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3.

Machine Specifications
3.1 Nomenclature of Machine Components ............................................................................ 3-3 3.2 Outside Dimensions and Layout of the Machine ............................................................... 3-5 3.3 Machine Specifications ...................................................................................................... 3-7 3.3.1 Machine specifications ................................................................................................ 3-7 3.3.2 NC specifications ....................................................................................................... 3-12 3.3.3 Accessory devices ..................................................................................................... 3-18

Code No.

C-M31216 III V-770 5E2-0303

MFG MCL1216/0357 ~ No.

Issue Date

2008.2

3-1

(Blank page)

3-2

M31216(EC) Machine Specifications

3.1 Nomenclature of Machine Components

Back 3-spindle tool post Back spindle X3 axis control motor

X1 axis control motor Gang tool spindle motor Gang tool post Y1 axis control motor Main spindle

Comment [u1]: M31216_B0301_000. wmf

Back spindle chuck drive motor (A2 axis)

Knock-out drive motor (A3 axis)

Main spindle chuck drive motor (A1 axis)

Control unit Guide bushing drive motor Guide bushing Turret tool post Y2 axis control motor Z3 axis control motor Z2 axis control motor X2 axis control motor Turret motor Turret tool spindle motor

Front view of the machine Note This illustration shows the machine of type V.

3-3

M31216(EC) Machine Specifications

Main spindle chuck drive motor (A1 axis)

Comment [u2]: M31216_B0301_001. wmf

Central lubrication unit

Z1 axis control motor

Pneumatic device

Rear view of the machine

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M31216(EC) Machine Specifications

3.2 Outside Dimensions and Layout of the Machine


Type III
460

Comment [t3]: M31216_B0302_001.w mf

1700

1100

1100

150

2300 2580

130

860

1100

500

Clearances for maintenance

220

Machine body
1100

Automatic bar loader

550

Operation panel

150 500

2300 2450

130
L

500
A

Manufacturer

Model

Manufacturer

Model

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M31216(EC) Machine Specifications

Type V
528
Comment [t4]: M31216_B0302_000-1. wmf

1730 1132

1200

2450 2585

135

860

1100

500

220

Clearances for maintenance

Machine body

1200

Automatic bar loader

550

Operation panel

500

150

2300 2450
L

135

500
A

Manufacturer

Model

Manufacturer

Model

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M31216(EC) Machine Specifications

3.3 Machine Specifications


3.3.1 Machine specifications
No. Item M12 M16 Remarks

Type III Type V Type III Type V

Maximum machining diameter (Optimum machining diameter)

Maximum machining length

12 mm 16 mm [0.47"] [0.63"] (4 mm to (4 mm to max. max. machining machining diameter) diameter) 200 mm per chuck [7.87" per chuck]

Maximum front drilling diameter

6 mm [0.24"]

4
5

Maximum front tapping diameter (With a tap or die) Spindle through-hole diameter

M6 (tap) M4 (die) 14 mm 20 mm [0.55"] [0.79"]

The standard workpiece receiver can collect workpieces in length up to 125 mm [4.29"]. Use a long workpiece device (optional) to machine workpieces longer than 125 mm [4.29"]. This device enables the machining and collection of workpieces in length up to 400 mm [15.75"]. A hole of a diameter greater than 6 mm [0.24"] can be drilled depending on the cutting conditions and the material of workpieces. The maximum tapping diameter conforms to the cutting tap specifications. The diameter of the through hole in the chuck sleeve is as follows: M12: 13 mm [0.51"] M16: 17 mm [0.67"]. The maximum diameter of the finger of the bar loader must be smaller than the diameter of the through hole in the chuck sleeve.

6 7 8 9 10 11

Main spindle speed Main spindle speed change Main spindle indexing Main spindle C axis Maximum chuck diameter of the back spindle Maximum workpiece length for the front side collection from the back spindle. Maximum workpiece protrusion length from the back spindle Maximum drilling diameter in the back machining process Maximum tapping diameter in the back machining process Back spindle speed Back spindle speed change Back spindle indexing Back spindle C axis

12

200 to 200 to 12,000 min1 10,000 min1 Stepless, S + 5-digit numeric value 1 0.001 Optional 12 mm 16 mm [0.47"] [0.63"] 125 mm [4.92"] A long workpiece device (optional) enables the collection of workpieces in length up to 400 mm [15.75"]. 25 mm [0.98"] Maximum length of a workpiece protrusion from the end face of the back spindle cap nut 5 mm [0.2"] A hole of a diameter greater than 5 mm [0.2"] can be drilled depending on the cutting conditions and the material of workpieces. The maximum tapping diameter conforms to the cutting tap specifications.

13

14 15 16 17 18

M5 200 to 10,000 min1 Stepless, S + 5-digit numeric value 1 0.001

Optional Optional

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

19

Gang tool spindle Maximum drilling diameter Maximum tapping diameter Spindle speed Spindle speed change Turret tool spindle Maximum drilling diameter Maximum tapping diameter Spindle speed Spindle speed change

5 mm [0.2"] M4 200 to 8,000 min1 Stepless, S + 4-digit numeric value 5 mm [0.2"] M5 200 to 6,500 min1 Stepless, S + 4-digit numeric value

A hole of a diameter greater than 5 mm [0.2"] can be drilled depending on the cutting conditions and the material of workpieces. The maximum tapping diameter conforms to the cutting tap specifications. A hole of a diameter greater than 5 mm [0.2"] can be drilled depending on the cutting conditions and the material of workpieces. The maximum tapping diameter conforms to the cutting tap specifications. The acceleration spindle holder assists in increasing the speed. Optional A hole of a diameter greater than 4 mm [0.16"] can be drilled depending on the cutting conditions and the material of workpieces. The tap specification applies to the cutting tap.

20

21

Back tool spindle Maximum drilling diameter Maximum tapping diameter Spindle speed Spindle speed change Chuck and guide bushing models Main spindle collet chuck

4 mm [0.16] M3 200 to 5,000 min1 Stepless, S + 4-digit numeric value FC096-M [TF16/40.012 /76-1076] FC096-M-K [TF16/40.012 /76-1076] WFG541-M WFG551-M [SD125R /SD125R-16 /208/166.001 /B212A] ER11/AR11 10 20

22

Back spindle collet chuck

Guide bushing

Use for a back spindle of K model with seal provided. FC261-M [TF20/40.004 /76-87] FC261-M-K [TF20/40.004 /76-87] WFG660-M [0201/61.002 /B238]

23

24

Rego type chuck Turret indexing count Station Indexing count Number of tools to be mounted

ER11/AR11 The turret indexing count is 20, and the intermediate indexing function is enabled. The number of tools can be increased by using a dedicated holder (only for type V) that has the Y-axis function or using a holder for tools in combination that has the intermediate indexing function. Common to Cincom M20 (1M1) holder

25 26

Up to Up to Up to Up to 21 + 22 + 21 + 22 + Turning tools on the gang tool post 5 5 5 5 Rotary tools on the gang tool post 3 4 3 4 Tools on the turret tool post 10 + 10 + 10 + 10 + Drilling tools on the back 3-spindle 3 3 3 3 tool post Tool holder for the turret tool post 10-10 Positioning pin system Tool size Tool (gang tool post) 10 10 120 mm [3/8" 3/8" 4 3/4"] Tool (turret tool post) 10 10 60 mm [1/2" 1/2" 2 5/16"] Sleeve (turret tool post) 19.05 mm [3/4"] Sleeve (back 3-spindle tool post) 19.05 mm [3/4"]

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

27

28

Maximum diameter of tool mounted in the rotary tool of the gang tool post Drill and end mill Maximum diameter of tool mounted in the rotary tool of the turret tool post Drill and end mill Slitting cutter

7 mm [0.28"]

ER11, AR11

Side cutter

7 mm [0.28"] 45 12.7 [1 3/4" 1/2"] 50 13 [1.9685" 0.5118"] 50 15.875 [2" 5/8"] 50 16 [2" 0.623"] 20m/min [787.4"/min] 20m/min [787.4"/min] 20m/min [787.4"/min] 20m/m 15.5m/ 20m/m 15.5m/ in min in min [787.4" [612.4" [787.4" [612.4" /min] /min] /min] /min] 8 m/min 8 m/min [314.9" [314.9" /min] /min] 20m/min [787.4"/min] 20m/min [787.4"/min] 20m/min [787.4"/min]

ER11, AR11

29

Rapid feed rate X1 axis Y1 axis Z1 axis X2 axis

Y2 axis (Type V)

30

Z2 axis X3 axis Z3 axis Least input increment X1 axis (diameter) Y1 axis (diameter) Z1 axis X2 axis (diameter) Y2 axis (diameter) (Type V)

The values in parentheses are optional of the submicron function. 0.001 mm (0.0001 mm) 0.001 mm (0.0001 mm) 0.001 mm (0.0001 mm) 0.001 mm (0.0001 mm) 0.001 0.001 mm mm (0.0001 (0.0001 mm) mm) 0.001 mm (0.0001 mm) 0.001 mm (0.0001 mm) 0.001 mm (0.0001 mm)

Z2 axis X3 axis (diameter) Z3 axis

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

31

Axis stroke X1 axis Y1 axis Z1 axis X2 axis Y2 axis (Type V) Z2 axis X3 axis Z3 axis Bar length Center height

32 33

34

Motors For main spindle drive For guide bushing drive For back spindle drive For the tool spindle of the tool post No.1 For the tool spindle of the tool post No.2 For the tool spindle of the back tool post Motors For X1 axis For Y1 axis For Z1 axis For X2 axis For Y2 axis (Type V) For Z2 axis For X3 axis For Z3 axis For turret axis (TI axis) For main spindle chuck For back spindle chuck For knock-out For bar loader For unloading products from the machine For coolant For lubrication oil

60.5 mm [2.4"] 208 mm [8.2"] 205 mm [8.1"] 107.5 mm [4.2"] 32 mm 32 mm [1.3"] [1.3"] 133 mm [5.2"] 195 mm [7.7"] 280 mm [11.0"] 2,500 mm [98.4"] 1,100 1,132 1,100 1,132 mm mm mm mm [43.3"] [44.6"] [43.3"] [44.6"] 1.5/2.2 KW (Rating: Continuous/15 minutes) 0. 75/1.5 KW (Rating: Continuous/5 minutes) 0. 4/0.75 KW (Rating: Continuous/15 minutes) 0.75 KW 0.75 KW 0.4 KW

The stroke of Z1 axis is 225 mm [8.86"] for M12 and 215 mm [8.46"] for M16 when a fixed guide bushing is used.

Control motors are as shown below. Built-in spindle motor Spindle motor Built-in spindle motor AC servo motor AC servo motor AC servo motor (optional)

35

0.4 KW 0.75 KW 0.75 KW 0.75 KW 0.4 KW 0.75 KW 0.75 KW 0.75 KW 1 KW 0.2 KW 0.2 KW 0.2 KW 0.75 KW 0.2 KW 0.4 KW 0.004 KW

Intelligent servo motor (Ball screw integrated) Intelligent servo motor (Ball screw integrated) Intelligent servo motor (Ball screw integrated) Intelligent servo motor 0.4 KW Intelligent servo motor Intelligent servo motor (Ball screw integrated) Intelligent servo motor (Ball screw integrated) Intelligent servo motor (Ball screw integrated) Intelligent servo motor Intelligent servo motor Intelligent servo motor Intelligent servo motor Intelligent servo motor (optional) Intelligent servo motor (optional)

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

36 37 38

Input power capacity Coolant tank capacity Required floor space

39

Weight

6 KVA 120 lit. 135 lit. 120 lit. 135 lit. 1,100 1,200 1,100 1,200 mm mm mm mm [43.31"] [47.24"] [43.31"] [47.24"] (depth) (depth) (depth) (depth) 2,5802,7 2,5852,7 2,5802,7 2,5852,7 50 mm 50 mm 50 mm 50 mm [101108. [101108. [101108. [101108. 5727"] 7727"] 5727"] 7727"] (width) (width) (width) (width) 1,700 1,730 1,700 1,730 mm mm mm mm [66.93"] [68.11"] [66.93"] [68.11"] (height) (height) (height) (height) 2,710 kg 2,900 kg 2,710 kg 2,900 kg [5.99 klb] [6.41 klb] [5.99 klb] [6.41 klb]

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M31216(EC) Machine Specifications

3.3.2 NC specifications
No. Item M12 M16 Remarks

Type III Type V Type III Type V

1 2 3 4

NC unit Display device Displayed language Spindle

CINCOM SYSTEM M6D 10.4-inch color liquid crystal display (LCD) English S1, S2, S3, S4, S5 (, S6)

NC unit dedicated to the Cincom M series.

Control axis (command axis) Control axis (auxiliary axis) Axis control group count Input code Command input system Feed command system

X1, Y1, Z1, X2, Y2, Z2, X3, Z3 (, C1 , C2), TI A1, A2, A3 (, A4) 3 ISO Incremental or absolute Feed per rotation or feed per minute (G-code conversion) Rotary switch selection 100% at maximum (Standard function) Manual zero point return system (Standard function)

S1: Main spindle S2: Back spindle S3: Gang tool spindle S4: Turret tool spindle S5: Guide bushing drive (S6: Tool spindle of the back tool post) The tool spindle in parentheses is optional. All the axes can be controlled simultaneously. The axes in parentheses are optional. Y2: Type V An auxiliary axis control group is automatically generated as required.

6 7 8 9

10 Override function Rapid feed Cutting feed 11 Zero point return function

Only the cutting feed can be increased to 200% (maximum) of the specified value by selecting the setting switch (software switch).

12 On-machine program check function

13 Manual feed function 14 Manual data input (MDI) function 15 Self-diagnostic function

The machine is equipped with the absolute position detection function. Therefore, there is no need to perform operation for zero point return in normal state. Manual pulse generator When a program is checked on machine, the program rotation system execution rate is proportional to the rotation speed of (Standard function) the manual pulse generator. The program can also be run backward by rotating the pulse generator in the minus direction. Available for all the axes This function enables the handle to move all the (Standard function) control axes. (Standard function) This function enables the MDI input and execution of programs. (Standard function) This function automatically detects machine alarms and displays alarm messages.

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

16 Machine status display 17 Backup function 18 Operating time display

(Standard function) (Standard function) (Standard function)

19 Product counter display

Up to 8 digits (Standard function) (Standard function)

20 Cycle time check function

21 Preparation functions Automatic return to the return position Automatic return to the positioning point Automatic return to the start position (Standard function) (Standard function)

(Standard function)

Automatic guide bushing clearance function Automatic chucking force adjustment function Automatic cut-off machining function In-machine tool set function Automatic tool set function 22 Automatic power-off function 23 Three-dimensional interference check function 24 Tool offset pairs

For rotary guide bushing (Standard function) (Standard function) (Standard function) (Standard function) (Option)

(Standard function)

(Standard function)

This function displays the machine status. This function saves NC data such as parameters into the HDD. This function displays the machine operating time, 1-cycle time, and actual cutting time in 1-cycle operation. The machine enters the 1-cycle stop state when the product counter reaches the specified number of products. This function checks machine failure by managing the cycle time. The function assumes a machine alarm and stops the machine when the cycle time exceeds 30 minutes. The functions below are provided to support preparation for automatic operation. The axes automatically to their return positions (home positions) one after another in the defined order. The axes automatically return their positioning points (home position, or position specified in the machining data). The axes automatically return to the start position of automatic operation according to the numeric value specified in the machining data that can be set for each workpiece. This function automatically adjusts the clearance of the guide bushing. This function automatically adjusts the chucking force. This function automatically performs cut-off machining (short cut). This function supports the setting of tools on the gang tool post and the drilling tool. This function automatically detects the diameter and core of a tool mounted on the gang tool holder and sets the tool nose position data. This function shuts down the main breaker to turn off the power when an alarm occurs during automatic continuation operation. This function monitors interference with a machine component, tool, or material and stops the machine before interference occurs.

40 (Standard function) 80 (Option)

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

25 Command to simultaneously specify speed for 4 spindles 26 Command to simultaneously specify 4 M commands 27 Axis move command output during axis move 28 Auxiliary function output during axis move 29 End position specification queuing 30 Control/arbitrary axis exchange function 31 Control/arbitrary axis superimpose function 32 Cincom M series dedicated macro 33 Background editing 34 Simultaneous program editing for multiple axis control groups 35 Editing support function Calculator function Code list display Cutting condition calculation function Coordinate calculation function

(Standard function)

Spindle speed can be specified for up to three spindles simultaneously. Up to four M commands can be specified for a block simultaneously. Restrictions are placed on the use of the M codes that can be specified simultaneously. When an axis move command is executed and the axis reaches the specified position, another axis move command can be issued. When an axis move command is executed and the axis reaches the specified position, the M, S, or T command can be issued. When a specified axis reaches the specified position, another axis can be moved to the end position at the same time. All the axis control groups are permitted to specify an arbitrary axis and to execute an auxiliary command. This function enables pick-off operation and simultaneous machining for outer and inner diameters by imposing Z2 axis on Z1 axis. Dedicated macros (e.g., T code macros) are provided with the M series. While program operation is in progress, another program can be edited. The programs of multiple axis control groups can be edited on a screen at the same time. The functions below are provided to support editing. This function enables various calculations. This function displays lists of available M codes and G codes. This function enables you to obtain the spindle speed by entering the cutting conditions. This function enables you to obtain coordinate values by simply entering specified parameters.

(Standard function)

(Standard function)

(Standard function)

(Standard function)

(Standard function) (Standard function)

(Standard function) (Standard function) (Standard function)

(Standard function) (Standard function) (Standard function) (Standard function)

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M31216(EC) Machine Specifications

No.

Item

M12 Type III Type V

M16 Type III Type V

Remarks

36 Program work area capacity Program storage capacity

37 Input/output interface

(Standard) Program work area capacity Equivalent to 20 m tape [about 8 KB] Program storage capacity Equivalent to 40 m tape [about 16 KB] (Option/NOP) Program work area capacity Equivalent to 40 m tape [about 16 KB] Program storage capacity Equivalent to 80 m tape [about 32 KB] (Option/NOP) Program work area capacity Equivalent to 80 m tape [about 32 KB] Program storage capacity Equivalent to 160 m tape [about 64 KB] (Option/NOP) Program work area capacity Equivalent to 160 m tape [about 64 KB] Program storage capacity Equivalent to 320 m tape [about 128 KB] (Option/NOP) Program work area capacity Equivalent to 320 m tape [about 128 KB] Program storage capacity Equivalent to 640 m tape [about 256 KB] FDD interface (Standard component)

Each tape length at left includes the size of the machining data. Each program work area capacity indicates the maximum size of a program that is actually operated. When a subprogram is used, the subprogram size must be added. Each program storage capacity indicates a capacity for saving programs. The program storage capacity is twice as large as the program work area capacity. To increase the work area capacity, add a program work area as an option. The program storage capacity is also increased at the same time.

PCMCIA card drive connector (Standard component) Provided next to the color liquid crystal display (LCD): Type II 1 slot (Note) In the operation panel: Type II 2 slots or type III 1 slot

RS232 connector (Standard component)

This connector enables the use of an FDD (Floppy Disk Drive). Consequently, data (e.g., machine variables) can be saved in ordinary DOS-format floppy disks. A floppy disk drive is optional. You can use PCMCIA cards such as flash memory cards and LAN cards. PCMCIA cards are optional. A modem card (equipped as standard) is already mounted in a slot in the operation panel. Thus, you need to dismount the modem to use a card of type III. Note: You can mount only a flash memory card in the front slot. This connector enables to use the various types of input/output devices.

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

38 Main spindle speed change detection function

(Standard function)

39 Back spindle speed change detection function

(Standard function)

40 Main spindle indexing function Back spindle indexing function 41 Main spindle C axis function Back spindle C axis function

1 (Standard function) 1 (Option/NOP) 0.001 (Option/NOP) 0.001 (Option/NOP)

This function stops the machine when it detects the actual spindle speed exceeds the specified spindle speed by the preset variation rate. The function is useful for preventing overload. This function stops the machine when it detects the actual spindle speed exceeds the specified spindle speed by the preset variation rate. The function is useful for preventing overload. This function indexes the spindle at 1 intervals and positions the spindle by the holding force of the spindle motor without using any mechanical lock. This function controls the positioning of the spindle at an arbitrary angle while using the spindle motor (for driving the spindle) as the C axis control servo motor. The function positions the spindle by the holding force of the spindle motor without using any mechanical lock. This function automatically controls the spindle speed for the tool position so that the workpiece surface speed becomes constant during the cutting process. This function enables feed per rotation (mm/rev) and thread cutting with a tool. This function performs thread cutting at a high speed. This function gives a speed command to the main spindle when the back spindle finishes workpiece pick-off. The function checks if the back spindle rotates together with the main spindle and determines if the cut-off tool is broken. This function simplifies the specification of corner chamfering and corner rounding by using the "C" and "R" command. This function makes compensation for the radius of a tool nose by using the G code command. To use this function, store the tool nose radius of each tool in the memory in the same manner as for the tool offsets. This function simplifies arc machining by using the "R" (radius) command.

42 Constant surface speed control function Main spindle Back spindle 43 Chasing function Main spindle Back spindle 44 High-speed thread cutting function 45 Simplified cut-off tool breakage detection function

(Standard function) (Option/NOP) (Standard function) (Option/NOP ) (Option) (Standard function)

46 Corner chamfering/rounding function 47 Nose R compensation function

(Standard function)

(Standard function)

48 Arc radius specification 49 Thread cutting canned cycle 50 Tool spindle syncronized tapping

(Standard function) (Standard function) (Option/NOP)

Syncronized tapping can be performed with the tool spindle.

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M31216(EC) Machine Specifications

No.

Item

M12

M16

Type III Type V Type III Type V

Remarks

51 Main spindle syncronized tapping 52 Back spindle syncronized tapping 53 High-speed synchronous tapping function 54 Spindle synchronization control function 55 User macro 56 Multiple repetitive cycle for turning 57 Canned drilling cycle 58 Differential rotary tool function

(Option/NOP) (Option/NOP) (Option) (Option/NOP)

(Option/NOP) (Standard function) (Option/NOP) (Option/NOP)

59 Milling interpolation function 60 Submicron command function 61 Tool life management I 62 Tool life management II 63 Helical interpolation function 64 Inclined helical interpolation function 65 High-speed program check function 66 Polygon machining function 67 Hobbing machining function 68 Turret intermediate indexing function 69 Arc threading function 70 R.G.B. belt breakage detection function

(Option/NOP)

(Option) (Option/NOP) (Option) (Option) (Option)

(Standard function)

(Option/NOP) (Option/NOP)

(Standard function) (Option) (Option)

Syncronized tapping can be performed with the main spindle. Syncronized tapping can be performed with the back spindle This function performs synchronized tapping at a high speed. This function synchronizes the back spindle with the main spindle. The function is useful for pick-off a workpiece. User macros enable the use of macro programs. This function enables the use of several types of canned cycles. This function enables the use of deep hole drilling cycles and boring cycles as canned cycles. This function enables drilling and tapping by using the difference between two spindle speeds. The function contributes to the decrease of cycle time. Use M20:M5 / M32:M6 to perform differential tapping with the back spindle. This function performs contour control toward the end face of a workpiece by using a linear axis and rotary axis (C axis). This command specifies the least input increment with 0.0001 mm. This function stops the machine when a tool reaches the end of its useful life and indicates its tool number. This function automatically selects a spare tool when a tool reaches the end of its useful life. This function enables helical interpolation when the tool spindle of a gang tool post or turret (end-face rotary tool) is mounted. This function enables inclined helical interpolation when the tool spindle of a gang tool post or turret (swing type end-face rotary tool) is mounted. This function checks a machining program for errors while running the program at a high speed without operating the machine Polygon machining is performed by synchronizing the rotary tool spindle device with the main spindle. Hobbing for spur gears and helical gears is performed by synchronizing the rotary tool spindle device with the C-axis. This function enables the indexing of the turret in 20 divisions. This function performs arc threading. This function detects belt breakage of the rotary guide bushing.

Note: NOP: Network Option

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M31216(EC) Machine Specifications

3.3.3 Accessory devices


No. Item M12 Type III Type V M16 Type III Type V Remarks

Main spindle chucking device B12 U9110Z (TF16/40.012 /76-1076) (Standard component) Rotary guide bushing drive unit

M216 U9120Z (FC261-M /TF20/40.004 /76-87) (Standard component)

Collet chucking device provided with the main spindle.

M212 U40Z (Standard component) M212 U1110Z (SD125R-16 /208/166.001 /B212A) (Option) M312 U2110Z (SD125R-16 /208/166.001 /B212A) (Standard component) M216 U1120Z (0201/61.002 /B238) (Option) M316 U2120Z (0201/61.002 /B238) (Standard component)

Fixed guide bushing device

This drive unit synchronizes electrically the synchronous rotary guide bushing with the main spindle. A spindle motor for only driving is used the unit. This device supports the guide bushing as stationary. The device is useful for high-precision machining (e.g., materials of relatively small diameters).

Synchronous rotary guide bushing device

7 8

10

This device supports the guide bushing while the guide bushing and spindle are being rotated synchronously by the rotary guide bushing device (U40Z). A high-precision high-speed angular ball bearing is used with the device for performing turning precisely. Rotary tool spindle drive unit M21216 U33B This drive unit drives a tool spindle, of the gang tool post mounted on the X1 axis slide, which (Standard component) performs drilling or key grooving on the outer circumference of a workpiece. The unit can drive four tool spindles. Rotary tool spindle drive unit M212 U31B This drive unit has two driving gears (for of the turret tool post front machining and back machining) in (Standard component) the turret. The unit enables you to perform secondary machining on back machining as well. To perform the back machining, turn the holder of the front machining tool to the opposite direction by 180 when mounting it. Pneumatic device for air M3 U70N This device is used for air sealing of sealing (Standard component) rotary guide bushing device. Back spindle device M212 M312 M216 M316 This device is able to perform back U40B U40B U40B U40B machining, which is similar to front (Standard (Standard (Standard (Standard machining, on the cut-off face (back) compone compone compone compone while front machining is in progress. Also, the device contains a product nt) nt) nt) nt) knock-out device in standard mode. Back spindle chucking device M212 U9110B M216 U9120B Collet chucking device provided with the (TF16/40.012 back spindle. (FC261-M-K /76-1076) /TF20/40.004 (Standard /76-78) component) (Standard component) Back spindle air blower M2 U60R Air blower for cleaning inside the back spindle. (Standard component)

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M31216(EC) Machine Specifications

No.

Item

M12 Type III Type V

M16 Type III Type V

Remarks

11

Back 3-spindle holder Sleeve diameter

12

Rotary tool spindle drive unit of the back 3-spindle tool post Sleeve diameter 19.05 mm [3/4"] (Option)

M212 U150B 19.05 mm [3/4"] (Standard component) M212 U151B

Tool holder for back drilling tools. Up to three sleeves for drilling can be mounted. Two rotary tools for back machining (GSE307) and one fixed sleeve can be mounted. A fixed sleeve of 19.05 mm [3/4"] in diameter can be mounted on the rotary tool station with dedicated sleeve adapter. This jig prevents chips from going into the back spindle of a workpiece having a through-hole. The workpiece is ejected onto the front side of the back spindle. Use this device to machine a long workpiece which becomes a product longer than 125 mm. The device is equipped with a support pipe and unloads the workpiece from the left side of the machine. This loader automatically loads bars consecutively. This device collects workpieces in the basket provided with the turret after the cut-off process, and puts them into the product receiver box. This conveyor sends the products, collected by the workpiece separator, to the left side of the machine. This device sends out products, for which machining is completed with the back spindle, onto the left side of the machine by using the unloader mounted at the rear of the machine. Being used with U35J, it unloads workpieces outside the machine from the basket. This detector checks if a workpiece is cut off after cut-off machining is completed. If a workpiece remains due to a cut-off tool break, the detector automatically stops the machine. A signal lamp is mounted on the top of the machine. The lamp works in linkage with an alarm display on the operation panel of the machine. A 3-color (green, yellow, and red) signal lamp is mounted on the top of the machine. Green indicates the machine is in continuous operation mode. Yellow indicates the machine is in the cycle-stop state. Red indicates an alarm has occurred.

13

Knock-out jig for workpiece through-hole

M212 U550B (Option) M212 U410B 400 mm [15.75"] (Option) M312 U410B 400 mm [15.75"] (Option)

M216 U550B (Option) M216 U4120B 400 mm [15.75"] (Option) M316 U4120B 400 mm [15.75"] (Option)

14

Back long workpiece machining device Maximum workpiece length

15 16

Automatic magazine bar loader Workpiece separator Maximum product length Workpiece conveyor

(Option) M212 U30J 125 mm [4.92"] (Standard component) M21216 M31216 M21216 M31216 U34J U34J U34J U34J (Option) (Option) (Option) (Option) M21216 M31216 M21216 M31216 U35J U35J U35J U35J 150 mm 150 mm 150 mm 150 mm [5.91"] [5.91"] [5.91"] [5.91"] (Option) (Option) (Option) (Option) M21216 U351J

17

18

Workpiece unloading device Maximum product length (Hand type)

19

Receiver box Maximum product length (Basket type)

20

125 mm [4.92"] (Option) Cut-off tool breakage detector M212 Y90Z (Option)

21

Signal lamp

M2 U80Z (Option) M2 U81Z (Option)

22

3-color signal lamp tower

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M31216(EC) Machine Specifications

No.

Item

M12 Type III Type V

M16 Type III Type V

Remarks

23

Coolant device Pump type Cartridge-type tank capacity

M212 U10R 400W dipping type 120 lit.

M31216 M212 U10R U10R 400W 400W dipping dipping type type 135 lit. 120 lit.

M31216 The coolant level detection function is U10R provided as standard. 400W dipping type 135 lit.

(Standard (Standard (Standard (Standard compone compone compone compone nt) nt) nt) nt)

24 25

Medium-pressure coolant supply unit Coolant discharge device via the turret Lubrication device Lubricating oil tank capacity Discharge Door lock

26

27

M3 U70R (option) M21216 M31216 M21216 M31216 U701R U701R U701R U701R (Option) (Option) (Option) (Option) (Standard component) 1.8 lit. 5.5 cc/30 min (Standard component)

Tank unit of medium-pressure coolant. This device discharges coolant from the surface on which the tool holder of the turret is mounted. This device is used for sliding. The lubrication oil level detection function is provided as standard. A door lock is provided with the cutting rooms doors and door on the main spindle side. The machine stops when the door opens. A door lock locks the door during machine operation, and permits the door to open only while the machine is in the stopped state. Rated sensitivity current: 30 mA This device automatically sets the diameter and core value of a tool mounted on the gang tool post. The tool is set with the material as reference. You can get a network options through Internet.

28 29

Earth leakage breaker Automatic tool setting device (For gang tool)

Rated current: 30 A (Standard component) M212 U40M M216 U40M (Option) (Option)

30

Alkart Net device

M3 U9631T M3 U964T (Standard component)

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M31216(EC) Machine Specifications

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M31216(EC) Machine Specifications

Product Code Document Code

C M 3 1 2 1 6 III V 5 E 2 0 3 0 3

7 7 0

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