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1.TEST DATA OF MATERIALS S.

NO 1 2 3 4 5 CEMENT Parameters Initial Setting Time (min) Final Setting Time (min) Compressive strength (72 + 1 hour) Mpa Compressive strength (168 + 2 hour) Mpa Specific Gravity COARSE AND FINE AGGREGATE S.NO 1 2 3 4 5 6 7 Parameters Specific Gravity Water absorbption (%) Free(Surface)moisture (%) Bulk Density (Rodded) kg /lt Crushing value (%) Elongation Index (%) Flankiness Index (%) Test Method IS:2386 (P-3) IS:2386 (P-3) IS:2386 (P-3) IS:2386 (P-3) IS:2386 (P-4) IS:2386 (P-1) IS:2386 (P-1) 20 mm 2.653 0.45 Nil 1.57 19.2 8 12.8 Results 10 mm 2.653 0.45 Nil 1.59 19.7 10.6 15.9 Sand 2.608 1.01 Nil 1.68 Test Method IS: 4031 (P-5) IS: 4031 (P-5) IS: 4031 (P-6) IS: 4031 (P-6) IS: 4031 (P-11) Results 132 180 46.8 54.3 3.15

SIEVE ANALISIS The Gradation of Coarse aggregate (20 mm and 10 mm),and their combined grading (as graded 20 mm) is given below Taking % of 20 mm = 55% 10 mm = 45% Coarse agregate 20 mm 10 mm 100.0 100.0 91.3 100.0 2.1 85.7 0.9 5.9

Sieve size (mm) 40.00 20.00 10.00 4.75

Combined as Graded 100.0 95.2 39.7 3.2

Limits 100 95 - 100 25 - 55 0 - 10

Note: 1. Coarse aggregetes conforms to table 2 of IS : 383 Admixture : Weight per ml of Super plastisizer (SP-430) is

1.20 gm/ml

MIX DESIGN OF M - 15 2. DESIGN STIPULATIONS: a) Grade of Concrete M 15 b) Type of Cement OPC 43 G c) Max nominal size of aggregate 20 mm d) e) f) g) h) i) j) Min cement content Max water cement ratio (table 5 of IS:456-2000) Workablity Exposure Conditions Method of Concrete placing Degree of Supervision Type of aggregate 240 kg/m3 0.60 100-150 mm slump Moderate Pumping Good Crushed

k) l)

Max cement content Chemical admixture

450 kg/m3 Super Plastisizer

3. TARGET MEAN STRENGTH Using table 8 of IS 456- 2000 the target mean strength of the cube in N/mm2 for a tolerance factor of 1.65 hence 15 + (3.5 x 1.65 ) 4. SELECTION OF WATER CEMENT RATIO From IS : 456 table 5, maximum water cement ratio Based on Exrerience adopted water cement ratio 60 = 60 5. SELECTION OF WATER CONTENT From table 2, ( 10262 - 07 ) max water content i) for 20 mm aggregate for 25 to 50 mm slump ii) Estimated water for slump (mm) 100 186 + ( 186/100) x 4 Using Plastisizer, the water content can be iii) reduced upto 30% Based on trails and requirements, the water content is reduced to 13.15% hence water content 6. DETERMINATION OF CEMENT CONTENT Water - Cement Ratio Water (kg) : 20.8 N/mm2

: : :

0.60 0.60 ok

: :

186 kg 193.44 kg

: : :

168.00 kg 0.60 168.00 280.0 kg 2.8 kg

Therefore cement (kg/m3) : Admixture @ cement 1% : 7. DETERMINATION OF COARSE AND FINE AGGREGATE From table 3, (IS:10262-07)volume of coarse aggegate for 20 mm size aggregate for fine aggregate of zone III (Pumpable Concrete) : therefore sand is : 8. MIX CALCULATIONS a) b) c) d) e) f) g) h) Volume of concrete Volume of cement Volume of water Volume of admixture Volume of all in aggregate Mass of coarse aggregate Mass of coarse aggregate Mass of fine aggregate 20 mm 10 mm

0.62 0.38 1 m3 0.089 m3 0.168 m3 0.002 m3 0.741 670.16 548.31 734.14 m3 kg kg kg

TRIAL I SAME AS CALCULATIONS MATERIAL Water Cement Sand Coarse Aggregate Admixture

WEIGHT 168.00 280.0 734.14 1218.47 2.8

RATIO 0.60 1.00 2.62 4.35 0.01

TRIAL ii TAKING MATERIALS Water Cement 0.58 290 MATERIAL Water Cement Sand Coarse Aggregate 20mm Coarse Aggregate 10mm Admixture TRIAL ii TAKING MATERIALS Water Cement 0.56 300 MATERIAL Water Cement Sand Coarse Aggregate 20mm Coarse Aggregate 10mm Admixture

Sand 36%

C.Aggregate 64% WEIGHT 168.20 290.0 695.50 691.78 566.0 2.9

Admixture@cement 1% RATIO 0.58 1.00 2.40 2.39 1.95 0.01

Sand 36%

C.Aggregate 64% WEIGHT 168.00 300.0 695.50 691.78 566.0 3

Admixture@cement 1% RATIO 0.56 1.00 2.32 2.31 1.89 0.01

9. RECOMMENDATIONS Materials of the trial with higher strengths are recommended

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