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JOINTS (QW-402)
Joint Design Backing (Yes) As per Drawing GTAW:With Or Without SMAW-With only Backing Material (Type) Base Metal : Weld Metal 2 ~ 4 mm N/A
Root Spacing :
Rtainers (Yes / No) (Refer to both backing and retainers)
5A
1 to S.No.
to P.No.
5A Group No.
Group No.
POSITIONS (QW-405)
Position(s) of Groove Welding Progression : Uphill All
Downhill
Position(s) of Fillet
All
Rate of Cooling
PREHEAT (QW-406)
Preheat Temp Min. Interpass Temp Max. Preheat Maintenance Others : 200 C 350 C 300 C ~ 400 C Post Heating
o o o o
GAS (QW-408) Composition Gas(es) Shielding Trailing Backing Argon Argon Mixture %
99.99% Flow rate(l/min) 6 ~ 15
None
99.99% 6 ~ 15
ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC Amps (Range) DC See Table below Polarity Volts (Range) GTAW : EN / SMAW : EP See Table below
(Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tabular form similar to that shown below.) Pulsing NO 2 , 2.4 mm, Tungsten Electrode 2% Thoriated (Pure Tungsten, E WTh2) Tungsten electrode Size and Type
TECHNIQUE (QW-410)
String or Weave bead Orifice or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding etc.) Method of Back Gouging Oscillation Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Other Root: (String), Filling / Capping:Both (Weaving 4 times of Electrode dia max.) 6~12 mm Wire brushing, Grinding / Chipping BY Air arc Gouging,Grinding etc. N.A Multiple Single 4 ~ 5 CM/Min For GTAW , 6 ~ 7 CM/Min FOR SMAW NA Back welding may be done after grinding of sound metal
Sr. No. 1 2 3 4
Filler Metal Process Class GTAW GTAW SMAW SMAW ER 90S-B3 ER 90S-B3 E 9018 B3 E 7018 Dia. 2.4 mm 2.4 mm 4.0 mm 3.25 mm Type DCEN DCEN DCEN DCEN
PREPARED BY
NAME. : SIGN : DATE : Junaid Arif NAME. : SIGN : DATE :
APPROVED BY
MUHAMMAD fahim sadiq NAME. : SIGN : 9/3/2012 DATE :
REVIEWED BY