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Enhanced High Performance Process Manager Specification

EHPM03-600 EUCN Release R684 August 2012, Version 2

Enhanced High Performance Process Manager Specification, EHPM03-600

ii

Revision History Revision


1 2

Date
2012/05/30 2012/08/24

Description
First Issue Section 4.2, Upgrade Kits, updated to include non-CE PM/APM to EHPM kits

Table of Contents
1. 2. Acronyms and Definitions Product Introduction 2.1. Enhanced High Performance Process Manager 2.2. Architecture Overview 2.3. System Software Integration 2.4. Functional Overview 3. Specifications 3.1. General Specifications 3.2. Topologies and Configuration Examples 4. Model Numbers 4.1. EHPM Models 4.2. Upgrade Kits 3 3 3 4 4 4 6 6 8 8 8 11

Enhanced High Performance Process Manager Specification, EHPM03-600

1. Acronyms and Definitions


AM APM APP CF9 EPNI2 EHPM ENIM ES-T EUCN FTE GUS HPM IEEE LC LCN NIM PKS PM PU SI TPN TPS UCN US Application Module Advanced Process Manager Application Processing Platform Control Firewall (9 ports including the Uplink port) Enhanced Process Network Interface (Version 2 for EUCN) Enhanced High Performance Process Manager Enhanced Network Interface Module Experion Station - TPS Enhanced Universal Control Network Fault Tolerant Ethernet Global Universal Station High performance Process Manager Institute of Electrical and Electronics Engineers Lucent Connector (fiber optic connector with a 1.25mm ferrule) Local Control Network Network Interface Module Process Knowledge Solution Process Manager Process Unit Serial Interface TPS Process Network TotalPlant Solution Universal Control Network Universal Station

2. Product Introduction 2.1. Enhanced High Performance Process Manager

The Enhanced High Performance Process Manager (EHPM) is Honeywells modernized TotalPlant Solution (TPS) control and data acquisition device for industrial process applicationsand as such it is a part of the High Performance Process (HPM) manager family of Controllers. The High-Performance Process Manager represents an evolution of the highly successful Process Manager (PM), Advanced Process Manager (APM) and High Performance Process Manager (HPM). The EHPM uses dual 68040 processors to provide powerful and effective control on TPS Process Network (TPN). The added feature of EHPM is the ability to communicate over a Fault Tolerant Ethernet (FTE) based network called Enhanced Universal Control Network (EUCN). Just as its predecessors, the EHPM offers highly flexible I/O functions for both data monitoring and control. The EHPM is capable of: Performing data acquisition and control functions, including regulatory, logic, and sequential control functions, as well as peer-to-peer communications with other EUCN resident devices. Providing bi-directional communications to Modbus and Allen-Bradley compatible subsystems through a serial interface. Fully communicating with operators and engineers via Global User Stations (GUS), Universal Stations (US), Experion Station TPS (ES-T). Procedures and displays are identical to those used with other TPS controllers (PM/APM/HPM) Supporting higher level control strategies available on the TPN through the Application Module (AM), Application Processing Platform (APP) and host computers. Using the same I/O and wiring as the PM/APM/HPM, thereby providing cost-effective upward modernization for to existing PM/APM/HPM users

Enhanced High Performance Process Manager Specification, EHPM03-600

2.2.

Architecture Overview

The Enhanced High Performance Process Manager is a part of the TPS/TPN product line as shown in Figure 1.
ES-T US, GUS HM/AM

LCN

NIM
) 8 o C D V 4 2 ( A r w P A n t R _ m| l A r o j a M / _ WA R N I ! NG t s i u T . d c w p n r m e v a h f o k s e c l r i d k w h t n o c n t v s f b d r e w o p i u g . ) 8 o C D V 4 2 ( B r w P B n t R ) 8 o C D V 4 2 ( A r w P _ m l A r o j a M / _ | WA R N I ! NG s t T i u n r o m e v a h s i h t u T . d c r e w p f o k t e s c n l k v f b d r p w h o i u g . ) 8 o C D V 4 2 ( B r w P _ m l A r o j a M / _ | u t S s e r p x E m e t s y S m r a l A p u t e S A r w P B r w P x u A r w P Ci sc oI E3 0 0 0 A n t R _ m l A r o j a M /

ENIM

C I SC O

C I SC O |_
u t S s e r p x E m e t s y S m r a l A p u t e S A r w P B r w P x u A r w P

B n t R

Ci s coI E3 0 0 0

Lvl 1/Lvl 2 Switches

UCN-COAX Technology

HPM

CF-9s
Co n tro l Fi re wa ll
C CPCF 9 0 1

Pow er St at us

Co n t ro l
Pow er wa Fire ll
CCPC F9 0 1

St at us

EHPM EUCN (FTE) Technology

Figure 1: Simplified Architectural Overview of TPS/TPN

2.3. System Software Integration


In order to properly handle network error messages there were some changes to TPN software. New Maintenance displays were developed for EHPM to aid in reliable network fault diagnosis. Thus there is a minimum release level of TPN/TPS software needed to use the EHPMs. That level of software is shown in the table below. In order to migrate EHPM modules to Experion systems, a new Control Builder configuration for EHPM is required. This means that there is also a minimum release level (shown in the table below) of Experion PKS system software required for operation of EUCN on Experion systems.

Honeywell Software System


TPN TPS

Minimum Software Release Level


R684 R421

2.4.

Functional Overview

The EHPM Controller is intended to perform all of the functions of the existing HPM controller with the exception of the upper level communication protocol. Similar to the HPM, the Enhanced High-Performance Process Manager is designed to provide flexible and powerful process scanning and control capabilities. To do this, the EHPM uses a multiprocessor architecture with separate microprocessors dedicated to perform specific tasks. As depicted in Figure 2, the EHPM consists of the High-Performance Process Manager Communications and Control Subsystem and the I/O Link Subsystem.

Enhanced High Performance Process Manager Specification, EHPM03-600

LEVEL1/LEVEL 2 FTE SWITCH

ENHANCED NETWORK INTERFACE MODULE

Optional Redundant EHPM


CONTROL FIREWALLS EUCN Interface Using a Power PC 8270 Processor for the EUCN Interface EHPM COMMUNICATION PROCESSOR (M68040 Processor) EUCN Network Support Network Access to EHPM Data Peer-to-Peer Communication Network Redundancy

ENHANCED HIGH-PERFORMANCE PROCESS MANAGER

Enhanced Universal Control Network

EHPM CONTROL PROCESSOR (M68040 Processor) Regulatory Control Interlock Logic Sequencing User Programming

HPM I/O LINK INTERFACE PROCESSOR (80C32 Processor) High-Speed I/O Access for Communications and Control Functions

I/O SUBSYSTEM (80C31 Processors) I/O LINK

Low Level High Level Analog Input Analog Input Processor Processor 8 16

Analog Output Processor 8

Digital Input Processor 32l

Digital Sequence of Events 32

Digital Output Processor 16

Smart Transmitter Interface 16

Serial Device Interface 16

LLMUX Analog Input Processor 32

Pulse Pulse Input Input Processor Processor 8 8

Serial Interface Processor 32

Analog Output 16 Processor 16

Digital Output 32 Processor 32

Digital Input 24VDC Processor 32

To Other Enanced High-Performance Process Managers, Enhanced Network Interface Modules, (In the Future Enhanced Safety Managers)

Figure Architecture 2: Block Diagram of the EHPM EHPM The Enhanced High-Performance Process Manager consists of a dual 68040 Communication and Control Processor, an I/O Link Interface Processor, and a EUCN Interface processor. A redundant EHPM can be optionally provided. The Communication Processor along with the EUCN Interface processor is optimized to provide high-performance network communications, handling such functions as network data access and peer-to-peer communications. It also supports high-accuracy time stamping. The Control Processor is the EHPM resource dedicated to executing regulatory, logic, and sequence functions, including user programming facility. Because communication and I/O processing are performed by separate dedicated hardware, the full power of the High-Performance Control Processor can be applied to control strategy implementation.

Enhanced High Performance Process Manager Specification, EHPM03-600

3. Specifications 3.1. General Specifications

Specification Power requirement HPM Card Dimensions Agency Approvals FM CE-LVD

Limit 24 V provided through power cables by the High Performance Process Manager Power System (12.4) 315 mm depth (10) 254 mm height, (1.2 ) 30.5 mm width Class I, Division 2, Group A, B, C, D IEC 61010-1, 2001, 2 ed. Safety requirements for electrical equipment, for measurement, control, and laboratory use CSA C22.2 No. 1010.1-92(R1999) & 1010.1B-97 (R2001) Am. 2, Safety requirements for electrical equipment, for measurement, control, and laboratory use EN 61326 -12002 Electrical equipment for measurement, control and laboratory use -EMC requirements. EN 50082-2-1995 Electromagnetic Compatibility Generic Immunity Standard, Part 2: Industrial Environment. EN 55011-1991 Limits and Methods of Measurement of Radio Disturbance Characteristics of Industrial, Scientific and Medical (ISM) Radio-Frequency Equipment. Australian Radio Communications Act of 1997, Section 182 0-50 degrees Celsius 10 to 9 % (non condensing) Frequency 10 to 60 Hz Acceleration 0.5 g max Displacement 0.1 Inch Acceleration 5 g max Duration 30 mSec maximum -300m to +3000 m 10 V/M External to cabinet with doors closed 4kV Contact Discharge / 8kV Air Discharge MC- model numbers (Conformally Coated Boards) support the harsh environment or G3 level (ANSI/ISA-S71.04-1985 corrosion standard) PMIO in any combination 40 I/O Processor Modules Dual 68040 Communication and Control Processors Connected to a PowerPC 8270 Processor for the EUCN Interface. 80C32 Processor for I/O Link Communication 250 MAX 400 MAX 999 max 400 max 400 max 250 at 1 Process Units (PU) per EHPM program, or 125 at 2 Process Units (PU) per EHPM program 500 max (from which up to 80 Serial Interface (SI) arrays at 1 second scan or 20 SI arrays at second scan rate Second and 1 Second Low Level Analog Input High Level Analog Input STI Analog Output Pulse Input Digital Input Digital Output Serial interface

CSA

CE

C-Tick Operating Temperature Relative Humidity Vibration Mechanical Shock Barometric Pressure Altitude EMI ESD Corrosion Resistance Supported I/O Types Supported IOP Modules Processors EHPM

HPM I/O Link Regulatory Control Points Regulatory PV Points Digital Composite Device Control Logic Slots Process Modules Array points Scan rates Supported Input/output signals

Enhanced High Performance Process Manager Specification, EHPM03-600 Specification RAM Retention CL/EHPM Programs Limit 50 hours with rechargeable battery pack 250 max Process Module Points Local Variables 127 flags, 80 Numbers, 4 Time and 16 String variables per point 16,384 Box Flags 16,384 Box Numerics 16,384 Box Strings 4,096 Box Times 64 Box Timers 1023 Flags (boolean) 240 Numeric 240 Strings 240 Times 512 Flags (boolean) 16 Numeric (Reals) 32 Numerics (Integers) 64 Characters of String Data Data Acquisition Flow Compensation Middle-of-3 Selector High/Low/Average Selector Summer Totalizer Variable Dead Time with Lead/Lag General Linearization Calculator PID PID with Feedforward PID with External Reset Feedback PID with Position Proportional Position Proportional Ratio Control w/Ramping Bias Ramp Soak Auto/Manual Station Incremental Summer Switch Override Selector Multiply/Divide Summer LOGIC (AND, OR, NOT, NAME, NOR, XOR, QUALIFIED- OR2, QUALIFIEDOR3, DISCREP3) COMPARE REAL (EQ, NE, GT, GE, LT, LE) DELAY (ON DELAY, OFF DELAY, DELAY) PULSE (FIXPULSE, MAXPULSE, MINPULSE) WATCHDOG TIMER FLIP-FLOP CHECK for BAD SWITCH CHANGE DETECT

Global variables

Global variables grouping per array point (max)

Global variables grouping per SI array point (max)

Regulatory PV Algorithms

Regulatory Control Algorithms

Logic Block Algorithms

Enhanced High Performance Process Manager Specification, EHPM03-600

3.2.

Topologies and Configuration Examples

The EHPM can be configured as either a single controller or as a redundant pair. The EHPM can be mounted in either 7 or 15 slot card files. This allows for 3 possible configurations (single, redundant 7slot and redundant 15-slot). Each of those configurations is shown in Figure 3.

15 IOP

15 IOP

15 IOP

15 IOP Single EHPM

15 IOP Redundant EHPMs

13 IOP

Redundant EHPMs

13 IOP

5 IOP

5 IOP

13 IOP

Power System

Power System

Power System

15 Slot File Version

7 Slot File Version


Figure 3: Various Configurations of EHPM

15 Slot File Version

4. Model Numbers 4.1. EHPM Models

Description
EHPM Module Board Sets EHPM Module Board Set Single EHPM Module Board Set Redundant Upgrade Kits UPG, CF9 IN PM CABINET FOR EHPM UPG, PM/APM TO 15-SLOT EHPM, REDUNDANT UPG, PM/APM TO 7-SLOT EHPM, REDUNDANT UPG, PM/APM TO 15-SLOT EHPM, NON-RED UPG, PM/APM TO 7-SLOT EHPM, NON-RED UPG, HPM TO EHPM, REDUNDANT UPG, HPM TO EHPM, NON-REDUNDANT

Uncoated Model Number


---

Coated Model Number


MC-EHPMS1 MC-EHPMR1

--------

CC-ZCF9PM MC-ZEHPR2 MC-ZEHPR7 MC-ZEHPS2 MC-ZEHPS7 MC-ZH2EHR MC-ZH2EHS

Card Files (Telephone Connector Version)

Enhanced High Performance Process Manager Specification, EHPM03-600 Description


HPM 7-Slot file, Slots 1-7, Empty, Non-CE HPM 7-Slot file, Slots 9-15, Empty, Non-CE HPM 15-Slot file, Empty, Non-CE HPM+I/O 7-Slot file, Slots 1-7, Empty, CE(1) HPM+I/O 7-Slot file, Slot 9-15, Empty, CE(1) HPM+I/O 15-Slot file, Empty, CE(1) I/O-Only 7-Slot file, Slots 1-7, Empty, CE(1) I/O-Only 7-Slot file, Slot 9-15, Empty, CE(1) I/O-Only 15-Slot file, Empty, CE(1) HPM-to-I/O File Conversion Kit, CE(1) HPM Center Filler Plate, Slot 8 HPM 8-Slot Cover Plate

9 Coated Model Number


MC-HPFH01 MC-HPFH11 MC-HPFX02 MC-HPFH03 MC-HPFH13 MC-HPFX03 MC-HPFI03 MC-HPFI13 MC-HPFI23

Uncoated Model Number


MU-HPFH01 MU-HPFH11 MU-HPFX02 MU-HPFH03 MU-HPFH13 MU-HPFX03 MU-HPFI03 MU-HPFI13 MU-HPFI23 MU-ZPFI03 MU-HPFP01 MU-HPCP01

HPM Redundancy Cable HPM Fuse Puller HPM Cardfile Mounting Bracket

51201667-100 51309123-100 51404256-100

Cabinet Fan Assemblies (All Styles) Cabinet Fan Assembly (240 Vac-50/60 Hz) Cabinet Fan Assembly with Alarm (240 Vac-50/60 Hz) Cabinet Fan Assembly (120 Vac-50/60 Hz) Cabinet Fan Assembly with Alarm (120 Vac-50/60 Hz) MU-FAN501 MU-FAN511 MU-FAN601 MU-FAN611 n/a MC-FAN511 n/a MC-FAN611

Power Systems Including, or Upgradable to, System Battery Backup PM/APM/HPM Redundant Power System with Mounting (20 A) PM/APM/HPM Single Power System with Mounting (20 A) PM/APM/HPM Redundant Power System with System Battery Backup Mounting (20 A) MU-PSRX04 MU-PSSX04 MU-PSRB04 MC-PSRX04 MC-PSSX04 MC-PSRB04

AC-Only Power Systems AC-Only Redundant Power Supply 120 Vac (8 A) AC-Only Redundant Power Supply 240 Vac (8 A) AC-Only Single Power Supply 120 Vac (8 A) AC-Only Single Power Supply 240 Vac (8 A) MU-PAR111 MU-PAR211 MU-PAS111 MU-PAS211 MC-PAR111 MC-PAR211 MC-PAS111 MC-PAS211

AC-Only Redundant Power Supply 120 Vac (16 A) AC-Only Redundant Power Supply 240 Vac (16 A) AC-Only Single Power Supply 120 Vac (16 A) AC-Only Single Power Supply 240 Vac (16 A)

MU-PAR121 MU-PAR221 MU-PAS121 MU-PAS221

MC-PAR121 MC-PAR221 MC-PAS121 MC-PAS221

AC-Only Power System Cover Plate

MU-PACP01

MC-PACP01

24 Vdc Power Distribution Power Distribution FTA (24 Vdc) MU-TDPR02 MC-TDPR02

Enhanced High Performance Process Manager Specification, EHPM03-600

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Description
Cabinets and Cabinet Components (Markhon Style) Cabinet Dual Access (.8 W x .8 D x 2.1 H [meters]) Cabinet Single Access (.8 W x 5.5 D x 2.1 H [meters])

Model Number

MU-CBDM01 MU-CBSM01

Cabinet Lifting Eyebolts (4) Cabinet (Dual Access) Forklift Base Cabinet (Single Access) Forklift Base

MU-CLBM01 MU-CFDM01 MU-CFSM01

Cabinet Trim File Filler Panel Vertical Trim Panel Set Full Height Vertical Trim Panel Set Half Height

MU-CTFP11 MU-CTVF11 MU-CTVH11

FTA Mounting Channel Narrow FTA Mounting Channel with Shield Ground Bar Narrow FTA Mounting Channel Wide FTA Mounting Channel with Shield Ground Bar Wide

MU-TMCN11 MU-TMCN12 MU-TMCW11 MU-TMCW12

Cabinets and Cabinet Components (Rittal Style) Cabinet Dual Access (.8 W x .8 D x 2 H [meters]) Cabinet Single Access (.8 W x .5 D x 2 H [meters]) MU-CBDX01 MU-CBSX01

Cabinet Trim File Filler Panel Vertical Trim Panel Set Full Height Vertical Trim Panel Set Half Height

MU-CTFP01 MU-CTVF1 MU-CTVH01

FTA Mounting Channel Narrow FTA Mounting Channel with Shield Ground Bar Narrow FTA Mounting Channel Wide FTA Mounting Channel with Shield Ground Bar Wide

MU-TMCN01 MU-TMCN02 MU-TMCW01 MU-TMCW02

Cabinets and Cabinet Components (RHC) Cabinet - Remote Hardened Controller Cabinet - 120 Vac Cabinet - Remote Hardened Controller Cabinet - 240 Vac FTA Mounting Channel with Shield Ground Bar Narrow Short FTA Mounting Channel with Shield Ground Bar Narrow EUCN Cables (Indoor Use) EUCN Cable (Tree A-Yellow Boots) (2 m) EUCN Cable (Tree B-Green Boots) (2 m) EUCN Cable (Tree A-Yellow Boots) (5 m) EUCN Cable (Tree B-Green Boots) (5 m) EUCN Cable (Tree A-Yellow Boots) (10 m) EUCN Cable (Tree B-Green Boots) (10 m) EUCN Cable (Tree A-Yellow Boots) (20 m) EUCN Cable (Tree B-Green Boots) (20 m) Lengths over 20 meters available on request 51305482-102 51305482-202 51305482-105 51305482-205 51305482-110 51305482-210 51305482-120 51305482-220 MU-RCAB01 MU-RCAB02 MU-TMCN02 MU-TMCN22

Enhanced High Performance Process Manager Specification, EHPM03-600

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4.2.

Upgrade Kits

Kits are available to allow upgrades from existing PM/APM/HPM based systems to EHPM. The upgrade process has been designed to minimize system downtime and impact to the existing hardware installations. In the future, customers may migrate to Experion Supervisory and Control software while preserving their investment in EHPM hardware. Model Number
EHPM Kits CC-ZCF9PM UPG, CF9 IN PM CABINET FOR EHPM

Description

MC-ZEHPR2 MC-ZEHPR7 MC-ZEHPS2 MC-ZEHPS7 MC-ZEPS2N MC-ZEPR2N MC-ZEPS7N MC-ZEPR7N MC-ZH2EHR MC-ZH2EHS

UPG, PM/APM TO 15-SLOT EHPM, REDUNDANT, CE UPG, PM/APM TO 7-SLOT EHPM, REDUNDANT, CE UPG, PM/APM TO 15-SLOT EHPM, NON-RED, CE UPG, PM/APM TO 7-SLOT EHPM, NON-RED, CE UPG, PM/APM TO 15-SLOT EHPM, NON-REDUNDANT, NON-CE UPG, PM/APM TO 15-SLOT EHPM, REDUNDANT, NON-CE UPG, PM/APM TO 7-SLOT EHPM, NON-REDUNDANT, NON-CE UPG, PM/APM TO 7-SLOT EHPM, REDUNDANT, NON-CE UPG, HPM TO EHPM, REDUNDANT UPG, HPM TO EHPM, NON-REDUNDANT

For More Information To learn more about Honeywells products or solutions visit our website www.honeywell.com/ps or contact your Honeywell account manager. Automation & Control Solutions Honeywell Process Solutions 1860 W. Rose Garden Lane Phoenix, AZ 85027 Tel: 800-822-7673 www.honeywell.com/ps

EHPM03-600 August 2012 2012 Honeywell International Inc.

Experion

TM

and Honeywell Enhanced Universal Control Network

TM

are trademarks of Honeywell International Inc..

All other products and brand names shown are trademarks of their respective owners. This document contains Honeywell proprietary information. It is published for the sole usage of Honeywell Process Solutions customers and prospective customers worldwide. Information contained herein is to be used solely for the purpose submitted, and no part of this document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell International Inc.. While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer. In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

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