R3000H

Underground Mining Loader Preliminary

Engine Engine Model Gross Power SAE J1995 Operating Specifications Nominal Payload Capacity Gross Machine Weight

Cat C15 ACERT 305 kW 409 hp 20 000 kg 75 575 kg 44,092 lb 166,614 lb

Bucket Capacities Bucket Capacities

8.3-11.6 m3

10.9-15.2 yd3

R3000H Features One Supplier Caterpillar designed and manufactured major power and drive train components for reliability andperformance. Reliable and Durable Engine The Cat C15 engine offers the perfect balance between power, robust design and economy. Power Shift Transmission Reliable and rugged design to deliver power and efficiency for peak power train performance. Hydraulics Perfect balance between low effort controls and powerful hydraulics for smooth and fast cycle time. Durable Structures The heavy duty frame is designed and built to absorb twisting, impact and high loading forces. Comfortable Cab Ergonomically designed for all-day comfort, controland productivity. Enhanced Serviceability Designed with improved service points andgrouped service locations to simplify maintenance and repair. Built in Safety Safety is not an after thought, but an integral partof all machine and system design.

Contents
Power Train Engine .........................................4
Power Train Transmission ..............................5
Hydraulics ............................................................6
Structures.............................................................7
Operator Comfort ................................................8
Loader Bucket Systems .....................................9
Serviceability .....................................................10
Customer Support .............................................11
Safety ..................................................................12
Specifications ....................................................13
Standard Equipment .........................................16
Optional Equipment...........................................17
Notes ...................................................................18

The R3000H underground loader is designed to meet the challenges of the most demanding underground mining applications. Compact design with agile performance, rugged construction and simplified maintenance ensures excellent productivity, long life and low operating costs. Engineered for performance, designed for comfort, built to last.
3

Power Train Engine

The Cat C15 engine with ACERT Technology. Innovative technologies optimize performance.

The Cat C15 engine with ACERT Technology provides unequalled lugging force while digging, tramming and traversing steep grades. Torque rise effectively matches transmission shift points for maximum efficiency and fast cycle times. Mechanically Actuated, ElectronicUnit Injection (MEUI) high-pressure, direct injection fuel system electronically monitors operator demands and sensor inputs to optimize engine performance. Air-to-air aftercooling provides improved fuel economy by packing cooler, denser air into cylinders for more complete combustion of fuel and lower emissions. Oil coiled pistons increase heat dissipation and promote longer piston life. Thecrankshaft is forged and induction hardened for long-term durability. The Cat C15 engine features the optional Ventilation Reduction Package. The VR Package incorporates selective engine hardware andsoftware to minimize diesel particulate matter in the engine exhaust. Engines equipped with the VR Package feature a significant ventilation rate reduction, a decrease in fuel consumption, and maintained or improved product performance. VR Package availability issubject to regional regulatory compliance. Optional U.S. EPA Tier 3 and EU Stage III compliant engine is also available.

Power Train Transmission

More power to the ground forgreaterproductivity.

Power Shift Transmission

The Cat four-speed planetary power shift transmission is matched with the Cat C15 diesel engine to deliver constant power over a wide range of operating speeds and grades.

Robust Design
Designed for rugged underground mining conditions, theproven planetary power shift transmission is built for longlife between overhauls.

Torque Converter Lockup Clutch

Combines maximum rimpull while in torque converter drive with the efficiency and performance of direct drive when the lockup clutch is engaged. The lockup clutch delivers more power to the wheels for superior power train efficiency.

Electronic Auto Shift Transmission

The electronic auto shift transmission increases operator efficiencies and optimizes machine performance. The operator can choose between manual or auto shift modes.

Transmission Neutralizer
The operator can engage the service brakes and neutralize the transmission, maintaining high engine rpm for full hydraulic flow, enhancing digging and loading functions.

Final Drives
Cat final drives work as a system with the planetary power shift transmission to deliver maximum power to the ground. Built to withstand the forces of high torque and impact loads, double reduction final drives provide high torque multiplication to further reduce drive train stress.

Hydraulics
Cat hydraulics deliver the power and control tokeep material moving.

Hydraulic System
Powerful Cat hydraulics deliver exceptional digging and lifting forces for fast cycle times. High hydraulic flow rates provide fast hydraulic cylinder response and powerful lift forces. Large-bore lift and tilt cylinder delivers exceptional strength, performance anddurability.

Pilot Controls
Low effort, pilot operated joystick implement control withsimultaneous lift and tilt functions optimizes operatingefficiency.

Cat Hydraulic Hose

Field proven Cat high pressure XT hydraulic hoses areexceptionally strong and flexible for maximum system reliability and long life inthe most demanding conditions. Reusable couplings with O-ring face seals provide superior, leak free performance.

Optional Ride Control

The optional ride control system uses a nitrogen filled oil accumulator in the hydraulic lift circuit to act as a shock absorber forthe bucket and lift arms. The lift arm and bucket response to movement is dampened over rough ground, reducing fore and aft pitch, improving cycle times and loadretention. A smoother, more comfortable ride gives operators the confidence to travel at speeds above5 km/h (3mph) during load and carry operations.

Structures
Rugged Cat structures the backbone oftheR3000Hs durability.

Frame Design
The frame is engineered to withstand extreme forces generated during loading and tramming cycles. Precision manufacturing process ensures all structures are consistently built to high quality. Deep penetration and consistent welds throughout theframe ensures structures are solidly fused toprovide sturdy platform for the linkage and the axles. Thedesign and manufacturing quality of Cat LHD frames havebeen proven byour customers, many of whom reuse frames during machine rebuilds to get2nd and 3rd lives out oftheir LHDs.

Hitch
Spread hitch design widens the distance between upper and lower hitch plates to distribute forces and increase bearing life. Thicker hitch plates reduce deflection. The wide opening provides easy service access. Upper and lower hitch pins pivot on roller bearings to distribute horizontal and vertical loads over a greater surface area. Shim adjusted preload reduces maintenance time. An on-board steering frame lock pin is fitted to prevent articulation during maintenance and service.

Sealed Pins
Sealed colleted pins are fitted to all bucket and lift arm hinge points for longer pin and bushing life. This reduces maintenance costs and extends service intervals. The sealed joints retain lubrication and prevent contaminant entry.

Z-bar Loader Linkage

Proven Z-bar loader linkage geometry generates powerful breakout force and an increased rack back angle for better bucket loading and material retention. Heavy duty steel lift arms with cast steel cross tube ensures extreme loads encountered during loading and tramming are efficiently dissipated for long service life.

Operator Comfort
Ergonomically designed for all-day comfort, control and productivity.

The operator station is ergonomically designed for total machine control in a comfortable, productive and safe environment. Allcontrols, levers, switches and gauges are positioned tomaximize productivity and minimize operator fatigue.

Protective Structure
Integral to the cab and frame, the resiliently mounted Roll Over Protective Structure (ROPS) and the Falling Objects Protective Structure (FOPS), isolates the operator from vibration for a more comfortable ride.

Optional Enclosed Cab

Optional sound-suppressed ROPS cab provides a quiet, secure working environment. Large window openings offer excellent visibility in all directions. Air conditioning provides filtered, pressurized, temperature-controlled air for a more comfortable working environment.

STIC Steering and Transmission Integrated Control

STIC provides effortless control of the machine by a single controller. Simple side-to-side motion articulates the machine. Directional shifting (forward/neutral/reverse) is controlled using a three position rocker switch. The thumb operated buttons control gear selection.

Monitoring System
Cat Electronic Monitoring System (Cat EMS) continuously provides critical machine data to keep the machine performing at top production levels.

Optional Swivel Seat

Ergonomic swivel seat provides a simple solution to
operatorfatigue by reducing neck and shoulder movement.
Electronicallycontrolled direction and speed can be adjusted
tosuit all operating scenarios.

Loader Bucket Systems

Rugged performance and reliability in toughunderground mining applications.
Buckets
Cat LHD buckets deliver unmatched productivity and structural reliability to help lower your cost-per-ton. Buckets are available in a range of sizes to suit most material types anddensities.

Optional Wear Packages

Weld-on wear plates in high wear areas are standard. Additional wear packages, including sacrificial wear strips and Cat heel shrouds protect the edges from damage andreduce the need for costly bucket rebuilds.

Optional Cutting Edges

Available weld-on GET offers more wear material to maximize system wear life and bucket protection. Downtime is also reduced by an even wear rate between corners and edge segments, allowing both to be replaced at the same time. Available mechanically attached GET features pin-on shrouds which are made from Caterpillars through-hardened DH-2 alloy steel for superior hardness, wear resistance and strength. The sharp profileprovides good penetration which is maintained throughout the life of the shrouds.

Serviceability
More time for production.

Service Access
Easy access to daily service points simplifies servicing and reduces time spent on regular maintenance procedures.

Ground-Level Access
Allows convenient servicing to all tanks, filters, lubrication points and compartment drains.

Air Filters
Radial seal air filters are easy to change, reducing time required for air filter maintenance.

Sight Gauges
Fluid level checks are made easier with sight gauges.

Diagnostics
Caterpillar Electronic Technician (Cat ET) service tool enables quickelectronic diagnosis of machine performance and keydiagnostic dataforeffective maintenance and repairs.

Sealed Electrical Connectors

Electrical connectors are sealed to lock out dust and moisture. Harnesses are covered for protection. Wires are color and number coded for easy diagnosis andrepair.

Scheduled Oil Sampling

SOSSM helps avoid minor repairs becoming major ones.

10

Customer Support
Cat dealer services keep underground miningequipment productive.
Dealer Capability
Cat dealers will provide the level of support you need, on a global scale. Dealer expert technicians have the knowledge, experience, training and tooling to handle your repair and maintenance needs, when and where you need them.

Product Support
When Cat products reach the field, they are supported 24/7 by a worldwide network of reliable and prompt parts distribution facilities, dealer service centers, and technical training facilities to keep your equipment up and running.

Service Support
Cat equipment is designed and built to provide maximum productivity and operating economy throughout its working life. Cat dealers will be with you every step of the way with its unsurpassed worldwide parts support, trained technicians and customer support agreements.

Technology Products
Cat dealers offer a range of advanced technology products designed to improve efficiency, productivity and lower costs.

Replacement
Repair or rebuild? Your Cat dealer can help you evaluate the costs so you can make the right choice.

11

Safety
Cat mining machines and systems are designedwith safety astheir first priority.

Product Safety
Caterpillar has been and continues to be proactive in developing mining machines that meet or exceed safety standards. Safetyis an integral part of all machine and systems designs.

Engine Shut Off Switch

A secondary engine shutoff switch is located at ground level.

Integral ROPS Cab

Integral to the cab and frame, the ROPS is resiliently mounted to the frame to isolate the operator from vibration for a more comfortable ride.

Brake Systems
Four corner oil-cooled braking system provides excellent control. The service brake system is actuated by modulated hydraulic pressure, while the parking break function is spring applied and hydraulic released. This system assures braking in the event of loss of hydraulic failure.

Standard Safety Features

Anti-skid upper deck surfaces, lower cab light, ground level compartment sight glasses, increased visibility, 3-point access to cab and machine, push out safety glass, suspension seat, inertia reel retractable seat belt, bucket control group safety pins, hot and cold side of engine, articulation lock, hinged belly guards.

safety.cat.com
For more complete information on safety, please visit http://safety.cat.com.

12

R3000H Underground Mining Loader Specifications

Engine

Engine Model Rated Power Gross Power SAEJ1995 Bore Stroke Displacement Cat C15 ACERT 1,800 rpm 305 kW 409 hp 137.2 mm 5.4 in 171.5 mm 6.8 in 15.2 L 927.9 in3

Bucket Capacities

Dump Bucket 1* Dump Bucket 2* Dump Bucket 3* Dump Bucket 4* 8.3 m3 8.9 m3 10.5 m3 11.6 m3 10.9 yd3 11.6 yd3 13.7 yd3 15.2 yd3

*High penetration bucket versions also available.

Power ratings apply at a rated speed of 1,800 rpm when tested under the reference conditions for the specified standard. Ratings based on SAE J1995 standard air conditions of 25C (77F) and 100 kPa (29.61 Hg) barometer. Power based on fuelhaving API gravity of 35 at 16 C (60 F) and an LHV of 42780kJ/kg (18,390 BTU/lb) when engine used at 30 C (86 F). No engine derating required up to 591 m (1,938 ft) altitude. Optional Ventilation Reduction Package available. Optional Tier 3 engine package is compliant with U.S. EPA Tier 3 and EUStage III emission standards.

Turning Dimensions
Outside Clearance Radius** Inner Clearance Radius** Axle Oscillation Articulation Angle 7511 mm 3289 mm 8 42.5 295.7 in 129.4 in

**Clearance dimensions are for reference only.

Operating Specifications

Nominal Payload Capacity Gross Machine Weight Static Tipping Load Straight Ahead Lift Arms Horizontal Static Tipping Load Full Turn LiftArms Horizontal Breakout Force (SAE) 20 000 kg 75 575 kg 47 776 kg 40 472 kg 27 346 kg 44,092 lb 166,614 lb 105,306 lb 89,225 lb 60,298 lb

Weights
Empty Front Axle Rear Axle Loaded Front Axle Rear Axle 55 575 kg 23 010 kg 32 565 kg 75 575 kg 54 596 kg 20 979 kg 122,522 lb 50,728 lb 71,793 lb 166,614 lb 120,363 lb 46,251 lb

Tires

Tire Size 35/65 R33 VSNT

Service Refill Capacities

Engine Crankcase Transmission Hydraulic Tank Cooling System Front Differential and Final Drives Rear Differential andFinal Drives Front Differential and Final Drives (with Axle Oil Cooling System) Rear Differential andFinal Drives (with Axle Oil Cooling System) Fuel Tank 34 L 62 L 140 L 75 L 119 L 127 L 159 L 167 L 1531 L 9 gal 16.4 gal 37 gal 19.8 gal 31.4 gal 33.5 gal 42 gal 44.1 gal 404.4 gal

Transmission
Forward 1 Forward 2 Forward 3 Forward 4 Reverse 1 Reverse 2 Reverse 3 Reverse 4 5.3 km/h 9.5 km/h 17.1 km/h 30.1 km/h 6.6 km/h 11.9 km/h 21.2 km/h 37.8 km/h 3.3 mph 5.9 mph 10.6 mph 18.7 mph 4.1 mph 7.4 mph 13.1 mph 23.4 mph

Standards
Brakes Cab/FOPS ISO3450, AS2958.1, CAN-CSA424.30-M90 ISO3449, SAEJ231, AS2294.3, EN13627 ISO3471, SAEJ1040, AS2294.2, EN13510

Hydraulic Cycle Time

Raise Dump Lower, Empty, FloatDown Total Cycle Time 9.2 Seconds 3.4 Seconds 3.1 Seconds 15.7 Seconds

Cab/ROPS

13

R3000H Underground Mining Loader Specifications

Dimensions
All dimensions are approximate.

18

1 2 3 4 7
15 37 51 42

14
19

6 12 11 10 9 13

13

15 16 17

370-2599 Bucket Capacity Bucket Width over Cutting Edge 1 Height Bucket Raised 2 Height Max Dump 3 Height Max Lift Bucket Pin 4 Height Dump Clearance at Max Lift 5 Height Digging Depth 6 Height Ground Clearance 7 Height Top of Hood 8 Height Top of ROPS 9 Length Overall (Digging) 10 Length Overall (Tramming) 11 Length Wheelbase 12 Length Front Axle to Hitch 13 Length Rear Axle to Bumper 14 Length Reach 15 Width Overall Tire 16 Width Machine with Bucket 17 Width Machine without Bucket 18 Recommended Clearance Width*** 19 Recommended Clearance Height*** ***High penetration bucket version available. ***Bucket also available with shark cast corners. ***Clearance dimensions are for reference only. Dump Bucket 8.3 m3 10.9 yd3 mm 3400 6170 5429 4541 2880 63 466 2373 2988 11 524 10 945 3780 1890 3572 1635 3142 3500 3200 4500 4500 in 133.9 242.9 213.7 178.8 113.4 2.5 18.4 93.4 117.6 453.7 430.9 148.8 74.4 140.6 64.4 123.7 137.8 126.0 177.2 177.2

356-1320 Dump Bucket* 8.9 m3 11.6 yd3 mm 3354 6235 5429 4541 2726 63 466 2373 2988 11 524 11 083 3780 1890 3572 1791 3142 3472 3200 4500 4500 in 132.0 245.5 213.7 178.8 107.3 2.5 18.4 93.4 117.6 453.7 436.3 148.8 74.4 140.6 70.5 123.7 136.7 126.0 177.2 177.2

372-1680 Dump Bucket** 10.5 m3 13.7 yd3 mm 3454 6297 5429 4541 2620 192 466 2373 2988 11 597 11 193 3780 1890 3572 1716 3142 3572 3200 4500 4500 in 136.0 247.9 213.7 178.8 103.1 7.6 18.4 93.4 117.6 456.6 440.7 148.8 74.4 140.6 67.6 123.7 140.6 126.0 177.2 177.2

250-2036 Dump Bucket** 11.6 m3 15.2 yd3 mm 3754 6297 5429 4541 2620 192 466 2373 2988 11 597 11 193 3780 1890 3572 1716 3142 3872 3200 4500 4500 in 147.8 247.9 213.7 178.8 103.1 7.6 18.4 93.4 117.6 456.6 440.7 148.8 74.4 140.6 67.6 123.7 152.4 126.0 177.2 177.2

14

Gradeability/Speed/Rimpull

To determine gradeability performance: Read from gross weight down to the percent of total resistance. Total resistance equals actual percent grade plus rolling resistance. As a general guide use 2% for rolling resistance in underground applications or refer to the CaterpillarPerformance Handbook. From the total resistance point, read horizontally to the curve with the highest obtainable gear, thendown to maximum speed. Usable rimpull will depend upon traction available and weight on drive wheels.

N lb 1000 1000
445 100

GROSS WEIGHT

56 123

76 kg x 1000
167 lb x 1000

400

90

356

80

1A

311

70

267

60

2A

222

50

1B

178

40

3A 2B

25% 20% 15%

3B

133

30

89

20

4A

10%
4B

44

10

5%

0 0 0 2 3.2 4 6.4 6 9.7 8 12.9 10 16.1 12 19.3 14 22.5 16 25.7 18 29.0 20 32.2 22 mph 35.4 km/h

SPEED
KEY 1A 1st Gear (Converter Drive) 1B 1st Gear 2A 2nd Gear (Converter Drive)
2B 2nd Gear
3A 3rd Gear (Converter Drive)
3B 3rd Gear
4A 4th Gear (Converter Drive)
4B 4th Gear
KEY E Empty 55 575 kg (122,522 lb)
L Loaded 75 575 kg (166,614 lb)

TOTAL RESISTANCE (Grade plus Rolling)

15

RIMPULL

R3000H Standard Equipment

Standard Equipment

Standard equipment may vary. Consult your Cat dealer for details.

ELECTRICAL

Alternator, 95-amp Battery Disconnect Switch, Ground Level Corrosive Protection Spray Diagnostic Connector Electric Starting, 24-volt Engine Shutdown Switch External Lighting System, Front, Rear Low Maintenance Batteries Reversing Alarm Starting and Charging System

Gauges Engine Coolant Temperature Fuel Level Hydraulic Oil Speedometer Tachometer Pilot Hydraulic Implement Controls, SingleJoystick ROPS/FOPS Structure STIC Steering Suspension Seat with Retractable Seat Belt
POWER TRAIN

Torque Converter/Lock Up Clutch Transmission Neutralizer Electric Fuel Priming Pump Crossflow Radiator

OPERATOR ENVIRONMENT

Cat Electronic Monitoring System (CatEMS) Electric Horns Enclosed Operators Station Air Conditioning Pressurizer Dome Light Radio Ready Heater

Cat C15 ATAAC Diesel Engine with ACERT Technology, 6-Cylinder Long Life Coolant Full Hydraulic Enclosed Wet Multiple-Disc Brakes (SAFR) Planetary Powershift Transmission withAutomatic Shift Control, 4 Speed Forward/4Speed Reverse Engine Air Intake Precleaner

OTHER STANDARD EQUIPMENT Auto Park Brake Brake Axle Cooling Bucket Positioner, Return To Dig Catalytic Exhaust Purifier/Muffler Group Engine and Transmission Belly Guards Fenders, Front, Rear Firewall Hardox 450 Bucket Lip Operator Present System Rear Frame Protection Wear Bars 125 50 mm (5 2 in) Semi Centralized Lubrication Points Swing Out Radiator Grill Tires, VSNT 35/65 R33

16

R3000H Optional Equipment

Optional Equipment

Optional equipment may vary. Consult your Cat dealer for details.

Alternative Tire Arrangements Automatic Lube System Auxiliary Start Receptacle Brake Light Brake Pressure Gauges Brake Release Arrangements Bucket Heel Shrouds Bucket Sacrificial Wear Strip Package Centralized Lube System, Manual Color Rearview Camera Drawbar Attachment, Bolt-on Electronic Access Module Fast Fill System Coolant Engine Fuel Hydraulic Transmission Fire Extinguishers Fire Suppression System Fold Down Top Deck Handrails Front Light Protectors Oil Sample Adapters Payload Control System (PCS) Reflective Tape Remote Control Systems Proportional Retrieval Attachment Reversible Steering Ride Control System Seat Covers Secondary Steering System Service Tools Swivel Seat Tee Seat VIMS 3G

17

Notes

18

19

For more complete information on Cat products, dealer services, andindustry solutions, visit us on the web at www.cat.com 2013 Caterpillar Inc. All rights reserved Materials and specifications are subject to change without notice. Featured machines in photos may include additional equipment. See your Cat dealer for available options. CAT, CATERPILLAR, SAFETY.CAT.COM, their respective logos, CaterpillarYellow and the Power Edge trade dress, as well as corporate and product identity used herein, are trademarks ofCaterpillarand may not be used without permission.

AEHQ6809-01 (03-2013) Replaces AEHQ6809