DATA SHEET

Nomor Dokumen TPK-DS-20-005-A4 LPG FILLING PUMP P-001/002/003/004/005/006 Rev. : 2 Nomor Halaman 1 dari 5

PEMBERI KERJA KONTRAKTOR NAMA PROYEK

: PT PERTAMINA (PERSERO) : PT WIJAYA KARYA (PERSERO) TBK : RELOKASI DEPOT LPG TANJUNG PRIOK BERIKUT SARFAS PENUNJANGNYA : DEPOT LPG TANJUNG PRIOK : 53 / F30000 / 2010 S5

LOKASI NOMOR KONTRAK

2 1

10 / 06/ 11 18 / 02/ 11

5 5

IFA IFA

RMN RMN RMN DIBUAT OLEH

DDK DDK DDK DIPERIKSA OLEH

NVD NVD NVD

0 REV

11/01/11 TGL

5 HAL

IFR/IFA URAIAN

DISETUJUI OLEH PT. WIJAYA KARYA (PERSERO) Tbk

DATA SHEET
Nomor Dokumen TPK-DS-20-005-A4 LPG FILLING PUMP P-001/002/003/004/005/006 Rev. : 2 Nomor Halaman 2 dari 5

REVISION SHEET

No. Rev. 0 1

Date
11/01/11 18 / 02 / 11 IFR / IFA IFA

Description

-Perubahan QA and Inspection Testing (Hal 5): -Hydrotest Non WIT -Retest on seal leakage deleted -Soud Level test WIT 2 10 / 06 / 11 IFA -Perubahan QA and Inspection Testing (Hal 5): -Inspection required for casting -Perubahan material pompa (Hal 3)

DATA SHEET
DOCUMENT NO.

LPG FILLING PUMP P-001/002/003/004/005/006

TPK-DS-20-005-A4

REV : 2 PAGES : 3 OF 5
REVISION

1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Item 2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No. 6(six) Motor * Mfr's Main driven by Manufacturer : 3 No. of units : * * Model 4 Spare driven by Pump serial No. 5 OPERATING CONDITIONS LIQUID 83,50 LPG mix (propane 50% : butane 50%) Liquid Name 6 Capacity : Min m3/hr Hazardous 167 7 Normal Flamable Others m3/hr 2 6,1538 / 7,0628 20 / 30 / 38 8 Suction pressure : min / max Pumping Temp (min / nor /max ) (C) kg/cm -A 9 Suction pressure : operating 10 Discharge press. at Nozzle 11 Differential pressure 12 Differential head 13 14 15 16
Hydraulic power

kg/cm2-A kg/cm2-A kg/cm2-G m

kW

6,2422 12,0072 6,4387 121

29,29

Vapour Pressure Spesific Gravity Viscosity (cP) Spesific Heat

(kg/cm2-A) (cP) (kJ/kg.K) (mg/kg) (mol fraction)

6,0555 0,56 0,15

NPSHA Process Variation Starting Condition

2,6 Open Valve

Chloride concentration H2S concentration

Corrosive / abresive agent

Yes, by ethyl-merchaptant

MATERIAL
Annex H class Min design temperatur Reduced-hardness material required Barrel / case Impeller Case / impeller wear ringss Shaft Diffusers S5 * * * * * * * * * * * * Closed (kW) % Thermal Stable Prefered Operation region Allowable Operation region Max Head @ rated impeller Max power @ rated impeller NPSHR at Rated flow Max suction spesific speed (Nss) Max sound press level Est. soundpressure level (m3/h) (m3/h) (m3/h) (m3/h) (m) (kW) (m) (dBA) (dBA) * * * * * * to to * * * 11000 85 @ 1m * * *

17 Srevice : 18 19 20 21 Location 22 23 24 25 26 Site Data 27 28 29 30 31 32 Unusual Condition 33 34 Type 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

Dust

Auto Start-Stop Intermittent Paralel Op. req'd

SITE DATA
Indoor Outdoor Under roofOpen shelter Heated Unheated Electrical Area Classification : Class 1(one) GR D Zone 1 (one) Winterization Tropicalization Altitute (m) Barometer (max) 1,25 (Kg/cm2-A) Range of ambient temp : min / max : 23 / 35 C
Relative Humidity : min / max :
Fumes

PERFORMANCE
Proposal curve no RPM Impeller diameter : (rpm) (mm) (mm) (mm)

Rated Max Min

75 / 100
Others

Impeller Type Rated Power Efficiency Minimum Continuous Flow :

DRIVER TYPE
Induction Motor Gear Steam Turbin
Others

MOTOR DRIVER
Motor supplied by Pump manufacture

Manufacture kW RPM Type Frame Enclosure Cooling methode Volts / Phase/ Hertz Insulation Temperatur rise Full Load Amps Loked Rotor Amps

* * * Squirel cage motor Horisontal IP55 TEFC 400 / 3 / 50 Class F Class B * * VSD * * UP Down / / (N) (N) * *

UTILITY CONDITION
Voltage Phase Hertz Electricity Drivers 400 3 50 Heating System voltage dip Max. Press Max Temp Min Press Min Temp Steam Drivers Heating Cooling water Supply temp / Max return temp Nor. Press / Design temp Min. Ret. Press / Max allow. D.P. Chloride concentration

51 Starting Method 52 Bearings (Type/Number) 53 Radial 54 Thrust 55 Vertical Thrust Capacity 56 57 58

(C) (kg/cm2-A) (kg/cm2-A) (ppm)

DATA SHEET
DOCUMENT NO.

LPG FILLING PUMP P-001/002/003/004/005/006

TPK-DS-20-005-A4

REV : 2 PAGES : 4 OF 5
REVISION

1 Client: PT. PERTAMINA (PERSERO) Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Item 2 Service: LPG FILLING PUMP Location: TANJUNG PRIOK JAKARTA No. 6(six) Motor * Main driven by Manufacturer : Mfr's 3 No. of units : * 4 Spare driven by Pump serial No. Model CONSTRUCTION SURFACE PREPARATION AND PAINT 5 CCW * CW 6 Rotation : Manufacture Standard Others 7 Pump Type : 8
9 Casing Mounting :
OH2 OH3 OH6

Pumps :
Pump Surface Preparation

Others Inline Others Centerline

See Note 5.9 See Note 5.9 See Note 5.9

Primer Finish Coat Baseplate :

10 11 Casing Type :
12
Single Volute

*
Multiple Volute Diffuser

Baseplate Surface Preparation Primer

See Note 5.9 See Note 5.9 See Note 5.9

13 Case Pressure rating : 14

15
Max all. working press. Hydrotest Pressure Nozzle Connection

(kg/cm2-A) (kg/cm2-A)

(C)

Finish Coat

*
Flange rating

Shipment :
Domestic Export Outdoor storage more than 6 month

16 17
18

Size (in) Piping Pump

Facing RF RF Facing RF RF

Position End Top

Export boxing required

# 300 10 * 19 Suction # 300 6 * 20 Discharge 21 Pressure Casing Aux. Connection : Flange rating Size (in) 22 See Note 5.7 * 23 Drain See Note 5.7 * 24 Vent 25 Warm-up 26 Balance / leak-off 27
Machiined and studded connection

Spare rotor assembly packege for :

Horisontal Storage Type of shipping preparation Vertical Storage

HEATING AND COOLING

Heating Jacket required Cooling water piping plan C.W piping : Pipe C.W Piping Material Tubing Fittings Cooling required

28 Cylindrical threads required 29 Rotor :

30
Component balance to iso 1940 G1.0

S. Steel Cooling water requirement Bearing Housing

C. Steel

Galvanized

31 Coupling : 32
33
Manufacture

(m3/h) (m3/h)
Tubing Pipe

Metaflex or Eq

Model

Flexible spacer Non lubricated 1,5

Heat Exchanger

Rating (kw per 100r/min)

Lube type
Service Factor

Steam Piping

34 35
36

* (mm) Spacer Lenght Coupling balanced to iso 1940-1 G.6.3

Coupling Per ISO 14691

BEARINGS AND LUBRICATION

Bearings (Type/Number) :
Radial
Thrust

37 38
39

Coupling Per ISO 10441 Coupling Per API 671

Non-Spark Coupling guard

Antifriction bearing Antifriction bearing

/ /
Purge Oil Mist Pure oil mist

* *

Lubrication :
Grease

40 Coupling Guard Standard Per 41 Mechanical Seal : 42 Standard 43 Manufacture 44 Model 45 Size 46 API Plan : Flush 47
48 Auxilliary

Oil flooded

API 682 * * *
* *

Constant level oiler preference Oil Visc Iso grade

INSTRUMENTATION
Accelerometer
Provision for mounting only Flat surface required Pressure gauge type

49 Base Plates : 50
51
Api baseplate number Non grout construction Others

MASSES (KG)
Pump *

52 53
54

55 56
57

Driver Gear BasePlate Total

* N/A * *

DATA SHEET
DOCUMENT NO.

LPG FILLING PUMP P-001/002/003/004/005/006

Project: Relokasi Depot LPG Tj.PRIOK Berikut Sarfas Penunjangnya Location: TANJUNG PRIOK JAKARTA Motor * driven by Manufacturer : * driven by Pump serial No.

TPK-DS-20-005-A4
1 Client: PT. PERTAMINA (PERSERO) 2 Service: LPG FILLING PUMP 6(six) Main 3 No. of units : 4 Spare 5 SPARE PART
6
Start-Up
Specify

REV : 2 PAGES : 5 OF 5
Item No. Mfr's Model
Non WIT WIT

QA INSPECTION AND TESTING

Observe
Hydrostatic Performance

7 8
9

Normal Maintenance Recomended 2 year spare part

1 1

OTHER PURCHASER REQUIREMENT

Coordination meeting required Maximum discharge pressure to include Max. relative density Max Dia. Impeller and/or mo of stage

Retest on seal leakage NPSH True Peak velocity data

10 11
12

Complete unit test

Sound level test Cleanliness prior final assembly

13 14
15

Operation to trip speed Connection design approval

Torsional analysis required Torsional analysis report

Nozzle load test

Check for co-planar mounting pad Mechanical run until oil temp. stable Mechanical run after oil temp. stable 4 h mech run test Resonance Test Auxillary equipment test

16 17
18

Progess report
Outline of procedure for optional test Additional data requiring 20 year retention

19 20

PIPING AND APPURTENANCES

21 Manifold piping to single connection

Impact Testing Vendor keep repair and HT record Vendor submit test procedures Vendor submit test data within 24 h

22 23
24

Vent

Drain

Cooling water

Mount Seal reservoir off baseplate

Flanges req'd in place off socket weld unions

ASTM A153 Galvanized

25 Connection Bolting 26 PTFE Coating

27
Painted

Include plotted vibration spectra Submit inspection check list

SS

28 29
30 33

Installation List in proposal

QA INSPECTION AND TESTING

Shop Inspection Test with substitute seals Perf. Curve approval Material certification required Casing Others Casting repair procedure approval required Inspection required for connection welds Impeller Shaft

34
35

36
37

38
39

40
41 42

Mag. Particle
radiographic Inspection required for casting

Liquid penetrant
Ultrasonic

43
44 45

Mag. Particle

Liquid penetrant
Ultrasonic

46
47 48 50 51

radiographic Hardness test required Additional subsurface examination

For Method

REMARKS

52 Unless otherwise specified, API-610 10th Edition shall govern. 53 * = Vendor to Advise
54 5.1. Electric motor shall have minimum enclosure Eex de, TEFC and min. IP 55 enclosure with winding insulation of class F and have +/- 10% voltage

55

variation and applicable for VVVF application.

56 5.2. Electric motor shall be refer to Electrical Specification LV Induction Motor TPK-SP-30-004-A4 57 5.3. NPSH test shall be conducted in case of margin NPSH less than 1 meter 58 5.4. Anti condensation heaters shall be provided for motors rated 3.7 KW or above and be suitable for 230V AC, 50Hz, single phase power supply 59 5.5. Constant level oiler shall be provided by vendor 60 5.6. Drain piping connection shall be end on edge of baseplate 61 5.7. Vendor shall be provide flange to attach the pumps on piping connection comply with ASME B 16.5, ANSI 300# WNRF except for flange 1" and below shall be 800# 62 63 5.8. The pump shall be design and tested as per API-610 latest eddition 64 5.9. Painting shall refer to Painting Spesification TPK-SP-20-001-A4 65 5.10. Motor RPM shall be 1500 RPM or 3000 RPM 66

REVISION