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Series 90 42 cc Axial Piston Pump

Parts Manual

Series 90 42 cc Axial Piston Pump Service Parts Manual

2004 Sauer-Danfoss. All rights reserved. Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations arent in conflict with agreed specifications. All trademarks in this material are properties of their respective owners.
Front cover illustrations: P100 609, P100 681, P100 680, P100 679

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Contents


General Information Service parts identification.................................................................................................................. 4 Nameplate................................................................................................................................................. 4 Date code................................................................................................................................................... 5 Service bulletins...................................................................................................................................... 5 Procedure to identify a part................................................................................................................ 5 Order code................................................................................................................................................. 7

VARIABLE displacement PUMP

service bulletin

Common parts...................................................................................................................................8-15 Special hardware............................................................................................................................ 10-15 Displacement limitation.............................................................................................................. 16-17 End cap.............................................................................................................................................. 18-19 Charging system............................................................................................................................. 20-21 Auxiliary mounting........................................................................................................................ 22-25 Charge pressure setting. .............................................................................................................. 24-25 Shaft.................................................................................................................................................... 26-27 Control............................................................................................................................................... 28-37 Filtration............................................................................................................................................ 38-39 High pressure protection............................................................................................................ 40-41 Orifice................................................................................................................................................. 42-45 Overhaul seal kit....................................................................................................................................46

SB-1988-023 (piston improvement)...............................................................................................47 SB-1989-002 (incorporation of adjustable charge relief valve)............................................48 SB-1991-007 (servo system change)..............................................................................................49 SB-1992-008 (pump redesign).................................................................................................. 50-51 SB-1993-002 (HDC gasket change).................................................................................................52 SB-1993-012 (removal of valve plate from cylinder block kit)..............................................53 SB-1993-015 (servo arm/speed ring interference)....................................................................54 SB-1994-018 (side cover washer elimination).............................................................................55 SB-1995-002 (charge pump shaft key change)..........................................................................56 SB-1995-003 (MDC w/electric solenoid override manifold change)..................................57 SB-1995-004 (charge pump design change). ....................................................................... 58-59 SB-1995-005 (obsolete servo system parts)................................................................................60 SB-1995-006 (end cap screw size change)...................................................................................61 SB-1995-026 ((valve plate part number change).......................................................................62 SB-1996-004 (side cover design change).....................................................................................63 SB-1997-014 (charge pump shaft part number change)........................................................64 SB-1999-041 (side cover insert material change)......................................................................65 SB-2002-016 (swashplate change)..................................................................................................66 SB-2002-011 (auxiliary flange charge pump cover).................................................................67

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual General information


Service parts indentification The following information and procedure is used to identify the module group, item number, manufacture date, part number, and part name of the parts included in the Series 90, 42 cc variable displacement pumps. The parts listed include all parts which may be used when performing either Minor Repairs , Major Repairs or Conversions on the Series 90, 42 cc pump.

nameplate

Each unit will have a nameplate affixed to the housing. The nameplate will include the following information. Model Code The Sauer-Danfoss model code completely defines the specific unit and must be used when ordering parts to service this product. Model Number The Sauer-Danfoss model number is used by the factory in manufacturing. On repeat orders, a complete unit can be ordered by the model number. Serial Number The Sauer-Danfoss serial number is used to identify the manufacture date and the unit sequence in the build. The serial number is also used to identify the units warranty time period. The letter code indicates the location of original manufacture (assembly). N indicates the unit was originally assembled in Neumunster, Germany. The first number (2 digits) indicates the year of manufacture. (01 would indicate the unit was manufactured in 2001) The second number (2 digits) indicates the calendar week of manufacture. The third number (5 digits) is a sequential number used to identify a specific unit.

Ames, Iowa, U.S.A. Model Code

Neumunster, Germany Typ

90R042 MA 1 NN 80 R 3 C3 C 03 GBA 32 32 24 9321530 N - 01 - 26 - 12345


Model No. Ident Nr

Serial No. Fabr Nr MADE IN U.S.A.

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual General information


date code The date code is defined as the year and week of manufacture. The same item number may list more than one part number. This indicates that there is more than one configuration for that item number. You will see that there are different date codes for the different part numbers. Find the date code of your unit from the nameplate to determine which service part number you need to order. EXAMPLE: The service part desired is Item E30
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
GBA E30 96-03 87-42 96-02 506369 344465 Guide post Guide post (SB-1995-006) 1 1

All units using this order code with a date code of 87-42 and up to and including 96-02, must use part number 344465 . All units with a date code of 96-03 and newer must use part number 506369. . service bulletins A Service Bulletin Number (SB-_ _ _ _ - _ _ _) may follow the Part Name of the part you desire. You must read that Service Bulletin prior to ordering that part. The information contained in these Service Bulletins, as of the print date of this bulletin, are included at the end of this manual. Service Bulletins contain more detailed information such as interchangeability, what additional parts are involved, etc. It is suggested that you add additional Service Bulletins to this manual as you recieve them. General The modular design of Series 90 units results in a simplified service parts list and part number identification procedure. The same item numbers are used for same part names on all units within a product type. (Example: The lip seal - Item L40 has the same item number on all pumps.) A part number that has another number following it in parentheses is done to make this a world wide manual. The first number is sold in Germany. The number in parentheses is sold in the United States. (Example: 9008000-0118, customers would order 9008000-0118 if ordering the part in the United States.) Example of a Part Identification The nameplate on a Series 90 pump has an Order Code of 90R042 MA 1 NN 80 R 3 C3 C 03 GBA 32 32 24. Use the following procedures to determine the part number of the drive shaft used on this pump. 1) Referring to the input shaft module in the Order Code (see page 7), the input shaft option for this pump is identified by the code C3 . (90R042 MA 1 NN 80 R 3 C3 C 03 GBA 32 32 24) 2) Referring to the Service Parts List, find the shaft group. Next find the order code that relates to this unit, which is C3 . The shaft is found to be item L100 and part number 340521.

procedure to identify a part

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Notes

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Order code


series displacement

9 0

R 0 4 2 MA

NN

8 0

C 3

0 3

G B A

3 2

3 2

2 4

rotation control pressure regulation

auxiliary mounting pad end cap

filtration displacement limitation shaft

charging system control orifice

special hardware features

high pressure setting port a high pressure setting port B charge pressure setting

P100 678E

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

L35

L0
L70

L60

L70

L50

L0

L0

L50

L25

L10

B80

B0 B0
B72 B72A B70 B70A

D55

M14 B50 D65

f0
D10 D75 D70 D60 B50

D95

D85 D80 D50

B30

E100 686E

Enlarged bold type item numbers are recommended part to stock for servicing.

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
common parts
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
B30 B50 B70 B70A B72 B72A B80 B80A B90 D10 D50 D55 D60 D65 D70 D75 D80 D85 D95 F20 L10 L10 L20 L20 L25 L35 L40 L40 L50 L50 L60 L70 L70 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 92-16 87-42 92-15 92-16 87-42 92-15 92-16 87-42 92-15 92-16 87-42 92-15 92-16 87-42 92-15 92-16 92-16 87-42 92-15 345124 9004800-3708 140644 (9005110-5600) 085043 (9004201-3700) 140644 (9005110-5600) 085043 (9004201-3700) 315325 (9005110-8700) 001149 (9004201-6200) 9803390 502976 516199 648436 766014 354373 9009625-0146 326637 648402 509527 648675 648303 357616 690305 9006300-0137 392134 510013 689521 9008000-0118 510390 780247 552224 (9004104-0360) 516763 745208 672493 (9007210-0604) Bearing assembly Pin Plug assembly O-ring Plug assembly O-ring Plug assembly O-ring Control filter screen Servo arm assembly (SB-2003-015) Swashplate (SB-2002-016) Screw Swashplate guide Fillister head screw Washer Spiral head pin Cage locator Screw Spring Slider block Bearing Bearing (SB-1992-008) Retaining ring Retaining ring (SB-1992-008) Seal carrier assembly Seal carrier (SB-1992-008) Lip seal Lip seal (SB-1992-008) O-ring O-ring (SB-1992-008) Retainer plate (SB-1992-008) Screw Screw (SB-1992-008) 1 2 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 3

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

c0

s0 c0

c30

C05 C70

C50

C13 C14 C15 C16

c80
B10

E30

E30

E22 E82 E80 E24 E24 E80 E82 E22

E20

E50

e0

E10
E100 687E

E70A Enlarged bold type item numbers are recommended part to stock for servicing. E70
E60

E40

10

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
common parts
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
C13 C14 C15 C16 C20 C30 C40 C50 C70 E10 E10 E20 E22 E24 E30 E30 E40 E50 E60 E70 E70A E80 E90 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 96-03 92-16 96-02 87-42 87-42 87-42 96-07 87-42 96-07 87-42 87-42 87-42 87-42 87-42 87-42 96-02 647925 762369 647909 9006250-0169 706101 735472 321612 367631 648477 501570 506380 731984 720920 359034 506369 344465 517862 517376 517229 315325 (9005110-8700) 001149 (9004201-6200) 332684 513885 Spring seat Cylinder block spring Spring retainer Retaining ring Piston assembly (SB1988-023) Slipper guide Slipper guide bearing Spacer Screw Side cover Side cover kit (SB-1992-008 & SB-1996-004) Leveler Spring seat Shim Guide post (SB-1996-004) Guide post Seal nut O-ring Screw (SB-1994-018) Plug assembly O-ring Spring Insert assembly (SB-1996-004 & SB-1999-041) 1 1 1 1 9 1 2 4 4 1 1 1 2 2 2 2 2 1 6 1 1 2 1

special hardware
FAB FAC FAD B10 C05 C80 E82 S07 B10 C05 C80 E82 S07 B10 C05 C80 E82 S07 95-15 87-42 87-42 87-42 87-42 95-15 87-42 87-42 87-42 87-42 95-15 87-42 87-42 87-42 87-42 510142 763920 500338 706853 510303 (80520S07) 510142 763920 737452 706853 510303 (80520S07) 510142 763920 758383 706853 510303 (80520S07) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Spring Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Spring Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Spring Cylinder block kit (SB-1993-012) 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1

520L0838 Rev BA January 2007

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

c0

s0 c0

c30

C05 C70

C50

C13 C14 C15 C16 B83 B83A

c80 B800 B800a

B82 B82A B10

E30

E30

E22 E82 E80 E24 E24 E80 E82 E22

E20

E50

e0

E10
E100 868E

E70A Enlarged bold type item numbers are recommended part to stock for servicing. E70 E60 E40

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
common parts
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
C13 C14 C15 C16 C20 C30 C40 C50 C70 E10 E10 E20 E22 E24 E30 E30 E40 E50 E60 E70 E70A E80 E90 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 96-03 92-16 96-02 87-42 87-42 87-42 96-07 87-42 96-07 87-42 87-42 87-42 87-42 87-42 87-42 96-02 647925 762369 647909 9006250-0169 706101 735472 321612 367631 648477 501570 506380 731984 720920 359034 506369 344465 517862 517376 517229 315325 (9005110-8700) 001149 (9004201-6200) 332684 513885 Spring seat Cylinder block spring Spring retainer Retaining ring Piston assembly (SB1988-023) Slipper guide Slipper guide bearing Spacer Screw Side cover Side cover kit (SB-1992-008 & SB-1996-004) Leveler Spring seat Shim Guide post (SB-1996-004) Guide post Seal nut O-ring Screw (SB-1994-018) Plug assembly O-ring Spring Insert assembly (SB-1996-004 & SB-1999-041) 1 1 1 1 9 1 2 4 4 1 1 1 2 2 2 2 2 1 6 1 1 2 1

special hardware
FAL FAY B10 B82 B82A B83 B83A B800 B800A C05 C80 E82 S07 B10 C05 C80 E82 S07 95-15 95-15 95-15 95-15 95-15 95-15 95-15 87-42 95-15 95-15 87-42 95-15 87-42 87-42 87-42 87-42 510143 140644 (9005110-5600) 085043 (9004201-3700) 140644 (9005110-5600) 085043 (9004201-3700) 519414 012567 763920 500338 706853 510303 (80520S07) 510142 763920 758383 706853 510303 (80520S07) Housing (SB-1992-008 and SB-1995-006) Plug assembly O-ring Plug assembly O-ring Reducer plug assembly O-ring Cylinder block assembly without speed ring Valve plate Spring Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Spring Cylinder block kit (SB-1993-012) 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

c0

s0 c0

c30

C05 C70

C50

C13 C14 C15 C16

c80
B10

E30

E30

E22 E80 E24 E24 E80 E22

E20

E50

e0

E10
E100 870E

E70A Enlarged bold type item numbers are recommended part to stock for servicing. E70 E60 E40

14

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
common parts
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
C13 C14 C15 C16 C20 C30 C40 C50 C70 E10 E10 E20 E22 E24 E30 E30 E40 E50 E60 E70 E70A E80 E90 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 96-03 92-16 96-02 87-42 87-42 87-42 96-07 87-42 96-07 87-42 87-42 87-42 87-42 87-42 87-42 96-02 647925 762369 647909 9006250-0169 706101 735472 321612 367631 648477 501570 506380 731984 720920 359034 506369 344465 517862 517376 517229 315325 (9005110-8700) 001149 (9004201-6200) 332684 513885 Spring seat Cylinder block spring Spring retainer Retaining ring Piston assembly (SB1988-023) Slipper guide Slipper guide bearing Spacer Screw Side cover Side cover kit (SB-1992-008 & SB-1996-004) Leveler Spring seat Shim Guide post (SB-1996-004) Guide post Seal nut O-ring Screw (SB-1994-018) Plug assembly O-ring Spring Insert assembly (SB-1996-004 & SB-1999-041) 1 1 1 1 9 1 2 4 4 1 1 1 2 2 2 2 2 1 6 1 1 2 1

special hardware
GBA GBE GBH GBV GCA B10 C05 C80 S07 B10 C05 C80 S07 B10 C05 C80 S07 B10 C05 C80 S07 B10 C05 C80 S07 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 510142 763920 758383 510303 (80520S07) 510142 763920 758383 510303 (80520S07) 510142 763920 758383 510303 (80520S07) 510142 763920 758383 510303 (80520S07) 510142 763920 737452 510303 (80520S07) 520L0838 Rev BA January 2007 Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Cylinder block kit (SB-1993-012) Housing (SB-1992-008 and SB-1995-006) Cylinder block assembly without speed ring Valve plate Cylinder block kit (SB-1993-012) 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

F01 F113 F112 F111 F01 F111 F40 F50

F40 F50

f10
F12 F11

F11 F12

F50 F40

F50 F40 F213 F212


E100 688E

F211 F02

F211 F02

Enlarged bold type item numbers are recommended part to stock for servicing.

16

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
displacement limitation
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
1 3 4 F01 F02 F10 F11 F12 F40 F50 F111 F112 F113 F211 F01 F01 F02 F02 F10 F10 F11 F11 F12 F12 F111 F211 F01 F01 F02 F02 F10 F10 F11 F11 F12 F12 F111 F112 F113 F211 F212 F213 01-01 01-01 01-01 01-01 01-01 01-01 01-01 01-01 01-01 01-01 01-01 90-51 87-42 90-50 90-51 87-42 90-50 90-51 87-42 90-50 90-51 87-42 90-50 90-51 87-42 90-50 87-42 87-42 90-51 87-42 90-50 90-51 87-42 90-50 90-51 87-42 90-50 90-51 87-42 90-50 90-51 87-42 90-50 87-42 87-42 87-42 87-42 87-42 87-42 8052F004-B 8052F003-B 509277 350397 (9004100-1220) 507796 706242 338517 508438 505412 (9003509-0008) 304352 (9007712-0814) 508438 8052F003-B 8510089 8052F003-B 8510089 509277 8510089 350397 (9004100-1220) 315242 (9004100-1210) 507796 648345 508438 508438 8052F004-B 8510090 8052F004-B 8510090 509277 8510090 350397 (9004100-1220) 315242 (9004100-1210) 507796 648345 508438 505412 (9003509-0008) 304352 (9007712-0814) 508438 505412 (9003509-0008) 304352 (9007712-0814) Servo sleeve kit, adjustable Servo sleeve kit, non-adjustable Servo piston assembly O-ring Piston ring O-ring O-ring Screw Seal nut Set screw Screw Servo sleeve kit, non-adjustable Servo sleeve/servo piston kit (SB-1995-005) Servo sleeve kit, non-adjustable Servo sleeve/servo piston kit (SB-1995-005) Servo piston assembly Servo sleeve/servo piston kit (SB-1995-005) O-ring O-ring (SB-1991-007) Piston ring Piston ring (SB-1991-007) Screw Screw Servo sleeve kit, adjustable Servo sleeve/servo piston kit (SB-1995-005) Servo sleeve kit, adjustable Servo sleeve/servo piston kit (SB-1995-005) Servo piston assembly Servo sleeve/servo piston kit (SB-1995-005) O-ring O-ring (SB-1991-007) Piston ring Piston ring (SB-1991-007) Screw Seal nut Set screw Screw Seal nut Set screw 1 1 1 2 2 2 2 3 1 1 3 1 1 1 1 1 1 2 2 2 2 3 3 1 1 1 1 1 1 2 2 2 2 3 1 1 3 1 1

520L0838 Rev BA January 2007

17

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

G5a

G45

G94 G95 G97

G93

G30 G0

G0

G04 G98

Ga
G46

E100 689E

Enlarged bold type item numbers are recommended part to stock for servicing.

18

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
end cap
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
80 G04 G20 G20 G30 G30 G40 G45 G45A G46 G46A G68 G68 G78 G78 G88 G88 G93 G94 G95 G97 G97 G98 92-16 92-16 87-42 92-15 89-17 87-42 89-16 87-42 89-17 89-17 89-17 89-17 89-17 87-42 89-16 89-17 87-42 89-16 89-17 87-42 89-16 89-17 89-17 89-17 92-16 89-17 92-15 89-17 506785 343830 648030 512833 328781 648055 140644 (9005110-5600) 085043 (9004201-3700) 140644 (9005110-5600) 085043 (9004201-3700) None 689109 (Obsolete) None 694356 (9007314-0608) None 689117 511930 713818 (8800565) 086637 511937 508994 354407 End cap, twin ports (SB-1995-006) Jounal bearing (SB-1992-008) Jounal bearing End cap gasket End cap gasket (SB-1995-006) Bushing Plug assembly O-ring Plug assembly O-ring Valve housing Screw Gasket Spacer Lifting bracket Washer Screw Screw Screw 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1

520L0838 Rev BA January 2007

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

H25

H70

h0a

h50
H80

H25

H90

H70

h0 h0 h50

H80

h05

H70

H80

E100 690E

Enlarged bold type item numbers are recommended part to stock for servicing.

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520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
charging system
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
B C L N H05 H40 H50 H50 H60 H70 H80 H05 H40 H50 H50 H60 H70 H80 H25 H50 H50 H70 H80 H90 H90A H25 H70 H80 H90 H90A 92-16 87-42 92-16 87-42 92-15 92-16 88-27 88-27 92-16 87-42 92-16 87-42 92-15 92-16 88-27 88-27 92-16 92-16 87-42 92-15 88-27 88-27 88-27 88-27 92-16 88-27 88-27 88-27 88-27 501990 9004875-0013 513438 715243 9003310-1206 516761 648451 501991 9004875-0013 513438 715243 9003310-1206 516761 648451 342543 (8800466-0042) 513438 715243 516761 648451 664524 (9005110-9000) 001156 (9004201-7500) 342543 (8800466-0042) 516761 648451 664524 (9005110-9000) 001156 (9004201-7500) Charge pump set, 11 cc (SB-1995-004) Pin Charge pump shaft (SB-1995-002 & SB-1997-014) Charge pump shaft (SB-1992-008) Key (SB-1995-002) Retaining plate Screw Charge pump set, 14 cc (SB-1995-004) Pin Charge pump shaft (SB-1995-002 & SB-1997-014) Charge pump shaft (SB-1992-008) Key (SB-1995-002) Retaining plate Screw Charge pump spacer Charge pump shaft (SB-1995-002 & SB-1997-014) Charge pump shaft (SB-1992-008) Retaining plate Screw Plug assembly O-ring Charge pump spacer Retaining plate Screw Plug assembly O-ring 1 1 1 1 1 1 6 1 1 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6 1 1

520L0838 Rev BA January 2007

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

j15

j30
J10

J60 J70

J80

j50

j0

J92 J95

j15

j30
J10

J60 J70

J80

j50

j0

E100 691E

J92 J95

Enlarged bold type item numbers are recommended part to stock for servicing. 520L0838 Rev BA January 2007

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Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
Auxiliary mounting
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
AB AC BB J J10 J15 J15 J30 J30 J40 J50 J60 J70 J70 J80 J80 J90 J92 J95 J10 J15 J15 J30 J50 J60 J70 J70 J80 J80 J90 J92 J95 J J10 J10 J15 J15 J30 J30 J40 J50 J60 J60 J70 J70 J80 J80 J90 J92 J95 92-16 92-16 92-16 92-16 92-16 87-42 92-15 87-42 92-15 87-42 87-42 95-15 87-42 95-14 95-15 87-42 95-14 87-42 87-42 87-42 93-47 93-47 93-47 93-47 93-47 93-47 95-15 93-47 95-14 95-15 93-47 95-14 93-47 93-47 93-47 92-16 92-16 87-42 92-15 92-16 92-16 92-16 87-42 92-15 87-42 92-15 87-42 92-16 87-42 92-15 95-15 87-42 95-14 95-15 87-42 95-14 87-42 87-42 87-42 8052J00A-A 341016 8800832 8800833 664771 (8700008) 648055 680892 (9004104-0440) 056739 (9004104-1580) 511040 506753 294462 507585 321893 726950 (9004104-0420) 9802336 9007200-3714 787937 8800832 8800833 664771 (8700008) 056739 (9004104-1580) 511040 506753 294462 507585 321893 726950 (9004104-0420) 9802336 9007200-3714 8052J00V-A 342907 664060 8800832 8800833 664771 (8700008) 648055 680892 (9004104-0440) 056739 (9004104-1580) 506778 664094 506753 294462 507585 321893 726935 (9004104-0450) 4460370 9007200-5021 Aux. mounting kit, A flange (SB-1992-008) Coupling, 9 tooth (SB-1992-008) Cover assembly, CW (SB-1995-004 & SB-2005-011) Cover assembly, CCW (SB-1995-004 & SB-2005-011) Bushing (SB-1992-008) Bushing O-ring (SB-1992-008) O-ring Flange adaptor (SB-1995-006) Washer Washer (SB-1995-006) Screw, M12 x 110 Screw, M10 x 110 O-ring Cover plate Screw Coupling, 11 tooth Cover assembly, CW (SB-1995-004 & SB-2005-011) Cover assembly, CCW (SB-1995-004 & SB-2005-011) Bushing O-ring Flange adaptor (SB-1995-006) Washer Washer (SB-1995-006) Screw, M12 x 110 Screw, M10 x 110 O-ring Cover plate Screw Aux. mounting kit, B-B flange (SB-1992-008) Coupling, 15 tooth (SB-1992-008) Coupling, 15 tooth Cover assembly, CW (SB-1995-004 & SB-2005-011) Cover assembly, CCW (SB-1995-004 & SB-2005-011) Bushing (SB-1992-008) Bushing O-ring (SB-1992-008) O-ring Flange adaptor (SB-1995-006) Flange adaptor (SB-1992-008) Washer Washer (SB-1995-006) Screw, M12 x 110 Screw, M10 x 110 O-ring Cover plate Screw 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 2 1 1 1 1 1 1 4 4 4 4 1 1 2 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 2

520L0838 Rev BA January 2007

23

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

j15

j30
J10

J60 J70

J80

j50

j0

K50
J92 J95

J70

J80

J15

j30
H70

j0
E100 692E

H80

Enlarged bold type item numbers are recommended part to stock for servicing.

24

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
Auxiliary mounting
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
BC NN J J10 J15 J15 J30 J30 J40 J50 J60 J60 J70 J70 J80 J80 J90 J92 J95 J15 J30 J30 J40 J70 J80 J80 92-16 92-16 92-16 92-16 92-16 87-42 92-15 87-42 92-15 87-42 92-16 87-42 92-15 95-15 87-42 95-14 95-15 87-42 95-14 87-42 87-42 87-42 92-16 92-16 87-42 92-15 87-42 87-42 95-14 95-15 87-42 95-14 8052J00B-A 341024 8800832 8800833 664771 (8700008) 648055 680892 (9004104-0440) 056739 (9004104-1580) 506778 664094 506753 294462 507585 321893 726935 (9004104-0450) 4460370 9007200-5021 8800834 664771 (8700008) 648055 680892 (9004104-0440) 294462 506800 321661 Aux. mounting kit, B flange (SB-1992-008) Coupling, 13 tooth (SB-1992-008) Cover assembly, CW (SB-1995-004 & SB-2005-011) Cover assembly, CCW (SB-1995-004 & SB-2005-011) Bushing (SB-1992-008) Bushing O-ring (SB-1992-008) O-ring Flange adaptor (SB-1995-006) Flange adaptor (SB-1992-008) Washer Washer (SB-1995-006) Screw, M12 x 110 Screw, M10 x 110 O-ring Cover plate Screw Cover assembly, (SB-1995-004) Bushing (SB-1992-008) Bushing O-ring (SB-1992-008) Washer (SB-1995-006) Screw, M12 x 110 Screw, M10 x 110 1 1 1 1 1 1 1 1 1 1 4 4 4 4 1 1 2 1 1 1 1 4 4 4

Charge pressure setting


10-28 32-42 K K50 K K50 87-42 87-42 94-13 94-13 8002K000-A 001149 (9004201-6200) 8510269 001149 (9004201-6200) Charge relief valve kit, 10-30 bar (SB-1989-002) O-ring (SB-1989-002) Charge relief valve kit, 30-42 bar O-ring 1 1 1 1

520L0838 Rev BA January 2007

25

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

L500

L0

L0
L200

L100 L1 L0


L200 L500

L100 L0

L100

L80

L100

L1

L100

E100 693E

Enlarged bold type item numbers are recommended part to stock for servicing.

26

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
shaft
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
C3 C5 L100 L100 L61 L80 L90 L100 L90 L100 L500 L61 L90 L100 L200 L90 L100 L200 L500 92-16 93-26 92-16 87-42 91-39 87-42 92-16 98-48 98-48 98-48 04-50 04-50 04-50 04-50 98-48 98-48 98-48 98-48 340521 742775 716761 (9004600-1224) 532432 (9003310-2514) 9003575-0071 342915 512472 511778 512473 716761 (9004600-1224) 9003575-0071 342915 753848 512472 511778 753848 512473 Shaft, 15 tooth spline (SB-1992-008) Shaft, 19 tooth spline Cotter pin Key Slotted nut Shaft, 15, tapered (SB-1992-008) Nut Shaft, tapered without keyway Washer Cotter pin Slotted nut Shaft, tapered Flange Nut Shaft, tapered Flange Washer 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

T3 T8 TB TL

520L0838 Rev BA January 2007

27

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

M1 M90

m1

m8

M90

m8 w01a

m11

m11

M14

E100 898E

Enlarged bold type item numbers are recommended part to stock for servicing.

28

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
control
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
CA CB DC DD M1 M11 M87 M90 M1 M11 M14 M87 M90 M1 M11 M87 M90 W701A M1 M11 M87 M90 W701A 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 8002M0CA-A 8800520 592386 693341 (9007314-0606) 8002M0CA-A 8800520 648600 (8100052) 592386 693341 (9007314-0606) 8002M0DC-A 8800520 592386 693341 (9007314-0606) 048413 8510314 8800520 592386 693341 (9007314-0606) 048413 Control cover plate kit Control gasket Seal washer Screw Control cover plate kit Control gasket Feedback link Seal washer Screw 3-position control kit, 12 volt Control gasket Seal washer Screw O-ring 3-position control kit, 24 volt Control gasket Seal washer Screw O-ring 1 1 1 6 1 1 1 1 6 1 1 1 6 4 1 1 1 6 4

520L0838 Rev BA January 2007

29

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

m m8
M90

m5 m
M90

m5 m m1

m8

m1

m11 m11

M14

E100 694E

Enlarged bold type item numbers are recommended part to stock for servicing.

30

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
control
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
EA EP EX HF HK HM M1 M9 M11 M14 M87 M90 M95 M96 M97 M1 M9 M11 M14 M87 M90 M95 M96 M97 M1 M9 M11 M14 M87 M90 M95 M96 M97 M1 M11 M14 M87 M90 M1 M11 M14 M87 M90 M1 M11 M14 M87 M90 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 8002M0EA-B MCV110A1017 8800520 648600 (8100052) 592386 692889 (9007314-0611) 318337 (9004104-0120) 011304 (9004104-0140) 318345 (9004104-0240) 8002M0EP-B MCV110A1058 8800520 648600 (8100052) 592386 692889 (9007314-0611) 318337 (9004104-0120) 011304 (9004104-0140) 318345 (9004104-0240) 8002M0EX-B MCV110A1090 8800520 648600 (8100052) 592386 692889 (9007314-0611) 318337 (9004104-0120) 011304 (9004104-0140) 318345 (9004104-0240) 8002M0HF-A K11419 648600 (8100052) 592386 692889 (9007314-0611) 8002M0HK-A K11419 648600 (8100052) 592386 692889 (9007314-0611) 8002M0HM-A K11419 648600 (8100052) 592386 692889 (9007314-0611) EDC kit, MS connector PCP, MS connector Control gasket Feedback link Seal washer Screw O-ring O-ring O-ring EDC kit, Packard connector PCP, Packard connector Control gasket Feedback link Seal washer Screw O-ring O-ring O-ring EDC kit, Metri-pack connector PCP, Metri-pack connector Control gasket Feedback link Seal washer Screw O-ring O-ring O-ring HDC kit, 3-11 bar Control gasket (SB-1993-002) Feedback link Seal washer Screw HDC kit, 1-11 bar Control gasket (SB-1993-002) Feedback link Seal washer Screw HDC kit, 1-6.7 bar Control gasket (SB-1993-002) Feedback link Seal washer Screw 1 1 1 1 1 6 2 1 1 1 1 1 1 1 6 2 1 1 1 1 1 1 1 6 2 1 1 1 1 1 1 6 1 1 1 1 6 1 1 1 1 6

520L0838 Rev BA January 2007

31

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

m m8
M90

m1 m m8 m m


M90

M72 M71 M70

m

s0

m1

m11 m11

M14

E100 695E

Enlarged bold type item numbers are recommended part to stock for servicing.

32

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
control
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
KA KN KP MA MB M1 M9 M11 M14 M87 M90 M96 M97 M1 M9 M11 M14 M87 M90 M96 M97 M1 M9 M11 M14 M87 M90 M96 M97 M1 M11 M14 M70 M71 M72 M87 M90 M1 M11 M14 M70 M71 M72 M87 M90 S40 95-26 95-26 95-26 95-26 95-26 95-26 95-26 95-26 95-51 95-51 95-51 95-51 95-51 95-51 95-51 95-51 95-26 95-26 95-26 95-26 95-26 95-26 95-26 95-26 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 8510177 MCV116G4201 8800520 648600 (8100052) 592386 692889 (9007314-0611) 011296 (9004105-0120) 9004105-0130 8510354 MCV116A3501 8800520 648600 (8100052) 592386 692889 (9007314-0611) 011296 (9004105-0120) 9004105-0130 8510355 MCV116G4204 8800520 648600 (8100052) 592386 692889 (9007314-0611) 011296 (9004105-0120) 9004105-0130 8002M0MA-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 592386 692889 (9007314-0611) 8002M0MB-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 592386 692889 (9007314-0611) 80020S40 EDC3 kit, MS connector, dual coil PCP, MS connector Control gasket Feedback link Seal washer Screw O-ring O-ring EDC3 kit, MS connector, single coil PCP, MS connector Control gasket Feedback link Seal washer Screw O-ring O-ring EDC3 kit, Weather-pack connector, dual coil PCP, Weather-pack connector Control gasket Feedback link Seal washer Screw O-ring O-ring MDC kit Control gasket Feedback link Control handle Toothlock washer Nut Seal washer Screw MDC kit, with neutral start switch Control gasket Feedback link Control handle Toothlock washer Nut Seal washer Screw Neutral start switch kit 1 1 1 1 1 6 3 1 1 1 1 1 1 6 3 1 1 1 1 1 1 6 3 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 6 1

520L0838 Rev BA January 2007

33

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

m1 m
M78

m

M75 M72 M71

m8 s0

M70

M90

m11

M14

E100 696E

Enlarged bold type item numbers are recommended part to stock for servicing.

34

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
control
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
MC MD MF M1 M11 M14 M70 M71 M72 M75 M76 M77 M78 M78 M87 M90 M1 M11 M14 M70 M71 M72 M75 M76 M77 M78 M78 M87 M90 S40 M1 M11 M14 M70 M71 M72 M75 M76 M77 M78 M78 M87 M90 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 95-10 87-42 95-09 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 95-10 87-42 95-09 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 95-10 87-42 95-09 87-42 87-42 8002M0MC-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 505022 9700803 8800882 693341 (9007314-0606) 041160 (9007314-0605) 592386 692889 (9007314-0611) 8002M0MD-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 505022 9700886 8800882 693341 (9007314-0606) 041160 (9007314-0605) 592386 692889 (9007314-0611) 709014 (8510027) 8002M0MF-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 505022 711028 (8700087) 8800882 693341 (9007314-0606) 041160 (9007314-0605) 592386 692889 (9007314-0611) MDC kit w/12 volt solenoid, single pole Control gasket Feedback link Control handle Toothlock washer Nut Control manifold (SB-1995-003) Solenoid valve, 12 volt, single pole Manifold gasket Screw (SB-1995-003) Screw Seal washer Screw MDC kit w/12 volt solenoid, high force nss Control gasket Feedback link Control handle Toothlock washer Nut Control manifold (SB-1995-003) Solenoid valve, 12 volt, 2 pole Manifold gasket Screw (SB-1995-003) Screw Seal washer Screw Neutral start switch kit, high force MDC kit w/24 volt solenoid, 2 pole Control gasket Feedback link Control handle Toothlock washer Nut Control manifold (SB-1995-003) Solenoid valve, 24 volt, 2 pole Manifold gasket Screw (SB-1995-003) Screw Seal washer Screw 1 1 1 1 1 1 1 1 1 2 2 1 6 1 1 1 1 1 1 1 1 1 2 2 1 6 1 1 1 1 1 1 1 1 1 1 2 2 1 6

520L0838 Rev BA January 2007

35

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

m1 m
M78

m

M75 M72 M71

m8 s0

M70

M90

m11

M14

E100 696E

Enlarged bold type item numbers are recommended part to stock for servicing.

36

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
control
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
MG MK ML MR M1 M11 M14 M70 M71 M72 M75 M76 M77 M78 M78 M87 M90 S40 M1 M11 M14 M70 M71 M72 M87 M90 S40 M1 M11 M14 M70 M71 M72 M87 M90 S40 M1 M11 M14 M70 M71 M72 M75 M76 M77 M78 M78 M87 M90 S40 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 95-10 87-42 95-09 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 95-10 87-42 95-09 87-42 87-42 87-42 8002M0MG-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 505022 711028 (8700087) 8800882 693341 (9007314-0606) 041160 (9007314-0605) 592386 692889 (9007314-0611) 80020S40 8002M0MK-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 592386 692889 (9007314-0611) 80020S40 8510356 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 592386 692889 (9007314-0611) 709014 (8510027) 8002M0MR-A 8800520 648600 (8100052) 9800916 9009660-3100 040642 (9003513-0800) 505022 711028 (8700087) 8800882 693341 (9007314-0606) 041160 (9007314-0605) 592386 692889 (9007314-0611) 709014 (8510027) MDC kit w/24 volt solenoid, 2 pole, nss Control gasket Feedback link Control handle Toothlock washer Nut Control manifold (SB-1995-003) Solenoid valve, 24 volt, 2 pole Manifold gasket Screw (SB-1995-003) Screw Seal washer Screw Neutral start switch kit MDC kit w/wide deadband, nss Control gasket Feedback link Control handle Toothlock washer Nut Seal washer Screw Neutral start switch kit MDC kit w/wide deadband, high force nss Control gasket Feedback link Control handle Toothlock washer Nut Seal washer Screw Neutral start switch kit, high force MDC kit w/24 volt solenoid, 2 pole, high force nss Control gasket Feedback link Control handle Toothlock washer Nut Control manifold (SB-1995-003) Solenoid valve, 24 volt, 2 pole Manifold gasket Screw (SB-1995-003) Screw Seal washer Screw Neutral start switch kit, high force 1 1 1 1 1 1 1 1 1 2 2 1 6 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 6 1 1 1 1 1 1 1 1 1 1 2 2 1 6 1

520L0838 Rev BA January 2007

37

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

n0
N00M N10

n35a
N35 N20

n0

n15
N36

n3a

N25

N00R N10

n3a
N36

N20

n15
N25

n3a
N37 N10

n10a

E100 697E

Enlarged bold type item numbers are recommended part to stock for servicing.

38

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
filtration
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
D N00M N10 N15 N20 N25 N35 N35A N36 N36A N40 N00M N10 N15 N20 N25 N35 N35A N36 N36A N40 N00R N10 N15 N20 N25 N36 N36A N10 N10A N37 N37A 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 None 8052N00M-A 516640 001156 (9004201-7500) 9002863-1200 509928 140644 (9005100-5600) 085043 (9004201-3700) 140644 (9005100-5600) 085043 (9004201-3700) 519507 (8700068) 8052N00M-A 516640 001156 (9004201-7500) 9002863-1200 509928 140644 (9005100-5600) 085043 (9004201-3700) 140644 (9005100-5600) 085043 (9004201-3700) 519506 (9700810) 8052N00R-A 509929 001156 (9004201-7500) 9002863-1200 509930 140644 (9005100-5600) 085043 (9004201-3700) 671990 (9002842-1206) 001156 (9004201-7500) 140644 (9005110-5600) 085043 (9004201-3700) Intergal filtration kit Filter manifold O-ring Nut Tube Plug assembly O-ring Plug assembly O-ring Filter, long Intergal filtration kit Filter manifold O-ring Nut Tube Plug assembly O-ring Plug assembly O-ring Filter, short Remote filtration kit Filter manifold O-ring Nut Tube Plug assembly O-ring Reducer assembly O-ring Plug assembly O-ring 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

L P R S

520L0838 Rev BA January 2007

39

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

P80 P70

P80 P70 P70

p0a p0a

p0a p0a

P70

View A with pressure limiters left hand rotation Options 1, 5, & 6

View A with pressure limiters right hand rotation Options 1, 5, & 6

P80 P70

P80 P70

p0a
P80 P80

p0a

View A without pressure limiters Option 2 & 7


pB1 p p p13 p pa1 p p13

View A with pressure limiter port A right hand rotation Option B

View a

E100 698E

Enlarged bold type item numbers are recommended part to stock for servicing.

40

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
High pressure regulation
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
1 2 5 6 7 B P2 P6 P13 P2A1 P2B1 P70 P70A P80 P2A1 P2B1 P70 P70A P80 P2A1 P2B1 P70 P70A P80 P2A1 P2B1 P70 P70A P80 P2A1 P2B1 P70 P70A P80 P2A1 P2B1 P70 P70A P80 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 87-02 95-22 95-22 95-22 95-22 95-22 141564 (9004100-0170) 000836 (9004100-0200) 544742 (9004105-0190) 8510022-1 8510022-1 681817 (8800188) 001123 (9004201-2500) 508655 (9005475-0004) 8510022-2 8510022-2 327007 (9005110-4400) 001123 (9004201-2500) 508655 (9005475-0004) 8510240 8510240 681817 (8800188) 001123 (9004201-2500) 508655 (9005475-0004) 8510022-6 8510022-6 681817 (8800188) 001123 (9004201-2500) 508655 (9005475-0004) 8510022-7 8510022-7 327007 (9005110-4400) 001123 (9004201-2500) 508655 (9005475-0004) 8510022-1 8510022-7 681817 (8800188) 001123 (9004201-2500) 508655 (9005475-0004) O-ring O-ring O-ring Multi-function valve kit Multi-function valve kit Check valve O-ring Special plug Multi-function valve kit Multi-function valve kit Plug (SB-1989-003) O-ring Special plug Multi-function valve kit Multi-function valve kit Check valve O-ring Special plug Multi-function valve kit Multi-function valve kit Check valve O-ring Special plug Multi-function valve kit Multi-function valve kit Plug (SB-1989-003) O-ring Special plug Multi-function valve kit Multi-function valve kit Check valve O-ring Special plug 2 2 2 1 1 2 2 2 1 1 1 1 3 1 1 2 2 2 1 1 2 2 2 1 1 1 1 3 1 1 1 1 1

520L0838 Rev BA January 2007

41

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

View a

T50

T70 T T30 T40

T80

T60

View a

E100 699E

Enlarged bold type item numbers are recommended part to stock for servicing.

42

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
orifice
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
00 T T30 T40 T T30 T40 T T30 T40 T T30 T40 T T30 T40 T T30 T40 T T30 T40 T T30 T40 T T30 T40 T50 T60 T50 T60 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 None 8002T001-A 679506 (8700007) 8801303 8002T002-A 679506 (8700007) 8801303 8002T003-A 679506 (8700007) 8801303 8002T004-A 679506 (8700007) 8801303 8002T005-A 679506 (8700007) 8801303 8002T006-A 679506 (8700007) 8801303 8002T009-A 679506 (8700007) 8801303 8002T022-A 679506 (8700007) 8801303 8002T003-A 679506 (8700007) 8801303 639104 639104 639153 639153 Control orifice kit, .018 Spring Spring retainer Control orifice kit, .026 Spring Spring retainer Control orifice kit, .032 Spring Spring retainer Control orifice kit, .040 Spring Spring retainer Control orifice kit, .054 Spring Spring retainer Control orifice kit, .062 Spring Spring retainer Control orifice kit, .092 Spring Spring retainer Control orifice kit, .022 Spring Spring retainer Control orifice kit, .032 Spring Spring retainer Orifice plug, 0.7mm, M5 x 6 Orifice plug, 0.7mm, M5 x 6 Orifice plug, 1.3 mm, M5 x 6 Orifice plug, 1.3 mm, M5 x 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

01 02 03 04 05 06 09 22 29 33

520L0838 Rev BA January 2007

43

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump

T50

T70

T80

View B

View a
T T30 T40

View B

View a

options 50, G, GB, and Gf View a

T70

T50

T80

T60

T30 T40

View a option 8

T80

T70

E100 700E

T50

option B
44
520L0838 Rev BA January 2007

Enlarged bold type item numbers are recommended part to stock for servicing.

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
orifice
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
50 78 B4 G4 GB GF T T30 T40 T50 T70 T80 T T30 T40 T50 T60 T70 T80 T50 T70 T80 T T30 T40 T50 T T30 T40 T50 T T30 T40 T50 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 87-42 8002T002-A 679506 (8700007) 8801303 310771 517571 517571 8002T002-A 679506 (8700007) 8801303 513026 513026 578542 578542 507042 310771 310771 8002T001-A 679506 (8700007) 8801303 310771 8002T003-A 679506 (8700007) 8801303 310771 8002T004-A 679506 (8700007) 8801303 310771 Control orifice kit, .026 Spring Spring retainer Orifice plug, 1.2 mm, M6 x 6 Orifice plug, 0.9 mm, M6 x 6 Orifice plug, 0.9 mm, M6 x 6 Control orifice kit, .026 Spring Spring retainer Orifice plug, 1.3 mm, M6 x 8 Orifice plug, 1.3 mm, M6 x 8 Orifice plug, 0.8 mm, M6 x 8 Orifice plug, 0.8 mm, M6 x 8 Orifice plug, 1.5 mm, M6 x 8 Orifice plug, 1.2 mm, M6 x 6 Orifice plug, 1.2 mm, M6 x 6 Control orifice kit, .018 Spring Spring retainer Orifice plug, 1.2 mm, M6 x 6 Control orifice kit, .032 Spring Spring retainer Orifice plug, 1.2 mm, M6 x 6 Control orifice kit, .040 Spring Spring retainer Orifice plug, 1.2 mm, M6 x 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

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45

Series 90 42 cc Axial Piston Pump Service Parts Manual Variable displacement pump
overhaul seal kit
Order Date Date Qty. per Code Item Begin End Part Number Part Name Model/Kit
C70 E40 E50 E60 F11 F11 F12 F12 F40 F50 G30 J40 J50 J90 J90 K50 L40 L40 L50 L50 M11 M11 M77 M87 M95 M96 M96 M97 M97 N15 P2 P6 P13 87-42 87-42 87-42 87-42 87-42 90-51 87-42 90-50 90-51 87-42 90-50 87-42 87-42 89-17 87-42 87-42 87-42 87-42 87-42 92-16 87-42 92-15 92-16 87-42 92-15 87-42 87-42 87-42 87-42 87-42 87-42 95-26 95-26 87-42 87-42 87-02 87-42 87-42 80520S30 648477 517862 (9003509-0006) 767962 517229 350397 (9004100-1220) 315242 (9004100-1210) 507796 648345 706242 338517 512833 680892 (9004104-0440) 056739 (9004104-1580) 726935 (9004104-0450) 726950 (9004104-0420) 001149 (9004201-6200) 9008000-0118 510390 780247 552224 (9004104-0360) 8800520 K11419 8800882 592386 318337 (9004104-0120) 011304 (9004104-0140) 011296 (9004105-0120) 9004105-0130 318345 (9004104-0240) 001156 (9004201-7500) 141564 (9004100-0170) 000836 (9004100-0200) 544742 (9004105-0190) Overhaul seal kit Screw Seal nut O-ring Screw (SB-1994-018) O-ring O-ring (SB-1991-007) Piston ring Piston ring (SB-1991-007) O-ring O-ring End cap gasket O-ring O-ring O-ring O-ring O-ring Lip seal Lip seal (SB-1992-008) O-ring O-ring (SB-1992-008) Control gasket Control gasket (SB-1993-002) Manifold gasket Seal washer O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring O-ring 1 4 2 1 6 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 3 1 1 1 2 2 2

46

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Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1988-023
products affected subject description Series 90 pumps and motors Piston improvement Product Information Bulletin PIB-8801 (March, 1988) announced the incorporation of fabricated (welded) piston assemblies, replacing non-fabricated (hollow) piston assemblies, in the cylinder blocks of all Series 90 pumps and motors. This change increases the overall efficiency of the Series 90 product line. To simplify service parts inventory for all Series 90 units, only individual welded piston assemblies will be available as spare parts. The hollow pistons will be obsoleted. Part numbers for individual welded piston assemblies are listed in this bulletin. Since all Series 90 pumps and motors have nine (9) pistons, welded pistons being used to replace hollow pistons during repair MUST be install in the cylinder block symmetrically, in multiples of three (3). Welded Piston Assembly Hollow Piston Assembly

When replacing hollow pistons with welded pistons, it is mandatory that the welded pistons be incorporated symmetrically in multiples of three.

models affected serial numbers

All series 90 pumps and motors: 93-xxxx, 94-xxxx, 95-xxxx, and 96-xxxx pumps Welded pistons will be incorporated into all series 90 pumps and motors by the end of the first quarter of 1998. Part number Description 706101 Piston assembly, welded - 42 cc 367672 Piston assembly, welded - 55 cc 708230 Piston assembly, welded - 75 cc 364000 Piston assembly, welded - 100 cc

part numbers affected

parts disposition

Interchangeable

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47

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1989-002
products affected subject description Series 90 pumps Incorporation of adjustable charge relief valve As a product improvement Sauer-Danfoss is incorporating an adjustable charge relief valve on all series 90 variable displacement pumps. This design replaces the previous shim adjustable charge relief valve. The new design valve provides a range of pressure adjustment which covers the available charge pressure options of 290, 348, and 406 psi [20, 24, and 28 bar]. Note: This improvement changes the design of the charge relief valve poppet and plug. The new style charge relief may protrude from the pump end cap approximately 0.27 in [6.9 mm] farther than the shim adjustable design. To adjust the new design valve, first install a gauge to measure charge pressure as described in the series 90 service manual. Loosen the adjustment lock nut with a 1-1/16 in hex wrench. Operate the pump at an input speed of 1700 to 2000 rpm and turn the adjustment plug with a large screwdriver while observing the charge pressure. Clockwise rotation of the plug increases the setting, while counterclockwise rotation decreases the setting at a rate of approximately 50 psi [3.4 bar] per turn. Once the desired setting is achieved, torque the lock nut to 34-41 lbfft [46-55 Nm], and remove the charge pressure gauge. Sauer-Danfoss will offer an adjustable charge relief valve kit for sale as a service part. This kit can be used to service any vintage series 90 variable pump. Since the new and old style charge relief valves are interchangeable as an assembly, the old style parts will no longer be available as service parts.
Adjustable Charge Pressure Relief Valve

Charge Pressure Gauge Connection (Typical)

Poppet O-ring Lock Nut Spring Plug

adjusting charge relief Valve models affected serial numbers part numbers affected parts disposition
48

charge relief Valve assembly

All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx pumps Due to the interchangeability of the charge relief valve assemblies, this is a running change. It will be incorporated into all series 90 variable pumps by March of 1989. Part number Description 8002K000-A Adjustable charge relief valve kit - new style (includes poppet, spring, plug, O-ring, and nut) Interchangeable (as an assembly)
520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1991-007
products affected subject description Series 90 42 cc variable pumps Servo system change The servo piston diameter (area) has been increased on series 90 42 cc pumps. This improvement will lower the servo pressure required to stroke the pump. This change creates non-interchangeability of servo sleeves, servo sleeve kits, servo pistons, and servo piston seal rings. Old style parts will remain available as service parts.
S01

S03

S10 F12 F11 F11 F12 S02

S04

models affected serial numbers part numbers affected

All 93-2xxx variable pumps

Change incorporated at serial number N-90-51-xxxxx

Old style p/n New style p/n Item Description (Prior to N-90-51) (N-90-51 & later)
S01 & S04 S02 & S03 S10 F11 F12 Servo sleeve kit - adjustable Servo sleeve kit - No limitation Servo piston kit O-ring Piston ring 8052F004-A 8052F003-A 80520S10 9004100-1210 648345 8052F004-B 8052F003-B 80520S10-A 9004100-1220 350454

parts disposition

Non-interchangeable
520L0838 Rev BA January 2007

49

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1992-008
products affected subject description Series 90 pumps Incorporation of adjustable charge relief valve As part of our overall series 90 product improvement program, numerous components are being redesigned. This redesign is referred to as a block point change. The objective of the block point change is to minimize the number of times we change the units while we convert to high volume tooling at various plant sites. These design improvements will provide increased reliability and more application flexibility. The nature of these changes makes customer requalification unnecessary. Old style (pre-block point) variable housings and end caps will no longer be available as spare parts.

models affected serial numbers part numbers affected

All 93-2xxx pumps

N/A

Refer to next page of this bulletin for specific part numbers Housing: Thickness adjacent to the side cover has been increased Side cover: Thickness increased to match change in housing. End cap: Match housing change. Input shaft: A 19 tooth option, thus a larger shaft roller bearing. Shaft seal hardware changed to accommodate new bearing and commonize the design with larger displacement units. Charge pump: Charge pump shaft and cover changed for commonality with the larger displacement units SAE B pad New charge pump shaft accommodates revised auxiliary pad drive couplings

parts disposition

Not Applicable

50

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1992-008
frame size: 042 - parts affected Pre-block point Item Description part number Common parts group, 42 cc B10 Variable housing 325050 (O) E10 Side cover 671602 (I & O) E20 Leveler 673897 L10 Bearing 690305 L20 Retaining ring 392134 L30 Seal carrier N/A L35 Seal carrier 689521 L40 Lip seal 656280 L50 O-ring 9004104-0360 L60 Retainer plate N/A L70 Screw 9007210-0604 End cap group: G G048 End cap, twin ports 333179 (O) G20 Journal bearing 648030 G958 Screw 508994 G968 Screw 36178 (I) Charging system group: H (affects options B, C, and L) H50 Charge pump shaft 715243 Auxiliary mounting, A flange, 9 tooth J10 Coupling 323972 J15 Cover assembly 347542 J30 Bushing 648055 Auxiliary mounting, B flange, 13 tooth J10 Coupling 324228 J15 Cover assembly 347542 J30 Bushing 648055 J60 Flange adapter 664094 Auxiliary mounting,none J15N Cover assembly 717264 J30 Bushing 648055 Auxiliary mounting, B-B flange, 15 tooth J10 Coupling 664060 J15 Cover assembly 347542 J30 Bushing 648055 J60 Flange adapter 664094 Input shaft: L L1C3 Shaft, 15T 16.32 689414 L1T3 Shaft, 1.0 taper 309088 Special hardware: W B83 Speed pickup plug N/A (I) Interchageable (O) Obsolete

New part number 92-12 & later 503422 751305 731984 357616 9006300-0137 340356 Deleted 9008000-0118 780247 340349 746208 769562 343830 500641 354407 340364 341016 347567 8700008 341024 347567 8700008 340539 347559 8700008 342907 347567 8700008 340539 340521 342915 9005110-5600

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51

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1993-002
products affected subject description Series 90 pump: All frame sizes Control gasket changes for MCV115 hydraulic displacement control In October of 1992, Sauer-Danfoss began offering a new style hydraulic displacement control (MCV115) that is a direct replacement for the MCV112, The control gasket also changed, and the new style gasket must be used with the MCV115 control. The old style gasket is to be used with the MCV112 control, all manual displacement controls, and MCV111 electric displacement controls.

warnInG
failure to use the appropriate gasket may result in uncontrolled pump displacement

30cc/42cc/55cc

75cc/100cc/130cc

8800520 Do NOT use with MCV115

8800521 Do NOT use with MCV115

K11419 Use ONLY with MCV115

K11420 Use ONLY with MCV115

models affected serial numbers part numbers affected

All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx pumps October 1992 and beyond Control gasket for Frame size EDC (MCV111) 30/42/55 cc 8800520 75/100/130 cc 8800521 Non-interchangeable Control gasket for HDC (MCV112) (MCV115) 8800520 K11419 8800521 K11420 Control gasket for MDC (8x02M0Mx) 8800520 8800521

parts disposition

52

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1993-012
products affected subject description All Series 90 pumps Removeal of valve plate from cylinder block kit Due to the increasing number of valve plate options, the valve plate (item C80) will be no longer included in the cylinder block kit (item S07) on all series 90 variable pumps. Valve plates must be ordered separately for service parts. See special hardware features group in your Service Parts Manual for the appropriate valve plate number.

S07

C80

models affected serial numbers part numbers affected

All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, 97-2xxx variable pumps

Not applicable

Frame size Cylinder block kit


42 cc 55 cc 75 cc 100 cc 130 cc 80520S07 80020S07 81020S07 82020S07 83020S07

parts disposition

Not Applicable

520L0838 Rev BA January 2007

53

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1993-015A
products affected subject description Series 90 pump: All frame sizes Servo arm interference with speed sensor ring Note: This service bulletin revision adds the 42 cc frame size and the incorporation date of 55 thru 1000 cc. A potential interference problem has been identified in series 90 42, 55, 75, and 100 cc frame size pumps built since early 1992. Interference may occur between the swashplate hold down bracket on the servo arm and the speed sensor ring, which may be installed on the cylinder block as an option. A new hold down bracket has been designed to provide clearance for the speed sensor ring. If a cylinder block with speed ring must be installed in one of the subject pumps, a servo arm assembly with the new hold down will also be required. Sometime during the first quarter of 1994, all 55, 75, and 100 cc pumps will be equipped with the new design hold down bracket. The 42 cc pumps will implement the new design hold down bracket in the second quarter of 1994.
Servo Arm Assembly Clearance Slot for Speed Sensor Ring Swashplate

models affected serial numbers

All 93-2xxx, 94-2xxx, 95-2xxx, and 96-2xxx variable pumps 42 cc at serial number 92-16-xxxxx 55 cc at serial number 92-06-xxxxx 75 cc at serial number 92-17-xxxxx 1000 cc at serial number 92-12-xxxxx All 55, 75 and 100 cc pumps built in Ames beginning with s/n A-94-11-xxxxx will have the new servo arm assembly installed. 100 cc pumps built in Neumunster will also incorporate on this date. The75 cc pumps built in Neummunster will incorporate on N94-14-xxxxx 42 cc pumps will incorporate on N-94-36-xxxxx.

part numbers affected

Frame size 42 cc 55 cc 75 cc 100 cc

Old servo arm New servo arm (no slot in bracket) (with slot in bracket) 354282 502976 8000191 8000318 8100366 8100499 8200182 8200268

parts disposition
54

Non-interchangeable - Pumps with speed sensor ring must use the new servo arm.
520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1994-018
products affected subject description Series 90 variable pumps Side cover washer elimination The washers located under the side cover screws have been removed on all series 90 42 thru 130 cc variable pumps. As before, the side cover screws must be replaced if they are removed for any reason. The special coating, which seals and retains the screws, wears off when the screws are removed. The screw length changed on 55 thru 100 cc pumps, so it is important that the washers are discarded during repair. The proper screw is included in the overhaul seal kits.

Washer - No Longer Used New Special Screw

models affected serial numbers part numbers affected

All 93-2xxx, 94-2xxx, 95-2xxx, 96-2xxx, and 97-2xxx variable pumps

Change took place during the 2nd and 3rd quarter of 1994

Pump size 42 cc 55-100 cc 130 cc

Old screw 648477 9007276-0115 308700

New screw Same part number 5000206 Same part number

parts disposition

Interchangeable

520L0838 Rev BA January 2007

55

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-002
products affected subject description Series 90 42 cc variable pumps Charge pump shaft key change As a product improvement, Sauer-Danfoss has made a design change to the charge pump shaft and woodruff key used on 42 cc variable pumps The new key is smaller to eliminate a potential interference problem. The old charge pump shaft will be obsoleted and no longer available as a service part. This is an interchangeable change within the affected serial number range, if the charge pump shaft and key are replaced together. Width A mm (in) Old key New key 3.14 (0.1235) 3.09 (0.1215) Length B mm (in) 12.70 (0.500) 9.53 (0.375)

A B

Woodruff key

Charge pump shaft models affected serial numbers part numbers affected parts disposition All 42 cc variable pumps Serial number N-92-16-xxxxx and beyond
Description Old part number New part number
Woodruff key Charge pump shaft 9003310-1208 340364 9003310-1206 505202

Interchangeable if BOTH charge pump shaft and woodruff key are changed

56

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-003
products affected subject description Series 90 variable pumps - all frame sizes Manual displacement control (MDC) with DC electric solenoid override In order to accommodate our European customers, the manifold which attaches to the front of the manual displacement control (MDC) housing is being changed. The European solenoid valve requires a thicker manifold to provide clearance between the solenoid and the front of the MDC housing. The revised manifold will protrude closer to the mounting flange of the pump, reducing dimension A shown in the accompanying drawing by approximately 5 mm [0.2 in]. Please see chart below for specific clearances. The thicker manifold requires longer screws and may be used with either the U.S. or European sourced solenoid. This change will become effective during March of 1995. The old manifold will be obsoleted and no longer available as a service part.
Solenoid valve Manifold

"A"

"X" Neutral Start Switch (NSS) Option

Top view

Series 90 Manual displacement control with DC solenoid override 55 55.9 [2.20] 50.9 [2.0] 75 54.1 [2.13] 49.1 [1.93]

Front view View in "X" direction

Frame size Dimension A mm [in] Current Future

42 39.9 [1.57] 34.9 [1.37]

100 60.2 [2.37] 55.2 [2.17]

130 74.4 [2.93] 69.4 [2.73]

models affected serial numbers part numbers affected

All series 90 variable pumps using MDC with DC electric solenoid override.

Change will take place in March 1995.

Description Manifold Screw

Current part number 8800365 9007314-0605

New part number 505022 9007314-0606

Quantity 1 2

parts disposition

Interchangeable (new manifold requires longer screws)

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57

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-004
products affected subject description Series 90 42 cc variable pumps Charge pump design change To improve efficiency and reliability, the number of charge pump parts in the series 90 42cc pump is being replaced. The charge pump design is being changed to make the otter port plate an integral part of the charge pump cover and to eliminate the distance plates. For auxiliary pad options, the new charge pump cover is rotation dependent. The cover will be marked either left hand (L) or right hand (R). The non-auxiliary pad cover is not rotation dependent. The complete charge pump assembly can be interchanged with corresponding hardware from 92-16 and beyond. However, piece parts are not interchangeable. For units prior to 95-16, consult Sauer-Danfoss.

Gear Set Gear Set

Old Charge Pump Configuration New Charge Pump Configuration

New charge pump cover for pumps without auxiliary pads (same cover for left hand or right hand rotation)
L

Both left hand and right hand charge pump covers for pumps with auxiliary pads are included in auxiliary pad kits

The new charge pump covers have an 'L' or 'R' stamped on them for easy identification

58

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-004
models affected serial numbers part numbers affected All 42 cc variable pumps

Units built between N-92-16-xxxxx and N-94-12-xxxxx

The following information must be known to determine the correct charge pump replacement kit: 1. Charge pump displacement (11 or 14 cc) 2. Auxiliary pad (yes or no) 3. Rotation (LH or RH) Chg. pump Obsolete charge pump parts displacement Auxiliary pad Rotation Gear set Cover 347559 No LH or RH 8052043 347567 11 cc Yes LH 347567 Yes RH 347559 No LH or RH 8052044 347567 14 cc Yes LH 347567 Yes RH The following information pertains to L charge pump option only: Old cover (92-16 to 94-12) 347559 347567 347567 Auxiliary pad No Yes Yes Rotation LH or RH LH RH Replacement cover 8800834 8800833 8800832 Replacement kit 8510078 8510079 8510080 8510081 8510082 8510083

parts disposition

Interchangeable for manufacture date 92-16 and beyond. Piece parts are not interchangeable.

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59

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-005
products affected subject description Series 90 42 cc variable pumps Obsolete servo system parts The servo piston diameter was increased on series 90 42 cc pumps in 1990. The old style parts are being obsoleted and will no longer be available as service parts. A kit containing the necessary replacement parts has been created. Refer to page two of this bulletin for the appropriate kit part number.
Servo cylinder (adjustable)

Servo cylinder (no limitation)

Servo piston

Servo cylinder (no limitation)

Servo cylinder (adjustable)

models affected serial numbers part numbers affected

All 42 cc variable pumps

Units built prior to serial number N-90-51-xxxxx Description Old style p/n Replacement p/n Servo sleeve kit - No limitation 8052F003-A 8510089 Servo sleeve kit - adjustable 8052F004-A 8510090 Servo piston kit 80520S10 8510089* or 8510090* * The new servo piston hardware is included in these kits and must be used with the new servo cylinders. If a servo piston is required, the appropiate displacement limiter must be ordered.

parts disposition

Non-interchangeable

60

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-006
products affected subject description Series 90 42 cc variable pumps End cap bolt size change As a product improvement, Sauer-Danfoss is changing the screws that fasten the end cap to the pump housing from M10 to M12. This change will require a new housing, end cap gasket, end cap, auxiliary mounting pad flange, and screws. The new end cap and gasket can be used the old housing if hardened washers are used with the M10 end cap screws. The new auxiliary mounting pad flange can be used with the old end cap and housing if hardened washers are used with the M10 end cap screws. The auxiliary mounting pad kits will include both the new washers and hardened washers for the M10 screws. The new housing can only be used with all new style parts. The old style housing will remain available as a service part as long as inventory lasts. All other parts will be obsoleted and no longer available.
Pump Housing

Auxiliary Pad Flange

End Cap Gasket End Cap Washer Screw Washer

Screw

models affected serial numbers part numbers affected

All 42 cc variable pumps Units built between serial number N-92-16-xxxxx and N-95-14-xxxxx. Description Old style p/n New style p/n End cap 769562 506785 End cap gasket 792937 506698 Screws (with auxiliary mounting pad) 321893 913590 Screws (without auxiliary mounting pad) 321661 506800 Washer 294462 506753 Hardened washer for M10 screws N/A 294462 Pump housing 792705 506740 Note: Auxiliary mounting pad kit part numbers will not change.
520L0838 Rev BA January 2007

61

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1995-026
products affected subject description Series 90 42 cc - 130 cc variable pumps Standard valve plate part number change As a product improvement, Sauer-Danfoss is changing the standard valve plate used in series 90 42 thru 130 cc variable pumps. (refer to PIB-9507) The purpose of this bulletin is notification of part number changes for the order codes affected. During unit repair, do not replace the new style valve plate with an old style valve plate. However, the old style may be replace with a new style valve plate. The old style valve plates will be obsoleted and no longer available as a service part. models affected serial numbers part numbers affected

All 932xxx, 942xxx, 952xxx, 962xxx, and 972xxx variable pumps

This change became effective at serial number N-95-48-xxxxx

Unit 42 cc 55 cc 75 cc 100 cc 130 cc

Old order code NNN NNN NNN NNN NNN

Old valve plate New order part number code 500337 GBA 8000071 GBA 8100145 GBA 8200041 GBA 700203 GBA

New valve plate part number 758383 8000431 501332 501327 758425

parts disposition

Interchangeable - do NOT substitute the old valve plate for the new valve plate

62

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1996-004
products affected subject description Series 90 42, 130, 180, and 250 cc variable pumps Side cover design change As a product improvement, Sauer-Danfoss is changing the side cover and swashplate leveler (T-bar) guide post design. The new design side cover will have two hardened inserts in the machined slot which serves as a guide for the swashplate leveler, and modified guide posts. The swashplate leveler does not change. Old guide posts will remain available for service requirements of pumps with the old design side cover. The old style side cover will be obsoleted and no longer available as a service part. A service kit has been created for replacing the old design side cover. The kit includes the new side cover, guide posts, and inserts. Piece parts are not interchangeable. Guide Post Swashplate Leveler Guide Post

Inserts

Side Cover

models affected serial numbers part numbers affected

All 42, 130, 180, and 250 cc variable pumps

This change became effective at serial number N-96-08-xxxxx. Old part numbers New part numbers Description Guide post Side cover Insert assy Guide post Side cover kit 42 cc 344465 751305 506916 506369 506380 130 cc 503205 746107 83000004 506368 506289 180 cc 503205 746404 506914 506368 506290 250 cc 503205 746404 506914 506368 506290

parts disposition

Interchangeable - piece parts are not interchangeable

520L0838 Rev BA January 2007

63

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1997-014
products affected subject description Series 90 42, 130, 180, and 250 cc variable pumps Charge pump shaft part number change As a product improvement, Sauer-Danfoss has changed the design of the change pump shaft used in series 90 42, 130, 180, and 250 cc variable pumps. The new and old shafts are interchangeable. The old style charge pump shaft will become obsolete and no longer available as a service part.

Charge Pump Shaft

models affected serial numbers part numbers affected

All 932xxx, 972xxx, 982xxx, and 992xxx variable pumps

See table below

Frame size 42 130 180 250

Old shaft New shaft part number part number 505202 509485 501399 509483 503519 509484 504439 509482

Effectivity date 97-06 97-06 97-12 97-12

parts disposition

Interchangeable

64

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-1999-041A
products affected subject description Series 90 variable pumps Change to side cover insert material As a product improvement, Sauer-Danfoss has changed the side cover insert material to improve wear characteristics. The new material is more wear resistant than the previous material. In order to track this change, new part numbers have been created and the old part numbers will be obsolete.

Side Cover Insert Kit

Side Cover

models affected serial numbers

93-2xxxx, 94-2xxxx, 95-2xxxx, 96-2xxxx, 97-2xxxx, 98-2xxxx, and 99-2xxxx

Frame size 42 cc 55 cc 75 cc 100 cc 130 cc 180 cc 250 cc

NMS effectivity date N-99-36-xxxxx N-00-18-xxxxx N-99-26-xxxxx N-99-31-xxxxx N-99-33-xxxxx N-99-36-xxxxx N-99-36-xxxxx

Ames effectivity date N/A A-00-18-xxxxx A-00-38-xxxxx A-00-38-xxxxx N/A N/A N/A

part numbers affected

Frame size

42 cc 55 cc 75 cc 100 cc 130 cc 180 cc 250 cc

Old part number 506916 8000406 8000562 8200321 8300004 506914 506914

New part number 513885 513886 513888 513889 513890 513891 513891

parts disposition

Interchangeable

520L0838 Rev BA January 2007

65

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-2002-016
products affected subject description Series 90 42 cc variable pumps Swashplate change in material heat treatment Sauer-Danfoss has changed the heat treatment process of the swashplate in the series 90 42 cc pump. The new swashplate and old swashplate are interchangeable.

models affected serial numbers part numbers affected parts disposition

All series 90 42 cc variable pumps

This change became effective at serial number N-01-43-xxxxx.

Old part number 509630

New part number 516199

Interchangeable

66

520L0838 Rev BA January 2007

Series 90 42 cc Axial Piston Pump Service Parts Manual Service Bulletin: SB-2005-011
products affected subject description Series 90 42 thru 100 cc pumps Auxiliary flange charge pump cover Sauer-Danfoss will no longer mark auxiliary flange charge pump cover with an R for right hand rotation or an L for left hand rotation. The pilot surface has changed on the covers. The right hand rotation charge pump cover will have 1 step and the left hand rotation charge pump cover will have 2 steps. Refer to the drawings below for example. The part numbers of the charge pump covers will not change. Right hand rotation Left hand rotation

models affected serial numbers part numbers affected parts disposition

Series 90 42 thru 100 cc pumps withauxiliary pad options.

This change became effective at serial number A-05-17-xxxxx

None

Interchangeable

520L0838 Rev BA January 2007

67

OUR PRODUCTS Hydrostatic transmissions Hydraulic power steering Electric power steering Electrohydraulic power steering Closed and open circuit axial piston pumps and motors Gear pumps and motors Bent axis motors Orbital motors Transit mixer drives Planetary compact gears Proportional valves Directional spool valves Cartridge valves Hydraulic integrated circuits Hydrostatic transaxles Integrated systems Fan drive systems Electrohydraulics Microcontrollers and software Electric motors and inverters Joysticks and control handles Displays Sensors

Sauer-Danfoss Mobile Power and Control Systems Market Leaders Worldwide Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market. Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others. We offer our customers optimum solutions for their needs and develop new products and systems in close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design. Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Authorized Service Centers strategically located in all parts of the world.

Sauer-Danfoss (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: +1 515 239-6000, Fax: +1 515 239 6618 Sauer-Danfoss (Neumnster) GmbH & Co. OHG Postfach 2460, D-24531 Neumnster Krokamp 35, D-24539 Neumnster, Germany Phone: +49 4321 871-0, Fax: +49 4321 871 122 Sauer-Danfoss ApS DK-6430 Nordborg, Denmark Phone: +45 7488 4444, Fax: +45 7488 4400

520L0838 Rev BA January 2007

www.sauer-danfoss.com

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