non-vacuum)
Float-type thermostatic vent
For residential or small one-pipe or two-pipe systems
Single non-adjustable port
12" NPT female and 34" NPT
male straight shank
Install 6-10" (150-250mm) above horizontal return and
18" (450mm) above the boiler water line
Maximum operating pressure 2 psig (0.13 bar)*
Maximum pressure 10 psig (0.7 bar)
Model 75 Part No. 401434
75H Part No. 401437
Air Valve (non-vacuum)
Float-type thermostatic vent
For medium and large systems
Single non-adjustable port
12" NPT female and 34" NPT male
straight shank
Maximum operating pressure*
Model 75 3 psig (0.2 bar)
Model 75H 10 psig (0.7 bar)
Maximum pressure 15 psig (1.0 bar)
*Drop away pressure (maximum pressure against which the vent can open).

84

Thermostatlic
Vent (only)

X
X

Remarks
Adjustable Orifice
Fixed Orifice
Fixed Orifice
Adjustable Orifice
Fixed Orifice
Fixed Orifice
Fixed Orifice
Fixed Orifice
Fixed Orifice
Fixed Orifice
Moisture Type
Small Systems
Low Pressure
High Pressure
Vacuum Systems
Paul Systems
Unit Heaters
Small Systems
High Pressure

313/16"
(97mm)

Air Valve
Model 4A

11/2"
(38mm)

53/4"
(146mm)

21/2"

Air Valve
Model 75 & 75H

(64mm)

VENTS

Model 76 Part No. 401432


Vacuum Valve
Float-type themostatic vent
For medium and large one-pipe vacuum systems
Single non-adjustable port
12" NPT female and 34" NPT male straight shank
Install 6-10" (150-250mm) above horizontal return and
8" (450mm) above the boiler water line
Maximum operating pressure 3 psig (0.2 bar)
Maximum pressure 15 psig (1.0 bar)

53/4"
(146mm)

21/2"
(64mm)

Vacuum Valve
Model 76

Installation
Main Steam Vent Air Valve
Vents

Coupling 3/4" NPT


Nipple

3/4"

NPT
Nipple 6-10" (150 to 250mm)

Dry Return
In 2-Pipe
Or
Supply Main
In 1-Pipe

To prevent steam vents from sputtering water or damage


from water hammer, observe the minimum elevations
shown.

15"
(380mm)
Minimum

18" (450mm) Minimum

Reducer

Boiler Water
Line
Wet Return

85

VENTS
High Pressure Steam Vent
Model 8C Angle Part No. 402002
High Pressure Balanced Pressure Air Valve
Thermostatic vent (no float)
Install at the high point in piping or on equipment to
quickly vent air from the steam space.
Discharge may be piped to a safe area or into vented
return line.
1/4" (6mm) orifice

Inlet 1/2" NPT male union connection


Outlet 1/2" NPT female
Bronze body and cap

Model 8C Angle
1/2" NPT

Stainless steel element

Vents

Maximum operating pressure 125 psig (8.6 bar)

Dimensions, in. (mm)


Model
8C-2

Pattern
Angle

NPT
Size
1/2

A
B
2 27/32 (72) 11/4 (32)

Air make up coil with F&T Float & Thermostatic trap


draining into a wet return line
Note: A separate thermostatic trap is added to vent air into
the dry return line.

Dry

retu

Wet
re

rn lin

turn

line

F&T
Trap

86

Thermostatic
Trap

VENTS
Special Steam Vents
Model 3 Part No. 401419
Steam Air Line Valve
Thermostatic vent (no float)
For Air Line or Paul Systems
Inlet 18" NPT, outlet 14" NPT
Maximum operating pressure 25 psig (1.7 bar)* to vacuum
Maximum pressure 25 psig (1.7 bar)

Inlet

2"
(51mm)

Outlet

Steam Air Line Valve


Model 3

53/8"
(136mm)

21/2"
(64mm)

Steam Unit Heater


Air Valve
Model 74

Vents

Model 74 Part No. 401429


Steam Unit Heater Air Valve
Float-type thermostatic vent
Single non-adjustable port
12" NPT female and 34" NPT male straight shank
Install 6-10" (150-250mm) above horizontal return
and 18" (450mm) above the boiler water line
Maximum operating pressure 35 psig (2.4 bar)*
Maximum pressure 35 psig (2.4 bar)

1"
(25mm)

Installation
Install to Top
of Unit Heater

Model 74

Air
Valve

Unit Heater

Sediment Pocket

Model 4 Part No. 401416


Quick Valve
Thermostatic air vent
For steam systems and process equipment
Operates on temperature change only;
does not close against water
Must be installed 6-10" (150-250mm) above horizontal
return and 18" (450mm) above the boiler water line
12" NPT female and 34" NPT male straight shank
Maximum operating pressure 25 psig (1.7 bar)*
Maximum pressure 25 psig (1.7 bar)

25/8"
(67mm)

Installation
Model 4

To prevent steam vents from sputtering water or damage


from water hammer, observe the minumum elevations
shown.

*Drop away pressure (maximum pressure against which the vent


can open).

11/2"
(38mm)

Quick Valve
Model 4

Main Steam Vent Air Valve


Coupling 3/4" NPT
Nipple 3/4" NPT
Dry Return
In 2-Pipe
Or
Supply Main
In 1-Pipe

Nipple 6-10" (150 to 250mm)

15"
(380mm)
Minimum

18" (450mm) Minimum

Boiler Water
Line

Reducer
Wet Return

87

VENTS
Radiator Steam Vents
Model 1A Part No. 401422
Air Valve (non-vacuum)
Float-type vent
Adjustable port for true proportional venting
6 port settings from slow (1) to fast (6)
18" NPT angle connection
Maximum operating pressure 112 psig (0.1 bar)*
Maximum pressure 10 psig (0.7 bar)

Vents

Air Valve
Model 1A

Model 70A Part No. 401443


Air Valve (non-vacuum)
Float-type vent
Single non-adjustable port
Meets Federal Specification WW-V-151 for Type 1
Non-Adjustable Valves
18" NPT angle connection
Maximum operating pressure 11 psig (0.8 bar)*
Maximum pressure 15 psig (1.0 bar)

Air Valve
Model 70A

Model 40 Part No. 401440


Air Valve (non-vacuum)
Float-type vent
For ordinary one-pipe system that doesnt require
proportional venting
Single non-adjustable port
18" NPT angle connection
Maximum operating pressure 6 psig (0.4 bar)*
Maximum pressure 10 psig (0.7 bar)

Air Valve
Model 40

Typical Installation
One-Pipe Radiator System

Radiator
Steam Vent
Air Valve
Supply
Valve

Pitch Piping Down From Here

Supply Main

*Drop away pressure (maximum pressure against which the vent can open).
88

VENTS
Convector Steam Vents
Model 1B Part No. 401425
Air Valve (non-vacuum)
Float-type vent
Adjustable port for true proportional venting
6 port settings from slow (1) to fast (6)
Telescopic siphon tube
14" NPT straight shank
Maximum operating pressure 112 psig (0.1 bar)*
Maximum pressure 10 psig (0.7 bar)

Model 71A Part No. 401470


71B Part No. 401464
71C Part No. 401467
Air Valve (non-vacuum)
Float-type vent
Single non-adjustable port
Meets Federal Specification WW-V-151 for Type 1
Non-Adjustable Valves
Telescopic siphon tube with angle cut assures drainage
18" NPT straight shank (71A)
1
4" NPT straight shank (71B)
1
2" NPT female and 34" NPT male straight shank (71C)
Maximum operating pressure 11 psig (0.8 bar)*
Maximum pressure 15 psig (1.0 bar)

Vents

Model 41 Part No. 401455


43 Part No. 401458
45 Part No. 401461
Air Valve (non-vacuum)
Single non-adjustable port
For small steam systems
Telescopic siphon tube with angle cut assures drainage
18" NPT straight shank (41)
1
4" NPT straight shank (43)
1
2" NPT female and 34" NPT male straight shank (45)
Maximum operating pressure 6 psig (0.4 bar)*
Maximum pressure 10 psig (0.7 bar)

Air Valve
Model 1B

Air Valve
Model 41, 43, 45

Air Valve
Model 71A, 71B, 71C

Model 508 Part No. 401475


Air Valve (non-vacuum)
Disc-type vent
Built-in Check Valve
For automatic venting of convectors and radiators
Can be disassembled to clean without removing from line
18" NPT straight shank
Maximum steam pressure of 15 psig (1.0 bar)

Air Valve
Model 508

*Drop away pressure (maximum pressure against which the vent can open).
89

VENTS
For Water Vent selection information, please
refer to Selection Guidelines on page 134.

Water Vents

Vents

How to Select Water Vents


Model
Number

Radiator

77
78
79
790
791
792
550
508

X
X

X
X

X
X

Mains

Built-in
Vacuum
Check

Convector

X
X

X
X

Maximum
Operating
Pressure
psig (bar)
50
150
75
30
50
250
100
50

(3.5)
(10.3)
(5.2)
(2.1)
(3.5)
(17.3)
(6.9)
(3.5)

Remarks
Small Systems
High Pressure
Low Pressure
Small Systems
Small Systems
Cast Iron Body
Air Chamber
Moisture Type

Model 77 Part No. 401497


Water Vent Valve
For efficient releasing of air in hydronic heating systems,
such as baseboard radiators, convector radiators and
small heating units
18" NPT straight shank
Maximum operating pressure 50 psig (3.5 bar)*
Maximum temperature 240F (116C)
Model 78 Part No. 401485
Water Main Vent Valve
For use on high pressure hot or cold water or glycol
mains and process applications with specific gravity
greater than 0.7
Cast brass body
Tapped at top for 18" NPT safety drain connection for
discharging moisture
Body unscrews for easy cleaning
Built-in Check Valve
34" NPT straight shank
Maximum operating pressure 150 psig (10.3 bar)*
Maximum hydrostatic pressure 450 psig (31.1 bar)
Maximum temperature 250F (121C)
Model 79 Part No. 401488
Water Main Vent Valve
For use on hot or cold or glycol water mains and
process applications with specific gravity greater than 0.7
Tapped at top for 18" NPT safety drain connection
for discharging moisture
Removable top
Built-in Check Valve
12" NPT female and 34" NPT male straight shank
Maximum operating pressure 75 psig (5.2 bar)*
Maximum hydrostatic pressure 200 psig (13.8 bar)
Maximum temperature 250F (121C)

11/2"
(38mm)

31/4"
(83mm)

61/2"
(165.1mm)

Water Main Vent Valve


Model 78

211/16"
(68mm)

65/8"
(168.3mm)

21/2"
(64mm)

Water Main Vent Valve


Model 79

*Drop away pressure (maximum pressure against which the vent can open).

90

5/8"
(15.9mm)

Water Vent Valve


Model 77

VENTS

Model 790 Part No. 401479


Water Vent Valve
For removing air from convectors, baseboard
and wall radiation
Safety drain connection for discharging moisture
Fitting and ferrule for 316" (4.8mm) OD tubing
Telescopic siphon tube
18" NPT straight shank
Maximum operating pressure 30 psig (2.1 bar)*
Maximum pressure 30 psig (2.1 bar)

41/4"
(108mm)

11/2"
(38mm)

Water Vent Valve


Model 790

47/8"
(124mm)

11/2"
(38mm)

Water Vent Valve


Model 791

Model 792 Part No. 401494


High Pressure Water Vent Valve
For releasing air from hot or cold water or glycol mains,
hydronic heating and chilling systems, storage and
processing tank filters, centrifugal pumps with specific
gravity greater than 0.7
Cast iron body and cover, stainless steel interior
Maximum operating pressure 250 psig (17.3 bar)*
Maximum hydrostatic pressure 350 psig (24.2 bar)
Maximum temperature 300F (149C)

Vents

Model 791 Part No. 401482


Water Vent Valve
For convectors and small mains
Safety drain connection for discharging moisture
Fitting and ferrule for 316" (4.8mm) OD tubing
Telescopic siphon tube
14" NPT straight shank
Maximum operating pressure 50 psig (3.5 bar)*
Maximum pressure 50 psig (3.5 bar)

1/4"

NPT

41/16"
(103.2mm)

1/2" NPT

1/2"

NPT

7" (178mm)

High Pressure
Water Vent Valve
Model 792

3/4"

NPT

Model 792 Capacity


Water Pressure
Air Discharge to Atmosphere
psig (bar)
cu. ft./min. (cu. m/min.)
100
150
200
250

(6.9)
(10.3)
(13.8)
(17.3)

10
15
20
25

(.28)
(.42)
(.57)
(.70)

*Maximum pressure against which the vent can open.


91

VENTS

Vents

Model 550 Part No. 401476


Air Chamber
For use on convectors which are not provided with
built-in air chambers or air collection fittings
Brass construction.
14" NPT straight shank connection tapped at
the top for 18" NPT connection
6 cubic inch (98.3cm) volume
Maximum water pressure 100 psig (6.9 bar)
Maximum steam pressure 25 psig (1.7 bar)

Model 508 Part No. 401475


Water Vent Valve
For automatic or manual venting systems
Ideal for use with Model 550 Air Chamber
Disc-type vent
Built-in check valve
Cartridge with discs can be replaced without
draining the system
18" NPT straight shank
Maximum water pressure 50 psig (3.5 bar)
Maximum pressure 50 psig (3.5 bar)

92

61/8"
(156mm)

Air Chamber
Model 550

Water Vent Valve


Model 508

11/2"
(38mm)

VALVES
Drain Valves
Model 793 Part No. 401500, 150 psig (10.3 bar)
Part No. 401503, 250 psig (17.3 bar)
Drain Valve
Automatically removes water from compressed air
tanks, air separators and after-coolers
Minimum air loss
12" NPT outlet, 12" NPT side inlet, 34" NPT top inlet
Cast iron body and cover, stainless steel interior
Maximum pressure 250 psig (17.3 bar)
Maximum hydrostatic pressure 350 psig (24.2 bar)

3/4"

NPT

7" (178mm)
1/2"

1/4"

Drain Valve
Model 793

NPT

NPT

1/2"

41/16"
NPT (103mm)

CAPACITY:
Discharge Orifice
for operating pressures up to 150 psig (10.3 bar), 332" (2.4mm) seat
for operating pressures over 150 psig (10.3 bar), 564" (2mm) seat

Pressure
psig (bar)

1200
1100
975
870
690
530
375

(545)
(500)
(442)
(394)
(312)
(240)
(170)

900
800
690
630
570
510
400
315
220

(408)
(360)
(315)
(285)
(258)
(231)
(181)
(143)
(100)

Valves

250 (17.3)
200 (13.8)
150 (10.3)
125 (8.6)
100 (6.9)
80 (5.5)
50 (3.5)
30 (2.1)
15 (1.0)

Model 793 Capacity


lbs. of water/hr. (kg of water/hr)
332" (2.4mm) Orifice
564" (2mm) Orifice

93

VALVES
Supply Valves
Model 185C
Radiator Supply Valve
Suitable for hot water, cold water or steam
Brass / bronze construction
Non-rising stem; packless construction
Available in angle and straight pattern design
Sizes from 12" to 2"
Maximum working pressure: 150 PSIG
Maximum temperature: 400 F

D
D

Valves

Angle Pattern
Model 185C Dimensional Data (inches)
Part Number
Style
Size
1/2
405099
Angle
3/4
405102
Angle
405105
Angle
1
405108
Angle
1-1/4
405111
Angle
1-1/2
405144
Angle
2
1/2
405114
Straight
3/4
405117
Straight
405120
Straight
1
405123
Straight
1-1/4
405126
Straight
1-1/2
407051
Straight
2

94

Straight Pattern
A
2-3/8
2-7/8
3-1/8
3-1/2
3-7/8
4-3/8
2-3/8
2-7/8
3-1/8
3-5/8
3-7/8
4-3/8

B
1-3/16
1-3/16
1-1/2
1-3/4
1-15/16
2-3/8
1-3/8
1-3/8
1-11/16
2
2-3/8
2-3/4

C
2-3/16
2-3/16
2-5/16
2-5/8
2-13/16
3-1/4
2-11/16
2-13/16
3-1/16
3-9/16
3-7/8
4-1/2

D
/
7/ 8
1
1
1-1/8
1-1/8
7/8
7/ 8
1
1
1-1/8
1-1/8
7 8

VALVES
Notes
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
95

Valves

_____________________________________________________________________________

Y-STRAINERS
Y- Strainers

Strainers are designed for steam, oil or water lines.


Strainers should be installed ahead of temperature
regulating and/or pressure reducing valves and

steam traps to protect their moving parts from dirt, this is


particularly important for new installations.

Screwed NPT End


Model 415C
Cast iron body
Maximum pressure:
250 psig (17.3 bar) for steam service
400 psig (27.6 bar) for water service
Available in sizes 12" - 3" NPT

A
Size NPT

C NPT

Screwed NPT End


Y-Strainer

Model 420C
Cast brass body
Maximum pressure:
300 psig (20.6 bar)
for steam service
400 psig (27.6 bar)
for water service
Available in sizes 12" - 3" NPT

Dimensions in. (mm)


Model 415C
Part
Number
405000
405003
405006
405009
405012
405015
405018
405022

Y-Strainers

Ordering Information
Model
Number
415C
415C
415C
415C
415C
415C
415C
415C
420C
420C
420C
420C
420C
420C
420C
420C

Part
Number
405000
405003
405006
405009
405012
405015
405018
405022
405024
405027
405030
405033
405036
405036
405042
405045

NPT
Size
1/2
3/4
1
11/4
11/2
2
21/2
3
1/2
3/4
1
11/4
11/2
2
21/2
3

Wt
lbs. (kg)
1 (0.5)
2.5 (1.1)
3.5 (1.6)
5.5 (2.5)
8 (3.6)
13 (5.9)
22 (10)
30 (13.6)
1 (0.5)
1.6 (0.7)
2.1 (1)
2.8 (1.3)
4.5 (2.0)
7 (3.2)
2 (10)
35 (16)

A
31/4 (83)
33/4 (95)
41/32 (102)
51/32 (128)
53/4 (146)
71/16 (179)
915/16 (237)
10 (254)

B
21/8
29/16
25/16
31/4
37/8
43/4
57/8
61/32

(54)
(65)
(58)
(83)
(98)
(121)
(149)
(153)

Model
415C
420C

Cast Iron
Cast Brass

Part
Number
405024
405027
405030
405033
405036
405039
405042
405045

A
15 16

2 /
35/8
47/16
51/8
53/4
71/4
81/4
95/8

(71)
(92)
(113)
(130)
(146)
(184)
(210)
(244)

B
13 16

1 /
2
25/8
33/8
37/16
43/4
63/4
61/4

(30)
(51)
(67)
(86)
(87)
(111)
(171)
(159)

96

Steam Service

Water Service

Screen
Pressure Temperature Material
psig (bar)
F (C)
Mesh SS

Screen
Pressure Temperature Material
psig (bar)
F (C)
Mesh SS

250 (17.3) 400 (204)


300 (20.6) 400 (204)

NPT
C
1/4
3/8
3/8
3/4
3/4
1
11/4
11/4

D
31/4 (83)
3 (76)
31/4 (83)
6 (152)
6 (152)
63/4 (171)
77/8 (200)
8 (203)

NPT
C
1/4
1/4
3/8
3/8
1/2
1/2
11/4
11/4

D
3 (76)
4 (102)
41/2 (114)
5 (127)
53/4 (146)
61/2 (165)
-

Model 420C

Specifications

Body
Material

D
Service
Dimensions

20
20

400 (28)
400 (28)

100 (38)
150 (66)

20
20

Y-STRAINERS
Y- Strainers (continued)
Flanged End

Model 450C
Cast iron body
Maximum pressure: 125 psig (8.6 bar) for steam
200 psig (13.8 bar) for water
1
Available in sizes 2 2" - 8" (65-200mm)

ANSI
STD FLGS

D
Service
Dimensions

C NPT

Model 460A, 460B


Cast iron body
Maximum pressure: 250 psig (17.3 bar) for steam
500 psig (35 bar) for water
1
Available in sizes 2 2" - 8" (65-200mm)

Flanged End Y-Strainer

Dimensions, in. (mm)


Model 450C
Part
Number
405324
405327
405330
405333
405336
405339

Ordering Information
Part
Number

450C
450C
450C
450C
450C
450C
460B
460A
460A
460A
460A

405324
405327
405330
405333
405336
405339
405303
405309
405317
405315
405318

2 2
3
4
5
6
8
212
4
5
6
8
1

(65)
(80)
(100)
(125)
(150)
(200)
(65)
(100)
(120)
(150)
(200)

1 2

(254) 6 / (165)
(257) 63/4 (171)
(307)
8 (203)
(397) 101/2 (267)
(470) 131/2 (343)
(549) 151/4 (387)

NPT
C
1
1
11/2
2
2
2

D
3 4

9/
10
12
151/2
20
223/4

(248)
(254)
(305)
(394)
(508)
(578)

Model 460B

Weight
Approx.
lbs. (kg)
33
47
80
109
152
247
45
100
150
210
350

10
101/8
121/8
155/8
181/2
215/8

(15)
(21)
(36)
(49)
(69)
(112)
(21)
(45)
(68)
(95)
(159)

Part
Number

405303
405306

111/8 (283)
123/4 (324)

7 (178)
81/4 (210)

NPT
C
1
11/4

D
101/4 (260)
121/4 (311)

Model 460A
Part
Number
405309
405317
405315
405318

A
151/4
175/8
195/8
25

(387) 101/2 (267)


(448) 123/4 (324)
(498) 141/2 (368)
(635) 16 (406)

NPT
C

11/2
2
2
2

151/4 (387)
19 (483)
221/2 (572)
231/2 (597)

Specifications
Steam Service

Model
450C
450C
460B
460A
460A

Flanged
Size
in. (mm)

Flange
Rating
psig (bar)

21/2 - 4 (65-100) 125 (8.6)


5 - 8 (125-200) 125 (8.6)
21/2 - 3
(65-80) 250 (17.3)
4
(100) 250 (17.3)
5 - 8 (125-200) 250 (17.3)

Body
Material

Pressure
psig (bar)

Cast Iron
Cast Iron
Cast Iron
Cast Iron
Cast Iron

125
125
250
250
250

(8.6)
(8.6)
(17.3)
(17.3)
(17.3)

Temp.
F (C)
400
400
400
400
400

(204)
(204)
(204)
(204)
(204)

Water Service
Screen
Material
Perf. SS
in. (mm)
.045
.062
.062
.062
.062

(1.1)
(1.6)
(1.6)
(1.6)
(1.6)

Pressure
psig (bar)
200 (13.8)
200 (13.8)
500 (35)
500 (35)
500 (35)

Temp.
F (C)
100
100
100
100
100

(38)
(38)
(38)
(38)
(38)

Screen
Material
Perf. SS
in. (mm)
.062
.125
.062
.062
.125

(1.6)
(3.2)
(1.6)
(1.6)
(3.2)

97

Y-Strainers

Model
Number

Flanged
Size
in. (mm)

Y-STRAINERS
Capacities Water Flow vs Pressure Drop

(.28)

(.2)

(.14)

1.5

(.1)

(379) 100

(.35)

11/4"
NPT

80
90

1
NPT

(303)
(341)

(.7)
(.62)
(.55)
(.48)
(.4)

60
70

1 "
/2
NPT

10
9
8
7
6

(227)
(265)

PRESSURE DROP ( P)POUNDS PER SQUARE INCH (BAR)

Screwed End Y-Strainers


3 "
/4
NPT

11/2"
NPT

2" 21/2" 3"


NPT NPT NPT

Cv 1.0 (.069)
.9 (.062)
.8 (.055)
.7 (.048)
.6 (.04)
.5 (.035)
.4 (.028 )
.3

(.02)

.2 (.014)
.15

(.1)

FLOW CAPACITY GPM (LPM)

PRESSURE DROP ( P)POUNDS PER SQUARE INCH (BAR)

Y-Strainers

Flanged End Y-Strainers


10
9
8
7
6

(.7)
(.62)
(.55)
(.48)
(.4)

(.35)

(.28)

(.2)

(.14)

21/2"
3"
31/2"
4
5
6
8
(65mm) (80mm)(93mm) (100mm) (125mm)(150mm) (200mm)

Cv 1.0 (.069)
.9 (.062)
.8 (.055)
.7 (.048)
.6 (.04)
.5 (.035)
.4 (.028 )
.3

(.02)

.2 (.014)

98

(11356) 3000

(7571) 2000

600
700
800
900
1000
(2271)
(2650)
(3028)
(3407)
(3785)

(1893) 500

50
60
(189)
(227)

FLOW CAPACITY GPM (LPM)

(1514) 400

40
(151)

(1136) 300

30
(114)

(757) 200

20
(76)

(265) 70
(303) 80
(341) 90
(379) 100

10
(38)

.1 (.0069)

(1893) 500

(1514) 400

(1136) 300

(757) 200

50
(189)

(568) 150

40
(151)

20
(76)

30

15
(57)

(114)

6
7
8
9
10

4
(15.1)

(22.7)
(26.5)
(30.3)
(34.1)
(38)

3
(11.4)

(18.9)

2
(7.6)

(5.7) 1.5

(3.8)

.1 (.0069)

PUMPS
Condensate Handling Equipment
Condensate and boiler feed units are used to return
condensate to steam boiler. Applications include
residential, commerical, institutional and industrial steam
heating and industrial processing; dry cleaning plants,
chemical refineries, wood pulp paper processing, textile
mills and manufacturing facilities.

Condensate Units
Series WC and WCS Simplex Design

ITT produces preconfigured, stock condensate units,


such as the Watchman Series WC cast iron and WCS
steel units in a number of receiver sizes. Depending on
the size, they may be equipped with a simple or duplex
pump arrangement.
In addition, Domestic Pump condensate units can be
built to specific requirements for system size, pumping
configurations and with many optional accessories.
Series WCS Duplex Design

Series HC

Boiler Feed Units

Domestic Pump Boiler Feed Units can be manufactured


on a built-to-order basis to meet specific requirements
with cast iron or steel receivers for systems up to 300
Boiler Hp. In addition to the receiver material and size,
other customization includes number of pumps; capacity,
discharge-pressure and speed of the pumps; and control
panel capabilities and features.

Pumps

Stock Boiler Feed Units, such as the Series HBF or


Series VBF (shown), are available for systems up to
27,800 sq. ft. ER (200 Boiler Hp) in simplex or duplex
pump arrangements. They can be ordered with a variety
of options, such as type of strainer and control panel
mounting.

Series VBF Duplex Design

For more details and information about sizing and


selection of Domestic Pump condensate equipment,
contact your local ITT Bell & Gossett Representative
listed on the back cover of this catalog.
Series HCM

99

HEAT EXCHANGERS
Heat Transfer Packages
True Unit Responsibility and Design Flexibility to Meet
Your Specific Application Needs from the System Experts.
ITT manufactures and markets a complete line of
centrifugal pumps, heat exchangers, air control devices,
steam valves and traps to cover a broad range of
application needs. The ITT Packaged Systems Group
designs and produces packages with a multitude of
combinations of the components ITT manufactures to
produce heat transfer packages with true unit
responsibility that are specifically tailored to meet the
application requirements. The Thecnologic constant or
variable speed controls provide efficient operation and
reduced operation costs.
Personalized attention is provided to analyze the total
system requirements and determine exactly what
products are required for a complete custom prepackaged system to provide optimal performance for the
application. Single source unit responsibility guarantees
the components will interface properly and simplifies
future maintenance and technical support.

Heat Exchangers

Heat Exchangers

Bell & Gossett's SU and DSU U-tube heat exchangers


are specifically designed for instantaneous steam heating
of liquid applications. The SU can be used as a
converter for use with radiation, radiant panels and snow
melting. The DSU uses the Diamondback double wall
vented tube material for domestic and portible water
heating applications. The Diamondback double wall
design is UL listed for use on portable water systems
and both the SU and DSU are supplied and U
stamped in accordance with ASME Codes Section VIII,
Division 1.
For more details and information about sizing and
selection of these and other heat exchangers offered by
ITT, contact your local ITT Bell & Gossett Representative
listed on the back cover of this catalog.

100

HEAT EXCHANGERS
Notes
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
101

Heat Exchangers

_____________________________________________________________________________

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Reference Tables and Formulas


Table 1 - Properties of Saturated Steam

Selection Guides

in Hg Vacuum

Pressure
psig
25
20
15
10
5
0
1
2
3
4
5
6
7
8
9
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
140
145

102

Temp.
F
134
162
179
192
203
212
215
219
222
224
227
230
232
233
237
239
244
248
252
256
259
262
265
268
271
274
277
279
282
284
286
289
291
293
295
298
300
307
312
316
320
324
328
331
335
338
341
344
347
350
353
356
361
363

Heat in BTU/lb.
Sensible
Latent
Total
102
129
147
160
171
180
183
187
190
192
195
198
200
201
205
207
212
216
220
224
227
230
233
236
239
243
246
248
251
253
256
258
260
262
264
267
271
277
282
286
290
294
298
302
305
309
312
316
319
322
325
328
333
336

1017
1001
990
982
976
970
968
966
964
962
960
959
957
956
954
953
949
947
944
941
939
937
934
933
930
929
927
925
923
922
920
918
917
915
914
912
909
906
901
898
895
891
889
886
883
880
878
875
873
871
868
866
861
859

1119
1130
1137
1142
1147
1150
1151
1153
1154
1154
1155
1157
1157
1157
1159
1160
1161
1163
1164
1165
1166
1167
1167
1169
1169
1172
1173
1173
1174
1175
1176
1176
1177
1177
1178
1179
1180
1183
1183
1184
1185
1185
1187
1188
1188
1189
1190
1191
1192
1193
1193
1194
1194
1195

Specific
Volume
Cu. ft.
per lb.
142
73.9
51.3
39.4
31.8
26.8
25.2
23.5
22.3
21.4
20.1
19.4
18.7
18.4
17.1
16.5
15.3
14.3
13.4
12.6
11.9
11.3
10.8
10.3
9.85
9.46
9.10
8.75
8.42
8.08
7.82
7.57
7.31
7.14
6.94
6.68
6.27
5.84
5.49
5.18
4.91
4.67
4.44
4.24
4.05
3.89
3.74
3.59
3.46
3.34
3.23
3.12
2.92
2.84

Pressure
psig
150
155
160
165
170
175
180
185
190
195
200
205
210
215
220
225
230
235
240
245
250
255
260
265
270
275
280
285
290
295
300
305
310
315
320
325
330
335
340
345
350
355
360
365
370
375
380
385
390
395
400
450
500
550
600

Temp.
F
366
368
371
373
375
377
380
382
384
386
388
390
392
394
396
397
399
401
403
404
406
408
409
411
413
414
416
417
418
420
421
423
425
426
427
429
430
432
433
434
435
437
438
440
441
442
443
445
446
447
448
460
470
479
489

Heat in BTU/lb.
Sensible
Latent
Total
339
341
344
346
348
351
353
355
358
360
362
364
366
368
370
372
374
376
378
380
382
383
385
387
389
391
392
394
395
397
398
400
402
404
405
407
408
410
411
413
414
416
417
419
420
421
422
424
425
427
428
439
453
464
475

857
855
853
851
849
847
845
843
841
839
837
836
834
832
830
828
827
825
823
822
820
819
817
815
814
812
811
809
808
806
805
803
802
800
799
797
796
794
793
791
790
789
788
786
785
784
793
781
780
778
777
766
751
740
728

1196
1196
1197
1197
1197
1198
1198
1198
1199
1199
1199
1200
1200
1200
1200
1200
1201
1201
1201
1202
1202
1202
1202
1202
1203
1203
1203
1203
1203
1203
1203
1203
1204
1204
1204
1204
1204
1204
1204
1204
1204
1205
1205
1205
1205
1205
1215
1205
1205
1205
1205
1205
1204
1204
1203

Specific
Volume
Cu. ft.
per lb.
2.74
2.68
2.60
2.54
2.47
2.41
2.34
2.29
2.24
2.19
2.14
2.09
2.05
2.00
1.96
1.92
1.89
1.85
1.81
1.78
1.75
1.72
1.69
1.66
1.63
1.60
1.57
1.55
1.53
1.49
1.47
1.45
1.43
1.41
1.38
1.36
1.34
1.33
1.31
1.29
1.28
1.26
1.24
1.22
1.20
1.19
1.18
1.16
1.14
1.13
1.12
1.00
0.89
0.82
0.74

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Table 1A - Properties of Saturated Steam (Metric)


Absolute
Pressure
kPa
5
20
30
40
50
60
70
80
90
100
101.3
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
320
340
360
380
400
420
440
460
480
500

Temp.
C
33
60
69
76
81
86
90
94
97
100
100
102
105
107
109
111
113
115
116
118
120
121
123
124
126
127
128
129
131
132
133
135
137
139
141
143
145
146
148
150
151

Heat in kJ/kg
Sensible
Latent
138
251
289
318
340
360
377
392
405
417
419
427
438
447
480
455
474
481
488
495
503
509
515
521
527
533
538
544
549
554
559
568
577
586
594
602
609
617
624
630
637

2424
2358
2336
2319
2305
2294
2283
2274
2266
2258
2257
2252
2246
2239
2233
2228
2222
2217
2212
2208
2203
2199
2195
2191
2187
2183
2179
2176
2172
2169
2165
2159
2152
2146
2140
2135
2130
2124
2119
2114
2109

Total

Specific
Volume
cu m
per kg

2562
2610
2625
2304
2294
2653
2660
2666
2671
2675
2676
2679
2683
2686
2713
2682
2696
2698
2701
2703
2706
2708
2710
2712
2714
2715
2717
2719
2721
2722
2724
2727
2730
2732
2735
2737
2739
2741
2743
2745
2747

28.192
4.649
5.229
3.993
3.240
2.732
2.365
2.087
1.869
1.694
1.673
1.562
1.438
1.333
1.245
1.169
1.103
1.056
0.992
0.945
0.895
0.857
0.823
0.784
0.757
0.731
0.701
0.679
0.653
0.635
0.612
0.576
0.545
0.517
0.492
0.467
0.448
0.428
0.410
0.395
0.378

Absolute
Pressure
kPa
520
540
560
580
600
650
700
750
800
850
900
950
1000
1050
1100
1150
1200
1250
1300
1350
1400
1500
1600
1700
1800
1900
2000
2100
2200
2300
2400
2500
2600
2700
2800
2900
3000
3500
4000
4200
4400

Temp.
C
153
155
156
157
158
161
164
167
170
172
175
177
179
181
183
185
187
189
191
192
194
197
200
203
206
209
211
214
216
219
221
223
225
227
229
231
233
241
249
252
255

Heat in kJ/kg
Sensible
Latent
644
650
656
662
667
681
695
706
718
729
739
749
759
768
777
786
795
803
811
819
826
841
855
868
880
893
904
915
926
937
947
957
967
976
986
995
1004
1045
1082
1096
1110

2105
2101
2096
2092
2088
2078
2067
2058
2049
2041
2032
2024
2017
2009
2002
1994
1987
1981
1974
1968
1961
1948
1937
1925
1914
1903
1893
1882
1872
1863
1853
1844
1834
1825
1816
1808
1799
1758
1719
1704
1689

Total

Specific
Volume
cu m
per kg

2749
2750
2752
2753
2755
2759
2762
2764
2767
2769
2772
2774
2776
2777
2779
2780
2782
2783
2785
2786
2787
2789
2791
2793
2795
2795
2797
2798
2799
2800
2800
2801
2801
2801
2802
2802
2802
2802
2801
2800
2799

0.365
0.353
0.339
0.330
0.320
0.296
0.275
0.259
0.243
0.230
0.217
0.206
0.196
0.187
0.179
0.172
0.165
0.159
0.152
0.147
0.142
0.133
0.125
0.118
0.111
0.105
0.100
0.0955
0.0912
0.0872
0.0836
0.0802
0.0771
0.0743
0.0716
0.0689
0.0666
0.0568
0.0495
0.0470
0.0447

Selection Guides

103

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Reference Tables and Formulas (continued)


Table 2 Weights and Specific Heats of Liquids at 60F
Liquid
Fuel Oil (No. 6)
Heat Transfer Oil (Light)
Mineral Oil
Olive Oil
Petroleum Oil
Water

Weight lbs./Gal.

Specific Heat BTU per lb. per F

7.909 to 8.448
8.17
7.67
7.67
6.84
8.337

0.4 to 0.5
0.82
0.65
0.47
0.50
1.00

Steam Flow Requirements for Heating Water


Table 3 Lbs. of Steam Per Hr. to Heat Water
Temp.
Rise(F) 25
10
20
30
40
50
60
80
100
120
140
160

2
4
6
9
11
13
17
21
25
29
33

50

75 100

150

200 300

400

4
6
9
8 12 17
12 19 25
17 25 34
21 31 42
25 37 50
33 50 67
42 63 83
50 75 100
58 88 116
68 100 135

13
25
37
50
63
75
100
125
150
175
200

17
34
50
68
84
100
135
166
200
235
270

33
68
100
135
170
200
270
330
400
470
540

25
50
70
100
125
150
200
250
300
350
400

Gallons of Water Heated Per Hour


500 750 1000 1500 2000
Lbs. of Steam Per Hour
42
63
83
125
170
83 125 166
250
340
120 190 250
370
500
165 250 335
500
700
210 310 420
630
840
250 375 500
750 1000
330 500 670 1000 1400
420 630 830 1300 1700
500 750 1000 1500 2000
580 880 1160 1800 2400
660 1000 1350 2000 2800

3000

4000

5000

7500 10000

15000

20000

250
500
700
1000
1250
1500
2000
2500
3000
3500
4000

330
700
1000
1350
1680
2000
2700
3300
4000
4700
5400

420
630
830
830 1250 1700
1200 1900 2500
1650 2500 3350
2100 3100 4200
2500 3750 5000
3300 5000 6700
4200 6300 8300
5000 7500 10000
5800 8800 11600
6600 10000 13500

1250
2500
3700
5000
6300
7500
10000
13000
15000
18000
20000

1700
3400
5000
7000
8400
10000
14000
17000
20000
24000
28000

56775

75700

567
1134
1678
2268
2858
3402
4536
5897
6804
8165
9072

771
1542
2268
3175
3810
4536
6350
7711
9072
10886
12701

Table 3A Kg of Steam Per Hr. to Heat Water


Temp.
Rise(C) 95 189

Selection Guides

5.6
11.1
16.7
22.2
27.8
33.3
44.4
55.6
66.6
77.8
88.9

104

1
2
3
4
5
6
8
10
11
13
15

2
4
5
8
10
11
15
19
23
26
31

284 379
3
5
9
11
14
17
23
29
34
40
45

4
8
11
15
19
23
30
38
45
53
61

568
6
11
17
23
29
34
45
57
68
79
91

Liters of Water Heated Per Hour


757 1136 1514 1893 2839 3785 5678 7570 11355 15140 18925 28388 37850
Kg of Steam Per Hour
8
11
15
19
29
38
57
77
113 150
191 286
376
15
23
31
38
57
75 113
154
227 318
376 567
771
23
32
45
54
86 113 168
227
318 454
544 862 1134
31
45
61
75 113 152 227
318
454 612
748 1134 1520
38
57
77
95 141 191 286
381
567 762
953 1406 1905
45
68
91 113 170 227 340
454
680 907 1134 1701 2268
61
91 122 150 227 304 454
635
907 1225 1497 2268 3039
75 113 150 191 286 376 590
771 1134 1497 1905 2858 3765
91 136 181 227 340 454 680
907 1361 1814 2268 3402 4536
107 159 213 263 399 526 816 1089 1588 2132 2631 3992 5262
122 181 245 299 454 612 907 1270 1814 2449 2994 4536 6124

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Table 4 Physical Properties of Liquid and Gases


sp gr
0.885
1.130
1.020
0.891
1.314
1.151
0.813
1.125
1.576
1.659
1.582
1.450
1.464
1.352
0.672
0.858
0.825
0.844
0.715
0.682
0.921
0.842
0.874
0.932
0.958
0.980
0.731
0.668
0.852
0.922
0.898
0.913
0.918
0.922
0.925
0.932
0.937
1.032
1.006
0.952
0.907
1.027
1.033
1.138
0.861
1.646
0.995

Selection Guides

Butanol
Dowtherm G
Dowtherm HT
Dowtherm J
Dowtherm LF
Dowtherm SR-1
Ethanol
Ethyl Glycol
Freon 11
Freon 113
Freon 114
Freon 12
Freon 21
Freon 22
I-Pentene
I-Propanol
Isobutanol
Methanol
n-Heptane
n-Hexane
No.1 Fuel Oil
No.2 Fuel Oil
No.3 Fuel Oil
No.5A Fuel Oil
No.5B Fuel Oil
No.6 Fuel Oil
n-Octane
n-Pentane
Propanol
Quench Oil
SAE 10
SAE 20
SAE 30
SAE 40
SAE 50
SAE 60
SAE 70
Sea Water
Steam
Therminal-44
Therminal-55
Therminal-60
Therminal-66
Therminal-75
Toluene
Trichlorethylene
Water

sp ht
Btu/lb- F
0.654
0.351
0.320
0.410
0.361
0.536
0.547
0.602
0.206
0.200
0.211
0.212
0.253
0.271
0.494
0.446
0.497
0.558
0.493
0.507
0.404
0.423
0.415
0.402
0.396
0.392
0.495
0.517
0.651
0.404
0.409
0.406
0.405
0.404
0.403
0.402
0.401
0.943
1.014
0.443
0.431
0.367
0.347
0.348
0.397
0.222
1.003

105

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

General Usage Formulas:


Heating water with steam

Lbs./hr. Condensate = GPM x Temperature Rise F


2

Heating fuel oil with steam

Lbs./hr. Condensate = GPM x Temperature Rise F


4

Heating air with steam coils

Lbs./hr. Condensate = CFM x Temperature Rise F


900

Radiation conversion

Lbs./hr. Condensate = sq. ft. EDR


4

Heating liquids other than water with steam

Lbs./hr. Condensate = (R) x (W) x (T) x (H)


1,000
where:
(R) = Rate of flow of fluid to be heated (gal./hr.)
(W) = Weight of fluid (lbs./hr.)
(T) = Fluid temperature rise F
(H) = Specific heat of fluid being heated (BTU/lb./F)

Cv (valve coefficient) for steam, when:


P1 = Inlet pressure in psia

When P2 0.58 P1:


Cv = lbs./hr.
1.71 x P1

P2 = Outlet pressure in psia

When P2 > 0.58 P1:

P = Pressure drop (P1 - P2)

Cv =

lbs./hr.
2.1

Cv (valve coefficient) for liquid

Cv = GPM

P x (P1 + P2)
specific gravity
Pressure drop

V = 2.4 x Steam flow (lbs./hr.) x specific volume (ft3/lbs.)


Area of pipe (in.)

Steam Velocity

Selection Guides

Conversion Factors:

106

Multiply

By

To Get

Boiler hp

33,475

BTU/hr.

Boiler hp

34.5

Lbs./hr/ steam at 0 psig

Boiler hp

140

Sq. ft. EDR

1000 sq. ft EDR

0.5

GPM condensate

EDR (sq. ft.)

0.25

Lbs./hr. condensate

EDR (sq. ft.)

240

BTU/hr. for 2 psig steam filling radiator with


70F air surrounding radiator

lbs./hr.

960

BTU/hr.

lbs./in.2

2.307

Feet water column (cold)

lbs./in.2

2.41

Feet water column (hot)

lbs./in.2

2.036

in. Hg

lbs./in.2

0.069

bar

lbs. steam / hr.

0.454

kg. steam / hr.

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Steam Traps
Selecting and Sizing Steam Traps
Selecting the proper steam trap is important in effective
operation of steam systems. Steam traps are automatic
valves that open to pass condensate and close to prevent
the flow of steam. The functions of a steam trap in a
steam system are to:
Vent air from the system so steam can enter
Hold steam in the system until the steam latent
heat is removed
Drain condensate from the system as it is formed
after the latent heat is removed.
Removing condensate from piping helps prevent erosion
and water hammer. Removing condensate from heat
exchangers is required to make room for new steam for
the heating process.
There are many types of steam traps. The Steam Trap
Selection Guide Chart (page 131) points out system conditions that may be encountered and suggests the trap
type(s) that may best handle the requirement. Several
types of traps may be used for a specific application (refer
to the Steam Trap Application Guide, page 132). Use
these charts only as guides.
Factors to consider in selecting the type of trap include:
Constant or modulating condensate load
Constant or fluctuating pressure
Speed of air venting required
Trap location
The Steam Trap Criteria Comparison (page 130) identifies
additional factors that may be considered in selecting a
steam trap type.
For computer aided selection of steam traps, please refer
to the "Steam Specialty Component Selectors" on the
Hoffman Specialty website, www.hoffmanspecialty.com or,
for a stand-alone version of ESP-PLUS, contact your
local Hoffman Specialty Representative (see back cover
for listing).

107

Selection Guides

TRAP SIZING
1. Determine the maximum condensate load (capacity)
requirement for the trap by one of the following:
Referring to the manufacturers' specifications for
the system equipment.
Approximating condensate loads using the
"General Usage Formulas " (page 128).
Using the "CalcLoad" Load Calculator available
through "Steam Specialty Component Selector"
on the Hoffman Specialty website or ESP-Plus.
2. Determine the available steam inlet pressure at the
trap (This pressure could be different than supply
pressure at boiler.)

3. Determine the outlet pressure (backpressure) at the


trap discharge. (Pressure against the outlet can be due
to static pressure in return line or due to lifting to an
overhead return).
4. Determine the pressure differential across the trap.
(inlet pressure - outlet pressure = differential pressure).
5. Determine a Safety Factor. The Safety factor will
depend on accuracy in determining condensate load,
inlet and outlet pressures. Recommendations:
Float & Thermostatic Trap 1.5 to 2.5
Bucket Trap
2 to 4
Thermostatic Trap
2 to 4
Thermodisc Trap
1 to 1.2
6. Multiply normal maximum condensate load (as
determined above) by Safety Factor.
7. Use the Capacity Tables for the selected type of trap
to determine the trap model number.
8. Use Ordering Information Charts to determine the
part number.
Guidelines:
The trap seat rating must always be higher than the
maximum inlet pressure at the trap.
When a modulating control valve controls the inlet to
equipment, select a trap size with a pressure rating
greater than the maximum inlet pressure at the trap.
Trap capacity should be checked at the minimum
differential pressure to assure complete condensate
removal under all possible conditions.
Inverted Bucket Trap Operating Pressure Selection:
Bucket traps are offered with various orifice sizes that
determine the maximum operating pressure rating.
A trap with a lower seat pressure rating has a larger
sized orifice than a trap with a higher seat pressure
rating. The larger orifice provides a larger condensate
rating. When the actual operating pressure is higher
than the seat rating, the pressure differential across the
seat will prevent the trap from opening. Thus, an inverted
bucket trap must be selected for the maximum differential
pressure that will be encountered by the trap.
Trap Capacity Tables show trap capacities at lower
differential pressures than the trap rating. This allows
selection of a trap at various operating points. A trap
with a higher seat pressure rating may be used at lower
pressure differentials. However, the capacity rating at
that pressure differential will be less than the same size
trap with a lower seat pressure rating.

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Steam Traps (continued)


Selecting and Sizing Steam Traps (continued)
Lifting Condensate to Overhead Return
Condensate must be lifted in applications where the trap
is installed below the return line.
Guidelines:
Steam pressure at the trap inlet lifts the condensate.
Differential steam pressure across the steam trap of
1 psi (0.07 bar) will lift condensate 2 ft. (0.6 m).

Do not return condensate to an overhead return if


modulating control valves are installed. Modulating
control valves may cause the inlet pressure to modulate
to 0 psi (0 bar). This condition will result in no differential
pressure to push the condensate into the overhead
return. When this happens, condensate will back up
into the steam chamber and result in water hammer.
Use a Hoffman condensate unit to collect condensate
and pump it to the overhead return

Steam Trap Criteria Comparison


CRITERIA
Response to Load Changes

F&T

Inverted Bucket

Thermostatic

Thermodisc

Fast

Moderate

Moderate

Slow

Air Venting

Medium/High

Low

High

Low

Thermal Efficiency

Medium/High

Medium

High

Medium

Drip Legs
Process Equip.

Drip Legs
Process Equip.

Drip Legs
Process Equip.
Tracing

Drip Legs
Tracing

No

Yes
(unless insulated)

Primary Applications

Affected by Ambient
Temperatures
Relative Cost
Capacity
Pressure Range
Size vs. capacity
Ease of Maintenance

Selection Guides

Orientation limits

108

No
(Susceptible to freezing)
Medium/High

Medium/Low

Low

Low

High

High

Medium

Low

to 250 psig (17.3 bar)

to 250 psig (17.3 bar)

to 125 psig (8.6 bar)

to 600 psig (41.4 bar)

Large

Large

Small

Medium

Moderate

Moderate

Very Easy

Very Easy

Yes

Yes

No

No

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Steam Trap Selection Guide Chart

Steam System Conditions

Condensate must be sub-cooled


ahead of trap to improve
operating efficiency of system

Condensate must be completely


removed at saturation condition
to prevent water hammer

Modulating load,
wide range of
condensate load

Constant load

Water hammer
due to wet
returns or lifts

Fast air venting


required

Outdoor location

Varying pressure and load where


fast response is required

Super heat or
water hammer

Fast air
venting
required

Air vent
rate not
important

Bucket trap
with thermal
vent

Bucket trap

Pressure up to
125 psig

Pressure over
175 psig

Disc trap

Selection Guides

Float and
Thermostatic

Thermostatic bellows
type trap

109

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Steam Traps (continued)


Steam Trap Application Guide
This application guide is designed to help in the selection
of the type of steam trap for the type of application. The
choices are based upon common usage. However, the
APPLICATION
Mains & Tracing Lines
Steam Mains
to 30 psig (2.1 bar)
to 250 psig (17.3 bar)
to 600 psig (41.4 bar)
Steam Tracing Lines
Critical
Non-Critical

Selection Guides

HVAC
Heat Exchangers
to 20 psig (1.4
to 125 psig (8.6
to 250 psig (17.3
Radiators
Unit Heaters
Air Heating Coils
to 15 psig (1.0
to 60 psig (4.1
Absorption chiller

bar)
bar)
bar)

bar)
bar)

PROCESS EQUIPMENT
Process Vats
Tank Heating
Storage Tanks
Line Heaters
Reboiler
Rotating Cylinders
Evaporators
Sterilizer
Pressing
Cooker/Reactor
to 15 psig (1.0 bar)
to 60 psig (4.1 bar)
to 150 psig (10.1 bar)
KEY:

110

1 = First Choice
2 = Second Choice
3 = Third Choice
Blank = Not Recommended

specific choice of trap type should be based upon variations in the individual system and personal preference.
This chart should serve only as a guide.

F&T

Inverted
Bucket

2
1

3
2

2
2

2
2

2
1

1
1
1

2
2
2

2
2

Thermostatic

Thermodisc

3
1

1
1

1
1
1

3
2
2

2
2
2

1
2

2
1
1
1
1
1
1

1
2

1
1
1

3
2
2

2
2
2
2
1
2
1

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Notes
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________
_____________________________________________________________________________

_____________________________________________________________________________
_____________________________________________________________________________
111

Selection Guides

_____________________________________________________________________________

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators


Series 2000 Pilot-Operated Regulators consist of a main
valve that is controlled by a single or combination of pilot
control valves.
There are a number of types of pilot control valves
available:
Series SPS Spring Pressure Control Pilots for selfcontained pressure regulation
Series STPA Self-Contained Temperature Control
Pilots for control of heated fluids
Series AP Air Pressure Control Pilots for remote
pressure control using air pressure
Series 315 PNT and Series 240 PNT Pneumatic
Temperature Control Pilots for rapidly changing
load requirement applications
Different types of pilot valves can be used in combination
to control more than one function or as a safety override.
For example, a temperature pilot may be used in conjunction with a spring pressure pilot to control both temperature and pressure. Or, a temperature pilot may be used
with a solenoid pilot to provide automatic shutdown when
an over-temperature condition occurs.

Bleed Orifice
Port and Seal

Selection Guides

Diaphragm

Signal Line Inlet

112

Operation of Series 2000 Pilot-Operated Regulator


Main Valve
The regulator main valve is held closed by the pressure
on the diaphragm from an internal main spring. Pilot control valves control steam flow from the upstream supply
side of the main valve to the underside of the diaphragm
of the main valve. When the pilot valve opens, steam
flows through the pilot and pressure builds in the signal
line, applying pressure under the main valve diaphragm.
This pressure force compresses the main valve spring
and the main valve opens.
Under constant steam demand, the pilot and main valve
remain relatively motionless. As the system approaches
the pilot set point, the pilot valve begins to close. Less
steam passes through the pilot and through the signal
line. Pressure in the signal line decreases as steam
passes through a small bleed orifice on the main valve.
With lower steam pressure under the main valve
diaphragm, the main valve spring forces the main valve to
close.

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators


Main Valve with Spring Pilot

Pressure may be controlled by use of either a spring


pilot or an air pilot. The only functional difference is that
a spring pilot uses a spring to apply loading force to the
pilot diaphragm and the air pilot uses air pressure.

Under constant steam demand, the pilot and main valve


remain relatively motionless. As steam demand
decreases, the downstream pressure will rise. When the
downstream pressure rises, the pilot valve senses the
change relative to the spring or air loading force and the
pilot begins to close. Less steam flows through the pilot
and signal line to the underside of the main valve
diaphragm. The steam trapped under the main valve
diaphragm bleeds off through an orifice, allowing the
main valve to close.

Feedback Line

y;y;y;
y;y;y;y;y;

Downstream pressure is sensed and fed back to the pilot


through the feedback line to the underside of the pilot
diaphragm. The downstream pressure balances against
the spring (or air pressure) force in the pilot, causing the
pilot valve to move. This movement opens or closes the
pilot valve. When the downstream pressure is below the
pilot set point, the force from the spring or air opens the
pilot valve and inlet steam flows through the pilot. The
open pilot valve allows the flow of steam through the
pilot seat and signal line, and on to the underside of the
main valve diaphragm. The force from the steam pressure pushes against the main valve spring to control the
main valve position. The main valve opens or closes in
response to its diaphragm movement.

;
;

Spring
Pilot

;yy;y;y; ;y;y;y;y;y;y;y;y;y;yy;;y;y;y;y;y
y;y;y;y;;y;y;y;y;y;y;y;y;y;y;y;y y;
y;
;y y;y;y;y;y;

Operation - Main Valve with a


Spring or Air Pilot

Balance
Tube

Signal

Pilot Inlet
Outlet

Main Valve
Inlet

Bleed
Orifice

Main Valve with Air Pilot

Air Supply
AP-4A
Air Pilot

Feedback
Control Line
Balance
Tube
Outlet

Signal

Pilot Inlet
Main Valve
Inlet

Bleed
Orifice

Selection Guides

113

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators (continued)


Operation - Main valve with a Self
Contained Temperature Pilot

Temperature Pilot Operation

Self-contained temperature control pilots use a liquid-filled


bulb and bellows. The actuating force for the pilot results
from the volumetric expansion of the liquid as the bulb
temperature increases. The expansion or contraction of the
liquid controls the position of the pilot seat.
The sensing bulb is completely inserted into a downstream
heated fluid to sense the fluid temperature. The sensing
bulb is connected to a bellows by a capillary tube. When
the bulb temperature is below the set point, a spring in the
pilot keeps the pilot valve open and allows steam to flow
from the pilot inlet through the signal line, and on to the
underside of the main valve diaphragm. The force from
the steam pressure pushes against the main valve spring
to control the main valve position. The main valve opens
or closes in response to its diaphragm movement.
Under constant steam demand, the pilot and main valve
remain relatively motionless. As the bulb temperature
increases and the liquid expands, the expansion is transmitted through the capillary tube, creating an actuating
force on the bellows. The bellows expand to close the pilot
valve, shutting down the flow of steam through the pilot
seat and signal line to the underside of the main valve
diaphragm. The steam trapped under the main valve
diaphragm bleeds off through an orifice, allowing the main
valve to close.

Main Valve with Temperature Pilot

Temperature
Pilot
Temperature
Sensor

Balance
Tube

Outlet

Main Valve
Inlet

Main Valve with Temperature and


Pressure Pilot

When a temperature pilot is installed in series with a pressure pilot, the pilots perform their functions separately and
concurrently. Each pilot regulation cycle is exactly the
same as if used alone. When both pilots are open, the
main valve will open, if either pilot closes, the main valve
will close. The pressure pilot essentially acts to limit the
maximum pressure as the temperature pilot cycles to control temperature.

;;
;
;;;;;
y; y;
y;y;y;y;

y;y;y;;y;y;y;y;y;y;yy;y;y;y;y;y;
y;y;y; ;y;y;y;y;y y;y;y;y;y;y;
y;
y; y; y;

Spring
Pilot

Self-Contained
Temperature
Pilot

Balance Tube

Outlet

Selection Guides

Signal

Bleed
Orifice

Operation - Main Valve with a


Combination of Pilots

Bleed
Orifice

114

Pilot Inlet

Pilot Inlet

Main Valve
Inlet

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Series 2000 (continued)


Operation - Main Valves with
Pneumatic Temperature Pilots
The air pilot and pneumatic temperature pilot combination
is used to control temperature in systems with rapid
changes in the required heat load. An air PRV is used to
limit the pressure of air supplied to the pneumatic temperature pilot. Limiting this supply pressure limits the air pilot
loading force and hence the main valve downstream pressure.
When the pneumatic temperature pilot senses a temperature below the set point, it delivers an air signal to the air
pilot based on the sensed temperature. This air signal
becomes the air pilot loading force. If the pressure downstream from the main valve is below the air pilot loading
force, the pilot valve diaphragm pressure is no longer balanced. The pilot valve opens and inlet steam is passed
through the air pilot to the signal line. Steam flowing
through applies pressure on the lower side of the main
valve diaphragm. This force from the steam compresses
the main valve spring and the main valve opens.
Under constant steam demand, the pilot and main valve
remain relatively motionless. As temperature rises to the
pneumatic temperature pilot set point, the temperature
pilot lowers the loading force to the air pilot. When the
loading force decreases below the force produced by the
downstream pressure, the air pilot begins to close. Less
steam flows through the air pilot and signal line to the
underside of the main valve diaphragm.The steam trapped
under the main valve diaphragm bleeds off through an
orifice, allowing the main valve to close.

Main Valve with Pneumatic Temperature


Pilot and Air Pilot
315 PNT
Temperature
Pilot

Air Supply
AP Air
Pilot

Temperature
Sensor
Feedback Line
Balance
Tube

Signal

Pilot Inlet

Outlet

Main Valve
Inlet

Bleed
Orifice

High Pressure
Supply Air
Air PRV
Regulator

Main Valve with Electro-Pneumatic


Transducer and Air Pilot
AP Air
Pilot
GT-610-IP
Transducer
Feedback Line

Outlet

Bleed
Orifice

Inlet

Signal

High Pressure
Supply Air
Air PRV
Regulator

Operation with the GT610-IP Electro-Pneumatic


Transducer is similar with the exception that the sensed
temperature is represented by an electronic signal which
the transducer converts to a pneumatic control signal for
the air pilot.
These arrangements give rapid response for heat load
changes and it also limits main valve downstream pressure.

Selection Guides

115

TECHNICAL INFORMATION

AND

SELECTION GUIDELINES

Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators (continued)


Accuracy of ControlRegulator Steam Capacities
Hoffman Specialty Series 2000 Regulator capacities, shown
in the flow capacity charts on pages 45 - 48 in the Series
2000 Ordering Information section, are based on test data.
The chart data indicates flow capacity values derived from
plots of test data that show the drop away (droop) from the
set pressure as shown in the graph below. The rated flow
capacity (A) is where the curve passes a pressure droop of
Controlled
Pressure
psig (bar)

10% of set pressure below the set pressure (B) [i.e., 75 psi
x 0.1 = 7.5 psi (5.2 bar x 0.1 = .52 bar) below the set pressure of 75 psig (5.2 bar)]. The curves in the graph below
demonstrate how the reduction in trim size affects performance. As a general rule it is best to use the smallest valve
and trim possible that provides adequate flow capacity.

Capacity A

85 (5.9)
Reduced Port
A

Normal Port
A

Full Port
A

80 (5.5)
75 (5.2)
70 (4.8)

Lock Up Pressure

Set Pressure = 75psig (5.2 bar)

B
C

65 (4.5)
60 (4.1)
55 (3.8)
Reduced Port
50 (3.5)

Normal Port

Full Port

Capacity units are not shown. Curves are typical for all Main Valve sizes.
A. Flow at which port will be rated 10% droop [i.e. 75 psig x .1 = 7.5 psig (5.2 bar x .1 = .52)] from set pressure.
B. Minimum controllable flow.
C. Pressure rise above set pressure upon closing.

Selection Guides

Capacity vs Controlled Pressure for Typical Main Valve with Spring Pilot
Regulator saturated steam capacities are tabulated in
charts on pages near the Series 2000 Regulator Ordering
Information. Note that all valves are available in several
trim sizes to allow flexible selections. These capacities
have been determined as outlined in PTC 19.5; 4-1959
Chapter 4 Flow Measurement, ASME Power test Code.
The capacities conform to Fluid Controls Institute, Inc.
specification FCI-58-1, Definitions of Regulator
Capacities. The capacities are based on a 10% accuracy
of regulation [2 psig (.14 bar) minimum] with the set point
at minimum controllable flow, defined as 2% of maximum
flow. Capacities are the same for whichever pilot is utilized.
116

When using the capacity tables remember:


Values shown are maximum flow with minimum piping
restriction.
Maximum single stage reduction 150 psi (10.3 bar)
(100 psi (6.9 bar) recommended).
Values are for saturated steam; superheated steam
requires a correction factor.
Outlet pressures lower than the lowest shown will have
a capacity equal to the lowest shown.
All valves have 3 capacity ports available.
Multi-stage reductions will have a flow capacity equal to
the lower flow capacity of the two.

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators (continued)


How To Size Series 2000 Main Valves
Selecting the proper Series 2000 Pilot-Operated Regulator
provides accuracy and efficiency in the control and
operation of steam systems and their components. Series
2000 Regulator main valves are controlled by pilot valves.
Pilot valves of different types can be used individually or in
combination to:
Control downstream steam pressure
Control process temperature
Control both downstream pressure and process
temperatures in system components
Provide a safety override.
A complete Series 2000 Regulator consists of:
Main valve
Control pilot or combination of pilots
Hardware kit
For computer aided selection of steam regulators and
pilots, please refer to the "Steam Specialty Component
Selectors" on the Hoffman Specialty website,
www.hoffmanspecialty.com or, for a stand-alone version of
ESP-PLUS, contact your local Hoffman Specialty
Representative (see back cover for listing).
Main Valve Sizing
1. Determine the available steam inlet pressure.
2. Determine the reduced steam outlet pressure.
3. Determine the capacity required by referring to the
manufacturers specifications for your equipment.
4. Apply the specifications (as determined in steps 1-3) to
the Full Port Steam Capacity Table to determine the
main valve size. If steam inlet pressure is below 30 psig
(2.1 bar) use the Low Pressure Steam Capacity Table
for Models 2150 or 2250 Main Valves.

Although not recommended, a Series 2000 Main Valve


may be used for pressure drops up to 150 psi (10.4 bar).
Main Valve noise data is available through "Steam
Specialty Component Selectors" on the Hoffman
Specialty website, ESP-Plus or upon request.
To prevent excessive relief valve popping, the relief
valve set point pressure must be capable of being set
as follows:
Downstream
system pressure at
no load pressure
35 psig
> 36 psig

Relief valve set point pressure


= downstream pressure plus
5 psig
10 psig

5. Use the Main Valve Body Style Chart to select a model


number (based on size and pressure).
6. Use the Ordering Information Chart to determine the
part number (based on the model number).
7. Size inlet and outlet piping for velocity:
For heating or indoor applications
4,000-6,000 ft./min. (1,219-1,828 m/min.)
For industrial or outdoor applications
8,000-12,000 ft./min. (2,438-3,657 m/min.)
Note: Main valve noise data available through
ESP-Plus, or upon request.
8. Install drip traps ahead of regulators to drain
condensate from steam lines.

Selection Guides

Guidelines:
To prevent seat damage and maintain control and
accuracy, do not oversize the main valve. Select a
regulator main valve that will operate between 50 - 100%
of its capacity rating. If necessary, use Normal or
Reduced Port Steam Capacity Tables.
A Normal or Reduced Port Main Valve is recommended
for systems that will expand in the future.
The maximum recommended pressure drop across a
single valve is 100 psig (6.9 bar). Operating with
more than a 100 psig (6.9 bar) pressure drop may
cause wire draw in the seat and excessive noise.
117

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators (continued)


Sizing Examples
Example 1.
Conditions:
In this example, the steam supply to the process equipment in
the installation (system) will be regulated by one Series 2000
pressure regulator. Assume all equipment will be operating at
the same time at a constant load.
Problem:
Calculate the steam load requirements for all of the equipment
in the process system by referring to the equipment name
plate. Then select a Series 2000 pressure regulator from the
Steam Capacity Tables to determine the specific model
pressure regulator and valve size needed.
Known Data
Inlet pressure 75 psi (5.3 bar)
Equipment
Operating Maximum Steam Loads
Equipment Pressure
Pressure Requirements
Identification psi (bar)
psi (bar) lbs./hr. (kg/hr.)
A
20 (1.4) 40 (2.8) 300 (136)
B
20 (1.4) 30 (2.1) 600 (272)
C
20 (1.4) 25 (1.75) 400 (181)
D
20 (1.4) 25 (1.75) 800 (363)
E
20 (1.4) 25 (1.75) 500 (227)
F
20 (1.4) 50 (2.5) 600 (272)
Total Capacity 3200 lbs./hr. (1453 kg/hr.)

Pipe
Size
in.
1
2
3
4
3
4
1
1
2
3
4

Procedure:
The steps to size a Series 2000 pressure regulator are listed
on page 139. For this problem assume :

Procedure (continued):
4. Be sure to review the recommendations for good
practice in selecting pressure regulators.
5. Refer to the Full Port Capacity Table page 45 first for
the selection. The normal and reduced trim capacity
tables should be used if there is a possibility the
system will be expanded in the future.
6. Select the smallest regulator possible that will handle
the steam load requirements. Typically it can be found
in the Full Port Capacity Table.
7. When the outlet steam pressure is 50% or less of the
inlet pressure, use the lowest outlet pressure shown in
the capacity table.
Answer:
1. Referring to the Full Port Capacity Table, with the
conditions given above under procedure, the correct
valve to select would be a Model 2100 112" Main
Valve-Full Port.
2. Since in this example there is no supply of
compressed air in the plant nor a need to also control
temperature, a spring pilot would be selected to
handle the outlet pressure requirements. This would
be a Model SPS-30 with an adjustable range of 2 to 30
psi (.14 to 2.0 bar). Adjust the pilot to 20 psi (1.4 bar).
A model SPS-60 pilot with an adjustable range of 5 to
60 psi (0.3 to 4.1 bar) could also be used.

1. An inlet pressure of 75 psi (5.2 bar).


2. An outlet pressure of 20 psi (1.4 bar).
3. The steam load adds up to 3200 lbs./hr. (1453 kg/hr.)
as shown to the left.

Example 2.

Selection Guides

Conditions:
In this example, a pressure/temperature regulator has to
be selected to regulate the steam going into a steam to
water heat exchanger. Due to a planned plant addition in
the next 5 years, the steam system will be enlarged.
Problem:
The exchanger heats water from 50F to 150F (10-65C)
and has an assumed water flow of 50 gpm (189 lpm).
The heat exchanger is limited to a 20 psi (1.4 bar) steam
pressure. Assume the steam supply pressure is 100 psi
(6.9 bar).
118

Known Data:
Temperature Rise 150F - 50F = 100F (66 - 10 = 56C)
Water Flow 50 gpm (189 lpm) = 3000 gph (11,356 lph)
Steam Inlet 100 psi (6.9 bar)
Steam Outlet 20 psi (1.4 bar) (heat exchanger limit)
Procedure:
1. Refer to table 2, page 126 to obtain the steam required
to satisfy the above conditions. This would be 2500
lbs./hr. (1134 kg/hr.) according to the tables.
2. Since it is planned to enlarge this system at a later
date, refer to the steam capacity tables for a normal
port to obtain the regulator size .

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators (continued)


Sizing Examples
Example 2. (continued)
3. When the outlet steam pressure is 50% or less of the
inlet pressure, use the lowest outlet pressure shown in
the capacity table.
Answer:
1. Using the above data and referring to the Normal Port
Capacity Table page 46, a 114" NPT main valve with a
normal port that passes 2880 lbs./hr. (1306 kg/hr.) of
steam would be selected.
The order would be for:
One, Model 2100, 114" NPT Main Valve-Normal Port.
2. Since temperature must be controlled, a combination
of spring and temperature pilots should be selected.
This would be:
One Model SPS-60 with adjustable range of 5 to 60
psi. (0.3 to 4.1 bar) or one Model SPS-30 with
adjustable range of 2 to 30 psi (0.1 to 2.0 bar). The
pilot would be adjusted to the required 20 psi (1.4 bar).

One Model STPA-200 with a temperature range of 50200F (10-93C) would be selected and adjusted to
150F (65C) to maintain the desired temperature of
water leaving the heat exchanger.
NOTE: An alternate option is to use a pneumatic
temperature pilot with an air pressure pilot and an
air regulator. This would be:
One Model 315 PNT with a temperature range
of 50-300F (10-149C) adjusted to 150F (65C)
to maintain the desired temperature of water
leaving the heat exchanger.
One Model AP-1A Air Pressure pilot to receive
the control signal from the pneumatic
temperature pilot.
One Air PRV Regulator, adjusted to maintain a
maximum 20 psi (1.4 bar) outlet pressure.

Typical Guidelines for Selection of Temperature Regulators


The degree of temperature variation depends on load
change. The chart below is based on 0% through 100%
load change.
Type of Heater

Application

Process fluids

Series 2000 with pneumatic pilot for 4F ( 2.2 C).


Series 2000 with STPA pilot for 10F ( 5.6 C).
(System recirculation is recommended)

Wash down stations

Same as process fluids (Pneumatic recommended


if available)

Steam to water converters

Series 2000 with either direct or pneumatic


operated pilots. 10F ( 5.6 C) accuracy.

Domestic hot water

Series 2000 with pneumatic temperature pilot 4F


( 2.2 C) accuracy (must be used with anti-scald protection)

Process fluids

Series 2000 with pneumatic temperature pilot 4F


( 2.2 C) accuracy. Direct-operated pilots 10F
( 5.6 C) accuracy.

Wash down stations

Same as process fluids

Selection Guides

Series 2000 with pneumatic pilot for 4F ( 2.2 C).


(must be used with anti-scald protection)

Instantaneous Heater

Semi-instantaneous Heater
or
Storage Heater

Type of Regulator

Domestic Hot Water

119

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Series 2000

Pressure and/or Temperature Pilot Operated Steam Regulators (continued)


A complete Series 2000 Regulator consists of:
Main valve
Control pilot or combination of pilots
Hardware kit
There are a number of types of pilot control valves
available:
Series SPS Spring Pressure Control Pilots
for self-contained pressure regulation.
Series AP Air Pressure Control Pilots for remote
pressure control using air pressure (requires an air
pressure signal).
Series STPA Self-Contained Temperature Control
Pilots for direct control of temperature in heated fluids.
Series 315 PNT and Series 240 PNT Pneumatic
Temperature Control Pilots for rapidly changing
load requirement applications (requires an air pressure
signal and an AP Air pressure Control Pilot).
Series SLD Solenoid Pilots for remote control or
safety overrides.
Different types of pilot valves can be used in combination
to control more than one function or as a safety override.
For example, a temperature pilot may be used in
conjunction with a spring pressure pilot to control both
temperature and pressure. Or, a temperature pilot may be
used with a solenoid pilot to provide automatic shutdown
when an over-temperature condition occurs.

For computer aided selection of steam regulators or pilots,


please refer to the "Steam Specialty Component
Selectors" on the Hoffman Specialty website,
www.hoffmanspecialty.com. Or, for a stand-alone version
of ESP-Plus, contact your local Hoffman Specialty
Representative (see back cover for listing).

Selection Guides

How to Select Series 2000 Pilots


Series SPS Spring Pressure Control Pilots
for self-contained pressure regulation.
1. Determine the reduced steam outlet pressure to be
maintained downstream of main valve.
2. Use the Spring Pilot Ordering Information Chart to:
a) Select a model number (based on the outlet
pressure determined above).
b) Determine the part number (based on the model
number).

120

Series AP Air Pressure Control Pilots for remote


pressure control using air pressure (Air PRV Regulator is
also required)
1. Determine the reduced steam outlet pressure to be
maintained downstream of main valve.
2. Determine the air loading pressure available from the
Air PRV or Pneumatic Temperature Pilot.
3. Use the Air Loading Data Graph to select a model
number that meets the requirements of the outlet steam
pressure and available air loading pressure as
determined above.
4. Use the Air Pilot Ordering Information Chart to
determine the part number (based on the model
number).
5. Use the Air PRV Regulator Ordering Information Chart
to determine the part number.
Series STPA Self-Contained Temperature Control
Pilots for direct control of temperature in heated fluids.
1. Determine the process temperature of the fluid whose
temperature is being controlled.
2. Determine the length of capillary tube required between
the main valve and the temperature monitoring point.
3. Use the Self-Contained Temperature Pilot Ordering
Information Chart to:
(a) Select a model number (based on the temperature
range and capillary range as determined above).
(b) Determine the part number (based on the model
number).
4. (Optional) Use the Well Ordering Information Chart to:
(a) Select a model number (based on desired bulb
material).
(b) Determine the part number (based on the model
number).

TECHNICAL INFORMATION AND SELECTION GUIDELINES


How to Select Series 2000 Pilots (continued)
Series 315 PNT Pneumatic Temperature Pilot
For Shop Quality Air
1. Determine the process temperature of the fluid whose
temperature is being controlled.
2. Determine bulb material compatible with process fluid.
3. Use Model 315 PNT Pneumatic Temperature Pilot
Ordering Information to select model (based on
temperature range and bulb material as determined
above).
4. (Optional) Use the Well Ordering Information Chart to:
(a) Select a model number (based on bulb material).
(b) Determine the part number (based on the model
number).
5. Determine the reduced steam outlet pressure to be
maintained downstream of main valve.
6. Determine the air loading pressure available from the
Air PRV or Pneumatic Temperature Pilot.
7. Use the Air Loading Data Graph to select a model
number that meets the requirements of the outlet
steam pressure and available air loading pressure as
determined above.
8. Use the Air Pilot Ordering Information Chart to determine
the part number (based on the model number).
9. Use the Air PRV Regulator Ordering Information Chart
to determine the part number.
Series 240 PNT Pneumatic Temperature Control Pilot
For Control Quality Air
1. Use Model 240 PNT Pneumatic Temperature Pilot
Ordering Information to determine part number.
2. Determine the reduced steam outlet pressure to be
maintained downstream of main valve.
3. Determine the air loading pressure available from the
Air PRV or Pneumatic Temperature Pilot.
4. Use the Air Loading Data Graph to select a model
number that meets the requirements of the outlet
steam pressure and available air loading pressure as
determined above.
5. Use the Air Pilot Ordering Information Chart to
determine the part number (based on the model
number).
6. Use the Air PRV Regulator Ordering Information Chart
to determine the part number.

Electro-Pneumatic Transducer
1. Use the Electro-Pneumatic Transducer Ordering
Information Chart to determine the part number.
2. Use the Air Loading Graph to select a model number
that meets your desired outlet steam pressure (based
on your available air loading pressure).
3. Use the Air PRV Regulator Ordering Information Chart
to determine the part number.
Solenoid Pilots for on/off control
1. Determine which operating mode, "Normally Open" or
"Normally Closed", is better suited for your application
by reading the descriptive information.
2. Use the Ordering Information Chart to:
(a) Select a model number (based on the operating
mode and the inlet steam pressure operating range).
(b) Determine the part number (based on the model
number).
Hardware Kits
1. Use the Hardware Kit Ordering Information Chart to:
(a) Select a kit (based on the main valve size and the
type of pilot(s) used.
(b) Determine the part number (based on the kit
selected).

Selection Guides

121

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications


Typical Series 2000 Pressure Pilot Installation

Steam
Supply

Description: Series 2000 Main Valve and a


Spring pilot are used to reduce steam pressure.
The maximum pressure drop should not
exceed 150 psig (10.3 bar). For longer life of
the valve seat and reduced noise level 100 psig
(6.9 bar) is the maximum recommended
pressure drop.

Globe Valve Recommended


For Throttling Purposes

By-Pass
Y Strainer

Feedback
Line
Spring Pilot

F&T
Trap

Union

Relief
Valve

10 Pipe
Diameters
Main
Valve
Y Strainer

Selection Guides

The relief valve should be sized for maximum capacity.


A by-pass line and drip trap are always recommended for

122

pressure regulator installations. The sensing line should be at


least 10 pipe diameters downstream from the gate valve.

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Typical Series 2000 Combination Pressure-Temperature Pilot to Control Water Heater Exchanger
Steam
Supply

By-Pass
Spring and Temperature Pilots
Feedback
Line

Y Strainer

F&T
Trap

Relief
Valve

10 Pipe
Diameters
Hot
Water
(Discharge)

Y Strainer

Vacuum
Breaker

Description: Series 2000 Main Valve used to control


temperature of fluid from shell and tube heat exchanger. A
pressure pilot may also be added to limit the steam pressure in
the heat exchanger shell. A by-pass and a drip leg are
recommended for proper control

Heat
Exchanger

! WARNING
To prevent burns, install the thermo bulb as
close as possible to the heat exchanger
discharge and provide system recirculation.
Failure to follow this warning can cause
serious burns, personal injury or death.

Y Strainer
F&T
Trap
Cold Water
Supply

Typical Parallel Pressure Regulator Station


Spring Pilot
Y Strainer
Steam
Supply

By-Pass

Description: Used when the load


requirements widely vary. Main valve
A is sized based on 1/3 the total
load for normal operation. Main valve
B is sized based on 2/3 the total
load for peak duty operation.

Main Valve A
Spring Pilot

Y Strainer

Feedback
Line
Selection Guides

F&T
Trap
10 Pipe
Diameters
Main Valve B
Y Strainer

123

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Pneumatic Temperature Control on Instantaneous Heater
Air
Pilot

Feedback Line

Steam
Inlet
Pneumatic
Temperature
Pilot

Y Strainer

Heated
Water

Main Valve

Air
Supply
Line
Check
Valve

Instantaneous
Heater

Cold Water
Air PRV
Regulator

Circulating Pump

Heated
Water
Return
Y Strainer

Description: Air pilots provide the fastest response to rapid


changes in the system temperature. They are recommended
for instantaneous applications when control air is available.

F&T
Trap

Temperature Regulators Used in Parallel to Control Widely Varying Flow Rates

Solenoid
Pilot

Description: Two Series 2000 Main Valves,


each with a Self-Contained Temperature pilot
can be used on widely varying loads. Normally
valve A is sized for 1/3 of the total load and
handles light duty. Valve B is sized for the
remaining 2/3 load and operates only during
heavy demand. This is accomplished by
staggering the set points.

Self-Contained
Temperature
Pilot

Y Strainer

Steam
Supply

Main
Valve A
Solenoid
Pilot

Self-Contained
Temperature
Pilot

To
Power
Source

Vacuum
Breaker

Y Strainer
Main
Valve B
Y Strainer

Aquastat

Mixing
Tank

Selection Guides

Heat
Exchanger
F&T
Trap

Water
System
Circulating Pump

124

Cold
Water

Y Strainer
F&T
Trap

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Automatic Control of Heat Exchanger with High Limit Safety Control
Combination:
Solenoid
Temperature Pilot
Spring Pilot

Description: Adding a Normally


Closed Solenoid pilot can provide
electrical override. They may be
wired into flow switches, aquastats,
timers, or manual switches.

Feedback
Line

Feed
Line
Steam
Supply
Y Strainer

Main
Valve
Remote Switching
Power Supply

Flow Switch
Hot Water Out

HEAT EXCHANGER

Water Circuit With


Recirculating Loop
Circulating Pump

Vacuum
Breaker

Cold
Water

F&T
Trap
Y Strainer

Electronic-Pneumatic Temperature Pilot for Instantaneous Heater Recirculation System


Air
Pilot

Feedback Line
Steam
Inlet

Power Supply

Heated
Water

Y Strainer
Controller

Main Valve
Max. air Pressure to
Temp. Pilot is 36 PSIG

Temperature
Sensor

Electronic
Pneumatic
Transducer

Instantaneous
Heater

Cold Water
Air PRV
Regulator

Heated
Water
Return

15" min. (381mm)

Circulating Pump
Y Strainer
F&T
Trap

to Gravity
Return

125

Selection Guides

Description: Electronic-pneumatic pilots provide fast


accurate temperature and pressure control. They also
enable the control circuit to be interfaced with a
computer for easy system monitoring or temperature
adjustment.

Check
Valve

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Temperature Control for Tank Farm Fuel Oil Storage

Thermo
Bulb
Self-Contained
Temperature Pilot

Spring
Pilot

Feed
Line

Feedback
Line

Steam
Inlet
Main Valve
Y Strainer

To
Steam
Trap

Description: A Series 2000 Main valve with a Self-Contained Temperature pilot


and a Spring pressure pilot are used to control the temperature in a oil storage tank.

Pressure and Temperature Control for Unit Heaters

Spring
Pilot

Solenoid
Pilot
Feed
Line
Steam
Inlet

Feedback
Line

Y Strainer

Unit
Heater

Main Valve

Selection Guides

Room
Thermostat

To
Steam
Trap

To
Steam
Trap

Aquastat

Description: Unit heaters will radiate approximately 7% of their capacity when the fan is off, use of a
solenoid pilot controlled by a room thermostat eliminates energy waste when heat is not required.

126

To
Steam
Trap

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Instantaneous Heater Domestic Hot Water

Heated
Water
Self-Contained
Temperature Pilot

Spring
Pilot

Feed
Line

Feedback
Line

Steam
Inlet
Main Valve

Y Strainer

Instantaneous Hot Water Heater

ThermoBulb
Cold
Water

Vacuum
Breaker

Heated
Water
Return

Y Strainer

Check
Valve
Circulating Pump

F&T
Trap

Description: Direct acting pilots may be used to


control instantaneous heat exchangers when control
air is not available (use in conjunction with fail safe
valves for domestic hot water applications).

(Must be used to circulate water across


bulb to prevent temperature build-up in
the heat exchangers tube.)

Storage Heater for Domestic Hot Water

Self-Contained
Temperature Pilot

Spring
Pilot

Thermo
Bulb

Feedback
Line

Storage
Heater
Steam
Inlet

Vacuum
Breaker
Main Valve

Y Strainer
Selection Guides

Y Strainer

Description: A Series 2000 Main valve used with


a Self-Contained Temperature pilot and a Spring
pressure pilot is recommended for storage tanks
when steam pressure exceeds 15 psig (1 bar).

F&T
Trap

127

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Manual System Shut-off
For Remote Operation
up to 50' (15.2m) with 1/2" NPT

For Operation at Regulator

Spring
Pilot

Spring
Pilot
1/4"

Spring
Pilot

Gate Valve
1/4"

Steam
Inlet

Steam
Inlet

Gate Valve

Main Valve

Steam
Inlet

1/4" NPT Line

Pilot
Inlet
Line

Main Valve
Main Valve

Description: A 1/4" NPT Gate valve may


be added in the feed line to allow manual
shutdown of the Main valve.

1/4" Gate Valve

Remote Electrical Shut-off

Line
Voltage
Solenoid
Pilot
Feedback
Line
Steam
Inlet

OFF

Main Valve

Spring
Pilot

ON
AUTO

Selection Guides

Two Position Control

Description: A Solenoid pilot is used to electronically shutdown


the flow of steam to the pilot, which will close the Main valve.

128

To
Steam
Trap

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Heating Converter Steam to Hydronic
Self-Contained
Temperature Pilot

Spring
Pilot

Feedback
Line

Feed
Line

Description: A Series 2000 Main Valve


used with a Self-Contained Temperature
Pilot and a Spring Pressure Pilot, provide
economical control for steam to water
converters.

Steam
Inlet
Hot Water
To System

Main Valve

Y Strainer

Instantaneous Hot Water Heater

Vacuum
Breaker

Thermo
Bulb

Circulating Pump

Y Strainer

Water
Return

F&T
Trap

Oil Pre-heater Temperature Control

Self-Contained
Temperature Pilot

Heated
Oil
Spring
Pilot
Feedback
Line

Feed
Line

Steam
Inlet
Y Strainer

MainValve

Instantaneous Heater

Oil
Selection Guides

F&T
Trap

Thermo
Bulb

Y Strainer
Description: A Series 2000 Main Valve used with a Self-Contained Temperature Pilot and a
Spring Pressure Pilot may be used to control oil temperature from a shell and tube heat exchanger.

129

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Typical Two Stage Pressure Regulating Station with By-Pass

Steam
Supply
By-Pass

By-Pass

Spring Pilot
Y Strainer

Y Strainer

F&T
Trap

10 Pipe
Diameters

F&T
Trap

10 Pipe
Diameters
Main Valve A

Y Strainer

Relief
Valve

Spring Pilot

Reduced
Pressure

Main Valve B
Y Strainer

Description: The maximum pressure reduction for one valve is 150 psig
(10.3 bar) although 100 psig (6.9 bar) is recommended. Two stage reduction
should be used for pressure drops greater than 100 psig (6.9 bar).

Typical Two Stage Parallel Pressure Reduction with Intermediate Pressure Available
Description: Used when
the load varies and the
maximum pressure
reduction is greater than
150 psig (10.3 bar) and 100
psig (6.9 bar) is the
maximum recommended
Steam
pressure reduction. Main
Supply
1
valve A is sized for 3 the
load 12 of the pressure
reduction. Main valve B is
sized for 1/3 the load and
the other 1/2 of the
pressure reduction. Main
valves C and D are sized
for the remaining 2/3 load.

Relief
Valve
Intermediate
Pressure Steam
Spring Pilot
Y Strainer

Spring Pilot
Y Strainer

By-Pass

10 Pipe
Diameters
Main Valve A

By-Pass

Spring Pilot

Spring Pilot

Selection Guides

Y Strainer

F&T
Trap

Y Strainer

130

10 Pipe
Diameters
Main Valve B

Relief
Valve

Y Strainer

10 Pipe
Diameters
Main Valve C
Y Strainer

F&T
Trap

10 Pipe
Diameters
Main Valve D

Reduced
Pressure

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Series 2000 Typical Applications (continued)


Control of Temperature for Storage Tanks
Description: A Series 2000 Main Valve may be used to control
temperature in a hot water storage tank. For low pressure steam
applications use a Self-Contained Temperature pilot. For high
pressure steam applications use a Self-Contained Temperature
Pilot and a Spring Pressure Pilot.

Relief Valve
Pipe To Drain
Hot
Water

Thermometer
Steam
Supply
Y Strainer

By-Pass

Vacuum
Breaker

Self-Contained
Temperature Pilot

Hot Water
Storage Tank

Main Valve

F&T
Trap

Cold Water
Supply

Y Strainer
F&T
Trap

Y Strainer

Control of Temperature for Storage Tanks

Spring Pilot
Feed
Line

Thermo
Bulb

Relief Valve
Feedback
Line

Storage Heater

Vacuum
Breaker

Steam
Inlet

Y Strainer

Main Valve

To
Steam
Trap

Temperature
Regulator
Y Strainer
F&T
Trap
Selection Guides

Description: A Series 2000 Main Valve and a Spring Pressure Pilot may be
used to reduce steam pressure to a Direct-Acting Temperature Regulator.

131

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Series 1140 & 1141 Temperature Regulators
How to Size Series 1140 & 1141 Regulators
For Steam

For Water

1. Use the Selection Data Chart (page 60) to determine


the body code required.

1. Use the Selection Data Chart (page 60) to determine


the body code required.

2. Determine the capacity required by using the General


Usage Formulas and tables (page 128).

2. Determine the capacity required by using the General


Usage Formulas and tables (page 128).

3. Determine the available initial steam inlet pressure.

3. Determine size required:

4. Determine the outlet pressure required, based on your


heating or cooling equipment.

For body codes 01, 02, and 02R use


Cv/Kv in capacity tables.

5. Use the capacity tables to select the regulator required.

For body codes 05, 05R, 06 use capacity


graphs.

Example:
What size regulator is required to heat 500 GPH (1892
LPH) of water from 60F (15.5C) to 160 (71.1C) [100F
(55C) temperature rise]? The regulator inlet pressure is
15 psig (1.0 bar) and the heat exchanger operating
pressure is 9 psig (.6 bar).
Solution:
Use Table 3 or 3A to determine the required capacity of
420 lbs./hr. (190 kg/hr.). Use the single seat body code 01
or 02 capacity tables. You can use a 1-1/4" NPT valve
rated for 572 lbs./hr. (260 kg/hr.)

Selection Guides

For computer aided selection of Series 1140 Steam and


Water Regulators, please refer to the Steam Specialty
Component Selectors on the Hoffman Specialty web site,
www.hoffmanspecialty.com or, for a stand-alone version
of ESP-PLUS, contact your local Hoffman Specialty
Representative (see back cover).

132

To determine the Cv when you know the required flow rate


(in GPM) and the differential pressure; use the formula,
page 128.
Gravity can be ignored when the water temperature is
under 200F (93C).
Example:
To handle a maximum flow of 20 GPM at 22 psi
differential, the Cv required is:
CV =

20
= 4.26
22

Solution:
You can use a 3/4" body code 01 or 02 with an actuator for
the required temperature.
Note: To convert GPM to LPM, multiply the GPM by 3.78.

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Steam and Water Vents
Selection Guidelines Steam Vents
Steam vents are used in one-pipe steam heating systems. As such, steam vents are primarily replacement items.
Information required for sizing and selection:
1. Type of service
Determine the type of service where the vent
is to be installed.
a) Radiator Vent
b) Convector Vent
c) Main Vent
Model
Number
1A

Radiator
(Angle type)

Convector
(Bottom Inlet)

Unit
Heater

Mains

Thermostatic
Vent (only)

1B

4A

8C
40

X
X

41

43

45

70A

71A

71B

71C

74

75

75H

76
508

X
X

Selection Guides

2. System operating pressure


Determine the operating pressure of the steam system.
(a) The rated operating pressure of the vent must be higher than the maximum operating pressure in the steam
system. When the system pressure exceeds the vent operating pressure rating, the vent cannot open and
air will remain in the system. Air in the system produces inefficient steam system operation.
(b) On steam systems with pressures up to 125 psig, Thermostatic Traps such as Model 8C and 9C may be
used as air vents.
(c) Determine if the vent is to be installed in a vacuum system. The Model 76 Main Vent is for vacuum service.
It should be used on systems with a vacuum pump or a vapor system with a coal or wood fired boiler.
Systems converted from coal or wood fired to oil or gas should use non-vacuum vents such as the Model 75.
3. Connection size
Determine the NPT connection size where the vent is to be installed.
133

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Steam and Water Vents (continued)
Selection Guidelines Water Vents
Water vents are used in hydronic heating systems and chilled water systems to vent air out of the system. Information
required for sizing and selection.
1. Type of service
Determine the type of service where the vent is to be installed.
a) Radiator Vent
b) Convector Vent
c) Main Vent

Model
Number
77

Radiator

Convector

Mains

Built-in
Vacuum
Check

Remarks
Small Systems

78

High Pressure

79

Low Pressure

790

791

792
508
550

Small Systems
X

Small Systems

Cast Iron Body

Moisture Type

Air Chamber

2. System operating pressure


Determine the operating pressure of the system. The rated operating pressure of the vent must be higher than
the maximum system operating pressure. When the system pressure exceeds the vent operating pressure rating,
the vent will remain closed and air will remain in the system.
3. Connection size
Determine the NPT connection size where the vent is to be installed.
4. Capacity
Vent capacity determines the speed that air is initially vented from the system. Once the system is initially filled
with water, very little air should re-enter the system. Thus water vent capacity is relatively unimportant.

Selection Guides

5. Additional features
The Model 792 water vent has a 1/4 NPT outlet in the cover. This allows the installation of a 1/4-inch gate valve
for manual venting or testing of the vent.

134

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Notes
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135

Selection Guides

_____________________________________________________________________________

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Glossary of Terms
The definitions given in this section are only those
applying to heating and particularly as used in this
catalog. Some do not define the terms for all
usages.
Absolute Humidity: The weight of water vapor in
grains actually contained in one cubic foot of the
mixture of air and moisture.
Absolute Pressure: The actual pressure above
zero. It is the atmospheric pressure added to the
gauge pressure. It is expressed as a unit pressure
such as Ibs.per sq. in. absolute.
Absolute Temperature: The temperature of a substance measured above absolute zero. To express
a temperature as absolute temperature add 460 to
the reading of a Fahrenheit thermometer or 273 to
the reading of a Centigrade.

Boiler Feed Pump: A pump that is governed by a


control that monitors the actual boiler water level;
and only adds water to the boiler when the boiler
needs it. The pump controller is mounted on the
boiler.
Boiler Feed Unit: A pre-packaged system
consisting of a tank, pump, and makeup water line
that returns condensate to the boiler
Boiler Heating Surface: The area of the heat
transmitting surfaces in contact with the water (or
steam) in the boiler on one side and the fire or hot
gases on the other.

Absolute Zero: The temperature (-460F. approx.)


at which all molecular motion of a substance ceases, and at which the substance contains no heat.

Boiler Horsepower: The equivalent evaporation of


34.5 Ibs. of water per hour at 212 F. to steam at
212 F. This is equal to a heat output of 33,475 Btu
per hour, which is equal to approximately 140 sq. ft.
of steam radiation (EDR) .

Air: An elastic gas. It is a mechanical mixture of


oxygen and nitrogen and slight traces of other
gases. It may also contain moisture known as
humidity. Dry air weighs 0.075 Ibs. per cu. ft.

British Thermal Unit (BTU): The quantity of heat


required to raise the temperature of 1 Ib. of water
1F. This is somewhat approximate but sufficiently
accurate for any work discussed in this catalog.

One Btu will raise the temperature of 55 cu. ft. of air


one degree F.

BSPT: British Standard Pipe Thread

Air expands or contracts approximately 1/490 of its


volume for each degree of rise or fall in temperature
from 32 F.
Air Change: The number of times in an hour the air
in a room is changed either by mechanical means
or by the infiltration of outside air leaking into the
room through cracks around doors and windows,
etc.
Air Cleaner: A device designed for the purpose of
removing air-borne impurities such as dust, fumes,
and smokes. (Air cleaners include air washers and
air filters.)
Air Conditioning: The simultaneous control of the
temperature, humidity, air motion, and air distribution within an enclosure. When human comfort and
health are involved, a reasonable air purity with
regard to dust, bacteria,and odors is also included.
The primary requirement of a good air conditioning
system is a good heating system.
Air Infiltration: The leakage of air into a house
through cracks and crevices, doors, windows, and
other openings, caused by wind pressure and/or
temperature difference.
Air Valve: See Vent Valve.

Selection Guides

Boiler: A closed vessel in which steam is


generated or in which water is heated by fire.

Atmospheric Pressure: The weight of a column of


air, one square inch in cross section and extending
from the earth to the upper level of the blanket of air
surrounding the earth. This air exerts a pressure of
14.7 pounds per square inch at sea level, where
water will boil at 212F. High altitudes have lower
atmospheric pressure with correspondingly lower
boiling point temperatures.

136

Bucket Trap (Inverted): A float trap with an open


float. The float or bucket is open at the bottom.
When the air or steam in the bucket has been
replaced by condensate the bucket loses its
buoyancy and when it sinks it opens a valve to
permit condensate to be pushed into the return.
Bucket Trap (Open): The bucket (float) is open at
the top. Water surrounding the bucket keeps it
floating and the pin is pressed against its seat.
Condensate from the system drains into the bucket.
When enough has drained into it so that the bucket
loses its buoyancy it sinks and pulls the pin off its
seat and steam pressure forces the condensate out
of the trap.
Calorie (Small): The quantity of heat required to
raise 1 gram of water 1C (approx.).
Calorie (Large): The quantity of heat required to
raise 1 kilogram of water 1C (approx.).
Cavitation: Term used to describe when
condensate flashes into steam as it passes through
a negative pressure in the eye of a centrifugal
pump impeller. Steam pockets may form in the
impeller eye and then implode as they enter a
positive pressure in the impeller passage.
Centigrade: A thermometer scale at which the
freezing point of water is 0 and its boiling is 100.
Central Fan System: A mechanical indirect system
of heating, ventilating, or air conditioning consisting
of a central plant where the air is heated and/or
conditioned and then circulated by fans or blowers
through a system of distributing ducts.
Chimney Effect: The tendency in a duct or other
vertical air passage for air to rise when heated due
to its decrease in density.

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Glossary of Terms (contd)
Coefficient of Heat Transmission (Over-all)-U-:
The amount of heat (BTU) transmitted from air to
air in one hour per square foot of the wall, floor,
roof, or ceiling for a difference in temperature of one
degree Fahrenheit between the air on the inside
and outside of the wall, floor, roof, or ceiling.
Column Radiator: A type of direct radiator. This
radiator has not been sold by manufacturers since
1926.
Comfort Line: The effective temperature at which
the largest percentage of adults feel comfortable.
Comfort Zone (Average): The range of effective
temperatures over which the majority of adults feel
comfortable.
Concealed Radiator: See Convector.
Condensate: Water formed by cooling steam. The
capacity of traps, pumps, etc., is sometimes
expressed in Ibs. of condensate they will handle per
hour. One pound of condensate per hour is equal to
approximately 4 sq. ft. of steam heating surface
(240 BTU per hour per sq. ft.).
Condensate Pump: A pump that is controlled by a
switch mounted on the condensate tank. It adds
water to the boiler when the condensate tank
becomes full, whether the boiler needs water or not.
Condensate Return Rate: The rate at which
condensate is returned to the boiler
Condensate Return (unit): A pre-packaged
system consisting of a tank, pump, and usually a
float switch that is used to pump condensate back
to the boiler or boiler feed unit.
Conductance (Thermal)-C-: The amount of heat
(BTU) transmitted from surface to surface, in one
hour through one square foot of a material or
construction for the thickness or type under
consideration for a difference in temperature of one
degree Fahrenheit between the two surfaces.

Convertor: A piece of equipment for heating water


with steam without mixing the two. It may be used
for supplying hot water for domestic purposes or for
a hot water heating system.
Cooling Leg: A length of uninsulated pipe through
which the condensate flows to a trap and which has
sufficient cooling surface to permit the condensate
to dissipate enough heat to prevent flashing when
the trap opens. A thermostatic trap may require a
cooling leg to permit the condensate to drop
enough in temperature to permit the trap to open.
Degree-Day: (Standard) A unit which is the difference between 65 F. and the daily average temperature when it is below 65F. The degree day on
any given day is equal to the number of degrees F.
that the average temperature for that day is below
65 F.
Dew-Point Temperature: The air temperature corresponding to saturation (100 percent relative
humidity) for a given moisture content. It is the lowest temperature at which air can retain water vapor.
Direct-lndirect Heating Unit: A heating unit located in the room or space to be heated which is fully
or partially closed. The enclosed portion is used to
heat air which enters from outside the room.
Direct Radiator: Same as radiator.
Domestic Hot Water: Hot water used for purposes
other than house heating such as laundering, dishwashing, bathing, etc.
Down-Feed One-Pipe Riser (Steam): A pipe
which carries steam downward to the heating units
and into which heating units drain condensation.
Down-Feed System (Steam): A steam heating
system in which the supply mains are above the
level of the heating units which they serve.
Dry-Bulb Temperature: The temperature of the air
as determined by an ordinary thermometer.

Conduction (Thermal): The transmission of heat


through and by means of matter.

Dry Return (Steam): A return pipe in a steam heating system which carries both condensation and air.

Conductivity (Thermal)-k-: The amount of heat


(BTU) transmitted in one hour through one square
foot of a homogenous material one inch thick for a
difference in temperature of one degree Fahrenheit
between the two surfaces of the material.

Dry Saturated Steam: Saturated steam containing


no water in suspension.

Conductor (Thermal): A material capable of


readily transmitting heat by means of conduction.
Convection: The transmission of heat by the
circulation (either natural or forced) of a liquid or a
gas such as air. If natural, it is caused by the
difference in weight of hotter and colder fluid.

Extended Heating Surface: Heating surface


consisting of ribs, fins, or extended surfaces which
receive heat by conduction from the
prime surface.
Selection Guides

Convector: A concealed radiator. An enclosed


heating unit located either within, adjacent to, or
exterior to the room or space to be heated, but
transferring heat to the room or space mainly by the
process of convection. A shielded heating unit is
also termed a convector. If the heating unit is
located exterior to the room or space to be heated,
the heat is transferred through one or more ducts or
pipes.

Equivalent Direct Radiation (E.D.R.): The amount


of heating surface which will give off 240 BTU per
hour when filled with a heating medium at 215F.
and surrounded by air at 70 F. The equivalent
square foot of heating surface may have no direct
relation to the actual surface area.

137

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Glossary of Terms (contd)
Extended Surface Heating Unit: A heating unit
having a relatively large amount of extended surface which may be integral with the core containing
the heating medium or assembled over a core,
making good thermal contact by pressure, or by
being soldered to the core or by both pressure and
soldering. An extended surface heating unit is usually placed within an enclosure and functions as a
convector.
Fahrenheit: A thermometer scale at which the
freezing point of water is 32 and its boiling point is
212 above zero.
Flash (Steam): The rapid passing into steam of
water at a high temperature when the pressure it is
under is reduced so that its temperature is above
that of its boiling point for the reduced pressure. For
example: If hot condensate is discharged by a trap
into a low pressure return or into the atmosphere, a
certain percentage of the water will be immediately
transformed into steam. It is also called reevaporation .
Float & Thermostatic Trap: A float trap with a
thermostatic element for permitting the escape of air
into the return line.
Float Switch: A mechanical switch activated by a
float on the end of a rod. This device is used in
controlling the condensate pump, makeup valve,
low water cutoff, etc.
Float Trap: A steam trap which is operated by a
float. When enough condensate has drained (by
gravity) into the trap body the float is lifted. In turn,
the pin lifts off its seat. This permits the condensate
to flow into the return until the float has been
sufficiently lowered, to close the port. Temperature
does not affect the operation of a float trap.
Furnace: That part of a boiler or warm air heating
plant in which combustion takes place. Complete
heating unit of a warm air heating system.
Gauge Pressure: The pressure above that of the
atmosphere. It is the pressure indicated on an
ordinary pressure gauge. It is expressed as a unit
pressure such as Ibs. per sq. in. gauge.
Head: Unit pressure usually expressed in ft. of
water or mil-inches of water.
Heat: That form of energy into which all other forms
may be changed. Heat always flows from a body of
higher temperature to a body of lower temperature.
See also: Latent Heat, Sensible Heat, Specific Heat,
Total Heat, Heat of the Liquid.

Selection Guides

Heat of the Liquid: The heat (Btu) contained in a


liquid due to its temperature. The heat of the liquid
for water is zero at 32 F. and increases 1 Btu
approximately for every degree rise in temperature.
Heat Unit: In the foot-pound-second system, the
British Thermal Unit (Btu) in the centimeter-gramsecond system, the calorie (cal.).
Heating Medium: A substance such as water,
steam, or air used to convey heat from the boiler,
furnace, or other source of heat to the heating units
from which the heat is dissipated.
138

Heating Surface: The exterior surface of a heating


unit. See also Extended Heating Surface.
Heating Unit: Radiators, convectors, base boards,
finned tubing, coils embedded in floor, wall, or
ceiling, or any device which transmits the heat from
the heating system to the room and its occupants.
Horsepower: A unit to indicate the time rate of
doing work equal to 550 ft.-lb. per second, or
33,000 ft.-lb. per minute. One horsepower equals
2545 Btu per hour or 746 watts.
Hot Water Heating System: A heating system in
which water is used as the medium by which heat is
carried through pipes from the boiler to the heating
units.
Humidistat: An instrument which controls the relative humidity of the air in a room.
Humidity: The water vapor mixed with air.
Insulation (Thermal): A material having a high
resistance to heat flow.
Latent Heat of Evaporation: The heat (Btu per
pound) necessary to change 1 pound of liquid into
vapor without raising its temperature. In round numbers this is equal to 960 Btu per pound of water.
Latent Heat of Fusion: The heat necessary to melt
one pound of a solid without raising the temperature
of the resulting liquid. The latent heat of fusion of
water (melting 1 pound of ice) is 144 Btu.
Low Pressure Steam: As defined by ASME, low
pressure steam is 15 PSIG or less.
Low Water Cutoff: Float switch inside the boiler
feed receiver set to prevent pumps from operating
at low water level conditions.
Mechanical Equivalent of Heat: The mechanical
energy equivalent to 1 Btu which is equal to 778 ft.lb.
Mil-lnch: One one-thousandth of an inch (0.001).
NPSHR and NPSHA: Are short for Net Positive
Suction Head Required and Net Positive Suction
Head Available. NPSHR curves for centrifugal
pumps are needed because all centrifugal pumps
operate at a lower pressure in the impeller eye
than the pressure existing at the pump suction
flange. The curve identifies the pressure over and
above fluid flash point or vaporization pressure,
which is needed at the pump impeller eye and
takes into account decreased pressures within the
pump.
NPT: National Pipe Thread
One-Pipe Supply Riser (Steam): A pipe which carries steam to a heating unit and which also carries
the condensation from the heating unit. In an up
feed riser steam travels upwards and the condensate downward while in a down feed both steam
and condensate travel down.
One-Pipe System (Hot Water): A hot water heating system in which one pipe serves both as a supply main and as a return main. The heating units
have separate supply and return pipes but both are
connected to the same maln.

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Glossary of Terms (contd)
One-Pipe System (Steam): A steam heating system consisting of a main circuit in which the steam
and condensate flow in the same pipe. There is one
connection to each heating unit which serves as
both the supply and the return.
Overhead System: Any steam or hot water system
in which the supply main is above the heating units.
With a steam system the return must be below the
heating units; with a water system, the return may
be above the heating units.
Panel Heating: A method of heating involving the
installation of the heating units (pipe coils) in the
walls, floor or ceiling of the room.
Panel Radiator: A heating unit placed on, or flush
with, a flat wall surface and intended to function as
a radiator. Do not confuse with panel heating system.
Pilot Valve: A valve that uses a small valve to control a large valve.
Pressure: Force per unit area such as Ib. per sq.
inch. Unless otherwise qualified, it refers to unit static gauge pressure. See Static, Velocity, Total,
Gauge and Absolute Pressures.
Pressure Powered Pump: Motorless pump that
uses steam or air pressure to move condensate
back to the boiler room.
Pressure Reducing Valve: A device used to
decrease the pressure of a gas or liquid.
Prime Surface: A heating surface with the heating
medium on one side and air (or extended surface)
on the other.
Radiant Heating: A heating system in which the
heating is by radiation only. Sometimes used in a
Panel Heating System.
Radiation: The transmission of heat in a straight
line through space.
Radiator: A heating unit located in the room to be
heated and exposed to view. A radiator transfers
heat by radiation to objects it can see and by conduction to the surrounding air which in turn is circulated by natural convection.
Recessed Radiator: A heating unit recessed in
a wall but not enclosed.
Reducing Valve: See Pressure Reducing Valve.
Re-Evaporation: See Flash.
Refrigeration, Ton of: See Ton of Refrigeration.

Return Mains: The pipes which return the heating


medium from the heating units to the source of heat
supply.

Specific Heat: In the foot-pound-second system,


the amount of heat (Btu) required to raise one
pound of a substance one degree Fahrenheit. In the
centimeter-gram-second system, the amount of
heat (cal.) required to raise one gram of a substance one degree C. The specific heat of water is 1.
Split System: A system in which the heating is
accomplished by radiators or convectors and ventilation by separate apparatus.
Sparge Tube: Slotted tube inserted in the condensate return tank or boiler feed tank that injects
steam to preheat the condensate. Normally uses
waste steam to improve efficiency of the system.
Square Foot of Heating Surface: Equivalent direct
radiation (EDR). By definition, that amount of heating surface which will give off 240 Btu per hour
when filled with a heating medium at 215F. and
surrounded by air at 70 F. The equivalent square
foot of heating surface may have no direct relation
to the actual surface area.
Static Pressure: The pressure at which a pipe will
burst. It is used to overcome the frictional resistance
to flow through the pipe. It is expressed as a unit
pressure and may be in absolute or gauge pressure. It is frequently expressed in feet of water column or in the case of pipe friction in mil-inches of
water column
per ft. of pipe.
Steam: Water in the vapor phase. The vapor
formed when water has been heated to its boiling
point, corresponding to the pressure it is under. See
also Dry Saturated Steam, Wet Saturated Steam,
Superheated Steam.
Steam Heating System: A heating system in which
the heating units give up their heat to the room by
condensing the steam furnished to them by a boiler
or other source.
Steam Trap: A device for allowing the passage of
condensate and air but preventing the passage of
steam. See Thermostatic, Float and Thermostatic,
Bucket Trap, Thermodisc Traps.
Storage Capacity: The volume of condensate that
the condensate receiver is capable of holding.
Superheated Steam: Steam heated above the
temperature corresponding to its pressure.
Supply Mains: The pipes through which the heating medium flows from the boiler or source of supply to the run-outs and risers leading to the heating
units.
Tank Regulator: See Temperature Regulator.
Selection Guides

Relative Humidity: The amount of moisture in a


given quantity of air compared with the maximum
amount of moisture the same quantity of air could
hold at the same temperature. It is expressed as a
percentage.

Sensible Heat: Heat which increases the temperature of objects as opposed to latent heat.

Temperature Regulator: A device for controlling


the admission of steam to a hot water or liquid heating device in correct quantities so that the temperature of the liquid will remain constant.

Reverse-Return System (Hot Water): A two-pipe


hot water heating system in which the water from
several heating units is returned along paths so that
all radiator circuits of the system are of equal length
139

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Glossary of Terms (contd)
Thermostat: An instrument which responds to
changes in temperature and which directly or indirectly controls the room temperature.
Thermodisc Trap: A steam trap that operates by
the cycling of a free-floating disc. The disc cycles
in reaction to the inlet pressure of condensate and
air against the bottom of the disc and pressure
from flash steam that is trapped between the top of
the disc and the trap cap chamber. Inlet pressure
forces the disc off its seat. Flash steam, created
from hot condensate reacting to the lower
downstream pressure, builds pressure of top of the
disc in the cap chamber and forces the disc down
onto its seating surfaces. Pressure in the cap
chamber drops due to cooling from natural heat
losses. When the inlet pressure becomes greater
than the cap chamber pressure, the cycle repeats.
Ton of Refrigeration: The heat which must be
extracted from one ton (2,000 Ibs.) of water at 32
F. to change it into ice at 32F. in 24 hours. It is
equal to 288,000 Btu/24 hours, 12,000 Btu/hour, or
200 Btu/minute.
Total Heat: The latent heat of vaporization added to
the heat of the liquid with which it is in contact.
Total Pressure: The sum of the static and velocity
pressures. It is also used as the total static pressure
over an entire area, that is, the unit pressure multiplied by the area on which it acts.
Trap: See Steam Trap, Thermostatic Trap, Float
Trap, Bucket Trap, Float and Thermostatic Trap
and Themodisc Trap.
Tube Bundle: A single tube (pipe) formed into a
tight array so as to present a large surface area in
a small space.
Two-Pipe System (Steam or Water): A heating
system in which one pipe is used for the supply
main and another for the return main. In a two-pipe
hot water system each heating unit receives a direct
supply of the heating medium.
Unit Heater: A heating unit consisting of a heat
transfer element, housing, fan with motor, and outlet
deflectors or diffusers. It is usually suspended from
the ceiling and its heat output is controlled by starting and stopping the fan by a room thermostat. The
circulation of the heating medium (steam or hot
water) is usually continuous. It is used primarily for
industrial heating.
Unit Pressure: Pressure per unit area as Ibs. per
sq. in.

Selection Guides

Up-Feed System (Hot Water or Steam): A heating


system in which the supply mains are below the
level of the heating units which they serve.
Vacuum Heating System (Steam): A one- or twopipe heating system equipped with the necessary
accessory apparatus to permit the pressure in the
system to go below atmospheric.

140

Vapor: Any substance in the gaseous state.


Vapor Heating System (Steam): A two-pipe heating system which operates at or near atmospheric
pressure and returns the condensation to the boiler
or receiver by gravity.
Velocity Pressure: The pressure used to create
the velocity of flow in a pipe. It is expressed as a
unit pressure.
Ventilation: Air circulated through a room for ventilating purposes. It may be mechanically
circulated with a blower system or through
circulation with an open window, etc.
Vent Valve (Steam): A device that permits air
to be forced out of a heating unit or pipe and
closes against water and steam.
Vent Valve (Water): A device that permits air
to be forced out of a heating unit or pipe and closes
against water.
Warm Air Heating System: A warm air heating
plant consists of a heating unit (fuel-burning furnace) enclosed in a casing, from which the heated
air is distributed to the various rooms of the building
through ducts. If the motive head producing flow
depends on the difference in weight between the
heated air leaving the casing and the cooler air
entering the bottom of the casing, it is termed a
gravity system. A booster fan may, however, be
used in conjunction with a gravitydesigned system.
If a fan is used to produce circulation and the system is designed especially for fan circulation, it is
termed a fan furnace system or a central fan furnace system. A fan furnace system may include air
washer, filters, etc.
Wet Bulb Temperature: The lowest temperature
which a water-wetted body will attain when exposed
to an air current.
Wet Return (Steam): That part of the return main
of a steam heating system which is completely filled
with water of condensation.
Wet Saturated Steam: Saturated steam containing
some water particles in suspension.

TECHNICAL INFORMATION AND SELECTION GUIDELINES


Date Code Information
ITT Hoffman Specialty products manufactured
after 1972 feature a stamped date code, so you
can easily check the life expectancy and
recommended replacement intervals. If a
product has no date stamp or does not have

the ITT logo on it consider replacing it.


Below are guides to help you translate the date
code on Hoffman Specialty products.

Product Date Code Translation


Month
A = January
B = February
C = March
D = April
E = May
F = June
G = July
H = August
J = September
K = October
L = November
M = December

Year
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

1979
1980
1981
1982
1983
1984
1985
1986
1987
1988
1989
1990
1991
1992
1993
1994
1995
1996
1997
1998
1999
2000
2001
2002
2003
2004
2005
2006
2007
2008
2009
2010
2011
2012
2013
2014
2015
2016
2017
2018
2019
2020

K09
Translates to
October 1990

Between
1996 and 2008
month designer
proceeded year
and year designator
was not reversed.

96K
Translates to
October 1996
Beginning 2009
month designator
proceeds year and
year designator is
again reversed.

Selection Guides

97
08
18
28
38
48
58
68
78
88
98
09
19
29
39
49
59
96
97
98
99
00
01
02
03
04
05
06
07
08
09
01
11
21
31
41
51
61
71
81
91
02

Example

K11
Translates to
October 2011
141

Regulators

TECHNICAL INFORMATION AND SELECTION GUIDELINES

Warranty Policy

Return Goods Policy

ITT McDonnell & Miller warrants for a period of two (2)


years from the date of manufacture or one (1) year from
date of installation, whichever comes first, that all ITT
McDonnell & Miller and all Hoffman Specialty products
furnished by it are free from defects in materials and
workmanship.

Unused material may be returned for credit only with the


written or oral consent of ITT McDonnell & Miller. This
consent is in the form of an RGA number issued by ITT
McDonnell & Miller, and is subject to the following
conditions.

ITT McDonnell & Millers liability for any breach of this


Warranty shall be limited solely to replacement or repair
at the sole option of ITT McDonnell & Miller, of any part or
parts found to be defective during the Warranty Period
providing the Product is properly installed and is being
used for its intended purpose. Buyer must notify ITT
McDonnell & Miller of any breach of this warranty, within
the aforementioned Warranty Period by notifying the ITT
McDonnell & Miller representative with responsibility for
servicing the Buyers account. Further, product alleged to
be defective must be shipped by buyer to ITT McDonnell
& Millers representative, transportation charges prepaid.
It is expressly agreed that this shall be the sole and
exclusive remedy of the buyer, under no circumstances
shall ITT McDonnell & Miller be liable for any costs. loss,
expense, damages, special damages, incidental damages
or consequential damages arising directly or indirectly
form the design, manufacture, sale, or use or repair of the
product whether based upon warranty, contract,
negligence or strict liability. In no event will liability exceed
the purchase price of the product.
The warranty and limits of liability contained herein are in
lieu of all other warranties and liabilities expressed or
implied. All implied warranties or merchantability and
fitness for a particular purpose are hereby disclaimed by
ITT McDonnell & Miller and excluded from the warranty.
ITT McDonnell & Miller neither assumes nor authorizes
any person to assume for it, any other Warranty obligation
in connection with the sale of the Product. This Warranty
shall not apply to any product or parts of products which
(a) have been repaired or altered outside of authorized
ITT McDonnell & Miller facilities; (b) have been subject to
misuse, negligence or accident; or (c) have been used in
a manner contrary to ITT McDonnell & Miller instructions.

Selection Guides

In the case of Products not manufactured by ITT


McDonnell & Miller, there is no warranty from ITT
McDonnell & Miller, but ITT McDonnell & Miller will extend
to the buyer any Warranty from ITT McDonnell & Millers
supplier of such products

Warranty Procedure
Return product to place of purchase or contact our
local Manufacturers Representative.

142

1. Materials must be unused, of current design, and in


original cartons.
2. Credit will be issued based upon either a referenced
invoice or product date code if an invoice is not
referenced. Requester is to supply copy of the
referenced invoice if requested.
3. A 25% restocking charge will apply.
4. Unauthorized material returned to ITT McDonnell &
Miller will be either refused or sent back to the sender
freight collect by a carrier chosen by ITT McDonnell &
Miller.
5. If material is received but subsequently found not to
have met the above conditions, it will be sent back to
the sender freight collect by a carrier chosen by ITT
McDonnell & Miller.
6. Products which are obsolete or made to special order
are not returnable.

TECHNICAL INFORMATION AND SELECTION GUIDELINES


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TECHNICAL INFORMATION AND SELECTION GUIDELINES


Notes
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Regulators

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