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selection.
IMPORTANCE
OF
SELECTION
The
best
selected
pump
for
any
duty
condiAon
may
be
most
Hydraulically
t
or
with
best
eciency
but
it
may
not
be
most
suitable
or
cost
ecient.
The
selecAon
criteria
must
include
maintainability
and
reliability
as
a
foremost
factors.Engineers
overlook
systems
where
the
pump
has
to
be
used
and
lack
of
experience
oKen
results
in
under
performing
and
oversized
or
wrong
pumps
with
higher
operaAng
costs
.Considering
pump
as
a
plug
and
play
device
will
always
add
cost
burden
to
the
process.
SELECTING A PUMP
SelecAon can be divided into technical and commercial consideraAons. Various steps are taken before concluding on the pumping equipment.
STEPS
1.
Complete
analysis
of
the
system A
complete
system
analysis
is
necessary
before
proceeding
with
the
pump
selecAon
.
An
engineer
should
consider
following
points Net
Posi*ve
Suc*on
Head
(NPSHA)
:
Pump
failures
are
oKen
mistaken
on
number
of
unrelated
causes
and
oKen
NPSH
is
never
examined.
NPSHa
or
NPSH
available
should
always
be
1.5
m
more
than
NPSHr
or
NPSH
Required
which has to be specied by Pump manufacturer. Dierence less than 1.5 m will lead to CavitaAon and may lead to complete failure of the pump. Fluid Type and Specica*on : The Nature of uid is very important to know before selecAng a pump. Impeller Design, Metallurgy of the pumps and type of pumps are largely dependent on the specicaAon of the uid. Few ConsideraAons to be taken care are Solids to be handled, Temperature of uid, Corrosive and abrasive nature of uid , toxicity of uid and we should check if the uid is highly ammable . Cri*cality of the applica*on : In case of applicaAon criAcal to the system a spare pump is necessary and is installed on the common header. The pump is of idenAcal duty parameter and is used if one pump fails prematurely . Sealing requirement : Mechanical seals are used where leakage is not permiXed . The reason for Zero tolerance can be hazardous liquid or it may be commercial moAves . Construc*on Requirement : Various types of pumps are available in the market for numerous services. Some of the types are CanAlever Type VerAcal Sump Pumps, Split Casing Pumps, End SucAon , Torque Flow, VerAcal Mixed Flow, Horizontal Mixed Flow ,MulA Stage Pumps etc. Right pump should be selected as per the space constraint , liquid to be handled and other commercial factors. LubricaAon type of the pump is also criAcal in many cases where clean water is not available and oil lubricated pumps are desired. Cyclone separators shall be used . Eciency : Pump is one of the biggest consumer of Energy and therefore one should look for highly ecient system . In a conAnuous duty process plants it can save 1000s of KiloWaX of Energy and in turn reduces the Power Bill and eventually help reduce CO2 Emission. But one should keep in mind a pump with highest eciency does not mean high suitability for that parAcular applicaAon . Drivers : Pump can be driven using Steam Turbine, Diesel Engine and Electric Motor . It should be menAoned to the Pump Vendor . Pumps in Parallel opera*on : Pumps in parallel operaAon should be analyzed throughly. As all pumps have dierent hydraulic characterisAcs, system curves should be drawn for parallel operaAon and analyzed properly
2.Commercial
ConsideraAons
Capital
Costs
:
OKen
buyers
purchase
oversized
pumps
with
various
misconcepAons.
Unnecessary
safety
margins
are
added
and
thus
resulAng
in
huge
Capital
Cost.I
most
of
the
cases
discharge
valve
has
to
be
throXled
and
resulAng
in
increase
Energy
Cost.
Opera*ng and maintenance costs : A pump lower in capital cost does not always guarantee low operaAng cost . Unreliable pumps can increase downAme, burden on inventory of spares and increased power consumpAon . Eciency : More eciency means higher energy saving. Though energy eciency should be one of the primary consideraAon , but it should not be the only consideraAon.For example a torque ow pump with about 50% Eciency is more suitable for brous and high solid content than a one size bigger Semi open impeller pump with eciency over 70%. Though it has Lower eciency , but it is almost maintenance free with negligible spare part cost. Saving on Maintenance ,operaAon and spare part cost is much more than more energy consumed in the process. Other Factors : Other Factors may include Service history and capabiliAes of the Vendor, Spare part cost and availability , proximity to the service centre etc. For more informaAon on Pumping Systems please feel free to contact Mr Sahil Dhingra at sahil@sintechpumps.com