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Doc No: QA/QC-FRM-002 Rev: 00

WELDING PROCEDURE SPECIFICATION


Welding Procedure Specification no. Supporting PQR No.(s) Manufacturer: Welding Process (es): CODE: FAB-WPS-002 FAB-PQR-002 FABCON DESIGN & ENGINEERING (Pvt) LTD. GTAW+SMAW ASME IX Type (s) * Manual Revision No. Date: 00 3/Sep/12

Date: Dec 04, 2009 Page: 1 of 2 Date: 3/Sep/12

* (Automatic, Manual, Machine or Semi-Auto)

JOINTS (QW-402)
Joint Design Backing (Yes) As per Drawing GTAW:With Or Without SMAW-With only Backing Material (Type) Base Metal : Weld Metal 2 ~ 4 mm N/A

Root Spacing :
Rtainers (Yes / No) (Refer to both backing and retainers)

Bevel Preparation:- Flame cut, Machining / Grinding

BASE METALS (QW-403)


P.No. S.No. OR Specification type and grade to specification type and grade OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range : Base Metal : Pipe Dia Range: Other Groove Groove 5 ~ 50 mm All Fillet : Fillet : All All N.A
SA 335 Gr-P22 SA 335 Gr-P22

5A

Group No. Group No.

1 to S.No.

to P.No.

5A Group No.

Group No.

* REPAIR FOR ALL MENTION THICKNESS (FAB-QC-PR-002)

FILLER METALS (QW-404)


Spec. No. (SFA) AWS No. (Class) F. No. A.No. Size of Electrode/Filler Wire Filler Metal Product Type Deposited Weld Metal: Thickness Range : Groove Fillet Flux Electrode-Flux (Class) Flux Trade Name Consumable Insert Brand *

Root 5.28 ER 90S-B3 6 3 2.4 mm Lincoln 12 mm (Max)

Filling / Capping 5.5 E 9018 B3 4 3 2.5, 3.25, 4.00 mm Fortrex 75 mm (Max)

upto 10 mm All NA NA NA None BOC / LION UK

upto 50 mm All NA 8 NA None BOC / LION UK

* Trade Name : Bohler, Metrode, ESAB, Lincoln, Kobe Steel or Equivalent.

Doc No: QA/QC-FRM-002 Rev: 00

WELDING PROCEDURE SPECIFICATION


Rev: 00

Date: Dec 04, 2009 Page: 1 of 2 WPS No: FAB-WPS-001

POSITIONS (QW-405)
Position(s) of Groove Welding Progression : Uphill All

POST WELD HEAT TREATMENT (QW-407)


Temperature Range SoakingTime Rate of Heating 700~745 C
2 Hours Min (1 hour/25mm THK) 200oC/Hour 200 C/Hour Upto 250oC
o

Downhill

Position(s) of Fillet

All

Rate of Cooling

PREHEAT (QW-406)
Preheat Temp Min. Interpass Temp Max. Preheat Maintenance Others : 200 C 350 C 300 C ~ 400 C Post Heating
o o o o

GAS (QW-408) Composition Gas(es) Shielding Trailing Backing Argon Argon Mixture %
99.99% Flow rate(l/min) 6 ~ 15

None
99.99% 6 ~ 15

ELECTRICAL CHARACTERISTICS (QW-409) Current AC or DC Amps (Range) DC See Table below Polarity Volts (Range) GTAW : EN / SMAW : EP See Table below

(Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tabular form similar to that shown below.) Pulsing NO 2 , 2.4 mm, Tungsten Electrode 2% Thoriated (Pure Tungsten, E WTh2) Tungsten electrode Size and Type

TECHNIQUE (QW-410)
String or Weave bead Orifice or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding etc.) Method of Back Gouging Oscillation Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Other Root: (String), Filling / Capping:Both (Weaving 4 times of Electrode dia max.) 6~12 mm Wire brushing, Grinding / Chipping BY Air arc Gouging,Grinding etc. N.A Multiple Single 4 ~ 5 CM/Min For GTAW , 6 ~ 7 CM/Min FOR SMAW NA Back welding may be done after grinding of sound metal

Sr. No. 1 2 3 4

Weld Layer (s) ROOT HOT FILL CAP

Filler Metal Process Class GTAW GTAW SMAW SMAW ER 90S-B3 ER 90S-B3 E 9018 B3 E 7018 Dia. 2.4 mm 2.4 mm 4.0 mm 3.25 mm Type DCEN DCEN DCEN DCEN

Current Amp. Range 85-100 80-150 120-180 90-160

Volt Range 13-15 13-15 20-30 20-30

PREPARED BY
NAME. : SIGN : DATE : Junaid Arif NAME. : SIGN : DATE :

APPROVED BY
MUHAMMAD fahim sadiq NAME. : SIGN : 9/3/2012 DATE :

REVIEWED BY