CAIROMATIC

CLIENT
Cooperation Oil Petroleum

INDUSTRIAL WASTEWATER TREATMENT

PROJECT TITLE
Supply & Installation of Industrial Wastewater Treatment plant for Cooperation Oil Petroleum warehouses (Mazot). Supply & Installation of Industrial Waste Treatment plant for cooperation oil petroleum warehouses (Mineral oil). Supply & Installation of Industrial Wastewater Treatment Plant -first stage- Coca Cola Factory in Tanta (pH adjustment). Supply & Installation of Industrial Wastewater Treatment Plant Second Stage- Coca Cola Factory in Tanta (Biological treatment). Supply & Installation of Industrial Wastewater Treatment Plant First stage- Coca Cola Factory in Beni Suef (pH adjustment). Supply & Installation of Industrial Wastewater Treatment Plant Second stage- Coca Cola Factory in Beni Suef (Biological treatment) Supply & Installation of all the Electromechanical works and execution of civil works, supply of spare parts, operation and maintenance for one year. Supply & Installation of Industrial Wastewater Treatment Plant within the factory. Supply & Installation of Industrial Wastewater Treatment plant in Ataka. Supply & Installation of oily water separation unit.

LOCATION
Fayoum Governorate Qena Governorate Egypt

Cooperation Oil Petroleum

Different location Egypt.

Coca Cola

Tanta City Gharbeyia Governorate Egypt

Coca Cola

Tanta City GharbeyIa Governorate Egypt

Coca Cola

Beni Suef City Beni Suef Governorate Egypt

Coca Cola

Beni Suef City Beni Suef Governorate Egypt

Pachin

El Obour city Egypt

Edfina Co. for Persevered Food.

Damietta City Damietta Governorate Egypt Ataka North Gulf of Suez Egypt Alexandria Governorate Egypt

North Gulf of Suez Development Authority Alexandria Co. for Petroleum Additives.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

INDUSTRIAL WASTEWATER TREATMENT PLANT FOR NORTH OF SUEZ INDUSTRIAL COMPLEX

Client: Ministry of Housing, Utilities and New Communities North Gulf of Suez Development Authority. Location: Ataka, North Gulf of Suez. Contract Value: US $ 36,500,000.-Project Duration: 12/1999 12/2002 Capacity: 55000 m3/day Organic Load in (BOD): 18150 by BOD/day. Solid Load in (TSS) : 22000 KG SS/day.

Project Description:
An industrial complex in Ataka zone, north of Gulf of Suez was developed during the last five years, many industries are carried out in this zone such as steel, plastics, textiles, cement and ceramic industries discharging big amount of wastewater to the desert and sewage networks present at this location. This enormous amount of wastewater can be reused if it is being efficiently treated, either in green areas or by other industries that intensively uses treated water such as recycled paper industry or the water may be discharged safely to the Gulf of Suez. The scope of work comprises all engineering requirement for an industrial wastewater treatment plant of Capacity 52000 m3/day which was designed by JAICA, including checking the process parameters, sizing of tanks and electromechanical equipment including pumps, air blowers, compressors, piping and fittings, rotating bridges and scrapers manufactured by CAIROMATIC, control and monitoring equipment and low tension voltage electrical panels. The treatment scheme comprises a chemical treatment followed by primary sedimentation then an activated sludge process; aeration via diffused air system then final settling and disinfection. An urgent industrial wastewater treatment plant 3000 m3/day is required to be constructed in only four months. We submit full technical data and detailed engineering documents and drawings which were satisfactory approved from the consultant of the project. The scope of work includes supply and installation eight pumping stations including vertical pumps, cast and ductile iron piping and fittings, diesel generator engines, PLC and monitoring systems.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

EDFINA INDUSTRIAL WASTEWATER TREATMENT PLANT

Client: EDFINA Co. for Preserved Food Co. Location: Damietta City Damietta Governorate Egypt. Contract Value: US $ 4,645,600.-Project Duration: 2/2000 - 2/2002 Capacity: Capacity : 900 m3/day Organic load (BOD) in :720 kg BOD/day Suspended solids load in: 217 kg SS/day

Project Description:
Edfina is a well-known Egyptian company in the field of food processing industries. Edfina has several plants located all over delta and Alexandria regions in Egypt. One of its processing plants located in Ezbet El Borg in Damietta. This particular plant has a lot of problems, concerning the effluent wastewater quality from the plant itself, restriction on the area available for construction of industrial wastewater treatment plant, and the process itself of food processing units which requires in plant modifications. Technical Data: Cairomatic scope of work required a special design that meets the above-mentioned problems which introduce the concept of biofiltration by using one of Cairomatics industries range of production; The Biocomb. Our biomedia ensures compactness as it is characterized by high specific area, requires almost no power required, and a very high efficiency range. The treatment scheme is a simple activated sludge process followed by a biofiltration system to ensure the highest efficient treatment process to achieve the finest effluent quality to be used within the plant or to be discharged to river Nile. The projects services comprise all engineering works such as construction of civil works including; structural design of execution works of dewatering system, piles and piles cap works, reinforced concrete works for machine rooms, main collecting sump, tanks of stage I and II, external and internal insulation works, brick works, finishing and metal works. The works also include; execution of all related steel works such as mechanical screens, aeration and clarification systems, installation of electromechanical equipment such as pumps, pipes, air blowers, sludge dewatering unit, gravity oil separation units, etc.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

PACHIN INDUSTRIAL WASTEWATER TREATMENT PLANT

Client: EL Obour Painting and Chemical Industries Co.(PACHIN) Location: El Obour City Egypt. Contract Value: US $ 963,150.-Project Duration: 11/1999 6/2000 Capacity: 30 m3/day Organic load (BOD): 90 kg BOD/day Solid load : 40 kg TSS/day

Project Description:
PACHIN is a well-known company that produces paints & chemicals. Their new plant in El Obour City comprises many new units, which discharge a very contaminant wastewater with a very low discharge. The industrial wastewater produced is a mixture of colours, resins and vessels washwater. The main concept of treatment is to treat wastewater chemically then proceeds on with an activated sludge process and filtration to achieve the required effluent parameters. The design is characterized by its compactness, flexibility for different hydraulic and contaminant loads treatment. The projects services comprise all engineering works such as construction of civil works including; building tanks, machine rooms and carrying out excavation & back filling, plain and reinforced concrete, all the inside and outside insulation works, masonry work, plastering, flooring works, windows & doors works and all finishing, manufacturing of steel works, installation of electro-mechanical works including submersible, horizontal and dosing pumps, air blowers, pressurized sand filter and belt filter press, commissioning and start-up, operation & maintenance till final acceptance.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

COCA COLA CO. INDUSTRIAL WASTEWATER TREATMENT PLANT FOR BENI SUEF ( PHASE I )
Client: Misr Company for Soft Drink and Food Preservation (Coca Cola) Location: Beni Suef City Beni Suef Governorate, Egypt. Contract Value: US $ 525,000.-Project Duration: 11/1998 5/1999 Capacity: 45 m3/hr. Project Description: The scope of work comprises all engineering requirement such as designing and calculating the process parameters to achieve effluent quality as specified in the Egyptian law limits, submitting the full detailed engineering documents, supplying and installing of all mechanical equipment including all lifting, dosing, & dewatering pumping units, interconnecting piping, electric works including control panel & cables and PLC system including wastewater control systems and final discharge measurements. The effluent wastewater from the factory is separated into two streams. The first stream is treated by treatment plant ( phase I ). The capacity of this stream is estimated to be 45 m3/hr. The treatment is based on the pH adjustment to the value range 6-8 . The wastewater is transported from its sources inside the factory by different lifting pumps to a collecting tank with a suitable volume giving a calculated retention time required for the neutralization process occurring inside the tank. As the flows of wastewater fluctuates & the pH has very wide range, the control system is designed to absorb these fluctuation & variability using strong base & acid as reagents in the neutralization. The system is fully controlled by programmable logarithmic computerized system prepared with a compact software communicating & controlling all the necessary measures. Services included the design of the above mentioned installations including commissioning, starting-up the plant, training of clients staff at site & granting 12 months guarantee period for the supplied equipment starting from date of preliminary handling over of the plant.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

COCA COLA CO. INDUSTRIAL WASTEWATER TREATMENT PLANT FOR BENI SUEF ( PHASE II )
Client: Misr Company for Soft Drink and Food Preservation (Coca Cola) Location: Beni Suef City Beni Suef Governorate, Egypt. Contract Value: US $ 900,000.-Project Duration: 11/1999 6/2000 Capacity: 230 m3/day

Project Description:
Beni Suef City is big city located in the south of Giza Governorate . The total population of this city is around 1860000 person living in 7169 km . This particular plant has been built for the CocaCola Company in order to protect the inhabitants from the wastewater of the Industrial factories and this will help the Inhabitants area to live in a clean environment. Technical Data: The scope of work comprises all engineering requirements such as designing and calculating the process parameters to achieve the effluent treated water complying with the Egyptian law limits, submitting the full detailed engineering documents, supplying and installing of all mechanical equipment including; all pumping units, aeration system c/w air diffusers & air blowers, all steel works c/w gates, weirs, etc. Valves and piping, all electric works including control panel & cables and all laboratory equipment. The effluent wastewater from the factory is separated into two streams. The second stream is treated by treatment plant ( phase II ). The capacity of this stream is estimated to be 230 m3/day. The treatment is based on the activated sludge biological method extended aeration. The plant is designed to absorb peaks in an equalization tank on the top of the treatment. As the BOD5 loading is extremely high & in order to guarantee the effluent treated water, the biological treatment is applied on two stages. Pressurized sand filter is used for the tertiary treatment. The civil design is adapted to occupy the very compact area. Services included the design of all above-mentioned installation including commissioning & starting-up the plant, executing all civil works comprising the construction of equalization tank, first and second aeration tanks, first and second settling tanks, thickening tank and disinfection tank which include; excavation and dewatering, plane and reinforced concrete, all the inside and outside insulation works, all finishing works (plasting, painting stairs, windows and doors). The works also include training of clients staff at site & granting 12 months guarantee period for the supplied equipment starting from date of preliminary handing over of the plant.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

COCA COLA CO. INDUSTRIAL WASTEWATER TREATMENT PLANT FOR TANTA ( PHASE I )
Client: Misr Company for Soft Drink and Food Preservation (Coca Cola) Location: Tanta City Gharbiyah Governorate Egypt. Contract Value: US $ 675,000.-Project Duration: 1/1999 7/1999 Capacity: 50 m3/hr.

Project Description:
The scope of work comprises all engineering requirement such as checking design and recalculating the process parameters to achieve effluent quality as specified in the Egyptian law limits, submitting the full detailed engineering documents, supplying and installing of all mechanical equipment including all lifting, dosing & dewatering pumping units, interconnecting piping, electric works including control panel & cables and PLC system including wastewater control systems and final discharge measurements. The effluent wastewater from the factory is separated into two streams. The first stream is treated by treatment plant (phase I). The capacity of this stream is estimated to be 50 m3/hr. The treatment is based on the pH adjustment to the value range 6-8 . The wastewater is transported from its sources inside the factory by different lifting pumps to a collecting tank with a suitable volume giving a calculated retention time required for the neutralization process occurring inside the tank. As the flows of wastewater fluctuates & the pH has very wide range, the control system is designed to absorb these fluctuation & variability using strong base & acid as reagents in the neutralization. The system is fully controlled by programmable logarithmic computerized system prepared with compact software communicating & controlling all the necessary measures. Services included the design of the above mentioned installations including commissioning, starting-up the plant, executing all civil works comprising the construction of the underground neutralization tank which includes; excavation and dewatering, plant and reinforced concrete, all the inside and outside insulation works, all the finishing works (plasting, painting stairs, windows and doors). The works also include training of clients staff at site & granting 12 months guarantee period for the supplied equipment starting from date of preliminary handing over of the plant.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

COCA COLA CO. INDUSTRIAL WASTEWATER TREATMENT PLANT FOR TANTA ( PHASE II )
Client: Misr Company for Soft Drink and Food Preservation (Coca Cola) Location: Tanta City Gharbiyah Governorate Egypt. Contract Value: US $ 1,050,000.-Project Duration: 2/1999 5/2000 Capacity: 270 m3/day

Project Description:
The scope of work comprises all engineering requirements such as designing and calculating the process parameters to achieve the effluent treated water complying with the Egyptian law limits, submitting the full detailed engineering documents, supplying and installation of all mechanical equipment including; all pumping units, aeration system c/w air diffusers & air blowers, all steel works c/w gates, weirs, etc., valves and piping, all electric works including control panel & cables and all laboratory equipment. The effluent wastewater from the factory is separated into two streams. The second stream is treated by treatment plant phase I I. The capacity of this stream is estimated to be 270 m3/day. The treatment is based on the activated sludge biological method extended aeration. The plant is designed to absorb peaks in an equalization tank on the top of the treatment. As the BOD5 loading is extremely high & in order to guarantee the effluent treated water, the biological treatment is applied on two stages. Pressurized sand filter is used for the tertiary treatment. The civil design is adapted to occupy the very compact area. Services included the design of all above mentioned installation including commissioning & starting-up the plant, executing all civil works comprising the construction of equalization tank, first and second aeration tanks, first and second settling tanks, thickening tank and disinfection tank which include; excavation and dewatering, plane and reinforced concrete, all the inside and outside insulation works, all finishing works (plasting, painting stairs, windows and doors). The Works also include training of clients staff at site and granting 12 months guarantee period for supplied equipment starting from date of preliminary handing over of the plant.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

INDUSTRIAL WASTEWATER TREATMENT PLANT FOR COOPERATION OIL PETROLEUM WAREHOUSES ( MINERAL OIL )
Client: Cooperation Oil Petroleum.

Location: Qena Fayoum Zakazek Menia New Valley Beni Suef Egypt.

Total Contract Value: US $ 1,350,000.-Project Duration: 11/1998-2/2000 Capacity: (1-3) m3/hr.

Project Description:
The Project service comprises all engineering works such as identification of necessary measure examination of feasibility, construction supervision and final acceptance. The project consists of seven wastewater treatment units at different locations. The scope of work in each warehouse is as follows: The process of treatment is divided into the following stages; - Coagulants dosing plant to decrease the total suspended solid. - Gravity oil separator unit to separate the mineral oil such as (solar benzene light oil..) - Oil receiver tank for oil return and use again. Our scope of work includes the supply, installation, commissioning and start up the following equipment; pumping station for oil products coagulant design pump, gravity oil separator, return oil pump, centrifugal pumps to transfer treated water. We have designed and constructed services included the complete design of the abovementioned installation. Technical and economic supervision of the construction phases. Training programs were prepared and implemented.

CAIROMATIC

INDUSTRIAL WASTEWATER TREATMENT

INDUSTRIAL WASTEWATER TREATMENT PLANT FOR COOPERATION OIL PETROLEUM WAREHOUSES ( MAZOT )
Client: Cooperation Oil Petroleum. Location: Fayoum Qena Egypt. Total Contract Value: US $ 1,350,000. Project Duration 11/1998 2/2000 Capacity: ( 1 3 ) m3/hr.

Project Description:
The Project service comprises all engineering works such as identification of necessary measure examination of feasibility, construction supervision and final acceptance the project consists of seven wastewater treatment units at different location. The scope of work in Qena warehouse is as follows: The process of treatment is divided into the following stages: - Coagulants dosing plant to decrease the total suspended solid. - Gravity oil separator unit to separate the mazot (use injection steam). - Oil receiver tank for mazot return and use again. Our scope of work includes the supply, installation, commissioning and start up the following equipment, pumping station for oil products coagulant design pump, gravity mazot separator, return mazot pump, centrifugal pumps to transfer treated water. We have designed and constructed services included the complete design of the abovementioned installations. Technical and economic supervision of the construction phases. Training programs were prepared and implemented.