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NO DESCRIPTION GENERATOR:1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 FOUNDATION ANCHOR FASTNERS CHECK BEFORE CASTING FOUNDATION , FOUNDATION ANCHOR FASTENERS ALIGNMENT, LOCKING CHECK. BEFORE CASTING FOUNDATION CONCREETE OUTER COVER AS PER DRAWING MEASUREMENTS CHECK GT FOUNDATION CENTRE AXISIS PERMANENT MARKING FOUNDATION INSPECTION FOUNDATION CHIPPING FIXATOR POSITIONING , ALIGNMENT GTG STOOL DOWN FIXATOR GROUTING GT EQUIPEMENT LIFTING ARRANGEMENTS COMPLETION GTG BASE LEGS ASSEMBLY & TORQUE TIGHTENING GTG BOTTOM BASE CLEANING GTG BASE BOTTOM BLUE CONTACT CHECK GTG JACKING POST ASSEMBLY GTG PLACING ON FIXATOR GTG END SHIELDS ASSEMBLY OPENING AND CLEANING BEARINGS OPENONG AND MEASUREMENTS CHECK INNER /OUTER OIL DEFLECTOR MEASUREMENTS CHECK HYDROGEN SEAL MEASUREMENT , BLUE CONTACT CHECK HYDROGEN SEAL TO HOUSING BLUE CONTACT CHECK BEARING TO HOUSING BLUE CONTACT CHECK GTG END COVER OPENING & CLEANING END SHIELDS ASSEMBLY ON STATOR END SHIELD ALIGNMENT WITH STATOR DOWELL PIN MARKING & DRILLING BOTTOM HALF END SHIELDS LOWERING GTG ROTOR MEASUREMENTS CHECK, IR VALUE CHECK PREPARATIONS COMPLETION FOR ROTOR INSERTION ROTOR INSERTION 1 DURATION IN DAYS
RESOURSES T&P
30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45
LOWER END SHIELDS FINALAISING , TORQUE TIGHTENING BEARINGS POSITIONING ROTOR LOWERING ON BEARING BEARING OIL CLEARANCE CHECK BEARING TO COVER INTERFERANCE CHECK GAS SHIELDA ASSEMBLY ROTOR BALDES ASSEMBLY FAN BLDES TO GAS SHIELDS CLEARANCE CHECK IN SIDE CLEANING CHECK WITH BOROSCOPIC TOP HALF END SHIELDS COMPOUND APPLY TOP HALF END SHIELDS ASSEMBLY AND BOLTS TORQUE TIGHTENING. INNER OIL DEFLECTOR ASSEMBLY AND CLEARANCE SETTING HYDROGEN SEALS ASSEMBLY , CLEARANCE CHECK AND IR VALUE CHECK BEARINGS INSTALLATION - BOTTOM HALF GTG ENCLOSURES ANCHOR BOLTS DRILLING , ASEMBLY. BEARINGS, SEAL BODY - IR VALUE CHECK TURBINE:FOUNDATION ANCHOR FASTNERS CHECK BEFORE CASTING FOUNDATION , FOUNDATION ANCHOR FASTENERS ALIGNMENT, LOCKING CHECK. GT FOUNDATION CENTRE AXISIS PERMANENT MARKING FOUNDATION INSPECTION FOUNDATION CHIPPING BASE PLATE BLUE MATCHING BASE PLATE MEASUREMENT CHECK FIXATOR POSITIONING , ALIGNMENT FIXATOR GROUTING BASE PLATE ALIGNMENT GT EQUIPEMENT LIFTING ARRANGEMENTS COMPLETION SCAFFOLDING PLATFORM ARRANGEMENTS GT LIFTING AND PLACING ON BASE JACK POST ASSEMBLY GT DROP TEST GT CENTRING EXHAUST DUCT STRUCTURE ERECTION 1
1 2 1 1 1 1 1 2 6 1
46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62
1 1 1 3 4 1 3 1 2 3
1 1 2 2
63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96
INLET PLENUM STRUCTURE ERECTION GT BOROSCOPIC GT VISUAL INSPECTION GT ROTOR LOCKING BEAM REMOVAL GT TRANSPORTING BEAM REMOVAL GT DIFFUSER END FACE CLEANING GT ROTOR COUPLING FACE MEASUREMENT CHECK LOAD COUPLING MEASUREMENT CHECK COUPLING BOLT MEASUREMENT CHECK EXHAUST DUCT BOTTOM HALF ERECTION ALL SPREADER BEAMS FABRICATION SS DIFFUSER ERECTION INLET PLENUM LOWER HALF ERECTION ACC MODULE ERECTION LUBE OIL PIPING ,COOLING&SEALING AIR, SUPPORTS ERECTION EXPANSION PIECE ERECTION BOTTOM CONE ERECTION PREPARATION FOR LOAD COUPLING INSTALLATION LOAD COUPLING INSTALLATION GT TO LOAD COUPLING BOLT TORQUE TIGHTENING TORQUE VALUE CHECK TOP CONE ERECTION INLET PLENUM MIDLE PIECE - 2ND PARTERECTION "C" WALLS ERECTION, EXHAUST DIFFUSER DUCT TOP ERECTION GT INLET PLENUM HORIZONTAL PIECE ERECTIONERECTION EXHAUST DUCT - TOP AND BOTTOM ALIGNMENT,BOLT TIGHTENING AND GAP CHECK EXHAUST DUCT - IN SIDE / OUT SIDE WEDING JOINT INSPECTION EXHAUST DUCT - IN SIDE / OUT SIDE WEDING , NDT GT TO GTG PRILIMINARY ALIGNMENT CHECK GT ENCLOSURE ERECTION(BEFORE COMPLETION OF COOLING ,SEALING, AIR EXTRACTION PIPING COMPLETION) BORO SCOPIC INSPECTION COMBUSTERS ASSEMBLY FUEL NOZZELES ASSEMBLY GT TRANSPORT BEAM
2 1 1 1
1 1 6 1 1 1 2 1 1
1 1 1 1
1 3 2
2 3 4 1
COMBUSTER CAN INSTALLATION. COMBUSTER CRANE ERECTION BEFORE TURBINE ENCLOSURE ROOF 98 ERECTION. 99 Change PM1 and PM4 orifices 100 TURBINE SIX POINT CHECK AFTER LUBE OIL CHECK. 97 101 GT ENCLOSUER FOUNDATION ANCHORS FIXING 102 COLLECTOR BASE PLACEMENT, ALIGNMENT 103 TURNING GEAR SOLE PLATE ERECTION, ALIGNMENT GT LUBE OIL FLUSHING Lube oil piping works: SEAL OIL PIPING to Gen and seal oil skid BDE loop seal pipe LIFT OIL PIPING to Generator Turning gear lube oil piping LIFT OIL PIPING to Turbine Lube oil piping to generator brgs Lube oil piping to turbine bearings IGV hyd/ trip oil piping GT Lube Oil Flushing preparation for temporary piping OIL FLUSHING BEARINGS NORMALAISIONING GT - GTG -TURNING GEAR FINAL ALIGNMENT GT - GTG FINAL ALIGNMENT FINAL ALIGNMENT OF GT- GTG- TURNING GEAR GT-GTG COUPLING BOLTS TORQUE TIGHTENING GT - GTG BEARINGS OIL CLEARANCE CHECK TOP HALF FINAL ASSEMBLY OUTER OIL DEFLECTOR ASSEMBLY GT BASE PLATE,GTG FIXATOR GROUTING
104 105 106 107 108 109 110 111 112 113 114
20
15 2
3 1 1 1 1 1 1 1 1 4
ALL AXIAL , REDIAL KEYS FINALMEASUREMENTS CHECK& ASSEMBLY COLLECTOR BASE PLATE & TURNING SOLE PLATE GROUTING AFTER 122 FINAL ALIGNMENT 123 ALL AUXILIARIE SKIDS , EQUIPEMENTS GROUTING GT EXHAUST
136 137 138 139 140 141 142 143 144 145 PEEC, LCI, EX compt floor platform and approach ladder(LITL) 146 Approach to inlet plenum, exhaust manhole(LITL) 147 Piping support structure DUCTS:148 Generator collector duct 149 VENTILATION DUCTS VENTILATIONS ASSEMBLY - if any 150 Accessory compt vent hood/ duct installation 151 152 153 154 AIR INLET FILTER HOUSE :Inlet plenum transition duct erection Inlet duct silncers duct erection Inlet duct erction Inlet duct elbow erection(lower)
GT EXHAUST STRUCTURE ERECTION GT DIFUSSER INSULATION - PINS WELDING SS DIFFUSER DUCT FLEX SEALS ASSEMBLY GT DIFUSSER - SS- OUT SIDE INSULATION GT EXHAUST DUCT LONGITUDINAL AXIS ,HORIZONTAL AXIS WELDING & NDT EXHAUST DUCT INSIDE INSULATION EXHAUST DUCT BELLOW JOINT ASSEMBLY& WELDING ,INSULATIONINSIDE INSULATION GT ENCLOSURE : AFTER COOLING,SEALING,EXTRACTION PIPING Turbine compartment enclosure Exhaust enclosure Load compartment enclosure Generator lagging Accoustic enclosures installation GT -GT , EQUIPEMENT PLATFORM ERECTION :Genarator floor platform and ladder(LITL) Turbine floor platform and approach ladder(LITL) Turbine floor platform (GE supplied) FILTER HOUSE STRUCTURE ERECTION Filter house floor platform and approach ladder(LITL) Filter house floor platform and ladder (GE supplied) Evaporative pump foundn. structure and ladder erection Ladder for Exhaust thermocouple around diffuser Access to Gen Terminal enclosure
CRANE
15
15
CRANE , HYDRA
15
CRANE &HYDRA
155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179
Inlet duct elbow erection(upper) Inlet pluenum to turb Expansion joint and insulation Inlet pluenum to turb joint insulation and sealing Inlet pluenum to elbow Expansion joint installation FILTER HOUSE STRUCTURE ERECTION Filter house transition duct erections INLET PLENUM DUCT ERECTION FILTER HOUSE MODULES ERECTION FILTER HOUSE SAILENCERS ERECTION Evaporative pump erection Installation of bird screen to modules Support welding and weld of manifold on silencer duct IN SIDE FILTER HOUSE :Inside alignment of media and drift eliminator frames Verification of tack weld/ locking of all fastners clean air inside Evaporative media and drift eliminators installation Evaporative cooling system pump installation Inlet air filters installation Sealing checks between two modules/ joints Filter house: EVAPORATION COOLER Make up WATER SUPPLY- Non GE EVAPORATION COOLER BLOW DOWN PIPING- Non GE Inside and outside filter house -Evapo. Piping- GE PULSE AIR PIPING turb to APU and from APU to FH INLET BLEED HEAT PIPING turb to control valve GE IBH PIPING Cont valve to silencer duct Piping tubing for Eva. Cooler Water chem monitoring EQUIPEMENTS & SKIDS ERECTION Bearing Cooling air fan on turbine enclosure Turbine compartment Ventilation fans on turbine enclosure Accessory compartment Ventilation fans on access compt PHE ERECTION for LCI AC & DC REACTORS Inlet bleed head system control valve and support Air processing skid Install AC to PEECC CO2 FIRE PROF TANK / SKID ERECTION WATER WASH DRAIN TANK ERECTION
30
ABOVE 125 TON CRANE CONTINUES REQUIRED FOR ONLY AIR INLET FILTER HOUSE
180 181 182 183 184 185 186 187 188 189
190 Accessory compt vent fan installation 191 TURNING GEAR POSITIONING 192 BUS DUCT ERECTION H2,CO2 SKIDS ASSEMBLY 193 H2 cyliners 194 CO2 cyliners 195 H2,CO2 supply MANIFOLDS ASSEMBLY. 196 H2,CO2 valve MANIFOLDS . 197 FLOAT TRAP ERECTION 198 HUMIDITY SENSOR ERECTION 199 H2 Control cabinet 200 H2 Control Control valve 201 Liquid level detector 202 H2 flow totaliser 203 Humidity SENSOR 204 SEAL OIL SKIDS ERECTION& GROUTING 205 Seal oil pressure indicators, junction box on generator 206 Final alignment turbine to generator 207 Final alignment generator to turning gear 208 Install turbine and generator keys/ pins/ found hardwares 209 Install load coupl bols gen end 210 Install load coupl guard 211 Check turning gear manual movement/ rotation 212 Install turning gear coupling and guard
15
PIPING
H2, CO2 PIPING 213 H2, CO2 PIPING between skids and to Generator 214 H2, CO2 PIPING to filling cylinders 215 H2/CO2 vent to atmosphere CO2 FIRE PROT PIPING216 CO2 FIRE PROT PIPING- Exhaust and bearing tunnel(GE) 217 CO2 FIRE PROT PIPING- inside turbine compt (GE) 218 CO2 FIRE PROT PIPING- inside accessory and load compt (GE) 219 CO2 FIRE PROT PIPING- Turb to CO2 supply skid( Non GE) COOLING WATER PIPING: GT 220 COOLING WATER PIPING- Supply/ Ret To Gen, Acc, Turb- Non GE THREED MACHIEN, THREED GUAGE
20
221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249
COOLING WATER PIPING- CW supply and return To Gen cooler-Non GE COOLING WATER PIPING- CW supply and return to lube oil cooler(non GE) COOLING WATER PIPING- CW supply and return to Turb- GE( turb legs, FD cooling water) COOLING WATER PIPING- CW supply and return to Turb( turb legs, FD cooling water)-NON GE LCI COOLING WATER PIPING( GE and Non GE) WATER WASHING PIPING- GE and Non GE FUEL GAS PIPING: FUEL GAS PIPING- supply to accessory compt-Non GE FUEL GAS PIPING- accessory compt to turb-Pm1, PM4, D5-GE FUEL GAS PIPING- Pm1, PM4, D5 headers to combustor -GE DRAIN PIPING FALSE START DRAIN PIPING and tubing- GE DRAIN PIPING - NON GE Exhaust plenum drain piping(GE) Water wash DRAIN PIPING (Non GE to tank) Drain piping from CS, Low point drains(Non GE) AIR PIPING Insrument air supply line to GT and skids(LITL) AIR EXTRACTION PIPING-GE PURGE AIR PIPING-GE COOLING & SEALING AIR PIPING, bearing Cooling air -GE Air processing skid-GT to skid piping(GE) Air processing skid-Skid to filter house piping(Non GE) Inelt bleed heat piping to silencer skid(non GE) VENT PIPING FLUE GAS VENT TO ATMOSPHERE HIGHT-non GE Mist eliminator/ vapor fan vent piping H2/ CO2 vent to safe height COSTOMER INTER CONNECTION PIPING- CW/ FG/ Air/ drain Performance tubing Performance tubing- inlet bell mouth and inlet duct Tubing to CO2 dampers, perf equip, instruments, DLN, drain Prestart up checks Install DLN tunning kit, connect tubing- DLN TA Install performance test equipments
20
10
10
250 251 252 253 254 255 256 257 258 259 260 261 262
Final inspection of filter house, inlet plenum and duct Final inspection of exhaust, bearing tunnel and turb compt Unit on turning gear Unit crank False fire check Emergency trip check Unit on FSNL Synchroniser check and unit synchronisation Unit on load Unit run for steam blowing/ combined cycle DLN tunning Unit on Base load Performance test OIL FLUSHING START DATE GT ON TURNING GEAR FIRST CRANCKING : : :