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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT


AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)
SHAYBAH INCREASE GAS HANDLING CAPACITY PROJECT Package # 4

04 03 02 01 00 Rev 04th Jun,2013 Date For Approval Description Karrena Arabia Prepared by Checked by QC Approved by Samsung (SEA) Approved by ARAMCO

Client : SAMSUNG ENGINEERING, SAUDI ARABIA Plant : SHAYBAH INCREASE GAS HANDLING PROJECT

Owner : SAUDI ARAMCO OIL COMPANY

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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Table of Contents

1. 2. 3. 4. 5. 6. 7. 8.

SCOPE REFERENCES RESPONSIBILITIES TOUCH-UP PROCEDURE QUALITY CONTROL PROCEDURE PAINTING SUMMARY REPORTS MANAGEMENTS OF HSE JOB SAFETY ANALYSIS

ATTACHMENTS
1. SATIP-H-100-01 Paint Application of Liquid Coating Systems (Industrial Facilities) 2. Material Receiving Checklist (SAIC-H-2024, SAIC-H-2025, SAIC-H-2026) 3. Installation Phase Checklist (SAIC-H-2032, SAIC-H-2033)

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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1.

SCOPE
This plan is compiled for TOUCH-UP work of the carbon steel, LTCS, alloy A/G piping, Stainless steel A/G piping and structural steel including pipe support etc, both in the site and in the lay down workshop area. The plan is to meet the safety requirements of SHAYBAH PACKAGE-4 PROJECT. This plan covers the minimum mandatory requirements for the surface preparation, painting application and the requirements for inspection and testing.

2.

REFERENCES
SAEP-316 SAES-H-100 SAES-H-001 SAES-H-002 SAES-H-101 SAES-H-101V SAES-H-204 SAES-H-102 SAES-B-067 09-SAMSS-060 GI-0006.021 Engineering Requirement Coating materials and Application requirements for industrial facilities Coating selection and Application requirements for industrial plants and equipments Internal and external coatings for steel pipelines and piping Approved protective coating system for industrial plants and equipment Approved Saudi Aramco data sheets - Paints and Coatings General specification and application procedures of Heat-Shrink sleeves to coated pipe Safety requirements for coating applications Safety identification and safety colours Packaging requirements for coatings Safety requirements for abrasive blasting

3.
3.1

RESPONSIBILITIES Painting Crew Supervisor


Supervisor shall be responsible for supervising the painting and coating works, the qulaity of work and the safety of all the crew. He shall check and record the weather condition, the surface preparation, wet film thickness(WFT) and dry film thickness(DFT). Every day prior to start the work, the painting supervisor shall check the equipments.

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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3.2

Painting Inspector
The painting inspector is responsible for the quality of the painting. The painting inspector shall be responsible to issue daily base all QC reports in accordance to QCP requirements. He shall be in charge to ensure timely issue of RFIs.

3.3

Foreman for Touch-Up


He is responsible for the safety of the crew and make sure that the working environment is in good condition. In working progress, he should supervise the work. When finding any problems, he should immediately inform supervisor.

3.4

Safety Inspector
He is responsible for all the painting staffs. Every day the safety personal should hold a safety meeting. Before working, he should check the PPE, equipment and tools to make sure they all in good condition and tell everyone the risk they may meet.

3.5

Blaster and Painter


Every staff must wear suitable PPE before starting the work. All the blasters and painters should work as to the requirements of SAUDI ARAMCO standards. The blaster and painter should be qualified as per the requirement of SAEP-316.

4.
4.1

TOUCH UP PROCEDURE
Surface preparation requirements Clean the defective or damaged area by power brush. Grind to a rough metal surface using atleast on 80 grit disc sander. Feather edge the coating atleast 25mm to 50mm beyond bare metal. Remove the dust and debris prior to touch-up. Consider that the power brush will be used only if the damaged area is less than 0.1m 2. For areas greater than 0.1m2, use blast cleaning to obtain the metal surface pretreatment originally specifie. Feather edge the coating atleast 50mm beyond the bare metal. Solvent cleaning (SSPC SP1), Hand tool cleaning (SSPC SP2) etc., will be apply rely on the condition and situation raises.

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

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engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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4.2

Paints schedule for touch-up and Paint details


TABLE 4.2.1

Items
Up to 80C
For CS, LTCS & Alloy A/G Piping (uninsulated)

Final color / RAL


Aluminium As per Manufacture As per Manufacture As per Manufacture As per Manufacture As per Manufacture As per Manufacture As per Manufacture As per Manufacture

Original Coating Sys.


APCS 4 APCS 26 APCS 1B APCS 11A APCS 2A APCS 2C APCS 2I APCS 5A APCS 11C

Paint Sys. for Touch-up


APCS 4 APCS 26 APCS 1B APCS 11A APCS 2A APCS 2C APCS 2I APCS 5A APCS 11C

Remarks

Up to 120C Up to 150C 151 - 400C Up to 90C

For CS, LTCS & Alloy A/G Piping (insulated)

Up to 120C -10 to 150C Up to 177C

For SS A/G Piping (uninsulated & insulated) For structural steel including pipe support

Traffic Grey / 7042


-

APCS 11C

APCS 11C

TABLE 4.2.2

Paint System

Type of Coat
Primer Intermediate Top Coat Primer Intermediate Top Coat Primer Top Coat Primer Top Coat Top Coat Primer Intermediate Top Coat Primer Primer

Manufacturer
International International International International International International International International International International International International International International Belzona Jotun

Product name
Intergard 291 Intergard 410 Intergard 410 Interprime 409 Interprime 409 Intertherm 891 Interzinc 22 Intertherm 50 Intertherm 751 CSA Intertherm 751 CSA Interseal 738 Interline 399 Interline 399 Interline 399 Belzona 1391S Pengard Express

Generic Code
Epoxy primer Polyamide cured Polyamide cured epoxy Intermd. Polyamide cured epoxy Intermd. Zinc Phosphate Alkyd primer Zinc Phosphate Alkyd primer Aluminium Topcoat Inorganic zinc Primer: Solvent based Heat-Resistant silicone topcoat Hi-Temp resistant Hi-Temp resistant Epoxy Mastic coat Self priming Phenolic Epoxy Phenolic Epoxy Phenolic Epoxy Epoxy-Phenol Novolac coating Polymide Epoxy

APCS - 1B

APCS - 4

APCS 11A APCS 11C APCS - 26 APCS 2A APCS 2I APCS 5A APCS 2C

Primer

Jotun

Tankgard Storage

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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4.3

General Requirements The repair coating shall be compatible with the existing coating. No coating shall be applied when steel surface temperatures are less than 3C above dew point, and when the relative humidity is more than 85% so as to avoid the risk of condensation during painting. Complicated areas like Welds, nuts, bolts and supports etc., can be painted by Stripe coating using proper brush.

4.4

Paint application method Touch up shall be use brush, roller and as well as airless sprayer. Touch works shall flow the manufacturers data sheet requirement. Painting inspection The final appearance of the surface painting film should be well-proportioned and free from flowing and dropping. Finished painting should have a uniform appearance. Areas showing painting defects such as runs, sags, drips, embedded foreign matter, blisters, cracks, visible holidays and low DFT areas should be marked for repairs. After paint cured and totally dried, the dry film thickness shall be measured with a magnetic or ultrasonic probe such as DIGITAL ELCOMETER etc., as of SSPC PA-2.

4.5

5. 5.1

QUALITY CONTROL PROCEDURE Dry film thickness inspection


After every layer of painting dried and cured, the dry film thickness (DFT) should be checked and must meet the required thickness as per the SSPC PA2.

5.2

Inspection facilities list:


Clemtex tape with Dial gauge Digital dew point meter WFT film thickness measurements Comb gauge DFT film thickness measurements Electronic gauge Surface temperature gauge Torch Light

DFT gauges must be calibrate prior to measure the painted surface. 5.3 Inspection Report and record
SATIP SHALL BE FOLLOWED FOR TOUCH UP INSPECTION AND RECORD. SATIP-H-100-01 Paint Application of Liquid Coating Systems (Industrial Facilities). P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

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engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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6.

PAINTING SUMMARY REPORTS


After the painting inspection, summary reports should be filled in as per the approved form of Saudi Aramco Inspection Checklist (SAIC). Reference SATIP-H-100-01 SAIC-H-2032

Paint application of Liquid Coating Systems (Industrial Facilities) Inspection of Repair/Touch-up of Coatings

7. MANAGEMENTS OF HSE 7.1 General Instructions


Appropriate work permit shall be taken before start of work as applicable. All safety rules must be followed by all the people. A designed safety inspector is always at the painting application area. Every day the safety meeting shall be held. The appropriate PPE should be worn. Pay more attention to Fire and explosion prevention. Health hazards should be analyzed before starting the work. Materials Safety Data Sheets for all paintings, solvents, cleaners and equipments in use shall be readily available on-site. Solvents shall not be used by personal for washing up. Electrically driven power tools shall be properly grounded to prevent work.

7.2 Environmental Issues


Storage of paints Paints and thinners shall be stored in well-ventilated buildings at storage temperatures as recommended in the Manufacturer's data sheet. Paints materials used at construction sites must be covered with appropriate canvas, tarpaulins, or equivalent for a temporary storage period not to exceed 14 days. Each paint container shall be clearly marked in accordance with 09-SAMSS-060. Paints shall not be used from a container showing a sign of leakage. Paints which have exceeded the shelf life given in the Saudi Aramco Data Sheet (see definition in SAES-H-101) shall be set aside and must not be used unless written authorization to the contrary is given by the CSD. All materials for coating shall, until usage, remain in the Air conditioned containers, marked with supplier's name, brand, batch number and expiry date. Storage conditions shall comply with paint supplier's data sheet recommendations. Collection and Disposal of Used Paint Tins All the paint tins shall be collected in a designed and signposted area for temporary storage. MSDS shall be always attached in the storage container.

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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8.
Step No.

JOB SAFETY ANALYSIS


Description of Task step Potential Accidents or Hazards Control Measures / Safe Job Procedures

Surface cleaning

2.1 Occupational Health problem to inhalation of paint fumes

Touch up works

2.2 Fire / Environmental hazard, spills, disposal. 2.3 Trips / Slips / Fails 2.4 Inadequate storage / disposal of paint and empty container. 2.5 Non-availability of eye wash kit 2.6 Eye injury 2.7 Hand injury 2.8 Working at high platform

2.1.1 TBT to b conducted on the hazards and risk to health by paint materials MSDS attached. 2.1.2 Suitable respiratory protection mask to be used and correct maintenance of PPEs. 2.1.3 Use chemical rubber hand gloves. 2.2.1 Paint will be stored in ventilated and cool place. 2.2.2 Fire extinguisher shall be kept as required in the required area. 2.3.1 Use proper access work platform. 2.3.2 Use adequate rope to lift / lower the paint containers / brush while working in the height. 2.3.3 Maintian area clean and tidy at all times. 2.4.1 Make sure that the paint can put a firm place to avoid falling down. In case any paint spillage, it will be cleaned immediately. 2.4.2 Left out paint will be kept in separate container and disposed as regularly as Waste Management System. 2.5.1 Emergency eye wash kit shall be placed in the painting area. 2.6.1 All area nearby will be masked prior to spray. 2.7.1 All tools / equipment shall be inspected and colour coded. 2.8.1 Safety glasses shall be worn at all time, especially during the paint spray and mixing. COMMENTS:

MANDATORY RECOMMENDED

OR

. Hearing protection. . . Hand gloves (Cotton, Full body Harness & Leather, Rubber and others).

PERSONAL PROTECTIVE EQUIPMENT

(Tick Appropriate PPE) . Hard Hat. . Safety Glasses, Goggles, Face Shield. . Safety shoes. . Coveralls Long sleeve Nomex. . Air Supplied Blasting Hood.

Lifeline. . Respiratory Protective . H2S Gas Alert Clip. . SCBA on stand-by. . Hard Hat. Equipment.

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)

Attachment 1 SATIP-H-100-01 Paint Application of Liquid Coating System (Industrial Facilities)

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)

Attachment 2 Material Receiving Checklist


SAIC-H-2024 Receiving Inspection of Paint & Abrasive Materials

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)

Attachment 2 Material Receiving Checklist


SAIC-H-2025 Storage, Handling and Preservation of Paint and Abrasive Materials

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)

Attachment 2 Material Receiving Checklist


SAIC-H-2026 Coating Equipment Inspection

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)

Attachment 3 Installation Phase Checklist


SAIC-H-2032 Repair and /or Touch-up of Coatings

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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SAUDI ARAMCO INGC SHAYBAH PACKAGE # 4 PROJECT
AGREEMENT NO OUR REF. NO DOC. NO. FORM NO. REVISION NO. PAGE SSA-SHAYBAH#4-PPS-001 P/SA/SAMSUNG-13/46 MS-1306-BP-01 FM-PAINT-001 00

SAMSUNG
engineering

KARRENA

METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES

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METHOD STATEMENT OF PAINT TOUCH-UP WORKS FOR PIPING AND STRUCTURES (Doc. No.: MS- 1306-BP-01)

Attachment 3 Installation Phase Checklist


SAIC-H-2033 Application of Safety Colour Coding & Stencilling of Equipment / Piping Identification

P.O. Box 2147, Saihat 31972 Kingdom of Saudi Arabia Tel. + 966 3 839 2429 / 839 2196 / 8319 1577 Fax +966 3 839 2238 www.karrenagulf.com , infosaudi@karrenagulf.com

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