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DISUSUN OLEH :
Mauris albari
Data Kuantitatif
Bahan Baku :
Propylene (C3H6)
: 1,46 ton
: 30-60 ton/hari
= 100 Kg
1. DIMERISASI REAKTOR
Basis : 1,46 ton propylene
C3H6
CH4
C2H2
C6H12
(C6H12)2
C3H7)3Al
DIMERISASI
REAKTOR
C3H6
(C3H7)3Al
= kg
= kg
= kg
= kg
= kg
= . . .kg
= 1460 kg
= 100 kg
Input
C3H6 = 1,46 ton x 1000kg/1ton x 1kgmol/42kg = 34,7619 kgmol
Jumlah katalis (C3H7)3Al yang dibutuhkan untuk reaksi diasumsi sebanyak 100 kg
Reaksi Utama
CH3
95 %
2 CH3CH = CH2
CH2 = C CH2 CH2 CH3
propylene
(CH3H7)Al
2-metil-1-pentena
M
R
S
BM
Mass
34,7619
33,023
1,7385
42
73,017
16,5115
16,5115
84
1.386,966
kgmol
kgmol
kgmol
kg/kgmol
kg
Reaksi Samping
CH3
55 %
2 CH2 = C CH2 CH2 CH3
kgmol
0,9561
kgmol
0,9561
kgmol
84
kg/kgmol
41,152
kg
4 CH3CH = CH2
M
1,7385
R
0,9561
S
0,7824
BM
42
Mass 32,8608
40 %
M
R
S
BM
Mass
CH3CH = CH2
0,7824
0,4303
0,3521
42
14,7882
CH4 +
0,4303
0,4303
16
6,8848
CH = CH
0,4303
0,4303
26
11,1878
kgmol
kgmol
kgmol
kg/kgmol
kg
C3H6
CH4
C2H2
C6H12
(C6H12)2
(C3H7)3Al
Total
DIMERISASI
REAKTOR
C3H6
(C3H7)3Al
Output ( kg )
14,7882
6,8848
11,1878
1.386,966
41,152
100
1560
= 14,7882
= 6,8848
= 11,1878
= 1.386,966
= 41,152
= 100
= 1560
kg
kg
kg
kg
kg
kg
kg
= 1460 kg
= 100
kg
2. FLASH TOWER
Pada flash tower hanya terjadi pemisahan tripropyl aluminium catalyst dari
senyawa lain. Di asumsikan flash tower mengkonversikan 100 Kg tripropyl
aluminium catalyst untuk di recycle.
FROM DIMERIZATION REACTOR
C3H6
= 14,7882 kg
CH4
= 6,8848 kg
C2H2
= 11,1878 kg
C6H12
= 1.386,966 kg
(C6H12)2
= 41,152
kg
(C3H7)3Al
=
100
kg
Total
= 1560
kg
FLASH
TOWER
C3H6 = 14,7882
CH4 = 6,8848
C2H2 = 11,1878
C6H12 = 1.386,966
(C6H12)2= 41,152
Total = 1460
RECYCLE TO FEED
(C3H7)3Al
= 100 Kg
kg
kg
kg
kg
kg
kg
Senyawa
C3H6
CH4
C2H2
C6H12
(C6H12)2
(C3H7)3Al
Total
Input (Kg)
Output (Kg)
Top
14,7882
6,8848
11,1878
1.386,966
41,152
-
14,7882
6,8848
11,1878
1.386,966
41,152
100
1560
3. C1-C2 TOWER
Bottom
100
1560
CH4 = % mol
C2H2 = % mol
C1
C2
kg
kg
kg
kg
kg
kg
T
O
W
E
R
C3H6 = kg
C6H12 = kg
(C6H12)2= kg
Top Produk
CH4 = 6,8848 kg x 1/16 kgmol/kg = 0,4303 kgmol
0,4303
100 % 50 % mol
0,8606
0,4303
100 % 50 % mol
0,8606
0,8606 kgmol
Zat zat yang tersisa adalah (Bottom Produk)
C3H6
CH4
C2H2
C6H12
(C6H12)2
= 14,7882
= 6,8848
= 11,1878
= 1.386,966
= 41,152
kg
kg 6,8848 kg = 0 kg
kg 11,1878kg = 0 kg
kg
kg
100%mol
CH4
C2H2
Output (kg)
Top
6,8848
11,1878
-
Bottom
14,7882
1.386,966
41,152
1460
C1
C2
kg
kg
kg
kg
kg
kg
T
O
W
E
R
C3H6
C6H12
(C6H12)2
Total
= 14,7882
= 1.386,966
= 41,152
= 1.442,9062
4. C3 TOWER
Recycle propylene (C3H6) kembali ke feed
C3H6 = 14,7882 kg
FROM C1 C2 TOWER
C3H6
= 14,7882 kg
C6H12
= 1.386,966 kg
(C6H12)2 = 41,152kg
Total
= 1.442,9062 kg
C3
T
O
W
E
R
C6H12
(C6H12)2
Total
= 1.386,966
= 41,152
= 1.428,118
kg
kg
kg
kg
kg
kg
kg
Output (kg)
Top
14,7882
-
Bottom
1.386,966
41,152
1.442,9062
5. DIMER TOWER
C6H12
FROM C3 TOWER
C6H12
= 1.386,966 kg
(C6H12)2 = 41,152 kg
Total
= 1.428,118 kg
= 1.386,966 kg
D
I
M
E
R
T
O
W
E
R
HEAVY ENDS
(C6H12)2 = 41,152 kg
Di asumsikan (C6H12)2 100 % terkonversi dan terpisah pada bagian bawah
dimer Tower dari C6H12
Neraca Massa pada C3 Tower
Input
Senyawa
(kg)
C6H12
1.386,966
(C6H12)2
41,152
Total
1.428,118
Output (kg)
Top
1.386,966
-
Bottom
41,152
1.428,118
6. REAKTOR
FROM DIMER TOWER
C6H12 (2 metil-1-pentena) = 1.386,966 kg
ISOMERISASI
REAKTOR
C6H12 (2 metil-1-pentena) = kg
C6H12 (2 metil-2-pentena) = kg
Reaksi
CH3
CH3
90 %
M
16,5115
R
14,8604
S
1,6511
BM
84
Mass 138,6924
14,8604
14,8604
84
1.248,2736
kgmol
kgmol
kgmol
kg/kgmol
kg
Output ( kg )
138,6924
1.248,2736
1.386,966
ISOMERISASI
REAKTOR
7. STREAM SPLITTER
S
T
R
E
A
M
S
P
I
L
T
T
E
R
Input (kg)
C6H12 (2 metil-1-pentena)
C6H12 (2 metil-2-pentena)
Total
138,6924
1.248,2736
1.386,966
Top
138,6924
-
Output (kg)
Bottom
1.248,2736
1.386,966
TUBULAR
PYROLISIS
C5H8
CH4
(C5H8)2
HBr
= kg
= kg
= kg
= . . kg
FURNACE
HBr
= 100 kg
Reaksi Utama
CH3
99.8 %
CH3 C = CH CH2 CH3
2 metil-2-pentena
M
14,8604
R
14,6765
S
0,1839
BM
84
Mass 35,7840
C5H8
+ CH4
isoprene
metana
14,6765
14,6765
14,6765
14,6765
68
16
998
234,824
kgmol
kgmol
kgmol
kg/kgmol
kg
(C5H8)2
+ 2 CH4
polyisoprene metana
0,09195
0,1839
0,09195
0,1839
136
16
12,5052
2,9424
kgmol
kgmol
kgmol
kg/kgmol
kg
Reaksi Samping
CH3
100 %
2 CH3 C = CH CH2 CH3
2 metil-2-pentena
M
0,1839
R
0,1839
S
BM 84
Mass -
TUBULAR
Output ( kg )
998
237,7664
12,5052
100
1.348,2736
PYROLISIS
HBr = 100
kg
C5H8 = 998
kg
CH4 = 237,7664 kg
(C5H8)2 = 12,5052 kg
Total
=1.348,2736kg
FURNACE
HBr
= 100 kg
9.
QUENCH TOWER
Didalam Quench Tower hanya terjadi pemisahan katalis HBr yang akan keluar
pada bagian bottom.
Q
U
E
N
C
H
C5H8 = 998
kg
CH4
= 237,7664 kg
(C5H8)2 = 12,5052 kg
Total
TOWER
C5H8
CH4
(C5H8)2
HBr
= 998 kg
= 237,7664 kg
= 12,5052 kg
= 100 kg
Total
= 1.348,2736 kg
= 1.248,2736kg
HBr = 100 Kg
10 .
Senyawa
Input (Kg)
C5H8
(C5H8)2
CH4
HBr
Total
998
12,5052
237,7664
100
1.348,2736
Output (Kg)
Top
Bottom
998
12,5052
237,7664
100
1.348,2736
C1 TOWER
Pemisahan CH4 ke flue gas.
Di asumsikan 100% CH4 terpisah pada bagian atas c1 tower
CH4
C1
T
O
W
E
R
C5H8
= 998 kg
(C5H8)2 = 12,5052 kg
Total
= 1.010,5052 kg
Neraca Massa pada C1 Tower
Senyawa
C5H8
CH4
(C5H8)2
Total
11.
Input
(kg)
998
237,7664
12,5052
1.248,2736
Output (kg)
Top
237,7664
-
Bottom
998
12,5052
1.248,2736
Purifying Column
Pemisahan produk isoprena dengan polimer.
Pada light ends yang merupakan fase ringan diasumsi bahwa semua C 5H8
(isoprena) terpisahkan dengan persen kemurnian 99,8% sedangkan yang
menjadi impurities adalah (C5H8)2 atau polimer sebesar 0,2%.
Dari data yang diasumsi didapatkan bahwa komposisi pada tiap bagian adalah:
Top Produk
C5H8
= 99,8% 998 kg
0,2%
998 kg 2 kg
(C5H8)2
= 0,2%
99 ,8%
Bottom Produk
(C5H8)2 sisa =(12,5052 - 2)kg
= 10,5052 kg
C5H8 = 998
(C5H8)2= 2
Total = 1.000
kg = 99,8 %
kg = 0,2 %
kg = 100 %
P
U
R
I
F
Y
I
N
G
FROM C1 TOWER
C5H8 = 998kg
(C5H8)2 = 12,5052kg
Total = 1.010,5052kg
C
O
L
U
M
N
Output (kg)
Top
998
2
Bottom
10,5052
1.010,5052