J.

Arumugam C & I Lab

SCADA System

j.arumugam

PC - 100

SCADA System The SCADA system covers larger geographical areas. It may rely on a variety of communication links such as Radio and Telephone. Closed loop control is not a high priority in this system. SCADA is data-gathering oriented: the control centre and operators are the centre of its universe. The remote equipment q p is merely y there to collect the data-though it may also do some very complex process control.
j.arumugam PC - 100 3

DCS System

j.arumugam

PC - 100

DCS System

The DCS is usually used in factories and located within a more confined area. area It uses a high-speed communications medium such as local area network medium, (LAN). DCS is process oriented: it looks at the controlled process (the chemical plant or whatever) as the centre of the universe, universe and it presents data to operators as part of job its j
j.arumugam PC - 100 5

DCS System
In a DCS, the data acquisition and control functions are performed by a number of distributed microprocessor-based units situated near to the devices being controlled or the instrument from which data is being gathered. gathered DCS systems have evolved into systems providing very sophisticated analog (e.g. (e g loop) control capability. A closely integrated set of operator interfaces (or man machine interfaces) is provided to allow for easy y system y configurations g and operator p control.
j.arumugam PC - 100 6

DCS vs SCADA
DCS
The field data gathering or control units are usually located within a more confined area. Communications may be via a local area network Normally be reliable and high speed. Usually U ll employs l significant i ifi t amounts t of f closed l d loop l control. t l

SCADA systems t
They generally cover larger geographic areas Rely on a variety of communications systems that are normally less reliable than a LAN. Closed loop control in this situation is less desirable.
j.arumugam PC - 100 7

Some available DCS systems

Y Yokogawa k Centum CS 3000 & 1000 Emerson Delta V digital automaton ABB Freelance 800F & 800xA Honeywell TDC 3000 Allen-Bradley NetLinx N tLi Siemens Simatic PCS 7 etc etc
j.arumugam PC - 100 8

Yokogawa Centum CS 3000 R3

j.arumugam

PC - 100

Yokogawa Centum CS 3000 R3 Human Interface Station (HIS)

Consoles for plant operation and monitoring

Field Control Station (FCS)

Field control station is the control unit for plant process control. y g with the application pp capacities p and application pp usages, g , Varying there are five types of filed control stations in the lineup.

Engineering g ee g Stat Station o ( (ENG) G)

Engineering station is a computer with engineering capabilities used for system configuration and system maintenance.

V Net
A real time control bus for linking the stations such as FCS, HIS (Bus Converter). ) and BCV (
j.arumugam PC - 100 10

Rockwell (Allen-Bradley) NetLinx

j.arumugam

PC - 100

11

Emerson's PlantWeb (Delta V)

j.arumugam

PC - 100

12

Freelance 2000 Welcomes AC 800F

Freelance 2000

Control IT AC 800F

= Industrial IT Control System Freelance 800F

j.arumugam

PC - 100

13

Freelance 800F Architecture

L Low cost t PCs PC

Control Builder F

One Tool for all tasks

DigiVis

AC 800F
Field busses integrated
Fieldbus Foundation HSE

AC 800F
Redundancy
Profibus DP HART

AC 800F
MODBUS IEC870

Profibus PA

S900 I/O S800 I/O

Fieldbus Foundation H1

Rack I/O

j.arumugam

PC - 100

14

Redundancy on all levels

Redundant Server
Connectivity OPC / RTSD Historian

Engineer IT
Control Builder F Bulk Data Handling

Operate IT / Produce IT
Process Portal B Batch

Inform IT
Enterprise Historian

Redundant Control / Client Network 1000 Mbit backbone

Control IT
AC 800F

Control IT
AC 800F

j.arumugam

PC - 100

15

Freelance 800F Controller: AC 800F (HW)

Two variants: 4 MB, MB 16 MB RAM High availability through redundancy Fieldbus support Profibus DPV1 Fieldbus Foundation HART Modbus Master and Slave CAN for Freelance Rack I/O

PM 802F - 4 MB RAM PM 803F - 16 MB RAM V7.1 TASK Cycle Time from 5 ms j.arumugam

Hot swap of Fieldbus modules

PC - 100

16

Distributed IOs - AC 800F I/Os

S800 I/O Profibus Remote I/O for all type of applications - Universal Uni ersal HART and Redundancy Scaleable S800 and S800L S900 I/O Profibus Remote I/O for IS Zone 1 and 2 applications HART and Redundancy

Freelance Rack-I/O Rack I/O with 2 ms time stamping

j.arumugam PC - 100 17

NEWS

Control Builder F for AC 800F (SW)

Control Co t o Builder u de F o one e tool too for o all a
Software- and Hardware Configuration and Commissioning Integrated Fieldbus Management All IEC 61131-3 languages Cross-referencing of variables DigiVis Di iVi Graphics G hi Edit Editor

Emulation of application software

j.arumugam

PC - 100

18

Control Builder F Controller Programming Languages

A: LD IX1 (* PUSH BUTTON *) ANDN MX5 (* NOT INHIBITED *) ST QX2 (* FAN ON *)
C2 AUTO IN1 ACT IN2 MAN_ON CALC OUT PUMP

Standard Easy to use IEC 61131 61131-3 3 Choose your language all five languages supported Instruction List (IL) Ladder Diagram (LD) Structured Text (ST) Sequential Function Chart (SFC) Function Block Diagram (FBD) Languages may be mixed in one application

j.arumugam

PC - 100

19

Control Builder F DigiVis

Easy Operation & Diagnostics of the entire system Dual Screen Support Easy E Access: A Q Quick i k Select S l t Window Wi d & shortcuts Trend/Archive Analog and Digital Process Variables Redundancy with 2 DigiVis

j.arumugam

PC - 100

20

Control Builder F Pre-engineered Displays

Alarm Line
Tool Bar

System Display (Module Diagnostics)

Group Display

SFC Display

Event list

j.arumugam

PC - 100

21

Control Builder F Pre-engineered Displays

Overview Display (Table of Contents)

Trend Display (D t Hi (Data Historian) t i ) Faceplate (Access ( ccess on o Tags) ags)

Automatic Context Menu with aspects views

j.arumugam

PC - 100

22