Engineering Specification

Part Name: SPECIFICATION GLOBAL GENERIC TOLERANCES FOR SHEET METAL COMPONENTS LET FR LET FR Date LET FR Revisions Released under notice # AB00-12310257-009 Part Number:

ESBU5A-1294-AA

DR

CK Reference: ES-YF12-1294-AA

Prepared/Approved By:
Steve Gallagher

Checked By:
Andre Jurkiewicz Jens Buechner Manfred Hemb Bernd Solbach

Detailed By:

Concurrence/Approval Signatures:
Design Engineering Manager Shawn Morgans Other Approvals/Concurrences (as required): Bruno Barthelemy Body Structure, Closures, CAE Chief Engineer Bernd Liesenfelder Chief Body Ext EU Steven Crosby Chief Engineer Body APA Ulrich Stuhec Chief Engineer Body FSAO

Willi Wegener Director of Manufacturing Eng VO Paul Temple Chief Engineer Timothy Marasco Chief Engineer SBU Thomas Oberlaender Manager Stamping Guido Krings Manager VOME DCD Janice Gall Manager DCD

Global Manufacturing Quality G1S1 Item Number: 25.06 G1S2 Classification Proprietary FAF03-150-1 (previously form: 3947-A1)

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Scope: This specification is issued to provide generic Tolerances for data files of sheet metal components. Application: Generic tolerances are to be applied if no other specified requirements exist for the specific feature. Tolerances resulting from these specified requirements overwrite generic tolerances, and have to be explicitly annotated to the CAD-part. All features and geometric tolerances not covered within this specification have also to be explicitly annotated to the CAD-part. Every feature on the single CAD-part has to be designated in line with the feature names determined within this specification IN ACCORDANCE WITH THE A.S.M.E. Y14.5 - 2009 STANDARD, THE FOLLOWING APPLIES:
Tolerance Secondary Datum

II.

III.

Control

Primary Datum

Tertiary Datum

All datum reference frames must contain datums A, B and C or a subset of them. If, for functional reasons, a subdatum-system is used, this subdatum-system and the feature tolerances referenced to it must be explicitly annotated to the CAD-part. No MMC / LMC (Maximum / Least material condition) and MMB / LMB (Maximum / Least material boundary) is to be applied. IV. GENERAL TOLERANCES UNLESS OTHERWISE SPECIFIED. If two or more general tolerances can be applied to one part condition, the most restrictive will apply

Global Manufacturing Quality G1S1 Item Number: 25.06 G1S2 Classification Proprietary FAF03-150-1 (previously form: 3947-A1)

Version Date: 4 1 2011

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HOLES / SLOTS General agreement :

A)

"Holes" applies to round and square holes "Slots" applies to round and rectangular slots For all Slots the Boundary Concept / Control has to be applied General Size Tolerance of Holes ((D) round/square) and Slots ((D1/D2) round/rectangular) unless otherwise specified. Dimension 1.6 - 6.0 6.1 - 18.0 18.1 - 50.0 Tolerance + / - 0.1 + / - 0.15 + / - 0.2 D D r D2 D1 r D2 D1 D

B)

Datums/Master Control Locators Size tolerance for secondary and tertiary (master locator) feature to be +/- 0.05 for hole and slot width and +/- 1.25 for slot length Primary, Secondary and Tertiary Datums must be annotated to the CAD-part. The term "Locator" is used to define features utilized as datums.

C)

Laser Cut Datums/Master Control Locators Size tolerance for secondary and tertiary (master locator) feature to be +/- 0.1 for hole and slot width and +/- 1.25 for slot length Final Assy / Transferred Locators (Non-MC-Locators) Size tolerance: +/- 0.05 for hole and slot width, and +/- 1.25 for slot length Position For holes: l O 0.5 A B C For slots: l l 0.5 0.5 A A B B C C Width Length

D)

E)

Fabrication/Tooling Locators for Stamping Size tolerance: +/- 0.05 for hole and slot width and +/- 1.25 for slot length Position For holes: l O 5.0 A B C For slots: l l 5.0 5.0 A A B B C C Width Length

Global Manufacturing Quality G1S1 Item Number: 25.06 G1S2 Classification Proprietary FAF03-150-1 (previously form: 3947-A1)

Version Date: 4 1 2011

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Final Assembly Attachments (fixings) Size tolerance is dependant on utilized fixing, needs to be functionally derived and must explicitely be annotated to the CAD-part. Position For holes: l O 1.0 A B C For slots: l l 1.0 2.0 A A B B C C Width Length

Refinement for pattern / group holes / slots to each other ( A group / pattern of holes / slots defined as those which have the same function) O 1.0 lO 0.5 G) A B C

Extruded (Flanged) Tapped Holes Extrusion length (Flange Height): +/- 0.5 Position For holes:

l O 1.0

H)

All Other Extruded (Flanged) Holes Extrusion length (Flange Height): +/- 0.5 Size tolerance: +/- 0.5 for hole and slot width and +/- 1.25 for slot length Position For holes: For slots:

l O 3.0 l l 3.0 3.0

A A A

B B B

C C C Width Length

I)

Flared Out Holes Size tolerance: +/- 0.5 for hole and slot width and +/- 1.25 for slot length Position For holes: For slots:

l O 2.0 l l 2.0 2.0

A A A

B B B

C C C Width Length

Global Manufacturing Quality G1S1 Item Number: 25.06 G1S2 Classification Proprietary FAF03-150-1 (previously form: 3947-A1)

Version Date: 4 1 2011

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Laser Cut Holes (Non-MC) Size tolerance: +/- 0.25 for hole and slot width and +/- 1.25 for slot length Position For holes: l O 1.0 A B C For slots: l l 1.0 1.0 A A B B C C Width Length

K)

Access (Clearance) Holes/Openings " 2.5 A B C

UNILATERAL TOLERANCE IN DIRECTION OF LMC

L)

Drainage and Lightening Holes/Openings (non plugged) " 5.0 A B C

M) Drainage and Lightening Holes (plugged) Size tolerance is dependant on utilized plug size, needs to be functionally derived and will explicitly be annotated to the CAD-part Position For holes: l O 5.0 A B C For slots: l l N) 5.0 5.0 A A B B C C Width Length

Weld Nut Holes (Installation holes for weld nuts) Size and size tolerance are determined within Fastener Engineering Specification ESBM5A-1N265-AA or latest release Position l O 1.0 A B C Refinement for pattern / group holes / slots to each other ( A group / pattern of holes / slots defined as those which have the same function) O 1.0 lO 0.5 A B C

Global Manufacturing Quality G1S1 Item Number: 25.06 G1S2 Classification Proprietary FAF03-150-1 (previously form: 3947-A1)

Version Date: 4 1 2011

Engineering Specification

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Weld Bolt/Stud Holes (Installation holes for weld bolts) Size and size tolerance are determined within Fastener Engineering Specification ESBM5A-1N265-AA or latest release Position l O 1.0 A B C Refinement for pattern / group holes / slots to each other ( A group / pattern of holes / slots defined as those which have the same function) 1.0 lO O 0.5 A B C

SURFACES: A) Mating Surfaces h B) 1.4 A 0.5 / 250 x 250 B C

Surfaces defining Gap / Margin on class # 1 surface components

h C)

1.0 0.5

A A

B B

C C

Surfaces defining Flushness on class # 1 surface components h 1.0 0.5 A A B B C C

D)

General surface tolerance h 2 A B C

All over on design/dimensioned side. LINES: A) General trim line tolerance " 2.5 B) A B C

Weld Lines of Tailored Welded Blanks (after forming) " 10.0 A B C

C)

Trim Lines for Weld-, Clinch- and Closure Outer Panel Hem Flanges " 2.0 A B C

Global Manufacturing Quality G1S1 Item Number: 25.06 G1S2 Classification Proprietary FAF03-150-1 (previously form: 3947-A1)

Version Date: 4 1 2011