PRESTART-UP SAFETY REVIEW CHECKLIST Facility Project No: Equipment No: Process Material Name: Process Material Hazards:

Operating Temperature: Electrical Classification: Date: Area / Building: Inspected by:

Operating Pressure:

Team Members: Activity Process Safety Information: Physical and Hazardous properties of all materials documented Process design basis documented Design basis for equipment and safety devices documented Equipment fabricated and installed according to specification Maintenance procedures and preventive maintenance procedures are adequate to ensure mechanical integrity throughout life. Operating procedures, safety procedures and emergency procedures are in place Training programs are in place PHA completed and recommendations completed Safety devices installed correctly(relief valves, RDs, safety showers, eye washes, safety symbols, painting etc.) Procedures in place for contractors in the area. Action By OK/Not OK Target Date Remarks

MGS

CHECKLIST: Documentation: EHS documentation Vent Permit Is DO NOT TOUCH exercise required? Updated P&Ids available, design basis documented PHA records and recommendations implementation Emergency control plan updated / in place Start-up and shut down procedures / recommendations. Critical service documentation Maintenance procedure Emergency start-up/shut down procedure List of new interlocks/trips and alarms. Necessary test reports hydrotesting, relief valve testing etc. Necessary inspection / test reports from vendors available Training records operations and maintenance. Mechanical Integrity: Proper piping / flanges Correct gaskets Support / vibrations Correct insulation and cladding Steam Tracing Isolation valves / handles OK? Stored energy sources Low point drain, flushes, purge connection adequate Process / service connections correct Pressure tests completed Safety relief devices installed / direction correct? 3 way valve orientation correct. Makeshift devices eliminated ( cord, ropes, scaffolding, hoses etc.) Nitrogen piping standards followed. Lubrication and alignment completed

VGK DRY VGK VGK UMT DRY DRY MGS DRY DRY MGS NVS VGK/MGS

 Guards installed Spare parts available Correct rotation Emergency facilities Hydraulic system installed and checked Temperature / Pressure gauges as required Instrumentation loops checked. Fail safe valve position Instrument spare parts available? Interlock testing completed? Instrument calibration OK? Electrical installation as per standards. Master list of interlocks updated? General Requirements: Statutory approvals taken (DISH, MPCB, CCOE etc.) Operating procedure in place Maintenance procedure in place Safe and unrestricted accessibility for operations / maintenance Spill containment facilities Safety showers / eye washes, first aid box, fire extinguishers in place, their location decided procedures updated PA / telephone system operational in new area Trip hazards, guard rails, vertical ladders, non-slip flooring Lighting / emergency lighting arrangement adequate Painting / safety painting completed. Safety rules or signs displayed Noise level measured Special tool / spares required? Has contractor cleaned up the area? Is employee communication prepared / completed? Emergency facilities fire hydrant line, hose boxes, emergency exits, orientation of fire monitor nozzles.

Radioactive material board and area cordoning. Color coding of pipelines Nitrogen purge system installed and functional