PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD.

FileName : My First Vessel Input Echo ------------------------------- Page 1 of 9 STEP: 1 12:04p Jul 3,2013

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest) Design Internal Temperature Type of Hydrotest Hydrotest Position Projection of Nozzle from Vessel Top Projection of Nozzle from Vessel Bottom Minimum Design Metal Temperature Type of Construction Special Service Degree of Radiography Miscellaneous Weight Percent Use Higher Longitudinal Stresses (Flag) Select t for Internal Pressure (Flag) Select t for External Pressure (Flag) Select t for Axial Stress (Flag) Select Location for Stiff. Rings (Flag) Use Hydrotest Allowable Unmodified Consider Vortex Shedding Perform a Corroded Hydrotest Is this a Heat Exchanger User Defined Hydro. Press. (Used if > 0) User defined MAWP User defined MAPnc

100.00 200 not Specified Horizontal 0.0000 0.0000 -20 Welded None RT 1 0. Y N N N N

psig F

in. in. F

Y N No 0.0000 0.0000 0.0000 psig psig psig

Load Case 1 Load Case 2 Load Case 3 Load Case 4 Load Case 5 Load Case 6 Load Case 7 Load Case 8 Load Case 9 Load Case 10 Load Case 11 Load Case 12 Load Case 13 Load Case 14 Load Case 15 Load Case 16 Load Case 17 Load Case 18 Load Case 19

NP+EW+WI+FW+BW NP+EW+EE+FS+BS NP+OW+WI+FW+BW NP+OW+EQ+FS+BS NP+HW+HI NP+HW+HE IP+OW+WI+FW+BW IP+OW+EQ+FS+BS EP+OW+WI+FW+BW EP+OW+EQ+FS+BS HP+HW+HI HP+HW+HE IP+WE+EW IP+WF+CW IP+VO+OW IP+VE+OW IP+VF+CW FS+BS+IP+OW FS+BS+EP+OW

Wind Design Code Design Wind Speed Exposure Constant Importance Factor Roughness Factor Base Elevation Percent Wind for Hydrotest Use Wind Profile (Y/N) Damping Factor (Beta) for Wind (Ope) Damping Factor (Beta) for Wind (Empty) Damping Factor (Beta) for Wind (Filled)

ASCE-7 93 70.000 C 1. 1 0.0000 33. N 0.0100 0.0000 0.0000 ft. mile/hr

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel Input Echo ------------------------------- Page 2 of 9 STEP: 1 12:04p Jul 3,2013

Seismic Design Code UBC Seismic Zone (1=1,2=2a,3=2b,4=3,5=4) UBC Importance Factor UBC Soil Type UBC Horizontal Force Factor UBC Percent Seismic for Hydrotest

UBC 94 0.000 1.000 S1 3.000 0.000

Design Nozzle for Des. Press. + St. Head Consider MAP New and Cold in Noz. Design Consider External Loads for Nozzle Des. Consider Code Case 2168 for Nozzle Des.

Y N Y N

Material Database Year

Current w/Addenda or Code Year

Complete Listing of Vessel Elements and Details:

Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Allowable Stress, Ambient Allowable Stress, Operating Allowable Stress, Hydrotest Material Density P Number Thickness Yield Stress, Operating External Pressure Chart Name UNS Number Product Form Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor

10 20 Elliptical Bottom Head 0.1667 60.000 0.5000 0.06250 0.0000 0.06250 120.00 200 15.000 200 1.2 SA-240 316L 16700. 16700. 21710. 0.2800 0.0000 21300. HA-4 S31603 Plate 1. 1. 2. psi psi psi lb./cu.in. in. psi ft. in. in. in. in. in. psig F psig F

Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure

20 30 Cylinder

4.0000 60.000 0.5000 0.1250 0.0000 0.0000 120.00 200 15.000

ft. in. in. in. in. in. psig F psig

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel Input Echo ------------------------------- Page 3 of 9 STEP: 1 12:04p Jul 3,2013

Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam

200 1.2 SA-240 316L 1. 1.

Element From Node Element To Node Element Type Description Distance "FROM" to "TO" Inside Diameter Element Thickness Internal Corrosion Allowance Nominal Thickness External Corrosion Allowance Design Internal Pressure Design Temperature Internal Pressure Design External Pressure Design Temperature External Pressure Effective Diameter Multiplier Material Name Efficiency, Longitudinal Seam Efficiency, Circumferential Seam Elliptical Head Factor

30 40 Elliptical

0.1667 60.000 0.5000 0.1250 0.0000 0.0000 120.00 200 15.000 200 1.2 SA-240 316L 1. 1. 2.

ft. in. in. in. in. in. psig F psig F

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel Internal Pressure Calculations ------------------------------- Page 4 of 9 STEP: 3 12:04p Jul 3,2013

Element Thickness, Pressure, Diameter and Allowable Stress :

| Int. Press | | |

Nominal | Total Corr| Thickness | Allowance | in. | ... | ... | ... | in. |

Element | Diameter | in. |

Allowable | Stress(SE)| psi |

From| To | + Liq. Hd | | psig

Bottom Hea| 20| 30| 30| 40|

120.000 | 120.000 | 120.000 |

0.12500 | 0.12500 | 0.12500 |

60.0000 | 60.0000 | 60.0000 |

16700.0 | 16700.0 | 16700.0 |

Element Required Thickness and MAWP :

Design | Pressure | psig |

M.A.W.P. | Corroded psig

M.A.P. |

Actual | Thickness | in. |

Required | Thickness | in. |

From| To | | |

| New & Cold | | psig |

Bottom Hea| 20| 30| 30| 40|

120.000 | 120.000 | 120.000 |

208.056 | 206.343 | 207.625 | 206.343

277.870 | 275.578 | 277.870 | 275.578

0.50000 | 0.50000 | 0.50000 |

0.34117 | 0.34240 | 0.34162 |

Minimum

MAWP: 206.343 psig, limited by: Cylinder.

Internal Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007

Elliptical Head From 10 To 20 SA-240 316L at 200 F

Bottom Head

Thickness Due to Internal Pressure [Tr]:

= (P*(D+2*CA)*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (120.000*(60.0000+2*0.0625)*1.00)/(2*16700.00*1.00-0.2*120.000) = 0.2162 + 0.1250 = 0.3412 in.

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-Ca))/(K*(D+2*Ca)+0.2*(T-Ca)) per Appendix 1-4 (c) = (2*16700.00*1.00*(0.3750))/(1.00*(60.0000+2*0.0625)+0.2*(0.3750)) = 208.056 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*Sa*E*T)/(K*D+0.2*T) per Appendix 1-4 (c) = (2*16700.00*1.00*0.5000)/(1.00*60.0000+0.2*0.5000) = 277.870 psig

Actual stress at given pressure and thickness [Sact]:

= (P*(K*(D+2*CA)+0.2*(T-CA)))/(2*E*(T-CA)) = (120.000*(1.00*(60.0000+2*0.0625)+0.2*(0.3750)))/(2*1.00*(0.3750)) = 9632.000 psi

Required Thickness of Straight Flange = 0.342 in.

Percent Elongation per UHA-44

(75*tnom/Rf)*(1-Rf/Ro)

3.646 %

Cylindrical Shell From 20 To 30 SA-240 316L at 200 F

Thickness Due to Internal Pressure [Tr]:

= (P*(D/2+Ca))/(S*E-0.6*P) per UG-27 (c)(1) = (120.000*(60.0000/2+0.1250))/(16700.00*1.00-0.6*120.000)

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel Internal Pressure Calculations ------------------------------- Page 5 of 9 STEP: 3 12:04p Jul 3,2013

= 0.2174 + 0.1250 = 0.3424 in.

Max. All. Working Pressure at Given Thickness [MAWP]:

= (S*E*(T-Ca))/((D/2+Ca)+0.6*(T-Ca)) per UG-27 (c)(1) = (16700.00*1.00*(0.3750))/((60.0000/2+0.1250)+0.6*0.3750) = 206.343 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (SA*E*T)/(D/2+0.6*T) per UG-27 (c)(1) = (16700.00*1.00*0.5000)/(60.0000/2+0.6*0.5000) = 275.578 psig

Actual stress at given pressure and thickness [Sact]:

= (P*((D/2+CA)+0.6*(T-CA)))/(E*(T-CA)) = (120.000*((60.0000/2+0.1250)+0.6*(0.3750)))/(1.00*(0.3750)) = 9712.000 psi

Percent Elongation per UHA-44

(50*tnom/Rf)*(1-Rf/Ro)

0.826 %

Elliptical Head From 30 To 40 SA-240 316L at 200 F

Thickness Due to Internal Pressure [Tr]:

= (P*(D+2*CA)*K)/(2*S*E-0.2*P) Appendix 1-4(c) = (120.000*(60.0000+2*0.1250)*1.00)/(2*16700.00*1.00-0.2*120.000) = 0.2166 + 0.1250 = 0.3416 in.

Max. All. Working Pressure at Given Thickness [MAWP]:

= (2*S*E*(T-Ca))/(K*(D+2*Ca)+0.2*(T-Ca)) per Appendix 1-4 (c) = (2*16700.00*1.00*(0.3750))/(1.00*(60.0000+2*0.1250)+0.2*(0.3750)) = 207.625 psig

Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*Sa*E*T)/(K*D+0.2*T) per Appendix 1-4 (c) = (2*16700.00*1.00*0.5000)/(1.00*60.0000+0.2*0.5000) = 277.870 psig

Actual stress at given pressure and thickness [Sact]:

= (P*(K*(D+2*CA)+0.2*(T-CA)))/(2*E*(T-CA)) = (120.000*(1.00*(60.0000+2*0.1250)+0.2*(0.3750)))/(2*1.00*(0.3750)) = 9652.000 psi

Required Thickness of Straight Flange = 0.342 in.

Percent Elongation per UHA-44

(75*tnom/Rf)*(1-Rf/Ro)

3.646 %

Elements Suitable for Internal Pressure.

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel External Pressure Calculations ------------------------------- Page 6 of 9 STEP: 4 12:04p Jul 3,2013

External Pressure Calculation Results :

ASME Code, Section VIII, Division 1, 2007

Elliptical Head From 10 to 20 Ext. Chart: HA-4 at 200 F

Bottom Head

Elastic Modulus from Chart: HA-4 at 200 F :

0.27200E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca 0.375 OD 60.88 D/t 162.33 Factor A 0.0008556 B 8084.65

EMAP = B/(K0*D/t) = 8084.6475 /(0.9000 *162.3333 ) = 55.3364 psig

Results for Required Thickness (Tca):

Tca 0.163 OD 60.88 D/t 374.04 Factor A 0.0003713 B 5049.90

EMAP = B/(K0*D/t) = 5049.8989 /(0.9000 *374.0449 ) = 15.0009 psig

Cylindrical Shell From 20 to 30 Ext. Chart: HA-4 at 200 F

Elastic Modulus from Chart: HA-4 at 200 F :

0.27200E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca 0.375 OD 61.00 SLEN 62.00 D/t 162.67 L/D 1.0164 Factor A 0.0006387 B 7515.58

EMAP = (4*B)/(3*(D/t)) = (4*7515.5840 )/(3*162.6667 ) = 61.6031 psig

Results for Required Thickness (Tca):

Tca 0.202 OD 61.00 SLEN 62.00 D/t 302.12 L/D 1.0164 Factor A 0.0002499 B 3398.98

EMAP = (4*B)/(3*(D/t)) = (4*3398.9839 )/(3*302.1236 ) = 15.0004 psig

Results for Maximum Stiffened Length (Slen):

Tca 0.375 OD 61.00 SLEN 286.20 D/t 162.67 L/D 4.6918 Factor A 0.0001346 B 1830.09

EMAP = (4*B)/(3*(D/t)) = (4*1830.0941 )/(3*162.6667 ) = 15.0008 psig

Elliptical Head From 30 to 40 Ext. Chart: HA-4 at 200 F

Elastic Modulus from Chart: HA-4 at 200 F :

0.27200E+08 psi

Results for Maximum Allowable External Pressure (MAEP):

Tca 0.375 OD 61.00 D/t 162.67 Factor A 0.0008538 B 8080.70

EMAP = B/(K0*D/t) = 8080.7007 /(0.9000 *162.6667 ) = 55.1960 psig

Results for Required Thickness (Tca):

Tca 0.163 OD 61.00 D/t 374.04 Factor A 0.0003713 B 5049.90

EMAP = B/(K0*D/t) = 5049.8989 /(0.9000 *374.0449 ) = 15.0009 psig

External Pressure Calculations

Section | Length | ft. |

Outside |

Corroded |

Factor A

| | |

Factor | B psi | |

From| To | | |

Diameter | Thickness | in. | in. |

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel External Pressure Calculations ------------------------------- Page 7 of 9 STEP: 4 12:04p Jul 3,2013

10| 20| 30|

20| 30| 40|

No Calc | 5.16667 | No Calc |

60.8750 | 61.0000 | 61.0000 |

0.37500 | 0.00085558 | 0.37500 | 0.00063867 | 0.37500 | 0.00085383 |

8084.65 | 7515.58 | 8080.70 |

External Pressure Calculations

External |

External |

External

External M.A.W.P. psig

| | |

From| To | | 10| 20| 30| | 20| 30| 40|

Actual T. | Required T.|Des. Press. | in. | in. | psig |

0.50000 | 0.50000 | 0.50000 |

0.28775 | 0.32690 | 0.28808 |

15.0000 | 15.0000 | 15.0000 |

55.3364 | 61.6031 | 55.1960 | 55.196

Minimum

External Pressure Calculations

| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia | Required | in**4 | Available | in**4 |

From| To | Bet. Stiff.| Bet. Stiff.| | 10| 20| 30| | 20| 30| 40| ft. | ft. |

No Calc | 5.16667 | No Calc |

No Calc | 23.8500 | No Calc |

No Calc | No Calc | No Calc |

No Calc | No Calc | No Calc |

Elements Suitable for External Pressure.

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel Vessel Design Summary ------------------------------- Page 8 of 9 STEP: 6 12:04p Jul 3,2013

Design Code: ASME Code Section VIII Division 1, 2007

Diameter Spec : 60.000 in. ID Vessel Design Length, Tangent to Tangent 4.33 ft.

Distance of Bottom Tangent above Grade Distance of Base above Grade Specified Datum Line Distance

0.00 0.00 0.00

ft. ft. ft.

Shell/Head Matl

SA-240 316L

Internal Design Temperature Internal Design Pressure

200 100.00

F psig

External Design Temperature External Design Pressure

200 15.00

F psig

Maximum Allowable Working Pressure External Max. Allowable Working Pressure Hydrostatic Test Pressure

206.34 55.20 0.00

psig psig psig

Wind Design Code Earthquake Design Code

ASCE-93 UBC-94

Element Pressures and MAWP: psig

Element Desc Bottom Head Cylinder Ellipse

Internal 120.000 120.000 120.000

External 15.000 15.000 15.000

M.A.W.P 208.056 206.343 207.625

Corr. All. 0.0625 0.1250 0.1250

Element Type Ellipse Cylinder Ellipse

"To" Elev ft. 0.17 4.17 4.33

Length ft. 0.167 4.000 0.167

Element Thk in. 0.500 0.500 0.500

R e q d Int. 0.341 0.342 0.342

T h k Ext. 0.288 0.327 0.288

Joint Eff Long 1.00 1.00 1.00 Circ 1.00 1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Note: Wind and Earthquake moments include the effects of user defined forces and moments if any exist in the job and were specified to act (compute loads and stresses) during these cases. Also included are moment effects due to eccentric weights if any are present in the input.

Weights:
Fabricated - Bare Shop Test Shipping Erected Empty Operating W/O Removable Internals 2610.3 9961.6 2610.3 2610.3 2610.3 2610.3 9961.6 lbm lbm lbm lbm lbm lbm lbm

- Fabricated + Water ( Full ) - Fab. + Rem. Intls.+ Shipping App. - Fab. + Rem. Intls.+ Insul. (etc) - Fab. + Intls. + Details + Wghts. - Empty + Operating Liquid (No CA)

Field Test - Empty Weight + Water (Full)

PV Elite 2008 1993-2008 by COADE Engineering Software

PV Elite 2008 Licensee: ZISHAN ENGINEERS (PVT.) LTD. FileName : My First Vessel Vessel Design Summary ------------------------------- Page 9 of 9 STEP: 6 12:04p Jul 3,2013