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safe, clean, reliable

F. E. Schulte Strathaus GmbH & Co. KG Runtestrae 42 D-59457 Werl

Fon + 49(0)29 22 - 97 75 - 0 Fax + 49(0)29 22 - 97 75 - 75 info@schulte-strathaus.de www.schulte-strathaus.de

STARCLEAN Conveyor Belt Cleaners for Industry and Mining

STARCLEAN for Optimum Cleaning Results

Efficient conveyor belt cleaning is as essential today as ever. Both perfect cleaning results and simple, efficient maintenance plus gentle, belt-saving operation are the selection criteria determining the efficiency of all scraper systems. STARCLEAN conveyor belt cleaning systems fulfil these criteria perfectly. Proven throughout the world all areas of mining and industry and supported by a highly motivated

team, STARCLEAN offers the best and most efficient solutions for your application. Unique thanks to the modular system set-up and patented TWISTSWING feature, STARCLEAN conveyor belt scrapers prove thousands of times, day after day and around the globe, why more and more customers in all sectors of the bulk materials industry rely on solutions provided by Schulte Strathaus.

1 : Primary scraper 2 : Secondary scraper 3 : Inner belt scraper

A Convincing Concept: The Unique Modular System


The modular set-up of the STARCLEAN belt-cleaning system offers the perfect solution for just about every application from a range of standardised components. This modular principle guarantees fast delivery times for both complete systems and spare parts. Regardless of belt width, belt speeds or type of material conveyed: We have the right answer!

Scraper blades featuring unrivalled wear resistance through diligently selected materials

Individual adjustment to the belt thanks to the patented TWIST-SWING function

Tensioning devices in various designs

Two-sided tensioning device for highest demands

Reinforced components depending on requirements

Hexagon blade base

Unique Thanks to the Patented TWIST-SWING Feature. The Essential Requirement for Optimum Results and Belt-Saving Operation.
Conventional conveyor belt scrapers even those featuring a segmenttype design provide a serious disadvantage: They are either not able to sufficiently adapt to the various degrees of wear across the belt width or they reach this function using mechanical components that are exposed to extreme contamination by the conveyed material which means they do not operate with the sufficient operational reliability. The innovative, patented TWISTSWING technology features unique geometry that allows the individual blades to adjust to the belt perfectly. There is no need for any moving mechanical parts in the flow of scraped material the special shape and geometry of the polyurethane feet alone ensure this flexibility. This in turn ensures that each scraper blade rests on the belt with the optimum contact pressure needed to reach optimum cleaning results on one hand, and keep blade wear to a minimum on the other thereby saving conveyor belts from premature wear. For users this means: the best possible cleaning results in the most economical way.

Saving Time and Money: Scraper Maintenance as Quick as a Pit Stop Thanks to the Toolless Blade Replacement Feature.
Servicing belt scrapers is time-consuming and therefore expensive. Due to the innovative and unique snap-in feet the scraper blades of the STARCLEAN scraper can be replaced in no time without any tools and without needing to undo any screw or pin connections. After blade replacement the tensioning device is reset to the specified position and all segments automatically adjust to the belt surface again THATS ALL!

STARCLEAN Conveyor Belt Cleaner with Lever-Type Tensioning Device Series 600
Type 620.81 / 622.81 / 624.81 Featuring polyurethane blades for cleaning conveyor belts at the pulley. Suitable for reversible belt installations and mechanical belt joints. Type 620.85 / 622.85 / 624.85 Featuring blades with a polyurethane base and special integrated carbide inserts for cleaning conveyor belts at the pulley. Scraper-blade overlap is achieved through the combination of blades in long and short design ensuring perfect cleaning results across the entire scraping width. Suitable for reversible belt installations.

To ensure optimum flexibility we have developed STARCLEAN conveyor belt cleaners with a lever-type tensioning device. Special characteristics include: - Simple adjustment of pre-tensioning force via cylinder springs with a pre-tensioning display - Compact design - Slot for standard or reinforced blade bases from the STARCLEAN modular system - Flexible installation options - Use of the proven scraper blade technology with the TWIST-SWING feature - Two-sided tensioning devices for wide belts from 1,600 mm - Plain bearing for blade bases ensures optimum adjustment to the belt surface

Series 600
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STARCLEAN Conveyor Belt Cleaner with Torsion-Tensioning Device Series 700


Type 720.85 / 722.85 / 724.85 Featuring blades with a polyurethane base and special integrated carbide inserts for cleaning conveyor belts at the pulley. Scraper-blade overlap is achieved through the combination of blades in long and short design ensuring perfect cleaning results across the entire scraping width. Suitable for reversible belt installations. Type 720.81 / 722.81 / 724.81 Featuring polyurethane blades for cleaning conveyor belts at the pulley. Suitable for reversible belt installations and mechanical belt joints.

Series 700
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Our patented torsion-tensioning device offers unique user friendliness: Thanks to the pre-tensioning dial the actual pre-tensioning force can be seen any time. Once it falls below the desired setting, simply use the spanner supplied on the device and twist the pre-tensioning nut a few degrees until the pre-tensioning dial displays the correct setting. The tensioning device automatically snaps into position. Special characteristics include: - Tension can be reset in one easy movement - Pre-tension setting is visible at all times - Tensioning device can be disengaged for blade replacement by simply lifting the locking mechanism - Compact design - Slot for standard or reinforced blade bases from the STARCLEAN modular system - Flexible installation options - Use of the proven scraper blade technology with the TWISTSWING feature - Two-sided tensioning devices for wide belts from 1,600 mm - Plain bearing for blade bases ensures optimum adjustment to the belt surface

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STARCLEAN Conveyor Belt Cleaner with Raster Tensioning Device Series 800
Type 820.85 / 822.85 / 830.85 / 832.85 Featuring blades with a polyurethane base and special integrated carbide inserts for cleaning conveyor belts at small-diameter pulleys. Suitable for reversible belt installations. Scraper blade overlap is achieved through the combination of blades in long and short design ensuring perfect cleaning results across the entire scraping width.

Type 820.18 / 822.18 / 830.18 / 832.18 Featuring polyurethane blades for cleaning conveyor belts at smalldiameter pulleys. Suitable for reversible belt installations and mechanical belt joints.

The raster tensioning device was especially designed for cleaning conveyor belts at the pulley of belt installations with small pulley diameters. The Series 800 was designed for easy and efficient setting of the belt cleaner via the raster tensioning device. The model 830/832 uses a quick tensioning device to allow easy tensioning and releasing of the scraper. Special characteristics include: - Compact design - Minimum space requirements - Low investment volume - Optimum and efficient cleaning directly at the discharge pulley - Individual adjustment of scraper blades to the belt surface - Easy and efficient handling Raster Tensioning Device series 820/822 Raster Tensioning Device series 830/832

Series 800
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STARCLEAN Conveyor Belt Cleaner Series 900


Featuring blades with a polyurethane base and pivoting special stainless-steel blades with carbide tips for cleaning conveyor belts below the belt Types 960.56 and 960.50 With top mounting- and spindleguiding plate.

Types 970.56 and 970.50 With top mounting- and spindleguiding plate and adapter arms for flexible installation options for the blade base.

Types 980.56 and 980.50 With compact U-shaped installation and spindle-guiding base for flexible installation options and smallest space requirements.

Series 900
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The Series 900 was designed for cleaning conveyor belts below the belt. Its spindle-type tensioning device makes it easy to set the scraper to the conveyor belt precisely and efficiently. Here, too, simple installation and maintenance coupled with optimum belt-cleaning results and belt-saving operation are the key characteristics for efficient conveyorbelt cleaning. Characteristics include: - Unlimited choice of installation locations from 6 oclock position of the pulley to any point along the belt - Use of proven blade technology with the TWIST-SWING feature - Toolless Blade replacement - Belt-saving operation through towing operation - Simple maintenance: all blades are perfectly set to the belt at one time by adjusting the spindles to a predefined setting - Scraper blade overlap is achieved through the combination of blades in long and short design ensuring perfect cleaning results across the entire scraping width. - Pivoting Blades with plain bearings for optimum adjustment to the belt surface - High-quality special carbide inserts for long service life

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STARCLEAN Conveyor Belt Cleaner Series 600 for Heavy-Duty Belt Conveyors
Belt widths up to 3,400 mm and over as well as belt speeds exceeding 3 m/s Type 627.481 / 628.581 / 629.781 for use at the pulley Featuring polyurethane blades with snap-in feet. Suitable for reversible belt installations.

For heavy-duty belt installations with the highest requirements we have developed the types 627, 628 and 629 STARCLEAN conveyor belt cleaners with lever-type tensioning device and polyurethane blades. Special characteristics include: - Simple adjustment of pre-tensioning force via cylinder springs with pre-tensioning display - Highly robust thanks to their very rugged design, proven in the worlds highest performing open pit mines - Slot for reinforced blade bases from the STARCLEAN modular system - Flexible installation options - Use of the proven scraper blade technology featuring TWISTSWING feature and snap-in feet for toolless blade replacement - Two-sided tensioning device for wide belts

Series 600
for Heavy-Duty Belt Conveyors
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STARCLEAN Conveyor Belt Cleaner Series 900 for Heavy-Duty Belt Conveyors
Belt widths up to 3,400 mm and over as well as belt speeds exceeding 3 m/s

Type 995.66 / 996.66 for use below the belt Featuring carbide blades and twin blade base (996) for highest demands

Series 990 was designed for optimum cleaning below the belt using carbide blades for heavy-duty belt installations. Its unique twin configuration ensures the load is distributed between two blade bases and the overlapping blade geometry ensures uniform cleaning across the entire scraping width while only minimum force is applied to the belt.

Special characteristics include: - Unlimited choice of installation locations from 6 oclock position of the pulley to any point along the belt - Highly robust thanks to very rugged design, proven in the worlds best performing open pit mines - Defined contact pressure applied by the spindle-type tensioning mechanism - Use of proven scraper blade technology featuring TWIST-SWING operation and snap-in feet for toolless blade replacement - Belt-saving operation through towing operation and pivoting blades - Simple maintenance: all blades are perfectly adjusted to the belt by adjusting the spindles to a predetermined setting - Scraper blade overlap is achieved through the twin blade base configuration (996) - Scraper blade overlap is achieved by alternating short and long blades (995)

Series 900
for Heavy-Duty Belt Conveyors
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The model 995 requires less installation space. Here the overlap of the blades is achieved by using alternating short and long blades. The spindle-type tensioning device makes it easy to set the scraper to the conveyor belt precisely and efficiently. Also here, simple installation and maintenance, optimum cleaning results and belt-saving operation are the key characteristics for economical conveyor belt cleaning.

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STARCLEAN Conveyor Belt Cleaner Series 300 with automatic Lift-Off Device for reversible Conveyors
Automatically disengaging scraper for optimum cleaning results below the belt.

Type 320.56 / 322.56 / 324.56 / 320.50 / 322.50 / 324.50 With pivoting shaft. When the direction of the conveyor changes, the blades are lifting off the belt. Before the blades loose the contact to the belt, two additional blades in the shaft of the other side of the scraper get in contact to the belt and make sure that the reversing position is held safely. When the conveyor again turns into the other direction, these steps are inverted and the cleaning blades are automatically tensioned again by the TWIST-SWING function.

Chraracteristics include: - Automatic disengaging and engaging without the use of electric, peumatic or hydraulic energy - Optimum cleaning below the belt - Locations from 6 oclock position of the pulley to any point along the belt - Use of proven blade technology with the TWIST-SWING feature - Simple maintenance: the blades are adjusted by simply turning the shaft in the disengaged mode - Toolless Blade replacement - Belt-saving operation through towing operation - Scraper blade overlap is achieved through the combination of blades in long and short design ensuring perfect cleaning results across the entire scraping width. - Pivoting Blades with plain bearings for optimum adjustment to the belt surface - High-quality special carbide inserts for long service life

Series 300
for Reversible Conveyors
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Inner Belt Scraper


The STARCLEAN series of inner belt scrapers was developed to prevent material from being deposited on the inner belt between pulley and belt thereby damaging the belt and the pulley.

Diagonal Scraper Type 240 Featuring polyurethane or rubber lips and gravity-based adjustment to the belt.

Plough Scraper Type 260 Featuring polyurethane or rubber lips. With one or 2 pivotal bearings and gravity-based adjustment to the belt.

Chevron Conveyor Scraper


Type 980.81f / 982.81f Because of the slotted Polyurethane blades 81f in connection with the TWIST-SWING feature the chevron belt cleaner offers an optimum cleaning result in the return part of the belt and eliminates the usual problems caused by rotating brushes.

Inner Belt Scraper Series 200 Chevron Conveyor Scrapers Apron Conveyors Scrapers

Apron Conveyor Scraper


Thanks to the innovative TWISTSWING technology the STARCLEAN modular scrapers for cleaning at the pulley and between pulleys are uniquely suited for cleaning apron conveyors and come with both polyurethane and carbide scraper blades.

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Scraper Blades for Use below the Belt

Type 56 - Polyurethane base featuring the proven TWIST-SWING technology with snap-in feet - Pivoting stainless steel blade holder for optimum, individual adjustment to the conveyor belt - Plain bearing with grease pockets for 100% reliable operation - Special carbide blades for long service life and uniform wear - Small contact area to the surface of the belt for perfect cleaning results achieved at lowest contact pressure - 90 angle to the belt with towing operation for ultimate belt-saving operation - Also available in ATEX design and for food applications - Scraper segments in long and short versions with overlapping blades to ensure efficient cleaning across the entire scraping width - PU aprons protect the blade base against the scraped material

Type 50 - Like Type 56 but suitable for use with mechanical belt joints or damaged belts - Special carbide blades fitted into stainless steel for long service life and uniform wear - 100 angle to the belt with towing operation to be able to avoid obstacles - Also available in ATEX design and for food applications - Scraper segments in long and short versions with over lapping blades to ensure efficient cleaning across the entire scraping width - PU aprons protect the blade base against the scraped material

Typ 55 h - Resistant to temperatures from -50 C to +300 C - Holder featuring a special stainless steel spring for the proven TWISTSWING technology with snap-in foot - Temperature-resistant, pivoting stainless steel blade support - Special carbide blade for long service life and uniform wear - Small contact area to the surface of the belt for perfect cleaning results achieved at lowest contact pressure - 90 angle to the belt with towing operation for ultimate belt-saving operation - Scraper blades in long and short versions with overlapping blades to ensure efficient cleaning across the entire scraping width - Silicon aprons protect the blade base against the scraped material - Short model available for tight installation spaces

Type 53 - Polyurethane base featuring the proven TWIST-SWING technology with snap-in feet - Pivoting stainless steel blade holder for optimum, individual adjustment to the conveyor belt - Short type for tight installation space and small conveyors - Plain bearing with grease pockets for 100% reliable operation - Special carbide blades for long service life and uniform wear - Small contact area to the surface of the belt for perfect cleaning results achieved at lowest contact pressure - 90 angle to the belt with towing operation for ultimate belt-saving operation - Scraper segments in long and short versions with overlapping blades to ensure efficient cleaning across the entire scraping width

Type 53s - As type 53, but with an integrated primary scraper made from polyurethane - Self-adjusting primary blade to support the tungsten carbide blade - Perfect for small conveyors

Type 66 - Reinforced design for belt widths up to 3,400 mm and over as well as belt speeds exceeding 3 m/s - Polyurethane base with proven TWISTSWING technology and snap-in foot - Pivoting stainless steel blade holder for optimum, individual adjustment to the conveyor belt - Plain bearing with grease pockets for 100% reliable operation - Special carbide blade for long service life and uniform wear - Small contact area to the surface of the belt for perfect cleaning results achieved at lowest contact pressure - 90 angle to the belt with towing operation for ultimate belt-saving operation - Also available in ATEX design - PU aprons to protect the blade base against the scraped material

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Scraper Blades for Use at the Pulley

Type 18, Type 81 and Type 82 - Polyurethane blade featuring proven TWIST-SWING technology and snap-in foot - Special blade formula and high wear volume for long service life - Suitable for reversible operation - Different sizes for various pulley diameters - Type 82 in double width for conveyors with increased belt misalignment - Also available in ATEX design and for food applications - PU aprons to protect the blade base against the scraped material

Type 281, Type 282 and Type 283 - Polyurethane blade featuring proven TWIST-SWING technology and snap-in foot - Special blade formula and high wear volume for long service life - Suitable for reversible operation - Type 282 in double width for conveyors with increased belt misalignment - Type 283 in triple width for conveyors with increased belt misalignment or damaged belts. - Also available in ATEX design and for food applications - PU aprons to protect the blade base against the scraped material

Types 85 and 285 - Blades in polyurethane with snap-in foot and carbide scrapers - Long service life through proven TWIST-SWING operation and special carbide inserts - Type 285 in double width for conveyors with increased belt misalignment - Suitable for reversible operation - Available in ATEX design and for food applications - Scraper segments in long and short versions with overlapping blades to ensure efficient cleaning across the entire scraping width - PU aprons to protect the blade base against the scraped material - Type P with armored backside for extremely abrasive bulk materials

Type 481, Type 581 and Type 781 - Polyurethane blade with snap-in foot for use in heavy-duty belt installations with belt widths up to 3,400 mm and over as well as belt speeds exceeding 3 m/s. - Featuring proven TWIST-SWING operation - Special blade formula and highest wear volume possible for long service life - Suitable for reversible operation - Also available in ATEX design - PU aprons for protecting the blade base against the scraped material

Typ 81 f - As type 81n, but suitable for chevron belts - Slotted execution for optimum flexibility of the individual fingers - Suitable for a height of the chevron profile up to approx. 40 mm

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Blade Bases for Use in Industry

Blade Bases for Heavy Duty Applications

Accessories

Type SKN with a hexagon shape Wrench size = 36 mm, with machined pockets for toolless blade assembly and replacement. Type SKV designed for higher loads in a 60 mm-diameter tube, with machined pockets and welded hexagon journal. Compatible with SKN. Type SKX for highest loads and industrial belt widths. Design like SKV but with U-profile welded to the back to increase the bending moment. All blade bases with galvanised surfaces for corrosion resistance.

Type 5 made of steel tube D = 110 mm with flange mounted hexagon journals, wrench size = 60 mm for the series 995. Type 6 as a dual blade base for the secondary scraper 996.66. Steel tube D = 110 mm and flange mounted hexagon journals, wrench size = 60 mm. Type 7 made of steel tube D = 120 mm with welded-in hexagon journals, wrench size = 60 mm. Type 8 made of steel tube D = 120 mm with flange-mounted hexagon journal, wrench size = 60 mm and with U-shaped section welded to the back to increase the bending moment for belt widths up to 2,400 mm. Type 9 made of steel tube D = 120 mm with flange-mounted hexagon journal, wrench size = 60 mm and with special steel profile welded to the back to increase the bending moment for highest demands and belt widths up to 3,400 mm and more.

End support plate with self-aligning ball bearing for use at the pulley. Designed for installation on uneven or not parallel surfaces where the end support plate with self-aligning bearing provides compensation to avoid twisting of the belt cleaner.

Blade base extensions and adapters. For wider spans or special structures blade bases can either be customised or standard blade bases can be used with base extensions. This means the cleaner can be custom-assembled from a range of standard components and without delaying deliveries due to custom builds.

Mounting bracket for installation in any imaginable position. Adapter arms for adjusting the blade base position to every possible belt installation. Modular set-up for installation on all conveyor belt systems. With safety!

All blade bases feature machined blade pockets for toolless blade assembly and replacement and a galvanised surface for corrosion resistance.

All blade bases feature machined blade pockets for toolless blade assembly and replacement and a galvanised surface for corrosion resistance.

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Belt-Saving, Efficient, Clean

Looking back on several decades of experience gained as a supplier and engineering expert for conveyor belts we know what really counts. Your conveyor belt is an investment that needs to remain operational for as long as possible. This means cleaning must always be gentle on the conveyor belt without producing surface wear or increasing existing damage.

At the same time, the conveyor belt must be optimally cleaned to prevent premature component wear and to minimise cleaning costs. There is a system on the market that fulfils all of these requirements: STARCLEAN. Safe conveyor belt cleaning as a warranty for efficient bulk material handling.

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