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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
SHAYBAH INCREASE GAS HANDLING CAPACITY PROJECT Package # 4
04 03 02 01 00 Rev 04th Jun,2013 Date For Approval Description Karrena Arabia Prepared by Checked by QC Approved by Samsung (SEA) Approved by ARAMCO
Client : SAMSUNG ENGINEERING, SAUDI ARABIA Plant : SHAYBAH INCREASE GAS HANDLING PROJECT
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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Table of Contents
1. 2. 3. 4. 5. 6. 7. 8.
SCOPE REFERENCES RESPONSIBILITIES TOUCH-UP PROCEDURE QUALITY CONTROL PROCEDURE PAINTING SUMMARY REPORTS MANAGEMENTS OF HSE JOB SAFETY ANALYSIS
ATTACHMENTS
1. SATIP-H-100-01 Paint Application of Liquid Coating Systems (Industrial Facilities) 2. Material Receiving Checklist (SAIC-H-2024, SAIC-H-2025, SAIC-H-2026) 3. Installation Phase Checklist (SAIC-H-2032, SAIC-H-2033)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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1.
SCOPE
This plan is compiled for TOUCH-UP work of the carbon steel, LTCS, alloy A/G piping, Stainless steel A/G piping and structural steel including pipe support etc, both in the site and in the lay down workshop area. The plan is to meet the safety requirements of SHAYBAH PACKAGE-4 PROJECT. This plan covers the minimum mandatory requirements for the surface preparation, painting application and the requirements for inspection and testing.
2.
REFERENCES
SAEP-316 SAES-H-100 SAES-H-001 SAES-H-002 SAES-H-101 SAES-H-101V SAES-H-204 SAES-H-102 SAES-B-067 09-SAMSS-060 GI-0006.021 Engineering Requirement Coating materials and Application requirements for industrial facilities Coating selection and Application requirements for industrial plants and equipments Internal and external coatings for steel pipelines and piping Approved protective coating system for industrial plants and equipment Approved Saudi Aramco data sheets - Paints and Coatings General specification and application procedures of Heat-Shrink sleeves to coated pipe Safety requirements for coating applications Safety identification and safety colours Packaging requirements for coatings Safety requirements for abrasive blasting
3.
3.1
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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3.2
Painting Inspector
The painting inspector is responsible for the quality of the painting. The painting inspector shall be responsible to issue daily base all QC reports in accordance to QCP requirements. He shall be in charge to ensure timely issue of RFIs.
3.3
3.4
Safety Inspector
He is responsible for all the painting staffs. Every day the safety personal should hold a safety meeting. Before working, he should check the PPE, equipment and tools to make sure they all in good condition and tell everyone the risk they may meet.
3.5
4.
4.1
TOUCH UP PROCEDURE
Surface preparation requirements Clean the defective or damaged area by power brush. Grind to a rough metal surface using atleast on 80 grit disc sander. Feather edge the coating atleast 25mm to 50mm beyond bare metal. Remove the dust and debris prior to touch-up. Consider that the power brush will be used only if the damaged area is less than 0.1m 2. For areas greater than 0.1m2, use blast cleaning to obtain the metal surface pretreatment originally specifie. Feather edge the coating atleast 50mm beyond the bare metal. Solvent cleaning (SSPC SP1), Hand tool cleaning (SSPC SP2) etc., will be apply rely on the condition and situation raises.
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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4.2
Items
Up to 80C
For CS, LTCS & Alloy A/G Piping (uninsulated)
Remarks
For SS A/G Piping (uninsulated & insulated) For structural steel including pipe support
APCS 11C
APCS 11C
TABLE 4.2.2
Paint System
Type of Coat
Primer Intermediate Top Coat Primer Intermediate Top Coat Primer Top Coat Primer Top Coat Top Coat Primer Intermediate Top Coat Primer Primer
Manufacturer
International International International International International International International International International International International International International International Belzona Jotun
Product name
Intergard 291 Intergard 410 Intergard 410 Interprime 409 Interprime 409 Intertherm 891 Interzinc 22 Intertherm 50 Intertherm 751 CSA Intertherm 751 CSA Interseal 738 Interline 399 Interline 399 Interline 399 Belzona 1391S Pengard Express
Generic Code
Epoxy primer Polyamide cured Polyamide cured epoxy Intermd. Polyamide cured epoxy Intermd. Zinc Phosphate Alkyd primer Zinc Phosphate Alkyd primer Aluminium Topcoat Inorganic zinc Primer: Solvent based Heat-Resistant silicone topcoat Hi-Temp resistant Hi-Temp resistant Epoxy Mastic coat Self priming Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy Epoxy-Phenol Novolac coating Polymide Epoxy
APCS - 1B
APCS - 4
Primer
Jotun
Tankgard Storage
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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4.3
General Requirements The repair coating shall be compatible with the existing coating. No coating shall be applied when steel surface temperatures are less than 3C above dew point, and when the relative humidity is more than 85% so as to avoid the risk of condensation during painting. Complicated areas like Welds, nuts, bolts and supports etc., can be painted by Stripe coating using proper brush.
4.4
Paint application method Touch up shall be use brush, roller and as well as airless sprayer. Touch works shall flow the manufacturers data sheet requirement. Painting inspection The final appearance of the surface painting film should be well-proportioned and free from flowing and dropping. Finished painting should have a uniform appearance. Areas showing painting defects such as runs, sags, drips, embedded foreign matter, blisters, cracks, visible holidays and low DFT areas should be marked for repairs. After paint cured and totally dried, the dry film thickness shall be measured with a magnetic or ultrasonic probe such as DIGITAL ELCOMETER etc., as of SSPC PA-2.
4.5
5. 5.1
5.2
DFT gauges must be calibrate prior to measure the painted surface. 5.3 Inspection Report and record
SATIP SHALL BE FOLLOWED FOR TOUCH UP INSPECTION AND RECORD. SATIP-H-100-01 Paint Application of Liquid Coating Systems (Industrial Facilities). P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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6.
Paint application of Liquid Coating Systems (Industrial Facilities) Inspection of Repair/Touch-up of Coatings
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
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engineering
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8.
Step No.
Surface cleaning
Touch up works
2.2 Fire / Environmental hazard, spills, disposal. 2.3 Trips / Slips / Fails 2.4 Inadequate storage / disposal of paint and empty container. 2.5 Non-availability of eye wash kit 2.6 Eye injury 2.7 Hand injury 2.8 Working at high platform
2.1.1 TBT to b conducted on the hazards and risk to health by paint materials MSDS attached. 2.1.2 Suitable respiratory protection mask to be used and correct maintenance of PPEs. 2.1.3 Use chemical rubber hand gloves. 2.2.1 Paint will be stored in ventilated and cool place. 2.2.2 Fire extinguisher shall be kept as required in the required area. 2.3.1 Use proper access work platform. 2.3.2 Use adequate rope to lift / lower the paint containers / brush while working in the height. 2.3.3 Maintian area clean and tidy at all times. 2.4.1 Make sure that the paint can put a firm place to avoid falling down. In case any paint spillage, it will be cleaned immediately. 2.4.2 Left out paint will be kept in separate container and disposed as regularly as Waste Management System. 2.5.1 Emergency eye wash kit shall be placed in the painting area. 2.6.1 All area nearby will be masked prior to spray. 2.7.1 All tools / equipment shall be inspected and colour coded. 2.8.1 Safety glasses shall be worn at all time, especially during the paint spray and mixing. COMMENTS:
MANDATORY RECOMMENDED
OR
. Hearing protection. . . Hand gloves (Cotton, Full body Harness & Leather, Rubber and others).
(Tick Appropriate PPE) . Hard Hat. . Safety Glasses, Goggles, Face Shield. . Safety shoes. . Coveralls Long sleeve Nomex. . Air Supplied Blasting Hood.
Lifeline. . Respiratory Protective . H2S Gas Alert Clip. . SCBA on stand-by. . Hard Hat. Equipment.
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
9
SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
SAMSUNG
engineering
KARRENA
9 of 14
METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
10
SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
SAMSUNG
engineering
KARRENA
10 of 14
METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
11
SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
SAMSUNG
engineering
KARRENA
11 of 14
METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
12
SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
SAMSUNG
engineering
KARRENA
12 of 14
METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
13
SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
SAMSUNG
engineering
KARRENA
13 of 14
METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com
14
SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00
SAMSUNG
engineering
KARRENA
14 of 14
METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com