Standard Chiller Modular HP 1/4 Generic Bitzer screw compressor CAREL valve

Standard Chiller Modular HP 1/4 Generic /Bitzer screw compressor and CAREL valve
Application program for pCO1, pCO2, pCO3
User manual
Manual Version: 1.4 dated 11/09/08 Program code: FLSTDmMSBE
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IMPORTANT WARNINGS
BEFORE INSTALLING OR HANDLING THE DEVICE PLEASE CAREFULLY READ AND FOLLOW THE INSTRUCTIONS DESCRIBED IN THIS MANUAL. The device this software refers to was built to operate risk free for the intended purposes, providing: software installation, programming, operational control and maintenance must be carried out by qualified personnel according to the instructions in this manual; all the conditions prescribed and contained in the installation and use manual of the application in question are observed. All other uses and modifications made to the device which are not authorised by the manufacturer are considered incorrect. Liability for injury or damage caused by the incorrect use of the device lies exclusively with the user.
INDEX
1. 2. APPLICATIONS AND FUNCTIONS PERFORMED BY THE SOFTWARE ........................................ 7 THE USER TERMINAL ........................................................................... 8 2.1 TYPE AND OPERATION.................................................................................................................................................................................................. 8 2.2 LEDS................................................................................................................................................................................................................................. 8 2.3 USE OF THE BUTTONS .................................................................................................................................................................................................. 9 PLAN MANAGEMENT BETWEEN BOARDS ............................................................. 11 3.1 HOW TO ASSIGN THE PLAN ADDRESSES ................................................................................................................................................................ 11 INSTALLATION OF DEFAULT VALUES ............................................................. 12 LANGUAGE OPTION ............................................................................ 12 SELECTING THE UNIT OF MEASURE .............................................................. 12 LIST 7.1 7.2 7.3 7.4 7.5 7.6 OF INPUTS/OUTPUTS ..................................................................... 13 CHILLER-ONLY UNIT - MACHINE TYPE 0 ................................................................................................................................................................ 13 CHILLER UNIT + HEAT PUMP MACHINE TYPE 1 ................................................................................................................................................. 14 CHILLER UNIT WITH FREECOOLING MACHINE TYPE 2 ..................................................................................................................................... 15 CHILLER-ONLY UNIT MACHINE TYPE 3................................................................................................................................................................ 16 CHILLER UNIT + HEAT PUMP WITH GAS REVERSING MACHINE TYPE 4 ........................................................................................................ 17 CHILLER UNIT + HEAT PUMP WITH WATER REVERSING MACHINE TYPE 5................................................................................................... 18
3. 4. 5. 6. 7.
8. LIST OF PARAMETERS ........................................................................... 19 9. SCREENS ...................................................................................... 24 9.1 LIST OF SCREENS........................................................................................................................................................................................................ 24 10. EVD 200 ELECTRONIC EXPANSION VALVE ......................................................... 25 10.1 DRIVER PARAMETERS ................................................................................................................................................................................................ 25 10.2 SPECIAL GO AHEAD FUNCTION............................................................................................................................................................................... 28 UNIT ON/OFF ................................................................................ 29 CONTROL .................................................................................... 29 12.1 CONTROL SET-POINT .................................................................................................................................................................................................. 29 12.2 INLET TEMPERATURE CONTROL............................................................................................................................................................................... 30 12.3 OUTLET TEMPERATURE CONTROL........................................................................................................................................................................... 30 12.4 CONTROL OF WATER /WATER CHILLER ONLY UNITS ........................................................................................................................................... 31 12.5 CONTROL OF WATER/WATER CHILLER UNIT WITH GAS REVERSING HEAT PUMP ........................................................................................... 31 12.6 CONTROL OF WATER/WATER CHILLER UNIT WITH WATER REVERSING HEAT PUMP...................................................................................... 32 TYPES OF CONTROLLED COMPRESSORS ............................................................ 33 13.1 STEPPED CAPACITY CONTROL ................................................................................................................................................................................. 33 13.2 STEPPED CAPACITY CONTROL WITH CONTROL AT INLET ................................................................................................................................... 34 13.3 STEPPED CAPACITY CONTROL WITH CONTROL AT OUTLET ............................................................................................................................... 34 13.4 CONTINUOUS CAPACITY CONTROL.......................................................................................................................................................................... 34 13.5 CONTINUOUS CAPACITY CONTROL WITH CONTROL AT OUTLET ........................................................................................................................ 35
11. 12.
13.
IN THE INCREASING ZONE, TB MASK, COMES CONTROLLED EVERY DERIVATIVE TIME IF THE OUTLET TEMPERATURE IS CHANGED IN ORDER MORE THAN 0,2 C. IF THIS IS TRUE THE COMPRESSOR REMAINS IN STAND-BY UNTIL THE NEW CONTROL. THIS MANAGEMENT CAN BE DISABLED WITH DERIVATIVE TIME EQUAL TO 0. ...................................................................... 36 14. 15. COMPRESSOR ROTATION ........................................................................ 37 STARTING A SINGLE COMPRESSOR ............................................................... 37 15.2 STARTING THE COMPRESSOR MOTOR.................................................................................................................................................................... 37 15.3 COMPRESSOR START RESTRICTIONS ..................................................................................................................................................................... 37 FORCED CAPACITY CONTROL .................................................................... 38 SOLENOID-VALVE MANAGEMENT. ................................................................. 39 PUMP-DOWN .................................................................................. 39 CONDENSATION CONTROL ....................................................................... 40 19.1 ON/OFF CONDENSER CONTROL LINKED TO COMPRESSOR OPERATION .......................................................................................................... 40 19.2 ON/OFF CONDENSER CONTROL LINKED TO THE PRESSURE OR TEMPERATURE SENSOR ........................................................................... 40 19.3 MODULATING CONDENSER CONTROL LINKED TO THE PRESSURE OR TEMPERATURE SENSOR................................................................. 40 19.4 PREVENT FUNCTION ................................................................................................................................................................................................... 40 DEFROSTING CONTROL FOR WATER/AIR MACHINES .................................................. 41 20.1 TYPES OF DEFROSTING ............................................................................................................................................................................................. 41 20.2 TYPE OF END AND START DEFROST ........................................................................................................................................................................ 41 20.3 DEFROSTING A CIRCUIT WITH TIME/TEMPERATURE CONTROL .......................................................................................................................... 41 20.4 DEFROSTING A CIRCUIT WITH TIME/PRESSURE SWITCHES CONTROL.............................................................................................................. 41 20.5 OPERATION OF FANS DURING THE DEFROSTING STAGE .................................................................................................................................... 41
16. 17. 18. 19.
20.
21.
FREE 21.2 21.3 21.4 21.5 21.6 21.7 21.8 21.9 21.10
COOLING CONTROL ....................................................................... 42 FREE COOLING ACTIVATION CONDITION................................................................................................................................................................. 42 FREE COOLING THERMOSTAT................................................................................................................................................................................... 43 FREE COOLING DISABLING CONDITIONS................................................................................................................................................................. 44 FREE COOLING ON/OFF VALVE ................................................................................................................................................................................. 44 FREE COOLING ON/OFF VALVE WITH STEPPED CONDENSATION ....................................................................................................................... 45 FREE COOLING ON/OFF VALVE WITH INVERTER CONTROLLED CONDENSATION............................................................................................ 45 0-10 VOLT FREE COOLING ON/OFF VALVE............................................................................................................................................................... 46 0-10 VOLT FREE COOLING ON/OFF VALVE WITH STEPPED CONDENSATION .................................................................................................... 46 0-10 VOLT FREE COOLING VALVE WITH INVERTER CONTROLLED CONDENSATION........................................................................................ 47
22.
CONTROL ALGORITHM FOR BITZER SCREW COMPRESSORS ............................................. 48 22.1 PROTECTION ................................................................................................................................................................................................................ 49 22.2 START UP PROCEDURE.............................................................................................................................................................................................. 50 22.3 CAPACITY CONTROL ................................................................................................................................................................................................... 50 ALARMS ..................................................................................... 51 23.1 SERIOUS ALARMS........................................................................................................................................................................................................ 51 23.2 CIRCUIT ALARMS ......................................................................................................................................................................................................... 51 23.3 WARNING ONLY ALARMS............................................................................................................................................................................................ 51 23.4 PRESSURE DIFFERENTIAL ALARM MANAGEMENT ................................................................................................................................................. 51 23.5 ANTIFREEZE CONTROL............................................................................................................................................................................................... 51 23.6 PCO ALARMS TABLE.................................................................................................................................................................................................... 52 23.7 DRIVER CARD ALARMS ............................................................................................................................................................................................... 53 ALARM LOG .................................................................................. 54 24.1 STANDARD LOG ........................................................................................................................................................................................................... 54 24.2 ADVANCED LOG ........................................................................................................................................................................................................... 54 24.3 LIST OF ALARM LOG CODES ...................................................................................................................................................................................... 54 SUPERVISOR ................................................................................. 55
23.
24.
25.
Standard Chiller/HP modulare per compressore a vite Generico/Bitzer con driver CAREL
1. Applications and functions performed by the software

Type of control unit
AIR / WATER CHILLER Chiller only Chiller + Heat pump Chiller + Freecooling WATER / WATER CHILLER Chiller only Chiller + Heat pump with gas reversing Chiller + Heat pump with water reversing
Type of control
Proportional or proportional + integral control on the evaporator water inlet temperature probe. Time control of the neutral zone on the evaporator water outlet temperature probe.
Types of compressors
Screw compressors with 4 capacity control steps Screw compressors with continuous duty capacity control. Bitzer screw compressors
Maximum number of compressors
From 1 to 4 with a maximum of 4 capacity control steps From 1 to 4 with continuous duty capacity control.
(1 compressor for every pCO*) (1 compressor for every pCO*)
Compressor duty call rotation Condensation
Rotation of all compressors to FIFO logic for stepped and continuous duty capacity control. Condensation can be performed according to temperature, pressure or ON/OFF Fan management in stepped mode or with 0/10 Volt proportional signal
Type of defrosting
Overall defrosting of all pCO units connected to network: Independent/Simultaneous/Separate
Safety devices for all refrigerating circuits
High pressure (pressure switch/transducer) Low pressure (pressure switch/transducer) Oil/Oil Level differential pressure switch Compressor thermal cutout Thermal cutout for condensation fan High delivery temperature to compressor Pressure differential alarm Antifreeze alarm Low superheat alarm (only with EVD driver enabled)
System Safety devices
Serious alarm input (shuts down entire unit) Flow-switch input for evaporator/condenser (shuts down entire unit) Pump thermal cutout input (shuts down entire unit) Remote ON/OFF input. Check electronic expansion valve driver operating status (only with EVD driver enabled)
Other functions
Alarms logging Built-in terminal management (on pCO-pCO3 only) Management of ratiometric probes for pressure control (on pCO1-pCO3 only) EVD driver for piloting the EXV valve. Multi-language management.
Accessories
Supervision with serial card RS485 (CAREL or MODBUS protocol) Supervision with LON serial board
Compatible hardware
pCO Medium, pCO Medium and pCO Medium built-in, pCO3 Medium and pCO3 Medium built-in.
Cod.: +030221296 - Rel. 1.4 11/09/08
2. The user terminal

2.1 Type and operation
Three different types of user terminal can be connected: 1. PGD0/semigraphic/6 buttons/4 rows - 20 columns/connection via telephone cable 2. LCD/15 buttons/4 rows - 20 columns/connection via telephone cable 3. Built-in display/6 buttons/4 rows - 20 columns (only on pCO - pCO3 board) The user terminal, whichever is used, can perform all the operations allowed by the application program installed. The user terminal displays the operating conditions of the unit. The terminal can be used to modify all the unit operating parameters, in real time. The user terminal is not required for the correct operation of the unit.
2.2
LEDs
2.2.1 PGD0 terminal with 6 buttons LEDs Colour Description Red On One or more alarm conditions have occurred On Unit on Flashing Unit off from supervisor or digital input
[ ] button (Alarm) PRG button Yellow
All the LEDs not described and located underneath the remaining 4 buttons indicate that the instrument is powered. Together with the backlighting of the display, these will be switched off if no button is pressed on the keypad for 5 minutes.
2.2.2 LCD terminal with 15 buttons Each button has a green LED indicating the specific group of parameters selected during the operations to display/modify the operating parameters. The silicone rubber buttons have three different coloured LEDs, whose meaning is specified in the following table: LEDs Colour Description [ On/Off ] button Green On Unit on Flashing Unit off from supervisor or digital input [ Alarm ] button Red On One or more alarm conditions have occurred [ Enter ] button Yellow On Instrument correctly powered 2.2.3 Built-In terminal with 6 buttons Given the number of buttons and LEDs available, these have general meanings, as described below: LEDs Colour Description Red On One or more alarm conditions have occurred
[ ] button (Alarm) [ ] button (Enter) Yellow On Unit on Flashing Unit off from supervisor or digital input [ Prg ] button Green On Displaying/modifying the operating parameters [ Esc] button Green On Main menu parameters displayed
Cod.: +030221296 - Rel. 1.4 11/09/08
2.3
Use of the buttons
2.3.1 PGD0 terminal with 6 buttons
ALARM PRG ESC
UP ENTER DOWN
Button ALARM UP DOWN ENTER PRG PRG + ENTER ESC + ENTER 2.3.2
Description displays the alarms, mutes the buzzer and deletes the active alarms if the cursor is in the home position (top left corner), scrolls up the screens in the same group; if the cursor is in a setting field, increases the value if the cursor is in the home position (top left corner), scrolls down the screens in the same group; if the cursor is in a setting field, decreases the value used to move the cursor from the home position (top left corner) to the setting fields, in the setting fields confirms the set value and moves to the next parameter accesses the menu for selecting the group of parameters to be displayed/modified (access to the parameters is confirmed by pressing the [Enter] button) In pLAN applications with more than one board connected in the network and a shared user terminal, switches the user terminal between the different units to display/modify the parameters Pressed at the same time for 20 seconds access the screen for switching the unit On/Off
LCD terminal with 15 buttons
Button
Description From any point of the user interface (with the exception of the manufacturer group of parameters) returns to the Main menu screen (M0) displaying the unit status, readings of the control probes and operating mode. MENU In the group of manufacturer parameters, organised into nested sub-groups, returns to screen for selecting the parameters. Goes to the first screen of Maintenance parameters (A0) MAINTENANCE The maintenance parameters are used to check the operating status of devices and the probes, control maintenance, calibrate the readings and run manual operations PRINTER Temporary display of the pLAN address of the current board
Goes to the first screen of I/O parameters (I0) INPUTS The I/O parameters display the status of the inputs and the outputs on the board AND OUTPUTS CLOCK Goes to the first screen of Clock parameters (K0) The Clock parameters are used to display/set the operating parameters for the clock board and activate the time bands
Cod.: +030221296 - Rel. 1.4 11/09/08
Button SET POINT PROGRAM
Description Goes to the first screen of Set point parameters (S0). The Set point parameters are used to display/modify the unit working set point within the limits defined in the configuration Goes to the screen for entering the user password (P0) The user parameters are used to modify the unit operating mode Goes to the screen for entering the manufacturer password (Z0) The manufacturer parameters are used to configure the unit in terms of the number and type of devices connected, enable specific accessories or special functions In pLAN applications with more than one board connected in the network and a shared user terminal, switches the user terminal between the different units to display/modify the parameters With the unit off, if the chiller+heat pump configuration is featured, enables heating operation With the unit off, if the chiller+heat pump configuration is featured, enables cooling operation
MENU+PROG
INFO RED BLUE
Silicon rubber buttons
1 2 3 4 5
Button ON/OFF ALARM UP ARROW DOWN ARROW ENTER
Description switches the unit on/off displays the alarms, mutes the buzzer and deletes the active alarms if the cursor is in the home position (top left corner), scrolls up the screens in the same group; if the cursor is in a setting field, increases the value if the cursor is in the home position (top left corner), scrolls down the screens in the same group; if the cursor is in a setting field, decreases the value used to move the cursor from the home position (top left corner) to the setting fields, in the setting fields confirms the set value and moves to the next parameter
2.3.3
Built-in 6 button terminal
ALARM
PRG
ESC
DOWN
UP
ENTER
Button ALARM UP DOWN ENTER PRG PRG + ENTER ESC + ENTER
Description displays the alarms, mutes the buzzer and deletes the active alarms if the cursor is in the home position (top left corner), scrolls up the screens in the same group; if the cursor is in a setting field, increases the value if the cursor is in the home position (top left corner), scrolls down the screens in the same group; if the cursor is in a setting field, decreases the value used to move the cursor from the home position (top left corner) to the setting fields, in the setting fields confirms the set value and moves to the next parameter accesses the menu for selecting the group of parameters to be displayed/modified (access to the parameters is confirmed by pressing the [Enter] button) Temporary display of the board pLAN serial address Pressed at the same time for 20 seconds access the screen for switching the unit On/Off
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3. pLAN management between boards

The pLAN network identifies a physical connection between the cards (pCO1 pCO2, pCO3) and the external terminals. pLAN=p.CO L.ocal A.rea N.etwork.. The purpose of the pLAN network connection between the cards is to exchange variables among the cards with a logic decided by the program, in order to make the cards work together functionally. The variables exchanged among the cards have already been established by the program, and likewise their direction of origin and destination. Therefore, the user does not have to set them, but has only make the electrical connections. The following is a layout of the pLAN network
The main MO mask shows the address of the connected card in the bottom left-hand corner. With the terminal showing 32, it is possible to view all the boards without the need for other terminals.
3.1
How to assign the pLAN addresses
The pLAN addresses have to be unequivocal and correspond with the diagram shown above. There are various means of assigning the pLAN address 3.1.1 PGD0 Terminal To direct (default level is 32) a PGD0 terminal, one has to: 1. Provide the terminal with voltage 2. Press the Up + Down + ENTER buttons until a display address setting appears 3. Type in the numerical pLAN address with the Up and Down buttons, then confirm by pressing Enter 4. The No link screen appears 5. If the NO Link screen does not appear, press Up + Down + ENTER again 6. Once the display address setting screen appears, press Enter 3 times Once the adr Priv/shard screen appears, set the correct levels and confirm by typing in YES 3.1.2 pCO1- pCO3 addressing Here is a description of the operations necessary for addressing pLAN from the pCO1, pCO3 cards. 1. Power down the pCO1 card and connect a LCD 4x20 / PGD0 terminal with the pLAN "0" address. 2. Power up the pCO1 card, by holding down the Alarm + Up keys until a mask appears 3. When the pLAN Address screen is shown, perform the indicated operations, i.e. insert the numeric (1,2,.3 or 4) pLAn address with the Up and Down keys and then confirm by pressing Enter. 4. Power down the pCO* card. 5. If necessary, assign the correct pLAN address to the external terminal if specified. 6. Power up the pCO* card. 3.1.3 pCO2 addressing, PCOI/PCOT terminals and EVD-200 valve driver The pLAN addresses on these are set with binary logic, changing the position of a group of dip-switches located at the back of the pCOI / PCOT terminals, on the pCO2 cards and inside the EVD-200 electronic valve drivers, with all the devices compulsorily powered down. For further information, consult the specific manual for the device. In all the other screens in the program, to display the address of the board that is currently connected, press the printer button or Enter+Prg, depending on the terminal used.
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4. Installation of default values

When you have checked the connections between the cards and terminals, power up the pCO card/s*. When the machine is powered up, the software automatically installs the default values selected by CAREL for all the chiller and driver configuration parameters. This section tells you how to reset default values to return to the initial conditions. Therefore, this operation need not be carried out at the first power-up. The following procedure is used for resetting all the in-plant configuration parameters selected by CAREL: ATTENTION! this procedure irreversibly cancels any programming done by the user As resetting the default values is an operation that concerns each pCO* card, if there are two or more cards, repeat the operation for each card. The procedure is identical for all the cards. These are the steps: press the menu and prog keys simultaneously on the terminal with 15 keys (PRG in the terminals with 6 keys). Once they have been pressed, both the LED above the menu key and the one above the prog key should light up (lighting up of LEDs on the PRG key in the terminals with 6 keys). Input the password using the "arrow" keys and press Enter: in this way, you enter the "constructor" configuration :
+--------------------+ Manufacturer Type in password 0000 +--------------------+
press the up arrow key to rapidly reach the default values installation screen:
+--------------------+ |Erase memory V0| |Install global | |default values S| |Please wait | +--------------------+
press the "enter" key to position the cursor above the letter "N", and take it to "S" with the arrow keys. The "please wait" words appear immediately. The following screen will appear after a few seconds:
+--------------------+ |DEFAULT STATUS: | | 1: 2:? 3:? 4:- | |> Switch-off unit <| |> to data confirm <| +--------------------+
Default complete ? Default in process - No unit
wait for the defaults to have been installed in all the units, then restart the units.
5. Language option
When the unit is powered up, a screen appears by default, where you can select the language to be used (Italian/English/French/German/Spanish). This mask stays active for 30 seconds. When this time has elapsed, the program automatically changes over to the main menu (M0 screen) This function can be disabled. How to disable it: 1. Press the PROG (PRG) button and access P0 screen 2. Enter the correct password. 3. Go to screen Pc, pressing the down arrow repeatedly 4. Select "N" under item "Show language screen at start-up". In any case, you can change the language in use at any time. To do this, all it takes is to go to the third screen (Ak) in the maintenance menu.
6. Selecting the unit of measure

The unit can be configured for operation with different units of measure for the temperature and pressure, depending on the target market. The options are metric (C / Bar) or imperial (F / Psi ). To change the setting, proceed as follows: 1. Press the PROG (PRG) button and access P0 screen 2. enter the correct password; 3. go to screen Pm, pressing the down arrow repeatedly; 4. choose METRIC or IMPERIAL for the item Type of unit of measure. After the selection has been made, all the parameters are converted into the new unit of measure.
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7. List of inputs/outputs
Inputs and outputs are listed below based on unit type. A number has been associated with each type of machine. This number is the program's main parameter because it identifies the inputs and outputs configuration. Using this list of inputs and outputs, select the number you require from the numbers associated in the program configuration screens. AIR/WATER UNIT WITH MAX. 4 SCREW COMPRESSORS (UP TO 4 CAPACITY STAGES PER COMPRESSOR)
7.1
CHILLER-ONLY UNIT - MACHINE TYPE 0

pCO2 / pCO3 MEDIUM Slave (addresses 2/3/4) Serious Alarm Evaporator Flow-switch Remote ON/OFF Master (Address 1) Serious Alarm Evaporator Flow-switch Remote ON/OFF Pump Thermal cutout Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch Differential / Oil Level Phase monitor Double Set-point Fan 1 Thermal cutout Fan 2 Thermal cutout High Pressure Pressure-switch Compressor Thermal cutout Fan 1 Thermal cutout Fan 2 Thermal cutout High Pressure Pressure-switch Compressor Thermal cutout Fan 1 Thermal cutout Fan 2 Thermal cutout High Pressure Pressure-switch Compressor Thermal cutout Differential / Oil Level Phase monitor Differential / Oil Level Phase monitor pCO MEDIUM Slave (addresses 2/3/4) Serious Alarm Evaporator Flow-switch Remote ON/OFF
DIGITAL INPUTS N Master (Address 1)

ID 1 ID 2 ID 3 ID 4 ID 5 ID 6 ID 7 ID 8 ID 9 ID10 ID11 ID12 ID13 ID14
Serious Alarm Evaporator Flow-switch Remote ON/OFF Pump Thermal cutout
Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch Differential / Oil Level Phase monitor Double Set-point Fan 1 Thermal cutout Fan 2 Thermal cutout High Pressure Pressure-switch Compressor Thermal cutout
ANALOGUE INPUTS N
B1 B2 B3 B4 B5 B6 B7 B8
(1) NTC
pCO2 / pCO3 MEDIUM Master (Address 1) High Pressure (3)
pCO MEDIUM Slave (addresses 2/3/4) High Pressure (3) Low Pressure (3) Voltage / Current (6) Outlet Temperature (2) Water temp. at Evaporator Outlet(1) Condenser Temperature (1)
Master (Address 1) Slave (addresses 2/3/4) Water temperature at Evaporator Inlet(1) Water temp. at Evaporator Outlet(1) Water temp. at Evaporator Outlet(1) Outlet Temperature (4) Condenser Temperature (1) Voltage/Current/Ext. Set-point(5) High Pressure (2) Low Pressure (2)
(2) 4-20 mA (3) 4-20mA/0-5V
Outlet Temperature (4) Condenser temperature Voltage / Current(5) High Pressure (2) Low Pressure (2)
Low Pressure (3) Voltage/Current/Ext. Set point(6) Outlet Temperature (2) Water temp. at Evaporator Inlet(1) Water temp. at Evaporator Outlet(1) Condenser Temperature (1)
(6) 4-20mA/0-1V
(4) NTC-HT/4-20mA/NTC/PT1000
(5) 4-20mA/0-1V/0-10V
(7) NTC-HT/4-20mA/NTC
DIGITAL OUTPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4)
Generic
NO1
Master (Address 1)
Bitzer Generic
pCO MEDIUM Slave (addresses 2/3/4)

Bitzer Generic Bitzer
Bitzer
Generic
Relay 1 CR1 NO2 Relay 2 CR2 NO3 Circulation Pump NO 4 Fan 1 NO 5 Liquid Solenoid NO 6 Antifreeze Heater NO 7 Relay 3 CR3 NO 8 General Alarm NO 9 Liquid inj./Econ/Oil Cooler NO10 Line Contactor PW1 NO11 Triangle Contactor PW2 NO12 Star Contactor CR4 NO13 Fan 2 ANALOGUE OUTPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Y1 Speed Controller
Y2 Y3 Y4
Relay 1 Relay 2
CR1 CR2
Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 Fan 2 Slave (addresses 2/3/4) Speed Controller
Relay 1 CR1 Relay 2 CR2 Circulation Pump Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 Fan 2 pCO1 MEDIUM Master (Address 1) Speed Controller
Relay 1 Relay 2
CR1 CR2
Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 Fan 2 Slave (addresses 2/3/4) Speed Controller
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7.2
CHILLER UNIT + HEAT PUMP MACHINE TYPE 1

pCO1 MEDIUM Master (Address 1) Slave (addresses 2/3/4) Serious Alarm Serious Alarm Evaporator Flow-switch Evaporator Flow-switch Remote ON/OFF Remote ON/OFF Pump Thermal cutout Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch Differential / Oil Level Differential / Oil Level Phase monitor Phase monitor Double Set-point Fan 1 Thermal cutout Fan 1 Thermal cutout Summer / Winter High Pressure Pressure-switch High Pressure Pressure-switch Compressor Thermal cutout Compressor Thermal Cutouts
DIGITAL INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) ID 1 Serious Alarm Serious Alarm ID 2 Evaporator Flow-switch Evaporator Flow-switch ID 3 Remote ON/OFF Remote ON/OFF ID 4 Pump Thermal cutout ID 5 Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch ID 6 Differential / Oil Level Differential / Oil Level ID 7 Phase monitor Phase monitor ID 8 Double Set-point ID 9 Fan 1 Thermal cutout Fan 1 Thermal cutout ID10 Summer / Winter ID11 High Pressure Pressure-switch High Pressure Pressure-switch ID12 Compressor Thermal cutout Compressor Thermal Cutouts
ID13 ID14
ANALOGUE INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) B1 Water temperature at Evaporator Inlet (1) B2 Water temperature at Evaporator Water temperature at Evaporator Outlet(1) Outlet (1)
B3 B4 B5 B6 B7 B8
Master (Address 1) High Pressure (3) Low Pressure (3)
pCO1 MEDIUM Slave (addresses 2/3/4) High Pressure (3) Low Pressure (3) Voltage / Current (6) Outlet Temperature (7) Water temperature at Evaporator Outlet (1) Condenser temperature
Outlet Temperature (4) Condenser temperature Voltage / Current / External Setpoint (5) High Pressure (2) Low Pressure (2)
(2) 4-20 mA (3) 4-20mA/0-5V
Outlet Temperature (4) Condenser temperature Voltage / Current (5) High Pressure (2) Low Pressure (2)
Voltage / Current / External Setpoint(6) Outlet Temperature (7) Water temperature at Evaporator Inlet (1) Water temperature at Evaporator Outlet (1) Condenser temperature
(5) 4-20mA/0-1V/0-10V (6) 4-20mA/0-1V
(1) NTC
Generic
NO1 NO2 NO3 NO 4 NO 5 NO 6 NO 7 NO 8 NO 9 NO10 NO11 NO12 NO13
Master (Address 1)
Bitzer Generic
pCO1 MEDIUM Slave (addresses 2/3/4)

Bitzer
Generic
Relay 1 CR1 Relay 2 CR2 Circulation Pump Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 4-way Valve
Relay 1 Relay 2
CR1 CR2
Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 4-way Valve
Relay 1 CR1 Relay 2 CR2 Circulation Pump Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 4-way Valve
Relay 1 Relay 2
CR1 CR2
Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 4-way Valve
ANALOGUE OUTPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4)
Y1 Y2 Y3 Y4
Master (Address 1) Speed Controller
pCO1 MEDIUM Slave (addresses 2/3/4) Speed Controller
Speed Controller
Speed Controller
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7.3
CHILLER UNIT WITH FREECOOLING MACHINE TYPE 2

pCO1 MEDIUM Master (Address 1) Slave (addresses 2/3/4) Serious Alarm Serious Alarm Evaporator Flow-switch Evaporator Flow-switch Remote ON/OFF Remote ON/OFF Pump Thermal cutout Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch Differential / Oil Level Differential / Oil Level Phase monitor Phase monitor Double Set-point Fan 1 Thermal cutout Fan 1 Thermal cutout Fan 2 Thermal cutout Fan 2 Thermal cutout High Pressure Pressure-switch High Pressure Pressure-switch Compressor Thermal cutout Compressor Thermal cutout
DIGITAL INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) ID 1 Serious Alarm Serious Alarm ID 2 Evaporator Flow-switch Evaporator Flow-switch ID 3 Remote ON/OFF Remote ON/OFF ID 4 Pump Thermal cutout ID 5 Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch ID 6 Differential / Oil Level Differential / Oil Level ID 7 Phase monitor Phase monitor ID 8 Double Set-point ID 9 Fan 1 Thermal cutout Fan 1 Thermal cutout ID10 Fan 2 Thermal cutout Fan 2 Thermal cutout ID11 High Pressure Pressure-switch High Pressure Pressure-switch ID12 Compressor Thermal cutout Compressor Thermal cutout
ID13 ID14
ANALOGUE INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) B1 Water temperature at Evaporator Inlet (1) B2 Water temperature at Evaporator Water temperature at Evaporator Outlet (1) Outlet (1) B3 Water temperature at Freecooling Inlet (1) B4 Outlet Temperature (4) Outlet Temperature (4) B5 Outside Air Temperature (1)
B6 B7 B8
pCO1 MEDIUM Master (Address 1) Slave (addresses 2/3/4) High Pressure (3) High Pressure (3) Low Pressure (3) Voltage / Current / External Setpoint (6) Outlet Temperature (7) Water temperature at Evaporator Inlet (1) Water temperature at Evaporator Outlet (1) Outside Air Temperature(1) Water temperature at Freecooling Inlet (1)
(6) 4-20mA/0-1V
Low Pressure (3) Voltage / Current (6) Outlet Temperature (7) Water temperature at Evaporator Outlet (1)
Voltage / Current / External Setpoint (5) High Pressure (2) Low Pressure (2)
(2) 4-20 mA (3) 4-20mA/0-5V
Voltage / Current (5) High Pressure (2) Low Pressure (2)

(1) NTC
(5) 4-20mA/0-1V/0-10V
Generic
Master (Address 1)
Bitzer Generic

Bitzer
Generic
Relay 1 CR1 Relay 2 CR2 Circulation Pump Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 Freecooling ON/OFF Valve
Relay 1 Relay 2
CR1 CR2
Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4
Relay 1 CR1 Relay 2 CR2 Circulation Pump Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 Freecooling ON/OFF Valve
Relay 1 Relay 2
CR1 CR2
Fan 1 Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4
ANALOGUE OUTPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) Y1 Speed Controller Speed Controller Y2 3-way Freecooling Valve
Y3 Y4
Master (Address 1) Speed Controller 3-way Freecooling Valve
pCO1 MEDIUM Slave (addresses 2/3/4) Speed Controller
Cod.: +030221296 - Rel. 1.4 11/09/08
15
WATER/WATER UNIT WITH MAX. 4 SCREW COMPRESSORS (UP TO 4 CAPACITY STAGES PER COMPRESSOR)
7.4
CHILLER-ONLY UNIT MACHINE TYPE 3

pCO1 MEDIUM Master (Address 1) Slave (addresses 2/3/4) Serious Alarm Serious Alarm Evaporator Flow-switch Evaporator Flow-switch Remote ON/OFF Remote ON/OFF Evaporator Pump thermal Cutout Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch Differential / Oil Level Differential / Oil Level Phase monitor Phase monitor Double Set-point Evaporator Flow-switch Evaporator Flow-switch (Enablable) (Enablable) Condenser Pump thermal Cutout High Pressure Pressure-switch High Pressure Pressure-switch Compressor Thermal cutout Compressor Thermal cutout
DIGITAL INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) ID 1 Serious Alarm Serious Alarm ID 2 Evaporator Flow-switch Evaporator Flow-switch ID 3 Remote ON/OFF Remote ON/OFF ID 4 Evaporator Pump thermal Cutout ID 5 Low Pressure 2 Pressure-switch Low Pressure 2 Pressure-switch ID 6 Differential / Oil Level Differential / Oil Level ID 7 Phase monitor Phase monitor ID 8 Double Set-point ID 9 Evaporator Flow-switch Evaporator Flow-switch (Enablable) (Enablable) ID10 Condenser Pump thermal Cutout ID11 High Pressure Pressure-switch High Pressure Pressure-switch ID12 Compressor Thermal cutout Compressor Thermal cutout
ID13 ID14
ANALOGUE INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) B1 Water temperature at Evaporator Inlet (1) B2 Water temperature at Evaporator Water temperature at Evaporator Outlet (1) Outlet (1) B3 Water temperature at Condenser Water temperature at Condenser Outlet (1) Outlet (1) (4) B4 Outlet Temperature Outlet Temperature (4) B5 Water temperature at Condenser Inlet (1) B6 Voltage / Current / External Set- Voltage / Current (5) point (5) B7 High Pressure (2) High Pressure (2) B8 Low Pressure (2)
(2) 4-20 mA (3) 4-20mA/0-5V
pCO1 MEDIUM Slave (addresses 2/3/4) High Pressure (3) Low Pressure (3) Voltage / Current (6) Outlet Temperature (7) Water temperature at Evaporator Outlet (1) Water temperature at Condenser Outlet (1)
Low Pressure (2)

Voltage / Current / External Setpoint (6) Outlet Temperature (7) Water temperature at Evaporator Inlet (1) Water temperature at Evaporator Outlet (1) Water temperature at Condenser Inlet (1) Water temperature at Condenser Outlet (1)
(6) 4-20mA/0-1V
(1) NTC
(5) 4-20mA/0-1V/0-10V
Generic
Master (Address 1)
Bitzer Generic

Bitzer
Generic
Relay 1 CR1 Relay 2 CR2 Evaporator Pump Condenser Pump Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4
Relay 1 Relay 2
CR1 CR2
Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4
Relay 1 CR1 Relay 2 CR2 Evaporator Pump Condenser Pump Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4
Relay 1 Relay 2
CR1 CR2
Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4
Y1 Y2 Y3 Y4
Master (Address 1)
Cod.: +030221296 - Rel. 1.4 11/09/08
16
7.5
CHILLER UNIT + HEAT PUMP WITH GAS REVERSING MACHINE TYPE 4

pCO1 MEDIUM Master (Address 1) Slave (addresses 2/3/4) Serious Alarm Serious Alarm Evaporator Flow-switch Evaporator Flow-switch remote ON/OFF Evaporator Pump thermal Cutout Low Pressure Pressure-switch Low Pressure Pressure-switch Oil differential / Oil Level Oil differential / Oil Level Phase monitor Phase monitor Double Set-point Evaporator Flow-switch Evaporator Flow-switch (Enablable) (Enablable) Summer / Winter High pressure pressure-switch High pressure pressure-switch Compressor Thermal cutout Compressor Thermal cutout
DIGITAL INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) ID 1 Serious Alarm Serious Alarm ID 2 Evaporator Flow-switch Evaporator Flow-switch ID 3 remote ON/OFF ID 4 Evaporator Pump thermal Cutout ID 5 Low Pressure Pressure-switch Low Pressure Pressure-switch ID 6 Oil differential / Oil Level Oil differential / Oil Level ID 7 Phase monitor Phase monitor ID 8 Double Set-point ID 9 Evaporator Flow-switch Evaporator Flow-switch (Enablable) (Enablable) ID10 Summer / Winter ID11 High pressure pressure-switch High pressure pressure-switch ID12 Compressor Thermal cutout Compressor Thermal cutout
ID13 ID14
ANALOGUE INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) B1 Water temperature at Evaporator Inlet (1) B2 Water temperature at Evaporator Water temperature at Evaporator Outlet (1) Outlet (1) B3 Water temperature at Condenser Water temperature at Condenser Outlet (1) Outlet (1) B4 Outlet Temperature (4) Outlet Temperature (4) B5 Water temperature at Condenser Inlet (1) B6 Voltage / Current / External Set- Voltage / Current (5) point (5) B7 High Pressure (2) High Pressure (2)
B8
Low Pressure (2)

(1) NTC (2) 4-20 mA (3) 4-20mA/0-5V
Low Pressure (2)

(6) 4-20mA/0-1V
(5) 4-20mA/0-1V/0-10V
Generic
Master (Address 1)
Bitzer Generic

Bitzer
Generic
Relay 1 CR1 Relay 2 CR2 Evaporator Pump Condenser Pump Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 4-way Valve
Relay 1 Relay 2
CR1 CR2
Liquid Solenoid Antifreeze Heater Relay 3 CR3 General Alarm Liquid inj./Econ/Oil Cooler Line Contactor PW1 Triangle Contactor PW2 Star Contactor CR4 4-way Valve
Relay 1 Relay 2
CR1 CR2
Y1 Y2 Y3 Y4
Master (Address 1)
Cod.: +030221296 - Rel. 1.4 11/09/08
17
7.6
CHILLER UNIT + HEAT PUMP WITH WATER REVERSING MACHINE TYPE 5

pCO MEDIUM Master (Address 1) Slave (addresses 2/3/4) Serious Alarm Serious Alarm Evaporator Flow-switch Evaporator Flow-switch Remote ON/OFF Remote ON/OFF Evaporator Pump thermal Cutout Low Pressure Pressure-switch Low Pressure Pressure-switch Oil 1 differential / Oil Level Oil 2 differential / Oil Level Phase monitor Phase monitor Double Set-point Evaporator Flow-switch Evaporator Flow-switch (Enablable) (Enablable) Summer / Winter High pressure pressure-switch High pressure pressure-switch Compressor Thermal cutout Compressor Thermal cutout
DIGITAL INPUTS N pCO MEDIUM Master (Address 1) Slave (addresses 2/3/4) ID 1 Serious Alarm Serious Alarm ID 2 Evaporator Flow-switch Evaporator Flow-switch ID 3 Remote ON/OFF Remote ON/OFF ID 4 Evaporator Pump thermal Cutout ID 5 Low Pressure Pressure-switch Low Pressure Pressure-switch ID 6 Oil 1 differential / Oil Level Oil 2 differential / Oil Level ID 7 Phase monitor Phase monitor ID 8 Double Set-point ID 9 Evaporator Flow-switch Evaporator Flow-switch (Enablable) (Enablable) ID10 Summer / Winter ID11 High pressure pressure-switch High pressure pressure-switch ID12 Compressor Thermal cutout Compressor Thermal cutout
ID13 ID14
ANALOGUE INPUTS N pCO2 / pCO3 MEDIUM Master (Address 1) Slave (addresses 2/3/4) B1 Water temperature at Evaporator Inlet (1) B2 Water temperature at Evaporator Water temperature at Evaporator Outlet (1) Outlet (1) B3 Water temperature at Condenser Water temperature at Condenser Outlet (1) Outlet (1) (4) B4 Outlet Temperature Outlet Temperature (4) B5 Water temperature at Condenser Inlet (1) B6 Voltage / Current / External Set- Voltage / Current (5) point (5) B7 High Pressure (2) High Pressure (2)
B8
Low Pressure (2)

(2) 4-20 mA (3) 4-20mA/0-5V
Low Pressure (2)

(6) 4-20mA/0-1V
(1) NTC
(5) 4-20mA/0-1V/0-10V
Generic
Master (Address 1)
Bitzer Generic

Bitzer
Generic
Relay 1 Relay 2
CR1 CR2
Relay 1 Relay 2
CR1 CR2
Y1 Y2 Y3 Y4
Master (Address 1)
Cod.: +030221296 - Rel. 1.4 11/09/08
18
8. List of parameters
The table below describes program parameters along with the following additional information: screen code (screens have a code in the top right corner) to make identifying the parameter easier (screen), factory setting, upper and lower limits of the range within which values can be effected, unit of measurement, and an empty column for writing the desired value. To find the parameter you are interested in on the terminals display, proceed as follows: Locate the parameter in the table below and the code of the screen it appears on Using the list of screens (coming section) and screen code, call up the screen on the terminal DESCRIPTION OF PARAMETER SCREEN MASTER SLAVE FACTORY VALUE USER VALUE RANGE UNIT MEASURE MENT
MAINTENANCE
Password inputting Duty hours thresholds for evaporator pump Reset duty hours thresholds for evaporator pump Duty hours thresholds for condenser pump Reset duty hours thresholds for condenser pump Duty hours thresholds for compressor Reset compressor duty hours Adjustment of probe B1 Adjustment of probe B2 Adjustment of probe B3 Adjustment of probe B4 Adjustment of probe B5 Adjustment of probe B6 Adjustment of probe B7 Adjustment of probe B8 Compressor 1 enable Compressor 2 enable Compressor 3 enable Compressor 4 enable Alarm log delete Manual release of Driver 1 at start-up Manual release of Driver 2 at start-up Adjustment mode for Driver 1 valve Number of steps for manual opening of Driver 1 valve Adjustment mode for Driver 2 valve Number of steps for manual opening of Driver 2 valve Enter new Maintenance password A3 A4 A4 A5 A5 A6 A6 A7 A7 A7 A7 A8 A8 A8 A8 A9 A9 A9 A9 Aa Ab Ac Ad Ad Ae Ae Af
15 button terminal MAINTENANCE button

M/S M M M M M M M/S M/S M/S M/S M/S M/S M/S M/S M M M M M/S M/S M/S M/S M/S M/S M/S M/S 1234 10 N 10 N 10 N 0 0 0 0 0 0 0 0 Y Y Y Y N No No Automatic 0 Automatic 0 1234
Terminal with 6-keys or built-in version PRG and MAINTENANCE button in the menu
09999 0999 Y/N 0999 Y/N 0999 Y/N -9.99.9 -9.99.9 -9.99.9 -9.99.9 -9.99.9 -9.99.9 -9.99.9 -9.99.9 Y/N Y/N Y/N Y/N Y/N No-Yes No-Yes Aut-Man 09999 Aut-Man 09999 09999 hours x 1000 hours x 1000 hours x 1000
Steps Steps
CLOCK
Hour setting Minute setting Day setting Month setting Year setting Enter clock password Enable on-off time bands Start and end hours and minutes for time band F1-1 and F1-2 Start and end hours and minutes for time band F2 Select time bands (F1-F2-F3-F4) for each day Enter new Clock password
15 button terminal CLOCK button

K1 K1 K1 K1 K1 K2 K3 K4 K5 K6 K7 M/S M/S M/S M/S M/S M M M M M M current hour current minutes current day current month current year 1234 N 0 0 F1 1234
PGD0 Terminal with 6-keys or built-in version PRG and CLOCK button in the menu
023 059 131 112 099 Y/N 0-23 0-59 0-23 0-59 F1-F2-F3-F4 0 9999 Hours minutes
Hours Minutes Hours Minutes
SET POINT
Summer set point Winter set point Second summer set-point Second winter set point
15 button terminal SET POINT key

S1 S1 S2 S2 M/S M M M/S 12.0 45.0 12.0 45,0
PGD0 Terminal with 6-keys or built-in version PRG and SET POINT button in the menu
see P1 see P2 see P1 see P2 C C C C
USER
User password inputting Minimum limit of summer set point Maximum limits for the cooling set point Minimum limit of winter set point Maximum limits for the heating set point Selection of control probe Control with probe at evaporator input Integration time Control at output - summer forced power down Control at output - winter forced power down Control band Neutral zone with modulating capacity control Delayed power up between pump and compressors Delayed power down of main pump
15 button terminal PROG button

P0 P1 P1 P2 P2 P3 P4 P4 P5 P5 P6 P7 P8 P9 M/S M/S M M M M M M M M M M/S M M 1234 7,0 17,0 40,0 50,0 Input Prop. 600 5,0 47,0 3,0 1,0 5 5
PGD0 Terminal with 6-keys or built-in version PRG and USER button in the menu
09999 -99,9 / 99,9 -99,9 / 99,9 -99,9 / 99,9 -99,9 / 99,9 Input / Output Prop./Prop+Int. 09999 -99,9 99,9 -99,9 99,9 099,9 099,9 0999 0999 C C C C
seconds C C C C seconds seconds
Cod.: +030221296 - Rel. 1.4 11/09/08
19
DESCRIPTION OF PARAMETER
Enable remote On/Off Type of remote on / off from master Enable On/Off from supervisor Alarm relay logic Enable summer / winter selection from digital input Enable summer / winter selection from supervisor Enable language mask start-up Type of freecooling control Integral time for freecooling management Freecooling offset on set-point Minimum freecooling delta Maximum freecooling delta Freecooling differential Compressors delay in freecooling Minimum threshold for freecooling valve start Maximum threshold for freecooling valve opening Defrosting starts Defrosting ends Drip-off time Delayed defrosting start Maximum defrosting time Cycle reversing configuration
SCREEN
Pa Pa Pl Pl Pb Pb Pc Pd Pd Pd Pe Pe Pe Pe Pf Pf Pg Pg Ph Ph Ph Pi
MASTER SLAVE
M/S M M/S M/S M M M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S
FACTORY VALUE
N On/Off Unit N N.A N N Y Prop. 150 5,0 2,0 10,0 4,0 5 50 50 2,0 12,0 10 1800 300 Comp. always on
USER VALUE
RANGE
Y/N On/Off unit On/Off circuit Y/N N.O. / N.C. Y/N Y/N Y/N Prop./Prop+Int. 09999 099,9 099,9 099,9 2,099,9 0500 0100 0100 -99,9 / 99,9 -99,9 / 99,9 5999 032000 032000 Comp. always ON Comp. OFF start of defr. Cmp. OFF end defr. Comp. OFF start/end 0200 120019200 Carel / Modbus / LON STANDARD / ANGLOSAXON 09999
UNIT MEASURE MENT
seconds C C C C minutes % % C/bar C/bar seconds seconds seconds
Board identification number for supervisory network Card communication speed for supervision network Selection of communication serial network Select type of unit of measure New user password inputting
Pj Pj Pj Pm Pk
M/S M/S M/S M M/S
1 19200 CAREL PTC STANDARD 1234
bps
MANUFACTURER
Constructor password inputting CONFIGURATION Unit configuration Enable probe B1 Enable probe B2 Enable probe B3 Enable probe B4 Enable probe B5 Enable probe B6 Enable probe B7 Enable probe B8 Generic probe generic configuration (B4 on pCO1, B5 on pCOC, B6 on pCO2) Type of generic probe Generic probe lower limit
15 button terminal PROG + MENU button

Z0 C1 C2 C2 C2 C2 C2 C2 C2 C2 C3 C3 C4 M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S 1234 0 S (if pCO2-pCO3) N (if pCO1) N N N N (if pCO2-pCO3) S (if pCO1) N N N No 0-1V(Set point and voltage) 4-20mA(current) 0 (voltage and current), -5.0 (external set point) 630(voltage) 400(current) 5.0 (external set point) 4-20mA Ntc -30,0 150,0 00,0 30,0 -0,5 7,0 Disabled 0 1 Y Generic-step
PGD0 Terminal with 6-keys or built-in version PRG and MANUFACTURER button in the menu
09999 05 Y/N Y/N Y/N Y/N Y/N Y/N Y/N Y/N No Current Voltage external Set-point 0-1 V 0-10 V 4-20mA -999,9999,9
C/V/A
Generic probe upper limit
C4
M/S
-999,9999,9
C/V/A
Type of probes on analogue inputs 1 and 2 (pCO1 only) Type of delivery temperature probe Delivery probe lower limit Delivery probe upper limit High pressure probe lower limit High pressure probe upper limit Low pressure probe lower limit Low pressure probe upper limit Enable double set-point Number of drivers present Number of compressors present Compressor rotation Kind of compressor and load steps
C5 C6 C6 C6 C7 C7 C8 C8 C9 Ca Ca Ca Cb
M/S M/S M/S M/S M/S M/S M/S M/S M M/S M/S M M/S
Number of steps per compressor
Cb
M/S
4-20mA / 0-5V Ntc / 4-20mA -999,9999,9 0,0999,9 -99,999,9 -99,999,9 -99,999,9 -99,999,9 Disabled / Enabled 02 14 Y/N Generic-Step Generic-Stepless Bitzer-Step Bitzer-Stepless 14
C C bar bar bar bar
Cod.: +030221296 - Rel. 1.4 11/09/08
20
Solenoid valve configuration Field enabling reduced power Step 1 - Relay 1 logic Step 1 - Relay 2 logic Step 1 - Relay 3 logic Step 2 - Relay 1 logic Step 2 - Relay 2 logic Step 2 - Relay 3 logic Step 3 - Relay 1 logic Step 3 - Relay 2 logic Step 3 - Relay 3 logic Step 4 - Relay 1 logic Step 4 - Relay 2 logic Step 4 - Relay 3 logic Off configuration for relay 1 Off configuration for relay 2 Stand-by configuration for relay 1 Stand-by configuration for relay 2 Decrementing configuration for relay 1 Decrementing configuration for relay 2 Incrementing configuration for relay 1 Incrementing configuration for relay 2 Compressor configuration visualisation OFF CR 1 (Btz) Compressor configuration visualisation OFF CR 2 (Btz) Compressor configuration visualisation OFF CR 3 (Btz) Compressor configuration visualisation stand-by CR 1 (Btz) Compressor configuration visualisation stand-by CR 2 (Btz) Compressor configuration visualisation stand-by CR 3 (Btz) Decreasing configuration visualisation CR 1 (Btz) Decreasing configuration visualisation CR 2 (Btz) Decreasing configuration visualisation CR 3 (Btz) Increasing configuration visualisation CR 1 (Btz) Increasing configuration visualisation CR 2 (Btz) Increasing configuration visualisation CR 3 (Btz) Enable solenoid forcing when compressor OFF Enable pump - down Minimum pump - down time Conf. step compressor for safety capacity Enable condensation Type of condensation control Number of fans per condenser Enable clock card PARAMETERS Enable high pressure prevention Type of high condensation prevention Condensation set-point High condensation differential Enable delivery prevention Delivery prevention set-point Delivery prevention differential Antifreeze prevention setpoint Antifreeze prevention differential Condensation set-point Condensing differential Inverter maximum speed Inverter maximum speed Maximum speed time Enable serious alarm Enable phase monitor alarm Enable evaporator flow-switch alarm Enable condenser flow-switch alarm Alarm set-point for delivery temperature probe Alarm differential for delivery temperature probe High pressure probe alarm set-point High pressure probe alarm differential Low pressure probe alarm set-point Low pressure probe alarm differential Alarm set-point: difference between high and low pressure Delayed start due to low pressure difference alarm High voltage alarm set-point High voltage alarm differential High current alarm set-point High current alarm percentage differential Antifreeze set point Antifreeze differential Pump status in case of antifreeze alarm
SCREEN
Cy Ch Cd Cd Cd Ce Ce Ce Cf Cf Cf Cg Cg Cg Cz Cz Ci Ci Cj Cj Ck Ck Ct Ct Ct Cu Cu Cu Cv Cv Cv Cw Cw Cw Co Cp Cp Cq Cr Cr Cr Cs G1 G1 G1 G1 G2 G2 G2 G3 G3 G4 G4 G5 G5 G5 G6 G6 G7 G7 G8 G8 G9 G9 Ga Ga Gb Gb Gc Gc Gd Gd Ge Ge Gf
MASTER SLAVE
M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M
FACTORY VALUE
None N ON OFF OFF OFF OFF ON OFF ON OFF OFF OFF OFF OFF ON OFF ON ON ON OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF ON N N 50 Max. power No Inverter 1 Disabled N Pressure 20,0 2,0 N 90,0 5,0 6,0 1,0 14,0 2,0 10,0 3,0 10 N N N N 120,0 5,0 21,0 2,0 1,0 0,5 6,0 20 440,0 5,0 200,0 10,0 3,0 1,0 Pump ON
USER VALUE
RANGE
None/ Liquid Injection/ Economiser Y/N OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON OFF/ON Y/N Y/N 0999 Max. power / Min. power NO/YES Inverter / Steps 12 Disabled / Enabled Y/N Press / Temp 099,9 099,9 Y/N 0999,9 099,9 -99,999,9 099,9 -999,9999,9 -999,9999,9 0,010,0 0,010,0 099 Y/N Y/N Y/N Y/N 0999,9 099,9 099,9 099,9 -99,999,9 -99,999,9 099,9 0999 0999,9 099,9 0999,9 099,9 0999,9 099,9 Pump ON /Pump OFF
UNIT MEASURE MENT
seconds
bar/ C bar/ C C C C C bar/ C bar/ C V V seconds
C C bar bar bar bar bar seconds V V A % C C
Cod.: +030221296 - Rel. 1.4 11/09/08
21
Pump status in the event of evaporator or condenser flow switch alarm Solenoid-valve management set-point Solenoid-valve management differential Antifreeze heater setpoint Antifreeze heater differential Cycle reversing valve logic Type of freecooling control Antifreeze temperature Defrosting probe configuration Type of overall defrosting CAREL EXV DRIVERS / System parameters Activation of driver battery Type of valve Select bi-directional valve Type of refrigerant Custom Valve: minimum steps Custom Valve: maximum steps Custom Valve: closing steps Custom Valve: enable extra step at opening Custom Valve: enable extra step at closure Custom Valve: current operating Custom Valve: current stopped Custom Valve: frequency Custom Valve: duty cycle Custom Valve: stand-by steps Minimum value of S1 pressure sensor Maximum value of S1 pressure sensor Delay low superheat alarm Delay high superheat alarm Delay LOP alarm Delay MOP alarm Capacity required from driver with step 1 active (stepped capacity control) or with continuous capacity control Capacity required from driver with step 2 active Capacity required from driver with step 3 active Capacity required from driver with step 4 active CAREL EXV DRIVERS / Autosetup Installation of default parameters Percentage ratio between fridge power and driver power Type of compressor or unit Type of capacity control Type of cold mode exchanger Type of heat mode exchanger Threshold for LOP protection during chiller operation Threshold for LOP protection during heat pump operation Threshold for LOP protection during defrost. operation Threshold for MOP protection during chiller operation Threshold for MOP protection during heat pump operation Threshold for MOP protection during defrost. operation Superheat high alarm threshold CAREL EXV DRIVERS / Advanced Percentage ratio between fridge power and driver power in chiller function Proportional gain in chiller function Integral time during chiller operation Superheat set point during chiller operation Threshold for superheat protection during chiller operation. Percentage ratio between fridge power and driver power during heat pump operation Proportional gain during heat pump operation Integral time during heat pump operation Superheat set-point during heat pump operation Threshold for superheat low protection during heat pump operation Percentage ratio between fridge power and driver power during defrosting operation Proportional gain during defrosting operation Integral time during defrosting operation Superheat set point during defrosting operation Threshold for low superheat protection during defrost. operation Superheat dead band Derivative time Integral time for superheat low protection Threshold Integral time for LOP protection during chiller. operation Threshold Integral time for LOP protection during chiller. operation Delay in MOP protection departure
SCREEN
Gk Gg Gg Gh Gh Gi Gi Gi Cj Cj
MASTER SLAVE
M M/S M/S M/S M/S M/S M/S M/S M/S M/S
FACTORY VALUE
Pumps off 80,0 10,0 5,0 1,0 N.O. 0/10V -2,0 Pressure switches Simultaneous
USER VALUE
RANGE
Pumps on / Pumps off 0999,9 099,9 099,9 099,9 N.O. / N.C. ON-OFF/0-10V -99,999,9 Temperature Pressure switches Simultaneous Separate Independent Y/N See EVD Manual Y/N See EVD Manual 08100 08100 08100 Y/N Y/N 01000 01000 32330 0100 08100 -9,910,0 3,5200,0 03600 0500 03600 03600 0100 0100 0100 0100 Y/N 0100 See EVD manual See EVD manual See EVD manual See EVD manual -70,050,0 -70,050,0 -70,050,0 -50,090,0 -50,090,0 -50,090,0 0,099,9 0100 0,099,9 0999 2,050,0 09,9 0100 0,099,9 0999 2,050,0 09,9 0100 0,099,9 0999 2,050,0 09,9 09,9 099,9 030,0 025,5 025,5 0500
UNIT MEASURE MENT

C C C C
F0 F2 F2 F2 F3 F3 F3 F4 F4 F5 F5 F6 F6 F7 F8 F8 F9 F9 Fa Fa Fc Fc Fd Fd Fs Ft Fu Fu Fv Fv Fw Fw Fw Fx Fx Fx Fy Fe Ff Ff Fg Fg Fh Fi Fi Fj Fj Fk Fl Fl Fm Fm Fn Fn Fo Fo Fp Fp
M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S
N --N R407c 0 1600 3600 N N 250 100 100 50 0 -0,5 7,0 120 20 120 0 33 55 77 100 N 60 Screws Steps -----2,0 -18,0 -30,0 12,0 12,0 15,0 20,0 60 0 0 7,0 2,5 60 0 0 7,0 2,5 60 0 0 7,0 2,5 0 1,5 1,0 1,5 2,5 60
mA mA Hertz % Bar Bar seconds minutes seconds seconds % % % %
C C C C C C C % seconds C C % seconds C C % seconds C C C seconds seconds seconds seconds
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Dynamic proportional enabling factor Protection threshold for high temperature condensation Integral time for high temperature condensation TIMES Delayed start due to evaporator flow-switch alarm Delayed steady state operation due to evaporator flow-switch alarm Delayed start due to condenser flow-switch alarm Delayed steady state operation due to condenser flow-switch alarm Delayed start due to low pressure alarm Delayed steady state operation due to low pressure alarm Delayed start due to oil differential alarm Delayed steady state operation due to oil differential alarm High current alarm activation delay from compressor start High current alarm delay from threshold exceeded Time between star / line Star time Delta / star time Compressor minimum ON time Compressor minimum OFF time Time between power ups of different compressors Time between thrusts of same compressor Time for reaching maximum power Time for reaching minimum power Solenoid-compressor start sequence Time between solenoid and compressor or opposite. During this time the condenser fan is force to 100% Time between capacity controls 1 and 2 Time between capacity controls 2 and 3 Time between capacity controls 3 and 4 CR4 period Maximum operating time out-with the operating limits Delay at start up of the high suction pressure alarm Pulse period for modulating configuration Minimum decrementing pulse Maximum decrementing pulse Derivation time for modulating configuration Minimum increasing pulse Maximum increasing pulse Decrement forcing time at compressor start Delay to reach to the normal working Unloader time INITIALISATION Deletion of memory and installation of default values. Set new Constructor password
SCREEN
Fq Fr Fr T0 T0 T1 T1 T2 T2 T3 T3 T8 T8 T4 T4 T4 T5 T5 T6 T6 Td Td T7 T7 T7 T7 T7 T9 T9 T9 Ta Ta Ta Tb Tb Tb Tc Te Te V0 V1
MASTER SLAVE
M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S M/S
FACTORY VALUE
N 85,0 0 15 3 15 3 40 0 120 10 10 300 2 200 1 60 360 10 450 60 60 SOL/CMP 10 25 300 300 10 60 300 6 1,5 3,0 3 1,5 3,0 20 0 0 N 1234
USER VALUE
RANGE
Y/N 099,9 025,5 099 099 099 099 099 099 0999 0999 09999 09999 0999 0999 0999 09999 09999 09999 09999 09999 09999 0: SOL/CMP 1: CMP/SOL 09999 09999 09999 09999 0999
UNIT MEASURE MENT

C seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds 100 seconds. 100 seconds. 100 seconds. seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds seconds Minute Second
09999 099 099,9 099,9 099,9 099,9 0999 0999 09999 Y/N 09999
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9. Screens
Screens can be divided into 5 categories: USER screens, not password protected: they appear in all loops except prog and menu+prog and show probe values, alarms, hours of operation of the devices, time and date, and can be used to set temperature and humidity setpoints and for clock set-up. They are marked with the W symbol in the parameters table below. password-protected USER screens (password 1234, editable): called up by pressing the prog key, via these screens you can set the main functions (times, setpoints, differentials) of connected devices. Screens referring to functions that are not available are not displayed. They are marked with the X symbol in the parameters table below. password-protected MAINTENANCE screens (password 1234, editable): called up by pressing the maintenance key. Via these screens you can monitor devices, set connected probes, edit hours of operation and manage devices in manual mode. They are marked with the Y symbol in the parameters table below. password-protected MANUFACTURER screens (password 1234, editable): called up by pressing key combination menu+prog - via these screens you can configure the air-conditioner and enable main functions, as well as choosing connected devices. They are marked with the Z symbol in the parameters table below.
9.1
List of screens
Following is the list of screens shown on the display. The tables columns represent screen loops, and the first screen (A0, B0) is the one that appears when you press the relevant key. You can then use the arrow keys to scroll through the others. The codes (Ax, Bx, Cx) appear in the top right corner of the screens, making them easier to distinguish. The meaning of the symbols W,Xis explained in the previous paragraph. The PSW symbol indicates screens where you are required to enter passwords.
+ PSW Z0 CONFIGURAZIONE
M0
b Ah b Ai b Ak b A0 b A1 b A2 PSW A3 d A4 d A5 d A6 d A7 d A8 d A9 d Aa d Ab d Ac d Ad d Ae d Af
b b b b b b b b b b b b b b
I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 Ia Ib Ic Id
b K0 b K1 PSW K2 b K3 b K4 b K5 b K6 b K7
b b b
S0 S1 S2
PSW P0 c P1 c P2 c P3 c P4 c P5 c P6 c P7 c P8 c P9 c Pa c Pl c Pb c Pc c Pd c Pe c Pf c Pg c Ph c Pi c Pj c Pm c Pk
e e e e e e e e e e e e e e e e e e e e e e e
e e e e e e
PARAMETRI
C1 C2 Cb Cy Ch Cd Ce Cf Cg Cz Ci Cj Ck Ct Cu Cv Cw Co Cp Cq Cr Cs G1
Gf Gk Gg Gh Gi Gj
CAREL EXV DRIVER Parametri di sistema
e e e e e e e e e e
e e e e e e e e e e e e e
CAREL EXV DRIVER Advanced
CAREL EXV DRIVER Autosetup
TEMPISTICHE
F0 F2 Fd Fe Ff Fr Fs Fs Fy T0
T1 T2 T3 T8 T4 T5 T6 Td T7 T9 Ta Tb Tc
INIZIALIZZAZIONE
e e
V0 V1
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10. EVD 200 electronic expansion valve

The EV Driver module for piloting the electronic expansion valves (EEV) for the pLAN network, makes it possible to control intake superheating to enable the refrigerating unit to operate more efficiently and with greater versatility. Condensor We say efficiently, because by improving and stabilising the flow of refrigerant to the evaporator, we increases the system's overall performance, while guaranteeing safety (low pressure pressure switch less frequently tripped, fewer returns of liquid refrigerant to the compressor,). pLAN Furthermore, if the EEV is correctly sized, use of condensation pressure Compressor (or evaporation pressure,) either floating or at low set point, considerably increases the system's efficiency, while ensuring lower energy Motor T probe connection consumption and greater refrigerating yield. It is versatile, because the EEV electronic expansion valve makes it possible to serve refrigerating units with a lower refrigerating capacity and in operating conditions which may P probe differ considerably from each other. Using an expansion valve entails the installation not only of the EVDriver and the expansion valve itself, but also of a temperature sensor and a pressure transducer, both located on the refrigerating side at the end of the evaporator (on the compressor's intake pipe). Consult the following diagram for a better understanding of the system's typical lay-out. The priorities to be considered for optimal control of the refrigerating system: Evaporator obtaining a high, constant refrigerating yield rather than very low, stable superheating. The heart of the control is a PID control with settable coefficients for superheating. These are the additional controls: LOW (Low superheating with integral time and adjustable threshold) LOP (Low evaporation pressure, operating in transients only, with integral time and adjustable threshold) MOP (High evaporation pressure with integral time and adjustable threshold) HiT cond (High condensing pressure, activated with condensing pressure probe read by the pCO, with programmable integral time and threshold)
10.1
Driver parameters
Below are shown the fundamental and most important parameters to operate the EVD200 driver. The parameters are divided into three different branches that can be accessed via the EVD menu: System parameters (information on what is physically installed) Autosetup (Standard information on the kind of unit) Advanced parameters (parameters who should be changed by experts) IMPORTANT : in order for the unit to operate, the parameters in the system parameter and autosetup branches should be inserted. Otherwise, an alarm will appear to indicate that the autosetup procedure has not occurred. 10.1.1 BRANCH system parameter
Battery presence Indicate the presence of the battery connected to EVD Valve type Insert the kind of electronic valve used, a read only parameter will indicate the number of maximum regulation passes of the valve (useful for identifying certain valve models should the trade name be changed)) Alco EX5 Alco EX6 Alco EX7 Alco EX8 SPORLAND 0.5-20tons SPORLAND 25-20tons SPORLAND 50-250tons CAREL E2V**P CAREL E2V DANFOSS ETS-25/50 DANFOSS ETS-100 DANFOSS ETS-250/400 CUSTOM An incorrect choice of valve or configuration of the CUSTOM valve can damage the hardware of the valve itself. Refrigerant Select the kind of refrigerant used. R22, R134A, R404A, R407C, R410A, R507C, R290, R600, R600A, R717, R744, R728, R1270.
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CUSTOM VALVE CONFIGURATION If a CUSTOM valve is selected, the configuration levels shown below appear. Minimum Steps Minimum opening steps used only in repositioning to capacity change. Maximum Steps Maximum opening steps Closure Steps Steps to obtain a complete closure of the valve Extra Opening Step Enabling opening steps beyond the maximum ones. Do not activate if ones own expansion valve has an overall course (closure steps) greater than the controlling course (Maximum steps) for example with the Sporlan valve. Do not use without prior authorisation from ones own EEV supplier at the enabling of the steps against the opening mechanical end stroke. These steps are given every second up to 30% of the maximum steps in the event that the valve is completely open with overheating above the setpoint. On return to normality (superheat below the setpoint and/or valve opening below maximum) the meter for the extra steps provides is reset and if the fault reappears, others will be provided again 30% greater than the maximum steps. Extra Step Closure Enabling of closure steps with valve already completely closed. Do not use without prior authorisation from ones own EEV supplier at the enabling of the steps against the closure mechanical end stroke. These steps are given every second up to 30% of the maximum steps in the event that the valve is completely closed with overheating below the setpoint. On return to normality (superheat above the setpoint and/or valve opening different from zero) the meter for the extra steps provides is reset and if the fault reappears, others will be provided again 30% greater than the maximum steps. Movement Current Stationary Current Step Frequency Duty Cycle Report on maximum gear. Indicate the maximum time percentage (based on a second) where the valve can be running (to avoid superheat of some motors). EEV steps in standby Represents the number of steps that the valve maintains during the adjustment pauses (unit at OFF). By selecting a level greater than zero, the valve will remain partially open. If a solenoid valve is installed before the expansion valve, this level can be increased (e.g. 25% of the maximum steps) to minimise the risks of blocking the valve (due to ice, dirt, wear.) Pressure sensor limits (deafault -1..9.3 barg) Range of an adjustment sensor for overheating connected to the EVD. ALARMS DELAY Low Superheat (Default 120 S) A zero level deactivates the alarm. High Superheat (Default 20 Min) A zero level deactivates the alarm. LOP (default 120 s) Delay alarm for evaporation low pressure. A zero level deactivates the alarm. MOP (default 0 s) Delay alarm for evaporation high pressure. A zero level deactivates the alarm. BRANCH autosetup
10.1.2
Start up opening percentage Insert the ratio between the circuit potential and that of the valve, considering the circuit at 100%. The percentage is always lower than or equal to 100% the valve will always be larger than the circuit where it is installed. This percentage is used to calculate the position of the first opening (pre-positioned) of the valve when the circuit starts up. In the case of non modulating circuits (0% or 100%), the percentage is the only parameter that influences the first opening: by selecting 40% the valve will open 40% of its controlling course. In the case of stepped circuits (e.g. 0%-25%-50%-100%), the valve will open 40% of the controlling course multiplied for the first step of the circuit (e.g. 40%*25%=10%). The parameter is changed according to the ideal obtained from the ratio of the circuit/valve capacity so that when the circuit is turned on, there is no considerable liquid reflux (for more than a minute, in this case reduce the percentage) or excessively low evaporation pressure problems for an excessively long period (in this case increase the percentage). The parameter also automatically influences certain PID regulation levels (proportional gain). Kind if compressor or unit Insert the unit/compressor category in which the expansion valve is used. This selection optimises the PID control parameters and the Drivers auxiliary protection, bearing in mind the control specifications in the various kinds of plant. The following choices are available: Alternative Screws Scroll Rapid Group / Cell Group / Cell
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Kind of load step In this field, one must insert the kind of capacity control used in the circuit. The following choices are available: None or steps: compressor without load steps or with step load steps. Slow continuation: compressor with continuous modulation that is not particularly fast or with a considerable inertia speed (e.g. case for screw compressors) compressor with fast continuous modulation or with low inertia (e.g. control with inverter or with speed case) Kind of evaporator Insert the kind of exchanger used as evaporator for the hot and/or cold modes: depending on the reversibility of the circuit there can be either one or two fields. The following choices are available: Metal sheets Plates/pipes Fast Finned Slow Finned Minimum saturation temperature ( LOP ) Separately set the limits lower than the evaporation temperature for the operational modes available (Cold, Hot, Defrost). The level to be inserted is not the calibration level of a low pressure switch but the minimum temperature of acceptable evaporation for the unit in continuous operation. For example, for water refrigerator without glycol with water outlet setpoint at 7C, a typical level is -2C. On the other hand, for a heat pump, the level could also be lower than -20C depending on the use and project characteristics. In the case of centralised unit (e.g. supermarket) and/or multi-evaporator where the behaviour of the valve does not influence the evaporation pressure (being set a compressor pack) set at -50C (function not operational). Maximum saturation temperature ( MOP ) Separately set the limits greater than the evaporation temperature for the operational modes available (Cold, Hot, Defrost). Once this threshold has been reached, the expansion valve will start to modulate (closing) in order to stay below. Obviously in these cases, the superheat control will be abandoned: the MOP work point normally helps maintain the superheat considerably above the set setpoint. Superheat high alarm threshold Default 20C Insert the maximum superheat for the generation of the relative alarm (delay set in the system branch). This parameter shows a double field like the one in the advanced branch.
10.1.3 Advanced BRANCH This branch allows for the configuration of all the expansion valve control parameters that is generally unnecessary. For each parameter, in this section, two fields are shown. The left hand field shows the level set by the AUTOSETUP procedure and cannot be changed since it is read only. The right hand field can be changed (by default equal to zero that means the use of the autosetup parameter) and makes it possible to change the level of variation used by the control. The description of the parameter can start with a prefix indicating on which operational mode it will be used: CH: COLD mode HP: HOT mode DF: DEFROST mode EEV opening percentage Percentage of initial opening of the valve on activation of the driver/circuit. Set superheat Superheat target level that the driver aims at. Do not set levels that are too low (less than 5C) or too close to the limit of low superheat (a difference of at least 3C).
Proportional gain Proportional gain of the PID control. On increasing this parameter, the valves reaction speed increases, above all with frequent variations of superheat (e.g. fast capacity ramp or evaporator loading). This parameter influences all the valves movements, not only those linked to the standard PID but also to the control of accessories (low superheat, high or low evaporation pressure) Integral time Integral time of PID control. On the decreasing of this valve, the driver increases the number of steps sends a command to the valve every second to achieve the setpoint. High levels, therefore, reduce the integral action and slow down the valve movement. Excessively low levels (below 20s) can create hunting to the system for excessive movements of the expansion valve. The level 0 (zero) completely cancels the integral action. Low superheat Limits of low superheat. Below this level of superheat, the driver sends a command to the expansion valve for a faster closure speed than normal, in order to avoid liquid reflux. In fact, it represents an additional integral term to the PID control that intervenes below the threshold selected. Do not set levels that are too close to the superheat setpoint (a difference of at least 3C) or levels too close to zero (less than 2C) in order to avoid the protection intervening in the event of an incorrect reading of the control probes.
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Superheat neutral area Neutral area for PID control. In this setpoint context, the driver will stop the control and the valve not make any movements. The control starts again when the superheat exits the neutral area. Derivative time Derivative time of PID control. Avoid levels greater than 4 seconds in order to prevent unstable control. Low superheat integral time Integral time for low superheat control. On this parameter decreasing, the control of low superheat diverts more speed/energy. Levels close to 1.0 seconds are advised for fast evaporators (plates, piping bands.) and close to 10.0 seconds for slow batteries (refrigeration counters, centralised units..). A level of 0 (zero) disables the control. LOP integral time Integral control time at the protection stage for low pressure/evaporation temperature (LOP). When this parameter diminishes, the control becomes faster. Levels close to 1.0 seconds are advised for fast evaporators (plates, piping bands.) and close to 10.0 seconds for slow batteries (refrigeration counters, units..). It is advisable to deactivate for centralised use (supermarket use, centralised units.) A level of 0 (zero) disables the protection. MOP integral time Integral control time at the protection stage for high pressure/evaporation temperature (MOP). When this parameter diminishes, the control becomes faster. Levels close to 2.5 seconds are advised for fast evaporators (plates, piping bands.) and close to 25.0 seconds for slow batteries (refrigeration counters, units..). A level of 0 (zero) disables the control. Delay in MOP start up The MOP action is disabled for this time when control starts. This time is needed to allow for the achievement of low evaporation pressures in circuits that start with equalised pressures. in the case of excessively reduced times, the MOP control leaving the unit could be activated only because the evaporation pressure did not have the time to reach the real working level. High condensation temperature protection Maximum condensation temperature. Only use if the driver controls the condensation probe or receives the level from the main control (pCO) Over and above this level, the driver ignores the superheat control and progressively closes the expansion valve to limit the fridge capacity and subsequently the condensation pressure. This way, the evaporation pressure is considerably reduced. Only use in plants that can operate at negative evaporation temperatures and that do not have other methods to reduce the condensation pressure (unloading, capacity reduction.) Integral time for high condensation temperature Integral control time during the protection stage for high condensation pressure (HiTcond). When this parameter diminishes, the control becomes faster. Levels close to 5.0 seconds are advised. A level of 0 (zero) disables the control. Dynamic proportional control This function allows the driver to change the proportional PID gain depending on the actual circuit capacity. In the case of valves that are particularly large and/or circuits with the possibility of working at low load steps (below 50%), this function allows for the automatic reduction of the gain in proportion to the low potential. Use in the case of low potential, the valve seems to react too quickly/violently, causing hunting in the evaporation pressure and/or superheat. This is a particular function to activate, so it will only show one field.
10.2
Special go ahead function
+--------------------+ |Driver 1 status | | | |Valve open restart | |Go ahead? N | +--------------------+
There are three alarm conditions which prevent the driver from performing normal control (one of these is shown above ): an open valve during the last blackout, the valve was not shut completely battery charge the battery is not operating correctly or it is discharged or disconnected eeprom restart malfunctioning eeprom When one of these conditions is active, the following alarm appears:
+--------------------+ | AL086 | |Driver1:Waiting for | |eeprom/batt.charged | |or open valve error | +--------------------+
With the "Ignore" function, these alarms can be ignored to enable the driver to control the valve (otherwise the driver would keep the valve shut).
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WARNING! deleting the alarms means ignoring them, and consequently it is recommended to carefully check that the system is not damaged or malfunctioning or becomes unreliable (e.g.: if recharge battery is signalled, it probably means that the battery is not charged or is not connected, etc. Consequently, in the event of a blackout, it may not be able to close the valve. The valve would thus remain open when the installation starts again). If none of the three above alarms is present, the screen changes over to the next screen:
+-----------------+ Driver 1 status No fault +-----------------+
11.
Unit On/Off
There two power-up and power-down modes for the machine: 1. Power-up and power-down of System 2. Power-up and power-down of Circuit The unit status can be controlled from the keypad, digital input (can be enabled), supervisor (can be enabled) The power-up/power down operation with the ON/OFF key on the keyboard has absolute priority. When this key is pressed, the green LED (ON or OFF) near the key will indicate the current status. The machine can be powered up or down from the supervisor and/or the digital input, only if it was powered up from the keyboard. Any power-down from the supervisor or digital input will be signalled by the flashing of the green LED on the ON/OFF key and by a special wording on the main menu screen. Power-up and power-down of System Control is by the master board : if the board is powered up, it will power up also all the system's slaves, and vice-versa if OFF. Power-up and power-down of Circuit Control is by the slave board : the individual slave boards can be powered up or down from the supervisor/digital input, only if the master card is ON. The main mask of the terminal connected to master board shows, on normal working, the status of unit. If the master circuit is switch-off, by digital input, the status blink between unit status and circuit off (Circ.OFF).
12.
Control
There are two different modes for controlling the control thermostat: - control depending on the water temperature values measured by the probe installed at the evaporator inlet; - control depending on the water temperature values measured by the probe installed at the evaporator outlet. In the first case, the control is proportional and based on the absolute temperature value measured by the probe; in the second case, control features a dead band based on the time the temperature measured by the probe remains over certain thresholds. The type of control in any case depends on the type of compressor managed: - if the compressor features stepped capacity control (load steps) then either type of control can be used; - if the compressor features continuous capacity control, then only outlet temperature control will be available.
Control set-point
Employed Inputs: Digital input to enable second set point Analogue input for remote set point variation Supervisor serial network Employed Parameters: Control set point Enable second set point from digital input Enable remote set point from analogue input Limits for calculating remote set point from analogue input Display set point used by the control Description of operation The temperature control, irrespective of the type, is based on the setting of two fundamental parameters: set point and control band. The control set point can be changed according to the operating requirements of the unit. There are four different ways to change the control set point: Different from the screen: accessing the special screen, the user can set the value of the parameter directly. Different from the supervisor: if a supervisory system is connected, the cooling or heating set point can be modified by accessing the dedicated addresses. Different from digital input: enabling the management of the secondary set point, the set point defined on the dedicated screen will be replaced by the corresponding user parameter, depending on the status of the digital input. Different from analogue input: enabling the remote set point from analogue input (0-1V) will activate the control set point compensation, with a proportional value between the two limits for the conversion of the input signal. All the conditions may exist together, condition 1 is always active, while the others can be enabled or disabled separately.
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Inlet temperature control

Employed Inputs: Water temperature at evaporator inlet Employed Parameters: Type of unit Total number of compressors Type of compressor capacity control Number of Capacity Control Steps Control set-point Proportional band for control at inlet. Type of control (proportional or proportional + integral) Integration time (if the proportional + integral control is enabled) Time between start-up and first capacity control Time between first and second capacity control Time between second and third capacity control Time between third and fourth capacity control Outputs used: Liquid Solenoid Windings for compressor Line - Delta Star All compressor capacity control relays The thermostatic control according to the values measured by the temperature probe at evaporator inlet, is based on proportional control. According to the total number of configured compressors and capacity control steps per compressor, the set control band will be subdivided into a certain number of steps of equal amplitude. When the activation thresholds of the individual steps is exceeded, a different compressor or capacity control steps will be activated. To determine the different activation thresholds, the following relations must be applied: Total number of control steps : Total number of compressors * Number of capacity control/compressor steps Step proportional amplitude = Proportional control band / Total number of control steps Step activation thresholds = Control set-point + (Step proportional amplitude * Step sequential number [1,2,3]
Outlet temperature control

Employed Inputs: Water temperature at evaporator outlet Employed Parameters: Type of unit Total number of compressors Type of compressor capacity control Number of capacity control steps Control set-point Control band for outlet control Delayed starting of compressor capacity control stages Devices activation delay Devices disablement delay Summer limit of temperature at outlet (powers down all compressors without observing the disabling time) Winter limit of temperature at outlet (powers down all compressors without observing the disabling time) Outputs used : Liquid Solenoid Windings for compressor Line - Delta - Star All compressor capacity control relays
Richiesta di disinserimento dei compressori Zona neutra Richiesta di inserimento dei compressori
Setpoint
Banda neutra
Temperatura in uscita
Punto A Punto B A neutral temperature zone is identified, based on the set set-point and band values. - Temperature values between the set point and set point + band (A < Temperature < B) will not switch any compressors On/Off. - Temperature values above set point + band (Temperature > Point B) will activate the compressors - Temperature values below the set point (Temperature < Point A ) will deactivate the compressors A temperature threshold, subdivided into summer and winter operation is also specified: the installed devices are unconditionally disabled above/below this threshold, in order to prevent the units producing too much cold/heat. With capacity-control compressors, the activation and deactivation occur further outside of point A and B. See the chapter Continuous capacity control with outlet control.
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Control of water /water chiller only units

Employed Inputs: Water temperature at evaporator inlet Water temperature at evaporator outlet Water temperature at condenser inlet Water temperature at condenser outlet Employed Parameters: Type of unit Total number of compressors Type of compressor capacity control Number of capacity control steps Control set-point Control band Type of control (inlet - outlet) Type of control at inlet (proportional - proportional + integral) Integration time (if the proportional + integral control is enabled) Delayed starting of compressor capacity control stages Devices activation delay Outputs used : Liquid Solenoid Windings for compressor Line - Delta Star All compressor capacity control relays Description of operation: Activation of compressors is controlled by the water temperature measured by the probe located at evaporator inlet/outlet. No condensation fans are supplied because the condenser is water-cooled.
Control of water/water chiller unit with gas reversing heat pump

Employed Inputs: Water temperature at evaporator inlet Water temperature at evaporator outlet Water temperature at condenser inlet Water temperature at condenser outlet Employed Parameters: Type of unit Total number of compressors Type of compressor capacity control Number of capacity control steps Control set-point Control band Type of control (inlet - outlet) Type of control at inlet (proportional - proportional + integral) Integration time (if the proportional + integral control is enabled) Delayed starting of compressor capacity control stages Devices activation delay Refrigerating circuit reversing valve logic Outputs used Liquid Solenoid Windings for compressor Line - Delta - Star All compressor capacity control relays Refrigerating circuit reversing valve Description of operation: Activation of compressors is controlled by the water temperature measured by the probe located at evaporator inlet/outlet. No condensation fans are supplied because the condenser is water-cooled. During the reversing of the refrigerator cycle, i.e. at changeover from refrigeration to heating and vice-versa, the evaporator and condenser functions are exchanged. In this mode, the refrigerating circuit is reversed, but the compressors are always controlled by the temperature at evaporator inlet/outlet.
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Control of water/water chiller unit with water reversing heat pump

Employed Inputs: Water temperature at evaporator inlet Water temperature at evaporator outlet Water temperature at condenser inlet Water temperature at condenser outlet Employed Parameters: Type of unit Total number of compressors Type of compressor capacity control Number of capacity control steps Control set-point Control band Type of control (inlet - outlet) Type of control at inlet (proportional - proportional + integral) Integration time (if the proportional + integral control is enabled) Delayed starting of compressor capacity control stages Devices activation delay Water circuit reversing valve logic Outputs used Liquid Solenoid Windings for compressor Line - Delta - Star All compressor capacity control relays Water circuit reversing valve Description of operation: Activation of compressors is controlled by the water temperature measured by the probe located at evaporator inlet/outlet. There are no condensation fans because the condenser is cooled using water. During the reversal of the refrigerator cycle, that is, during the passage from refrigeration to heating or vice versa, there is no exchange between the evaporator and condenser functions. In this mode, the water circuit is reversed, and the compressors are controlled by the temperature at evaporator or condenser inlet/outlet according to the selected mode.
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13.
Types of controlled compressors
Stepped capacity control

A maximum number of four compressors are managed, with a maximum of four capacity control steps each. Capacity control is achieved by three relay outputs which, when suitably commanded, short-circuit the refrigerant thrust by the compressor, varying its capacity and, therefore, the power input into the circuit. Configuration of stepped capacity control relays The enabling sequence of the capacity control relays differs for each compressor. Therefore, the software has a facility for configuring the enabling sequence according to the needs of different compressor manufacturers. For multi-card systems: as several compressors are housed on the same machine, it is considered that the compressors controlled by each pCO are perfectly equal and, therefore, the capacity control configuration selected on board the master card also applies to the slave cards. The following table shows examples of the configuration of the dedicated digital outputs for the different power stages entered. The effective status of the digital output is indicated. The relation between the data in the table and the values set on the display. Closed = ON Open = OFF Default configuration :
% LOAD 25% 50% 75% 100% Relay 1 CLOSED OPEN OPEN OPEN Relay 2 OPEN OPEN CLOSED OPEN Relay 3 OPEN CLOSED OPEN OPEN
Configuration example :
% LOAD 25% 50% 75% 100% Relay 1 OPEN CLOSED CLOSED CLOSED Relay 2 CLOSED CLOSED OPEN CLOSED Relay 3 CLOSED OPEN CLOSED CLOSED
Stepped capacity control times Delays are specified for capacity control management. These delays can be set when the capacity controls are enabled. Such delays indicate the minimum operating time of a compressor at a given power stage. If the machine is enabled at maximum level request, these delays prevent a changeover from power level 0 to maximum level. Graph of times for capacity control in 4 steps:
100%
75%
50%
25% T1 T2 T3 T4
With Bitzer compressor the time T2-T3-T4 are force the follow value: T2: The minimum value is force to 10 second T3: zero T4: zero The T1 time does not have restriction. To have more flexible management of the unloader during the unit start up and the normal working condition, it is possible to set a time (mask Te) starting from the pump on and after this the unit is in normal working mode. If this time equal to zero then the management is disable. During start up mode the time T1, T2, T3 (mask T7) are respected, but in normal mode they are ignored and an equal time for all the uloaders is used set by mask Te. With Bitzer compressor the minimum time is force to 10 second. Special management of capacity control first stage A facility is provided for enabling special management of the first stage of capacity control, managing the compressor's special requirements when it is operating at low power. In general, the control entails the use of the first capacity control stage only at power-up and if temperature falls below the control set-point. When controlling the compressor, this type of control uses a reduced power modulation range, between the second and maximum power stages. Management varies according to whether the compressor is in its starting or disabling stage. In both cases, you are recommended not work at 25% power for too long. Starting: after being started, if the compressor does not receive any thermostatic request for changeover to the second capacity control stage, the changeover is forced by the software after a time which can be set on the screen (T1). Power-down: if a reduction in the power of the circuit is requested, power is controlled between the maximum and second capacity control stage. Only if temperature drops below set-point value, the compressor is forced to operate according to the first capacity control stage for the set time (T1). This special operating mode is enabled from the screen. If the first capacity control step is not enabled, it is treated as just any step. The compressor can operate at this power level for an infinite time.
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Stepped capacity control with control at inlet

A description of stepped capacity control of 4 compressors with four capacity control steps each:
C1P1 P2 P3 P4
C2P1 P2 P3 P4
C3P1 P2 P3 P4
C4P1 P2 P3 P4
Banda di regolazione Setpoint di regolazione
Temperatura ingresso evaporatore
All compressors and the relevant capacity control steps will be proportionally positioned in the band. Increasing temperature values will cause the control steps to be subsequently input. Each step will be input according to the set delay times. The compressors will be started at the first entered capacity control stage. If special management of the first capacity control stage was selected, control will be effected according to the description in the dedicated section. In any event, the times for the capacity controls will be applied as described.
Stepped capacity control with control at outlet

A description of stepped capacity control of 4 compressors with four capacity control steps each: Activation of compressors if the water temperature measured by the probe located at the evaporator outlet exceeds the threshold of Control Set-point + Control Band (Point B), the number of power stages will be increased - the power stages were input according to the set parameter known as "delay between power-up of different devices".
Temperatura Uscita Evaporatore Setpoint di regolazione Punto B
C1P1 P2 P3 P4
C2P1 P2 P3 P4
C3P1 P2 P3 P4
C4P1 P2 P3 P4
Ritardo Attivazione Dispositivi
Tempo [s]
In this configuration the time between the activation of the steps will be equal to the set time between the starts of different compressors, while in the event of capacity-control, the delay time between load steps set will still be applied, and therefore the higher of the two times will prevail. Power-down of compressors If the water temperature measured by the probe located at the evaporator outlet falls below the Control set point (Point A), then the number of load steps will be decreased, according to the parameter device deactivation delay.
Soglia spegnimento forzato
Setpoint Regolazione Punto A

C3P1 C2P1 P4 P3 P2 P4 P3 P2 C1P1
Temperatura Uscita Evaporatore
C4P1 P4 P3 P2 P4 P3 P2
Tempo [s] Ritardo Disattivazione Dispositivi
If the temperature falls below the forced off threshold, the compressors are stopped irrespective of the set delays, to avoid the activation of the antifreeze alarm.
Continuous capacity control

A maximum number of four compressors are managed, with continuous capacity control. The compressor's capacity is controlled by two relay outputs, which, when suitably controlled, enable compressor power to be increased or reduced, varying the capacity of the compression chamber. Compressor power is controlled by sending impulses to the outputs of the capacity control relays. These impulses command the compressor to be charged or discharged. These impulses are at a constant frequency, settable, and of variable duration between two minimum and maximum limits, also settable. As there is no acquisition regarding the absolute position of the compressor 's capacity control valve, and, consequently, as no direct verification is possible of the power percentage input in the circuit, a time based control is run. With this control, when a set time threshold is reached, the compressor is considered fully charged/discharged and thus control of the capacity control impulses is suspended.
Durata Impulso Calcolata Durata Impulso Calcolata Durata Impulso Calcolata Durata Impulso Calcolata
Tempo [s] Periodo Impulso Periodo Impulso Periodo Impulso
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13.4.1 Configuration of continuous capacity control relays The control method of the capacity control relays differs for each compressor. Therefore, the software has a facility for configuring the enabling sequence according to the needs of different compressor manufacturers. For multi-card systems: as several compressors are housed on the same machine, it is considered that the compressors controlled by each pCO are perfectly equal and, therefore, the capacity control configuration selected on board the master card also applies to the slave cards. The following table shows examples of the configuration of the dedicated digital outputs for the different power stages entered. The effective status of the digital output is indicated. The relation between the data in the table and the values set on the display. Closed = ON Open = OFF Default configuration : Compressor behaviour Power reduction Power stand-by Power increase Relay 1 CLOSED OPEN OPEN Relay 2 CLOSED CLOSED OPEN
The power stand-by configuration is taken on by the outputs when no variation of input power is requested, or if the maximum/minimum compressor power is reached, or because the water temperature measured by the probe located at evaporator outlet is inside the neutral control zone. For compressor charging /discharging, the digital outputs of the pCO card are commanded alternately according to the stand-by and charge/discharge configuration, causing the dedicated relay to pulse.
13.5
Continuous capacity control with control at outlet
Temperature control with compressors on continuous capacity control can occur only if control at outlet is selected, according to the temperature values measured by the probe located at evaporator outlet. To that end, further configuration parameters are input. They are specific for the particular type of compressor, and are added to those previously mentioned in the description of the special type of control. Employed Parameters: Neutral zone for continuous capacity control Impulse period Charging impulse minimum duration Charging impulse maximum duration Discharging impulse minimum duration Discharging impulse maximum duration Forced discharge period at compressor power-up Capacity control relay forcing enabled when compressor is OFF: Outputs used : Compressor capacity control Relay 1 Compressor capacity control Relay 2
Banda di regolazione per controllo in uscita
Spegnimento compressori
Decremento modulato potenza
Zona neutra
Incremento modulato potenza
Accensione compressori
Temperatura Uscita Evaporatore A Soglia Spegnimento Forzato B C Setpoint Regolazione D E
13.5.1 Control of continuous capacity control according to points in the graph According to the set-point values, the control band with control at output and the neutral zone of compressors on continuous capacity control, points C, D and E are identified. If the water temperature measured by the probe located at evaporator outlet exceeds point E Point E = Control set point + Control band/2 + Dead zone /2 Then there will be a request for the compressor to start and an increase in capacity according to charge impulses of the maximum duration until reaching the maximum compressor load time. If the water temperature measured by the probe located at evaporator outlet is below point B Point B = Control set point + Dead zone /2 - Control band/2 In this case, there is a request for the compressors to be discharged according to the maximum duration impulses until compressor maximum discharging time is reached and until possible power-down. If the water temperature measured by the probe located at the evaporator outlet is between points D-E/B-C Point D = Control set point + Dead zone Point C = Control set point Then the power of the compressor will be increased/reduced by impulses of variable duration according to the values calculated within the minimum and maximum limits set for an infinite time.
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13.5.2 Power-up of compressors (temperature above point E) The compressors are powered up in sequence at a rate calculated by the set time required to reach maximum power. As there is no absolute measurement of the effective capacity, when the compressor is started it performs a forced unload cycle for a set time (unloader relays energised continuously according to the unload configuration). Subsequently, the compressor power will be increased by maximum duration impulses. 13.5.3 Increase of compressor power When the maximum time limit for reaching maximum power is reached, a forced charging cycle is commanded for a time of 20% of the set threshold, then the compressor capacity control relays change to the power stand-by configuration. If the temperature remains in the power-up zone (beyond point E), every ten minutes a forced charging cycle is commanded with a duration of 20% of the time required to reach the maximum set power. In the case of multi-compressor units, the periodic forced charging cycle will be carried out by all powered-up compressors which have reached maximum power. 13.5.4 Modulated increase of power (temperature in range between points D-E) The compressor's power is modulated in this temperature range, by applying charging impulses of variable duration to the capacity control relays (duration is calculated between the minimum and maximum values set according to the measured temperature values). For multi-compressor units, modulated increase of power will occur simultaneously for all powered-up compressors. 13.5.5 Operation of compressor in neutral zone (temperature in range between points C-D) If the temperature value locates inside the neutral zone, the capacity control relays of all powered-up compressors change to the power stand-by configuration, thus maintaining the power level that had been reached. 13.5.6 Modulated reduction of power (temperature in range between points C-B) The compressor's power is modulated in this temperature range, by applying discharging impulses of variable duration to the capacity control relays (duration is calculated between the minimum and maximum values set according to the measured temperature values). For multi-compressor units, modulated reduction of power will occur simultaneously for all powered-up compressors. 13.5.7 Power-down of compressors (temperature below point B) The compressors are first unloaded by sending unload impulses of the maximum duration to the unloader relays. The compressors are then powered down, by reducing the number of requested devices, at a rate equal to the time required to reach minimum set power. FIFO Rotation is applied, whereby the first powered-up compressor is discharged and then powered-down. Instead, if rotation is disabled, the last powered-up compressors is discharged and then powered down. 13.5.8 Derivative regulation in the increasing zone In the increasing zone, Tb mask, comes controlled every Derivative Time if the outlet temperature is changed in order more than 0,2 C. If this is true the compressor remains in stand-by until the new control. This management can be disabled with Derivative time equal to 0.
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14. Compressor rotation

Compressor calls are rotated in order to equal the number of duty hours and power-ups among the devices. Rotation follows the FIFO logic: the first compressor to be powered up is the first to be powered down. At the initial stage, there may be considerable differences in the on-duty hours of the compressors, however, the hours are very similar to each other in steady state. Rotation occurs only among compressors and not among capacity controls, and, in any case, this type of rotation operates only if the compressors have stepped capacity control. Rotation-free management Power-up: C1,C2,C3,C4. Power-down: C4,C3,C2,C1. FIFO rotation management (the first compressor to be powered up is the first to be powered down): Power-up: C1,C2,C3,C4. Power-down: C1,C2,C3,C4.
15. Starting a single compressor

15.1.1 Description of operation The start-up stages are described in the following graph
Termost
Liquid Solenoid
Condenser fan
Compressor Time on mask T7
From mask T7 it is possible to set the liquid solenoid and compressor start sequenze. Pay attention that during this time the condenser fan are force to maximum speed.
15.2
Starting the compressor motor
15.2.1 Delta / Star starting Starting the motor is described in the following diagram
Contattore Linea
Contattore Stella
Contattore Triangolo
Ritardo Linea - Stella Durata stella
Ritardo Stella-Triangolo
15.2.2 Start-up with Part - Winding To start the compressor with part-winding, you must reset the star and delta-star times, setting the desired part-winding time as the delta-star time. The outputs used are those of the line and triangle relays, used respectively as part-winding relays A and B. Example: Star-line time 0 / 100 s Star Time 0 / 100 s Delta-star time 100 / 100 s for a part-winding time of 1 s.
15.3
Compressor start restrictions
There are two start restricting methods. Both start the compressor directly with the delta contactor, by-passing the star contactor. There is a single enablement for both cases: 1. Set high and low pressure thresholds exceeded 2. Set equalised pressure threshold exceeded (equalised pressure is the average pressure between high and low pressure measured by the transducers).
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16.
Forced capacity control
Inputs used Water temperature at evaporator outlet Compressor delivery temperature Condensation pressure Current Parameters used High delivery temperature prevention threshold High delivery temperature prevention differential High pressure prevention threshold High pressure prevention differential Antifreeze temperature prevention threshold Antifreeze temperature prevention differential Forced selection of compressor at minimum/maximum power High current alarm threshold High current alarm percentage differential Delay time to signal the high current alarm Delay time to prevent high current from compressor start Outputs used All compressor capacity control relays 16.1.1 Description of the condensing pressure-antifreeze-discharge temperature prevent function The compressor forced capacity control function prevents the unit from operating in abnormal conditions of pressure, refrigerated water temperature or condensation temperature, thus preventing any intervention by specific alarms. A parameter is provided for selecting the compressor operating mode if forced capacity control is enabled. The compressor can be taken to minimum/maximum power according to the selection when: High delivery temperature threshold exceeded High pressure threshold exceeded Antifreeze temperature threshold exceeded
Differenziale
Soglia temperatura mandata
Temperatura mandata compressore
Differenziale
Soglia pressione condensazione
Pressione condensazione
Soglia temperatura antigelo
Differenziale
Temperatura uscita evaporatore
16.1.2 Description of the high current prevent function If the probe for measuring the current input is enabled and correctly configured, forced capacity control is active for the high current condition.
Parzializzazione costante D1 Differenziale percentuale S1 Soglia allarme Alta corrente Corrente
The high current is controlled on a settable alarm threshold and differential. After a delay time from when compressor starts, is the current measured exceeds the set alarm threshold, a preventive action starts, which involves gradually decreasing the capacity of the compressor. The frequency of capacity reduction is equal to 1/3 of the set time T1 (delay time for signalling the high current alarm); in the case of compressors with stepped capacity control, the number of steps on will gradually be reduced, in the case of compressors with continuous capacity control, the unload will be managed with impulses lasting equal the minimum set time. There is a settable differential to return from the forced capacity control condition, expressed as a percentage of the alarm differential. The return of the current to values below the alarm threshold and in any case within the set differential will not cause any variation to the capacity of the compressor. The activation of a further forced capacity-control function due to pressure or temperature will be managed by assigning higher priority to the function that involves a greater decrease in compressor capacity. The duration of the current measured above the alarm threshold for a continuous time that exceeds the set time, will involve the activation of the corresponding high current alarm, with the immediate shutdown of the compressor and the need for manual reset by the user. 16.1.3 Compressors with stepped capacity control For compressors with stepped capacity control, forced capacity control means that the compressor has to operate at minimum or maximum power according to selection. 16.1.4 Compressors with continuous capacity control. For compressors with continuous capacity control, forced capacity control means that the compressor has to operate in continuous charging or discharging mode according to selection.
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17.
Solenoid-valve management.
Inputs used: Compressor delivery temperature Parameters used: Solenoid-valve activation threshold Solenoid-valve differential Outputs used: Economizer solenoid-valve, oil-cooler, liquid-injection 17.1.1 Description of operation A digital output is provided for controlling an economizer solenoid-valve, oil-cooler and liquid injection. Activation depends on the compressor discharge temperature read by the probe, as shown in the following graph:
Differenziale
Soglia attivazione elettrovalvola
Differenziale
Soglia Allarme Mandata
Temperatura mandata compressore
18.
Pump-down
Inputs used Low Pressure Pressure-switch Parameters used Enable pump down Pump - down maximum duration Outputs used Liquid Solenoid Windings for compressor Line - Delta Star All compressor capacity control relays 18.1.1 Description of operation If enabled, pump-down occurs by the thermostat disabling the compressor. The duration of the function can be set, and ends after a maximum time or if the low pressure switch is activated. If any alarm powers down the machine or even just the compressor, the pump-down finishes immediately. The activation of the pump-down function operates the compressor in forced capacity control mode: - for compressors with stepped capacity control, the compressor operates at the minimum/maximum capacity. - for compressors with modulating capacity-control, the compressor operates in continuous unload/load.
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19.
Condensation control
Condensation can be performed in the following modes: ON/OFF linked to compressor operation (without pressure transducers) ON/OFF or modulating linked to reading by the pressure transducer (if the high pressure transducers were enabled) ON/OFF or modulating linked to reading by the battery temperature probes (if the battery temperature probes were enabled) Employed Inputs: Condensing pressure probe Condenser coil temperature probe Outputs used: Fan 1 Fan 2 Speed control for fans AOUT 1 Employed Parameters: Selection of condensation control None /pressure/temperature Condensation set point Condensation band Number of fans Enable prevent function Prevent threshold Prevent differential Output voltage for inverter minimum speed Output voltage for inverter maximum speed Inverter speed-up time
19.1
ON/OFF condenser control linked to compressor operation
Fan operation will solely depend on compressor operation: Compressor OFF = fan OFF Compressor ON = fan ON
19.2
ON/OFF condenser control linked to the pressure or temperature sensor
Fan operation depends on compressor operation and on the value read by the pressure or temperature sensors according to a set point or to a band. When the pressure/temperature is lower than or equal to the set point, all fans are OFF, but when the pressure/temperature rises to set point + band, all fans are ON.
19.3
Modulating condenser control linked to the pressure or temperature sensor
With this type of condensation, the fans will be controlled through a 0/10 V analogue output, in proportion to demand by the pressure/temperature sensors. If the lower limit of the ramp is greater than 0 V, there will not be a proportional straight line, but, as in the first section of the graph, it will be below the set point-diff. by one step. 10 Volt
Setpoint
Banda Regolazione
Soglia Prevenzione
Soglia Allarme
Pressione / Tempetatura Condensazione
19.4
Prevent function
This function can be selected under the constructor password, and is used to prevent circuits shutting down due to high pressure. With the compressor ON, when this threshold is reached, the compressor is capacity-control forced until pressure returns to below the set point - of a settable differential. With the compressor OFF, when this threshold is reached, the fans are capacity-control forced until pressure returns to below the set point - a settable differential.
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20.
Defrosting control for water/air machines
Employed Inputs: battery B3 temperature (can be used as a pressure switch) high pressure B7 Input for defrosting pressure switch 1 Employed Parameters: Inputs used for defrosting Type of defrosting (simultaneous / separate/independent) Type of defrosting start and finish (compressor behaviour) defrosting start set point defrosting stop set point Defrosting delay time Maximum defrosting time Type of compressor operation during the refrigerating cycle reversing stage. Drip-off time Outputs used: Compressor 1 Cycle reversing solenoid-valve 1 Fan.
20.1
Types of defrosting
Simultaneous Only one circuit has to request entering the defrosting cycle for all circuits to forcibly enter defrosting. Circuits which do not need to defrost (temperature above defrosting stop set-point) stop and wait. As soon as all circuits finish defrosting, the compressors may restart on heat pump operation. Separate The first pCO unit requesting defrosting begins to defrost, the other units - even if they request defrosting - wait (the heat pump continues to operate) until the first one finishes defrosting. All the units sequentially complete their defrosting cycle. Independent The units can start defrosting at random, independently of each other. In this way, there may be several machine starting to defrost simultaneously.
20.2
Type of end and start defrost
Defrosting can be managed either by the coil temperature probe or the high pressure probe; the user can choose, on the screen, one of the two probes. The compressor can have four different types of behaviour in connection with start/end of defrosting. This makes it possible to protect the compressor against sudden cycle reversing, if necessary. Times are not considered in these compressor power-downs and power-ups. None: The refrigerating cycle is reversed at inlet/outlet to/from the defrosting cycle occurs with the compressor ON. Start of defrosting: The compressor is powered down by the reversal of the refrigerating cycle only at the inlet of the defrosting cycle. End of Defrosting: The compressor is powered down by the reversal of the refrigerating cycle only at the outlet from the defrosting cycle. Start/end of defrosting: The compressor is powered down by the reversal of the refrigerating cycle both at the inlet and outlet to/from the defrosting cycle.
20.3
Temperatura
Defrosting a circuit with time/temperature control

If the battery temperature/pressure remains below the defrosting start set-point for a cumulative time equal to defrosting delay time, the circuit in question enters a defrosting cycle. the system's refrigerating capacity reaches maximum value the refrigerating circuit is reversed with the 4-way valve the fan in question goes OFF (if pressure probes are present)
t1 t2 t3 Ciclo di sbrinamento Tempo [s]
Set.stop
Set.start
The circuit leaves the defrosting cycle due to temperature/pressure (if battery temperature exceeds the defrosting stop set point) or due to maximum time if the defrosting cycle exceeds the set maximum time threshold.
20.4 20.5
Defrosting a circuit with time/pressure switches control Operation of fans during the defrosting stage
The control is exactly the same, the only difference is the fact that the temperature/pressure is no longer counted, but rather the status of the pressure switches.
The fans are usually OFF during the defrosting cycle. They are activated only if the pressure probes were enabled and pressure exceeds the prevent threshold - in this way the unit is prevented from going into high pressure alarm status.
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21.
Free Cooling Control
Inputs used Water temperature at evaporator outlet Water temperature at inlet of Free Cooling battery External air temperature Parameters used Type of unit Number of units Type of condensation Number of fans Free Cooling valve type Free Cooling type control Integration time Control set point Control setpoint offset Minimum Free Cooling Delta Maximum Free Cooling Delta Free Cooling Control differential Maximum threshold for Free Cooling valve opening Minimum threshold for condensation speed controller Free Cooling antifreeze threshold Compressor activation delay Outputs used Condenser fans Condensation fans speed controller Free Cooling ON/OFF valve Free Cooling 3-way valve 21.1.1 Description of operation Free Cooling control makes it possible to exploit the temperature conditions of external air to facilitate cooling use water. To this end, a heat exchanger is supplied. If necessary, a certain quantity of water is returned to this exchanger by the system, deviated via an appropriately commanded valve. The favourable conditions of outside air cause the water to cool beforehand, and, therefore activation of the cooling devices is delayed. Free Cooling is available in the air/water unit in the internal Free Cooling mode only. i.e. with the Free Cooling battery housed inside the machine near the condensation battery/ies, with which its shares control of the condensation fan/s.
21.2
Free Cooling activation condition
The entire Free Cooling procedure is based on a relationship between the temperature value measured by the external temperature probe, and the temperature value measured by the temperature probe located at the input of the Free Cooling heat exchanger and the set Free Cooling delta. External T. < Free Cooling Input T. Min. Delta Freecooling If this condition is true, the freecooling function will be enabled, by activating/deactivating the dedicated devices.
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21.3
Free Cooling Thermostat
Free Cooling control exploits the calculated control set point values (taking into account any compensation) and the set Free Cooling control differential. The control is based on the water temperature measured by the probe located at the evaporator outlet, considering the effective supply of cold of the Free Cooling exchanger according to the different external temperature conditions. Two different control modes can be selected: proportional, proportional + integral - the integration constant must be set in the latter case. The set point for thermostatic control of Free Cooling will be determined according to the nominal value of the temperature of the water you wish the unit to produce. Depending on the type of control adopted for the compressors (inlet outlet), as the temperature references are different, two distinct control graphs will be identified. In machines controlled output with a neutral zone, the Free Cooling control set point will correspond to the control set point of the compressors. Free Cooling Set point = Compressors set Point
Zona Neutra Compressori
Banda Regolazione Free Cooling
Setpoint Free Cooling = Setpoint Compressori
T Out
The proportional control band will be equally distributed at the sides of the set point. The proportional band will be equally distributed on both sides of the set point. In units with inlet control and proportional band, the freecooling control set point will use an offset from the compressor control set point to compensate for the presence of the evaporator coil. Free Cooling Set point = Compressors Set-point - Offset
Banda Regolazione Compressori
Setpoint Compressori Banda Regolazione Free Cooling
T In
Setpoint Free Cooling
T Out
Offset Setpoint Free Cooling
The proportional control band will be equally distributed at the sides of the set point. In the Free Cooling control band, the activation thresholds for dedicated devices (e.g. valves and fans or speed variators) will be calculated in different ways according to the type of selection. As the fans and/or speed variators are shared by Free Cooling control and condensation control, if one or more compressors in a given refrigerating circuit is/are enabled, priority will be given to condensation control to protect the circuit itself. The Free Cooling valve will, in any event, be maintained fully open to provide as high as possible a thermal yield even at minimum ventilating capacity. To optimise Free Cooling performance during the machine start transients and in steady state operating situations, a by-pass time is applied for thermostatic control of the compressors. The purpose of this time is to delay the activation of the compressors in order to give Free Cooling sufficient time to reach the steady state conditions and take the machine's yield to nominal value. Only after this time has elapsed, and with the main thermostat dissatisfied, the compressors are commanded to operate. If time is set to 0, the function will be disabled. While the unit is operating, the same parameter is used by Free Cooling control to reassess the machine's working conditions according to the value measured by the external temperature probe. A further temperature delta should be set. This identifies a second threshold below which the yield of the Free Cooling battery is so high that it can fully satisfy the system's thermal load solely through combined operation of valve and fans. If the compressors are ON, the external temperature falls below "maximum delta" set according to the following relation: External T. < Free Cooling Input T. Free Cooling "Maximum Delta" and this condition continues for a continuous time period equal to the set by-pass time for the compressors. When this time has elapsed, the compressors will be commanded to OFF followed by a changeover to pure Free Cooling operation to satisfy load requirements with minimum use of energy. When the by-pass time for thermostatic control of the compressors has again elapsed, the requests will be re-assessed. An antifreeze threshold is specified . It is based on the temperature value of external air to protect the heat exchanger when operating in a cold environment. If the temperature of external air is lower than the set threshold, the valve controlling water flow inside the Free Cooling exchanger will be commanded to open, and the main circulation pump will be enabled (if OFF). This pump moves the fluid and prevents the interior of the exchanger from freezing. If the valve is a 0-10V type, the degree of opening will depend on the unit's operating status. with the unit off the valve will open to 100% of capacity with the unit on the valve will open to 10% of capacity If the valve is of the ON/OFF type, it will always open to maximum value irrespective of the unit's operating mode. The entire procedure will finish as soon as the external air temperature reaches a fixed hysteresis of 1.0C with respect to the set threshold.
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21.4
Free Cooling disabling conditions
There are two main causes of the closure of the Free Cooling valve: the first depends on the external temperature conditions, and the second on thermostatic demand. The freecooling valve will be closed if the freecooling conditions are no longer present External T. < Free Cooling Input T. (Free Cooling Delta) + 1.5C The Free Cooling valve will close if the Free Cooling thermostat is satisfied. For system safety, the reading of the water temperature probe a the evaporator outlet will be checked. According to the set thresholds, the following will be processed: an antifreeze pre-alarm, which will enable any post-heating heaters and totally disable the Free Cooling devices; and an antifreeze alarm which will totally disable the unit. Other system safety devices : serious alarm from digital input, circulation pump thermal cutout, failed control probe, failed antifreeze control probe, evaporator flow-switch alarm, phase monitor alarm. These safety device will totally disabled the unit, and, therefore, stop the Free Cooling control.
21.5
21.5.1
Free Cooling ON/OFF valve

Proportional control
Differenziale Free Cooling Valvola ON/OFF Free Cooling
5,0 %
If temperature conditions favour Free Cooling control, the Free Cooling ON/OFF valve will be activated as soon as temperature exceeds the activation threshold of the individual step, identified by a temperature value of: Control Set point - Free Cooling Differential +5.0% Free Cooling Differential The step amplitude is fixed at 5.0% of the set Free Cooling control differential. 21.5.2 Proportional + integral control
Differenziale Free Cooling Differenziale Free Cooling 2
Valvola ON/OFF Free Cooling 5%
If temperature conditions favour Free Cooling control, the Free Cooling ON/OFF valve will be activated as soon as temperature exceeds the activation threshold of the individual step, identified by a temperature value of: Control Set point + 5.0 % Freecooling differential
The step amplitude is fixed at 5.0% of the Free Cooling control differential.
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21.6
Free Cooling ON/OFF valve with stepped condensation
21.6.1 Proportional control Here is an example of Free Cooling control with ON/OFF valve and three condensation steps.
Differenziale Free Cooling Valvola ON/OFF Free Cooling
V1
V2
V3
5.0 %
The ON/OFF valve activation step will, in any case, be positioned in the first part of the control differential and will have an amplitude of 5.0% of the said differential. The activation steps of the condensation fans will be positioned proportionally inside the Free Cooling control differential. To calculate the amplitude of each step, use the following relation: Step amplitude = Free Cooling Differential (Number of Master fans X number of cards) It is assumed that all the circuits controlled by the pCO cards making up the system are equivalent and that the number of controlled devices is the same. 21.6.2 Proportional + integral control Here is an example of Free Cooling control with ON/OFF valve and three condensation steps.
Differenziale Free Cooling Differenziale Free Cooling 2 5.0 % Valvola ON/OFF Free Cooling V1 V2 V3
The devices, whether they are valve or fans, will be activated in the second half of the control differential through the effect of the integrating control. Their activation will be tied to the set integrating constant: the slower it is, the greater the value attributed to the specific parameter. The amplitude of the valve control step will be 5.50% of the said control differential. The amplitude of the fan control steps will be calculated according to the following relation: Step amplitude = Free Cooling Differential (Number of Master fans X number of cards)
It is assumed that all the circuits controlled by the pCO cards making up the system are equivalent and that the number of controlled devices is the same.
21.7
21.7.1
Free Cooling ON/OFF valve with inverter controlled condensation

Differenziale Free Cooling Valvola ON/OFF Free Cooling Rampa 010V Inverter
10 Volt
0 Volt 5.0 % Temperatura Uscita Evaporatore
The ON/OFF valve activation step will, in any case, be positioned in the first part of the control differential and will have an amplitude of 5.0% of the said differential. The proportional ramp for piloting the analogue control output of the condensation inverter will be calculated on the entire control differential. If necessary, Value 010 Volt can be further limited downward according to the minimum output voltage value set on the screen. All proportional outputs relating to the different units of the system will be piloted in parallel 21.7.2 Proportional + integral control Cod.: +030221296 - Rel. 1.4 11/09/08 45
Differenziale Free Cooling Differenziale Free Cooling 2 5.0 % Valvola ON/OFF Free Cooling Rampa 010V Inverter 10 Volt
0 Volt Setpoint Free Cooling Temperatura Uscita Evaporatore
The devices, whether they are valve or fans, will be activated in the second half of the control differential through the effect of the integrating control. Their activation will be tied to the set integrating constant: the slower it is, the greater the value attributed to the specific parameter. The amplitude of the valve control step will be 5.50% of the said control differential. All proportional outputs relating to the different units of the system will be piloted in parallel
21.8
0-10 Volt Free Cooling ON/OFF valve
The Free Cooling valve is proportionally commanded in a different way depending on whether condensation control is in steps or by inverter. The control diagrams of the two different situations are shown below.
21.9
21.9.1
0-10 Volt Free Cooling ON/OFF valve with stepped condensation

Differenziale Free Cooling Valvola 010V Free Cooling 10 Volt
V1
V2
V3 0 Volt
Setpoint
Free Cooling
The proportional control ramp of the Free Cooling valve will be calculated inside the first activation step of the condensation fans. In this way, when the first fan is enabled, the valve will be completely open, and, therefore, water flow in the Free Cooling exchanger will be at maximum level. The activation steps of the condensation fans will be positioned proportionally inside the Free Cooling control differential. To calculate the amplitude of each step, use the following relation: Step amplitude Free Cooling Differential (Number of Master fans X number of cards) It is assumed that all the circuits controlled by the pCO cards making up the system are equivalent and that the number of controlled devices is the same. Proportional + integral control
Differenziale Free Cooling Differenziale Free Cooling 2 10 Volt Valvola 010V Free Cooling V1 V2 V3 0 Volt
21.9.2
The devices, whether they are valve or fans, will be activated in the second half of the control differential through the effect of the integrating control. Their activation will be tied to the set integrating constant: the slower it is, the greater the value attributed to the specific parameter. The proportional control ramp of the Free Cooling valve will be calculated inside the first activation step of the fans. In this way, when the first fan is enabled, the valve will be completely open, and, therefore, water flow in the Free Cooling battery (exchanger) will be at maximum level. The activation steps of the fans will be positioned proportionally inside the Free Cooling control differential. To calculate the amplitude of each step, use the following relation: Step amplitude = Free Cooling Differential (Number of Master fans X number of cards)
It is assumed that all the circuits controlled by the pCO cards making up the system are equivalent and that the number of controlled devices is the same.
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21.10 0-10 Volt Free Cooling valve with inverter controlled condensation
21.10.1 Proportional control
Differenziale Free Cooling Valvola 010V Free Cooling Rampa 010V Inverter 10 Volt
0 Volt Soglia % massima Soglia % minima apertura valvola velocit inverter Setpoint Free Cooling Temperatura Uscita Evaporatore
The control proportional ramp of the Free Cooling valve will be calculated inside the area determined by the thresholds: Control Set point -Free Cooling Differential/2 Control Set point -Free Cooling Differential/2 + valve maximum opening % Threshold The control proportional ramp of the condensation inverter will be calculated inside the area determined by the thresholds: Control Set point -Free Cooling Differential/2 + inverter speed minimum % Threshold Control Set point + Free Cooling Differential/2 The start/end points of the two control ramps can be modified at the user's discretion by varying the value of the thresholds (see graph) as a percentage of the value of the set Free Cooling differential. For the Free Cooling valve, the setting field ranges from 25 to 100% of the differential. For the condensation inverter, the setting field ranges from 0 to 75% of the differential. Example Control setpoint Free Cooling Differential Free Cooling valve % threshold Condensation inverter % threshold: Proportional area for control of Free Cooling valve = Control Set point - Free Cooling Differential/2 = Maximum % threshold for valve opening = 12.0C 4.0C 40% 80% 10.0 11.6 C 10.0C 1.6C
Proportional area for control of condensation inverter = 13.2 16.0 C Control Set point - Free Cooling Differential/2 = 10.0C Control Set point - Free Cooling Differential/2 + inverter speed minimum % Threshold =13.2C 21.10.2 Proportional + integral control
Differenziale Free Cooling Differenziale Free Cooling 2
10 Volt Valvola 010V Free Cooling Rampa 010V Inverter
0 Volt Soglia % massima apertura valvola Setpoint Free Cooling Soglia % minima velocit inverter Temperatura Uscita Evaporatore
The devices, whether they are valve or fans, will be activated in the second half of the control differential through the effect of the integrating control. This activation will be constrained by the set integrative constant. The greater the value assigned to the integration time, the slower the system's response.
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22.
Control algorithm for Bitzer screw compressors
Carel developed a second Algorithm according to the Bitzer specifications to manage and protect their compressors. By setting the Compressor Type parameter to Bitzer Steps or Bitzer Stepless, the compressors control algorithm is automatically set according to their specifications. With this kind of compressor, it is best to use hardware with SSR outlets to guarantee a long control life, because the CR4 valve switchings in the Steps and CR3 and CR4 in the Stepless are very high. In this case, the hardware codes become PCO1004CM0, PCO3002AM0 or PCO3002BM0 and for the connection table (chpt. 7) see the Bitzer column. The Bitzer management is integrated into the software application and keeps the suction and outlet pressure conditions under control, optimising the compressor fridge capacity both via the management of the control valves in step mode and in continuous control mode. On the basis of the refrigerant selected via the Refrigerant parameter, the Bitzer management considers the compressors application limits, that is, the enveloping of the pressures according to the Bitzer specifications. With this compressor, only the R407c, R22, R134a refrigerants can be selected. This enveloping of the application limits.
Diagramma di applicazione
Condensaz. [Bar]
Zone A
max C 2 Zone B 1 10 9
Zone B
Zone C
Zone D
Zone E
8 7 6 Zone F
Zone G
8, Evaporaz.
[Bar]
max O
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For each refrigerant, the polygon changes shape according to the following levels in the table. Absolute pressures
Polygon points 1 2 3 4 5 6 7 8 9 10
R22 With or without ECO to po tc pc 12,5 -10,0 -15,0 -15,0 -3,0 12,5 15,0 17,5 17,5 15,0 7,3 3,5 3,0 3,0 4,5 7,3 7,9 8,5 8,5 7,9 60,0 60,0 55,0 20,0 20,0 32,5 34,0 35,8 60,0 60,0 60,0 17,5 8,5 24,3 24,3 21,7 9,1 9,1 12,7 13,2 13,8 24,3 24,3 24,3
R134a ECO With or without ECO to po Tc pc 12,5 -13,0 -15,0 -15,0 -10,0 12,5 15,5 20,0 20,0 15,5 4,5 1,8 1,6 1,6 2,0 4,5 5,0 5,7 5,7 5,0 60,0 60,0 58,0 20,0 20,0 35,0 37,0 40,0 60,0 60,0 65,0 20,0 5,7 16,8 16,8 16,0 5,7 5,7 8,9 9,4 10,2 16,8 16,8 18,9
R407C With or without ECO to po tc pc 12,5 -8,0 -15,0 -15,0 0,0 12,5 15,0 17,5 17,5 15,0 7,0 3,5 2,6 2,6 4,6 7,0 7,6 8,2 8,2 7,6 60,0 60,0 55,0 20,0 20,0 32,5 34,0 35,8 60,0 60,0 60,0 17,5 8,2 25,3 25,3 22,4 8,8 8,8 12,6 13,1 13,8 25,3 25,3 25,3
max c max o
22.1
Protection
Apart from the standard protection with the high and low pressure switches, the heat windings, the oil differential pressure switch and the Bitzer management keeps the compressor away from dangerous pressure conditions. Furthermore, the Bitzer management controls the frequency of the compressor thrusts, including in the case of loss of power, and minimum on/off times. And more than this: 22.1.1 Zone A Above the maximum condensation limit (max. c) The compressor is stopped immediately. 22.1.2 Zone B The maximum capacity of the compressor is limited to 75%, and this condition is allowed for a maximum of one minute; if after one minute, the pressure level is not yet within the polygon, the compressor is stopped immediately. 22.1.3 Zone F NORMAL WORKING The maximum capacity of the compressor is unlimited (available up to 100%), but this condition is allowed for a maximum of one minute; if after one minute, the pressure level is not yet within the polygon, the compressor is stopped immediately. START-UP The compressor is switch-on with the power to 25% for 10s in order then passing to 50% and remains in this state for any thermostatic demand. In this zone the compressor can remain active if after 70s min difference HP-LP is greater then 1 bar and if after 370s the same difference is greater then 3 bars. If one of these conditions doesnt respect the compressor is switched-off then it is turned-on when protection times expired. This last procedure is repeated for 3 attempts. The compressor is stopped if after third attempts it stills into zone F. During the compressor restart the unit status, present in the main mask, will display RESTART. This type of protection is active when the compressor, in same starting, is not entered in zone C. 22.1.4 Zone C Polygon compressed between 1-2-3-4-5-6 points Inside this zone, the compressors capacity is unlimited and is managed solely according to the requests made. 22.1.5 Zone D Polygon compressed between points 6-7-10-1 The maximum capacity of the compressor is limited to 75% without any time limit. In this case, the compressor is not compressed. 22.1.6 Zone E Polygon compressed between points 7-8-10-1 The maximum capacity of the compressor is limited to 50%, and this condition is allowed for a maximum of 10 minutes; if after 10 minutes, the pressure level is not yet within the polygon, the compressor is stopped immediately.
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22.1.7 Zone G above max. o If the limit is reached when already operational, the compressor is stopped immediately. On the contrary, only at the start, above this limit, the maximum capacity of the compressor is limited to 50% and this condition is allowed for a maximum of 5 minutes. If after 5 minutes from the start, the pressure level is still not inside the polygon, the compressor is stopped immediately, otherwise all the above protections are applied. 22.1.8 High delivery temperature alarm The alarm condition that can be set via relative setpoint and hysteresis, stops the compressor immediately. The default level is 120C.
22.2
Start up procedure
On start up, the compressor capacity is limited to 25% for 10 seconds. After 10 seconds, the compressor is controlled according to the enveloping of the application limits and depending on the requests made. 22.2.1 Part winding The part winding start up is handled directly by Macroblocco in line with Bitzer specifications.
22.3
Capacity control
Via the Compressor Type parameter, the kind of capacity control can be selected, that is, stepped if Bitzer Steps or modulating if set at Bitzer Stepless. 22.3.1 Step control By choosing Bitzer Steps, the compressor capacity varies between 0% (compressor off), 25%, 50%, 75% and 100% (maximum load) depending on the requests made. Under every kind of condition, the maximum capacity is limited according to application enveloping even in the case where 100% is requested. There is no delay in the stepped control on the capacity change. 22.3.2 Stepless control By choosing Bitzer Stepless, the compressor capacity varies between 0% (compressor off), and is modulated from 25% to 100% (full load) depending on the requests made. Under every kind of condition, the maximum capacity is limited according to application enveloping even in the case where 100% is requested. In all condition the maximum cooling capacity is limited according to the envelop application limits, even in case of cooling demand is requiring 100%. 22.3.3 Economiser and liquid injection The economiser or liquid injection valve is controlled by the relative setpoints and hysteresi
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23.
Alarms
Alarms are divided into three categories: - signal-only alarms (signal on the display, buzzer, alarm relay) - circuit alarms (deactivate only the corresponding circuit, signal on the display, buzzer, alarm relay) - serious alarms (deactivate the entire system, signal on the display, buzzer, alarm relay)
23.1

Serious alarms
"No water flow" alarm Serious alarm from digital input Phase monitor alarm Pump thermal cutout
23.2

Circuit alarms
High pressure/pressure switch alarm Low pressure alarm Compressor thermal overload alarm Oil differential alarm Fan thermal overload alarm Unit disconnected from network alarm Pressure differential alarm Evaporator antifreeze alarm High current alarm
23.3

Warning only alarms
Unit maintenance alarm Compressor maintenance alarm Clock card faulty or disconnected alarm High voltage alarm
23.4
Pressure differential alarm management
Inputs used Low pressure transducer High pressure transducer Parameters used Enable alarm Pressure differential set-point Alarm activation delay Outputs used General alarm relays All compressor outputs 23.4.1 Description of operation The alarm is based on the differential between high and low pressure probe readings If this differential drops below the set differential value, the alarm is signalled and the compressor is powered down, according to the set delay.
23.5
Antifreeze control
Inputs used: Water temperature at evaporator outlet Water temperature at condenser outlet Parameters used: Enable evaporator outlet probe Enable condenser outlet probe Antifreeze heater setpoint Antifreeze heater differential Antifreeze alarm set point Antifreeze alarm set point Forcing of main pump due to antifreeze alarm Outputs used : Antifreeze heater General alarm relays All compressor outputs Main circulation pump
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Description of operation Every pCO unit is able to manage antifreeze control providing the water temperature probe at evaporator/condenser outlet is connected and enabled according to the type of unit being controlled. Antifreeze alarm Heater activation activation
Antifreeze Setpoint
Antifreeze differential
Heater setpoint
Heater differential
Antifreeze control is always enabled, even if the machine is OFF, both in summer and winter operating modes. For type 5 machines with reversing of the water circuit, the antifreeze control always controls water temperature at evaporator outlet, shifting control to the evaporator or condenser according to the operating mode (summer-winter). The antifreeze alarm is a circuit alarm, in multi-board systems, and will cause the total shutdown of the unit when all the circuits are in antifreeze mode. A control parameter is provided, which enables you to select whether to keep the main circulation pump ON or OFF in the event of an antifreeze alarm This will have effect only when all the circuits are in antifreeze status, otherwise the pump will remain on. In units with the freecooling coil, in the event of antifreeze alarms the 4-way valve will be closed. The heater activation is displayed on unit status of main mask.
23.6
Code 011 012 018 019 013 014 031 001 002 003 004 020 015 032 017 016 034 033 021 022 035 036 037 051 052 053 060 061 062 063 064 065 066 067 041 090 091
pCO alarms table

Alarm description Serious Alarm Phase Monitor Alarm Evaporator Pump thermal Cutout Condenser Pump thermal Cutout Evaporator Flow-switch Condenser Flow-switch Antifreeze alarm Unit 1 Offline Unit 2 Offline Unit 3 Offline Unit 4 Offline Compressor Thermal cutout Oil Differential Pressure Switch Low Pressure Differential Low Pressure 2 Pressure-switch High Pressure Pressure-switch Low Transducer Pressure High Transducer Pressure Fan 1 Thermal cutout Fan 2 Thermal cutout High outlet temperature High Voltage High Current Evap. Pump Maintenance Cond. Pump Maintenance Compressor Maintenance B1 Probe Failed B2 Probe Failed B3 Probe Failed B4 Probe Failed B5 Probe Failed B6 Probe Failed B7 Probe Failed B8 Probe Failed 32KB Clock Card Failed Operation limit exceed Gas not managed * * * * * * * * * * * * * * * * * * OFF Compressors * * * * * * * * * * * * * * * * * * OFF Fans * * * * * * * * * * OFF Pump * * * * * * * * * * * OFF System Reset Manual Manual Manual Manual Manual Manual Manual Automatic Automatic Automatic Automatic Manual Manual Manual Manual Manual Manual Manual Manual Manual manual Manual Manual Manual Manual Manual Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Manual Manual Automatic Delay Signal Mst/Slv Mst/Slv Mst Mst Mst/Slv Mst/Slv Mst/Slv Slv Mst Mst Mst Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst Mst Mst/Slv Mst Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv
Settable Settable 50 / 30 s 50 / 30 s 50 / 30 s 50 / 30 s Settable Settable Settable
* *
* *
* *
* *
10 s 10 s 10 s 10 s 10 s 10 s 10 s 10 s
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23.7
Code 101 102 103 104 105 106 107 108 109 114 115 116 201 202 203 204 205 206 207 208 209 214 215 216
Driver card alarms

Alarm description Probe driver 1 fault Diver 1 EEPROM error Diver 1 stepped motor error Diver 1 battery error High pressure on driver 1 Low pressure on driver 1 Low super-heat driver 1 Valve not shut while driver 1 being disabled High super-heat driver 1 Standby due to EEPROM /battery recharge / or open valve error, driver 1 LAN disconnected, driver 1 Setup incomplete Probe driver 1 fault Diver 2 motor EEPROM error Diver 2 stepped motor error Diver 2 battery error High pressure on driver 2 Low pressure on driver 2 Low super-heat driver 2 Valve not shut while driver 2 being disabled Driver 2 high intake temperature Standby due to EEPROM /battery recharge / or open valve error, driver 2 LAN disconnected, driver 2 Setup incomplete * * * OFF Compressors OFF Fans OFF Pump OFF System Reset Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Manual Delay Signal Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv Mst/Slv
* * * * * * * *
* * * *
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24.
Alarm log
The alarm log can store the standard chillers operating state when alarms are generated or at particular times. Each record represents an event that can be displayed from the list of all the events available in the memory. The log is used to resolve problems and faults as it represents a snapshot of the installation at the moment the alarm was activated, and may suggest the possible causes and solutions to the faults. There are two kinds of log in the program, the STANDARD log and ADVANCED log.
24.1
Standard log
The pCO* boards considerable buffer space means events can be saved in the STANDARD log, which is always available on the various boards. If there is no clock card (optional extra on pCO1, built-in feature on pCO2 and pCO3), the STANDARD log just gives the alarm code. The maximum number of events that can be logged is 100. Once the hundredth alarm is reached, i.e. the last available slot in the memory is taken, the oldest alarm (00) is erased as it is overwritten with the next alarm, and so on for subsequent events. Logged events cannot be deleted by the user unless installing factory settings. The STANDARD log screen can be called up by pressing the MAINTENANCE key, and looks like this: +--------------------------------------------+ | Alarms history A2| |AL000 00:00 00/00/00| |TIn 000.0 TOut 000.0| |HP 000.0 LP 000.0| +--------------------------------------------+ For each alarm, the following data are stored relating to the standard chiller at the time of the alarm: alarm code Time; Date; chronological number of the event (0...99)
The chronological event number indicates the seniority of the event with respect to the 100 available storage slots. The alarm with number 00 is the first to occur after the STANDARD logs are enabled, and hence the oldest. If you move the cursor onto the chronological number, you can run through the alarm log, from 0 to 99, using the arrow keys. For instance, if you are on position 00, pressing the down arrow will not take you anywhere. If 15 alarms have been logged, for instance, and you are on position 014, pressing the up arrow will not take you anywhere.
24.2
Advanced log
Events are logged on the 1MB or 2MB memory expansion module, which is a permanent appendix to the board. Advantages and features are listed below: Event-based log: a typical event-based log is the alarm log. When an alarm occurs, the alarm generated is stored along with significant data (temperatures, pressures, setpoints etc.). Time-based log: a typical event[sic! probably time]-based log is the temperatures/pressure log. Temperature and pressure values are stored at regular intervals. Log log: this is the log of the last alarms/temperatures/pressures stored before a serious alarm. Unlike data stored in the event- and time-based logs, these data are not overwritten when the memory is full. You have the option of choosing the values to be saved at any time as well as the method used to save them. Using the WinLOAD utility program, you can define the values to be saved and the method used to save them with the aid of a practical Wizard. WinLOAD does not need application software files as it can procure all the information required directly from the pCO* boards resident application software. 1MB of dedicated FLASH memory. With this system, data are saved to the 1MB FLASH memory included in the memory expansion module (code PCO200MEM0 for pCO2). By way of example, 1MB of memory can hold 5,000 alarm events with 5 values for each alarm, and 6 months of recording 2 values for instance, temperature and pressure - saved every 5 minutes. Option of defining up to 7 different log configurations. Usually, each controller will have one alarm log and one log for control values (temperature/humidity/pressure) configured, in addition to a number of log logs. Stored data can be consulted either via the (separate or built-in) LCD terminal or via a connected PC. Black box operating mode. The memory expansion module containing the logs can be removed from the controlled units pCO and inserted in another pCO, via which the stored data can be consulted. The host pCO does not need to contain the same software as the original. Stored data reliability. Data are saved to a FLASH memory that does not need batteries, which are liable to run down. If previously stored data are not compatible with new software following an upgrade, all data are erased (you are prompted to confirm first).
24.3
AL:001 AL:002 AL:003 AL:004 AL:011 AL:012 AL:013 AL:014 AL:015 AL:016 AL:017 AL:018
List of alarm log codes

Unit No. 1 Offline Unit No. 2 Offline Unit No.3 Offline Unit no. 4 Offline Serious alarm from digital input Phase monitor alarm Evaporator flow-switch alarm Condenser flow-switch alarm Oil level alarm High pressure alarm (pressure switch) Low pressure alarm (pressure switch) Evaporator Pump thermal Cutout
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Standard Chiller/HP modulare per compressore a vite Generico/Bitzer con driver CAREL AL:019 AL:020 AL:021 AL:022 AL:031 AL:032 AL:033 AL:034 AL:035 AL:036 AL:037 AL:041 AL:051 AL:052 AL:053 AL:060 AL:061 AL:062 AL:063 AL:064 AL:065 AL:066 AL:067 AL:090 AL:101 AL:102 AL:103 AL:104 AL:105 AL:106 AL:107 AL:108 AL:109 AL:114 AL:115 AL:116 AL 201 AL:202 AL:203 AL:204 AL:205 AL:206 AL:207 AL:208 AL:209 AL:214 AL:215 AL:216 Condenser Pump thermal cutout Compressor thermal cutout Condenser 1 Thermal cutout Condenser 2 Thermal cutout Antifreeze alarm Low pressure differential alarm High pressure alarm (transducer) Low pressure alarm (transducer) High delivery temperature alarm High voltage alarm High current alarm Alarm: clock card failed or disconnected Evaporator pump maintenance Condenser pump maintenance Compressor Maintenance Probe B1 failed or not connected Probe B2 failed or not connected Probe B3 failed or not connected Probe B4 failed or not connected Probe B5 failed or not connected Probe B6 failed or not connected Probe B7 failed or not connected Probe B8 failed or not connected Compressor out-with operating limits Driver 1 probe fault Diver 1 EEPROM error Diver 1 stepped motor error Alarm: driver 1 battery High pressure (MOP) driver 1 Low pressure (LOP) driver 1 Low super-heat alarm, driver 1 Valve not shut while driver 1 being disabled High super-heat alarm, driver 1 Standby due to EEPROM /battery recharge / or open valve error, driver 1 LAN disconnected, driver 1 Incomplete setup procedure on driver 1 Driver 2 probe fault Diver 2 EEPROM error Diver 2 stepped motor error Alarm: driver 2 battery High pressure (MOP) driver 2 Low pressure (LOP) driver 2 Low super-heat alarm, driver 2 Valve not shut while driver 2 being disabled High super-heat alarm, driver 2 Standby due to EEPROM /battery recharge / or open valve error, driver 2 LAN disconnected, driver 2 Incomplete setup procedure on driver 2
25.
Supervisor
The unit can be interfaced to a local or remote supervision/remote-assistance system. Between the pCO* card accessories, an optional card is planned for serial communication via RS485 interface, supplied separately from the pCO* card (for installation instructions for the serial communication optional cards, see installation manual of pCO* card). The software can handle the following supervision protocols: CAREL Modbus LonWorks (via special optional card) Trend (via special optional card) Bacnet (via external gateway or PCO-WEB) If the serial communication values (serial address and communication speed) are correctly set, the parameters transmitted by the unit will be as shown on the following table. By setting the serial identification number to 0, the communication towards the supervision system is disabled. Follow the list of variables managed by the supervisor.
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25.1.1.1 Key A Analogue variable D Digital variable I Integer variable IN OUT IN/OUT
Type A A A A A A A A A A A A A A A A A I I I I I I I I I I I I I I I I I I I I I D D D D D D D D D D D D D D D D D D D D D D D D D D
Input variable Output variable Input/output variable

Direction OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Address 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 127 1 2 3 4 5 6 7 50 51 52 53 80 119 120 121 122 123 124 125 126 127 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
pCO Supervisor pCO Supervisor pCO Supervisor

Description Analogue input 1 value Analogue input 2 value Analogue input 3 value Analogue input 4 value Analogue input 5 value Analogue input 6 value Analogue input 7 value Analogue input 8 value Analogue output 1 value Analogue output 2 value Summer temperature set-point Winter temperature set-point Condensation set-point Temperature control band Double cooling temperature set point Double heating temperature set point Software version Unit status pLAN address of unit Type of fan management Unit configuration type Number of compressors Number of fans Kind of compressor Minimum compressor on time / Time to reach minimum capacity Minimum compressor off time Time between starts of different compressors / Time to reach maximum capacity Time between thrusts of same compressor Bitzer working point pCO type pCO size Bios release Bios data Boot release Boot data Software date- day Software date- month Software date- year Unit status (On/Off) Digital output 1 value Digital output 2 value Digital output 3 value Digital output 4 value Digital output 5 value Digital output 6 value Digital output 7 value Digital output 8 value Digital output 9 value Digital output 10 value Digital output 11 value Digital output 12 value Digital output 13 value Enable evaporator flow-switch alarm Enable probe 1 Enable probe 2 Enable probe 3 Enable probe 4 Enable probe 5 Enable probe 6 Enable probe 7 Enable probe 8 ON/OFF by supervisor Enable starting restrictions Type of compressor capacity control
Cod.: +030221296 - Rel. 1.4 11/09/08
56
Standard Chiller/HP modulare per compressore a vite Generico/Bitzer con driver CAREL Type D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D D Direction OUT OUT OUT OUT IN/OUT IN/OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT OUT Address 27 28 29 30 31 32 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 86 87 88 89 90 92 93 94 95 96 97 98 99 100 101 102 103 Description Summer/Winter selection from digital input Heat pump enabled Summer/Winter operation Selection of condensation with inverter Select cooling / heating Reset alarms General alarm Antifreeze alarm Compressor thermal overload alarm Evaporator flow-switch alarm Condenser flow-switch alarm High pressure alarm from pressure switch Oil level alarm Low pressure alarm from pressure switch High pressure alarm from transducer Serious alarm from digital input Fan 1 thermal cutout alarm Fan 2 thermal cutout alarm Evaporator pump thermal cutout alarm Card 1 offline alarm Slave 1 Offline alarm Slave 2 Offline alarm Slave 3 Offline alarm Alarm: Probe 1 failed or not connected Alarm: Probe 2 failed or not connected Alarm: Probe 3 failed or not connected Alarm: Probe 4 failed or not connected Alarm: Probe 5 failed or not connected Alarm: Probe 6 failed or not connected Alarm: Probe 7 failed or not connected Alarm: Probe 8 failed or not connected Condenser pump duty hours alarm Compressor duty hours alarm Condenser pump thermal cutout alarm Clock alarm Phase monitor alarm Low pressure alarm from transducer High voltage alarm High current alarm Evaporator pump duty hours alarm Operation limit exceedi alarm High delivery temperature alarm Pressure differential alarm Driver 1 probe alarm Alarm: driver 1 EEPROM error Alarm: driver 1 stepped motor valve error Driver 1 high pressure alarm (MOP) Driver 1 low pressure alarm (LOP) Driver 1 low superheat alarm Alarm - valve not shut after driver 1 black-out Driver 1 high intake temperature alarm Alarm: driver 2 EEPROM error Alarm: driver 2 stepped motor valve error Driver 2 probe alarm Driver 2 high pressure alarm (MOP) Driver 2 low pressure alarm (LOP) Driver 2 low superheat alarm Alarm - valve not shut after driver 2 black-out Driver 2 high intake temperature alarm Standby due to eeprom or open valve error, driver 1 Standby due to eeprom or open valve error, driver 2 Probe alarm on diver 1 Probe alarm on diver 2
Cod.: +030221296 - Rel. 1.4 11/09/08
57
Agency
CAREL S.p.A. Via dellIndustria, 11 - 35020 Brugine - Padova (Italy) Tel. (+39) 049.9716611 Fax (+39) 049.9716600
http: // www . carel . com - e-mail: carel @ carel . com
Cod. CAREL +030221296 rel. 1.4 11/09/08

Standard Chiller Modular HP 1/4 Generic Bitzer screw compressor CAREL valve

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Standard Chiller Modular HP 1/4 Generic Bitzer screw compressor CAREL valve

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Standard Chiller Modular HP 1/4 Generic /Bitzer screw compressor and CAREL valve

Application program for pCO1, pCO2, pCO3

We wish to save you time and money!

16. 17. 18. 19.

1. Applications and functions performed by the software

Maximum number of compressors

(1 compressor for every pCO*) (1 compressor for every pCO*)

Compressor duty call rotation Condensation

Overall defrosting of all pCO units connected to network: Independent/Simultaneous/Separate

Safety devices for all refrigerating circuits

System Safety devices

Cod.: +030221296 - Rel. 1.4 11/09/08

2. The user terminal

[ ] button (Alarm) PRG button Yellow

Cod.: +030221296 - Rel. 1.4 11/09/08

Use of the buttons

2.3.1 PGD0 terminal with 6 buttons

ALARM PRG ESC

LCD terminal with 15 buttons

Cod.: +030221296 - Rel. 1.4 11/09/08

Button SET POINT PROGRAM

INFO RED BLUE

Silicon rubber buttons

Button ON/OFF ALARM UP ARROW DOWN ARROW ENTER

Built-in 6 button terminal

Button ALARM UP DOWN ENTER PRG PRG + ENTER ESC + ENTER

Cod.: +030221296 - Rel. 1.4 11/09/08

3. pLAN management between boards

How to assign the pLAN addresses

Cod.: +030221296 - Rel. 1.4 11/09/08

4. Installation of default values

+--------------------+ Manufacturer Type in password 0000 +--------------------+

Default complete ? Default in process - No unit

6. Selecting the unit of measure

Cod.: +030221296 - Rel. 1.4 11/09/08

CHILLER-ONLY UNIT - MACHINE TYPE 0

DIGITAL INPUTS N Master (Address 1)

Serious Alarm Evaporator Flow-switch Remote ON/OFF Pump Thermal cutout

pCO2 / pCO3 MEDIUM Master (Address 1) High Pressure (3)

pCO MEDIUM Slave (addresses 2/3/4)

Cod.: +030221296 - Rel. 1.4 11/09/08

CHILLER UNIT + HEAT PUMP MACHINE TYPE 1

Master (Address 1) High Pressure (3) Low Pressure (3)

pCO1 MEDIUM Slave (addresses 2/3/4)

Master (Address 1) Speed Controller

pCO1 MEDIUM Slave (addresses 2/3/4) Speed Controller

Cod.: +030221296 - Rel. 1.4 11/09/08

CHILLER UNIT WITH FREECOOLING MACHINE TYPE 2

Voltage / Current (5) High Pressure (2) Low Pressure (2)

pCO1 MEDIUM Slave (addresses 2/3/4)

Master (Address 1) Speed Controller 3-way Freecooling Valve

pCO1 MEDIUM Slave (addresses 2/3/4) Speed Controller

Cod.: +030221296 - Rel. 1.4 11/09/08

CHILLER-ONLY UNIT MACHINE TYPE 3

Master (Address 1) High Pressure (3) Low Pressure (3)

Low Pressure (2)

pCO1 MEDIUM Slave (addresses 2/3/4)

pCO1 MEDIUM Slave (addresses 2/3/4)

Cod.: +030221296 - Rel. 1.4 11/09/08

CHILLER UNIT + HEAT PUMP WITH GAS REVERSING MACHINE TYPE 4

Master (Address 1) High Pressure (3) Low Pressure (3)

Low Pressure (2)

(1 compressor for every pCO) (1 compressor for every pCO)