www.absaf.

nl
Price list in Euros excluding VAT (19%)

February 2008

World leaders in the production of BSA DBD34 reproduction parts and engines.
Woldweg 75a NL-9902 AC Appingedam The Netherlands Tel. +31 (0)596 620254 Email: absaf@wanadoo.nl www.absaf.nl

1Engine Parts Gold Star 500cc Clubmans

Plate 1
Plate Part Nr. Description

Number Price each Ref. Nr.

per set Euro 1 65-1854 Valve rocker fulcrum pin

2 118.00 31-8430 Rocker oil feed pipe banjo washer (copper) 2 0.70 42-46 Rocker oil feed pipe complete 1

22.50 65-317 Rocker oil feed pipe banjo screw (inlet) 1 3.00 65-318 Rocker oil feed pipe banjo screw (exhaust) 1 3.00 66-8338 Rocker oil feed pipe connection (rubber) 2 0.70 65-1855 Valve rocker fulcrum pin cord ring 2 1.15 85.00 Exhaust lifter 1 Exhaust lifter Exhaust lifter Exhaust lifter 65-1118 Valve rocker

Valve lifter set 8 9 10 11 12 2-443 spindle nut 2-525 spindle washer 1 66-1436 lever 1 65-403 spindle spring 1

fulcrum washer

pin 2

13

2.30 65-1117 Valve rocker fulcrum pin spring 2 2.30 65-1852 Valve rocker (inlet) 1 146.50 Exhaust lifter 65-1853 Valve rocker (exhaust)

14

15 16

65-402 spindle washer 1

1 146.50 65-1857 Valve rocker fulcrum thrust washer 2 2.30 Exhaust lifter

17

18

65-1137

19 20

Available as set only 85.00 2-443 Exhaust lifter spindle nut 2-525 Exhaust lifter washer

 21 22 23 24 25 26 27 28 35-701 split pin 65-1165 spindle Exhaust lifter 2-2894 Exhaust lifter bush washer (fibre) 65-387 Exhaust lifter bush 65-401 Exhaust lifter spindle washer (felt) 65-1163 Exhaust lifter cable holder 1 2-443 Exhaust lifter cable holder nut 1 65-1839 Rocker box Exhaust lifter

1 342.00 65-1590 Rocker box inspection cover joint washer 1 1.15 65-1589 Rocker box inspection cover 1 12.50 2-49 Rocker box stud nut 9

29

30

31

32

1.15 24-8784 Rocker box stud washer (spring) 9 0.05 65-2512 Valve (exhaust) race quality 1 60.00 65-2493 Valve spring insulating washer 1 2.50 65-646 Valve guide (exhaust)

33

34

35

1 22.00 65-2490 Valve spring collar (exhaust) 1 12.50 65-2459 Valve spring split cotter (exhaust)

36

37

(halves) 2 4.60 Exhaust pipe 1 15 39 Valve rocker fulcrum pin washer (copper) 2 1.15 65-1856 Valve rocker fulcrum pin nut 2 3.50 65-1856 Valve rocker fulcrum pin nut domed, alu 2 8.50 41 65-640 Cylinder head 1 1195.00 65-1591 Cylinder head and rocker box stud (long) 3 3.80 65-1587 Rocker box joint washer (tower)

38 39

42-2850

40

40

42

43

1 2.50 65-1588 Rocker box joint washer

44

2 2.80 65-1592 Cylinder head and rocker box stud (short) 6 3.30 Sparking 1 Sparking

45

46 47 48

66-102 plug washer 65-1341 plug

1 65-1776 Sparking plug suppressor 1

Plate 1. continued 49 65-647 Valve (inlet) race quality

1 59.00 65-2498 Valve spring seat

50

2 4.60 65-645 Valve guide (inlet) 1 22.00 65-2495 Valve spring (inner) 2 12.50 65-2494 Valve spring (outer) 2 12.50 65-2490 Valve spring collar (inlet)

51

52

53

54

1 12.50 65-1848 Valve spring split cotter (inlet) (halves) 2 5.00 Compression Compression 1 Scraper ring 1 Scraper ring 1 60 65-907 Piston complete (c.r. 10.25 to 1, forged) 1 256.00 125.00 Gudgeon pin

55

56 57 58 59

65-1456 ring (bottom) 1 65-2266 ring (top) 65-2269 (top) 65-2272 (bottom)

60 61 62 63 64 65 66 67

65-907

GPM piston cpl. Std/ +.020/+0.40/ +0.60

1 66-953

1 66-954 Gudgeon pin retaining ring 2 64-6054 Engine steady plate fixing bolt (bottom) 1 15-1355 Engine steady plate fixing bolt (top) 2 65-1890 Engine steady plate 1 36-382 Engine steady plate bolt washer (shakeproof ) (top) 2 67-347 Carburettor stud 2

68 69 70 71 72

65-2542 Carburettor flange washer (paper) 1 65-2543 Carburettor flange washer (tufnol) 1 2-49 Carburettor stud nut 2 36-382 Carburettor stud nut washer 2 65-1818 Cylinder head gasket

1 16.00 65-1858 Push rod complete

73

2 37.50 65-1875 Tappet guide (inlet and exhaust) 2 60.00 65-2487 Tappet (inlet and exhaust)

74

75

2 72.00 65-930 Cylinder barrel stud nut

76

2 1.10 29-541 Cylinder barrel stud washer (shakeproof) 2 0.05 24-4227 Cylinder barrel stud

77

78

2 2.10 29-2158 Push rod tappet recess cover screw 4 0.05 66-1936 Push rod tappet recess cover, alloy, finned 1 35.00 66-1937 Push rod tappet recess cover joint washer 1 2.30 65-1582

79

80

81

82

Cylinder base washer 1 4.60 83 65-1650 Cylinder base shim (.010") 83 65-1651 Cylinder base shim (.020") 83 83 84 65-1652 65-1653 Cylinder base shim (.030") Cylinder base shim (.064") 65-1840 Cylinder holding down bolt 4 47.50 65-1822 Cylinder head bolt (short) 4 9.90 2-2903 Cylinder head bolt washer (spring) 4 65-1825 Cylinder barrel, Nikasil 1 879.00 66-492 Connecting rod bush (small end) 1 65-479 Crankpin oil hole grub screw

85

86 87

88 89

90 91 92 93

1 65-1836 Connecting rod with bushes 1 65-683 Roller cage 65-682 24-375 roller 1 Crankpin 1 Crankpin 24

Engine Parts Gold Star 500cc Clubmans

Plate 2
Plate Part Nr. Description

Number Price each. Ref. No.

per set Euro 1 66-1681 Crankcase (drive & timing side) 1 1450.00 15-1355 Crankcase connecting bolt 3 2.75 Bearing 1 65-1388 Roller bearing (drive side)

3 4

65-1397 retaining plate

1 69.00 65-1396 Engine shaft distance collar 1 6.90 65-2240 Main bearing spring ring

1 2.30 65-2045 Roller bearing (drive side)

1 23.10 66-661 Engine shaft shim (drive side) 1 65-1874 Engine shaft distance collar 1 65-1438 Bearing retaining plate lockwasher 4 31-426 Bearing retaining plate bolt 4 65-1870 Engine shaft (drive side) 1 65-650 Flywheel with shaft assembled (drive side) 1 66-630 Connecting rod thrust washer rivet 6

8 9 10 11 12 13 14

15 16 17 18 19

66-629 Connecting rod thrust washer 2 65-652 Flywheel with shaft assembled (drive side) 1 65-1327 Crankpin nut 2-77 locking screw 2 Crankpin 2 24-722 Roller bearing (gear side) 1 67.00 65-692 Engine shaft driving pinion worm 48 1 118.00 65-693 Engine shaft driving pinion key 1 1.60 65-2157 Timing cover screw 9 1.15 65-2503 Timing cover

20

21

22

23

1 199.00 65-1920 Timing cover washer 1 5.55 66-1923 Oil feed washer (rubber) 2 2.30 66-2007 Cam pinion spindle bolt

24

25

26

2 4.60 65-441 pinion Cam bush

27

28

4.60 66-2008 Timing gear plate complete 1 98.00

31

2-49 Crankcase connecting bolt nut 5 0.90 65-2509 Cam pinion spindle (inlet) 1 55.00 65-2426 Cam pinion spindle (exhaust) 1 55.00 65-2446 Exhaust cam pinion complete 1 145.00 65-2446v Exhaust cam pinion complete, Vernier adjustable 1 199.50 65-441 pinion Cam bush

32

33

34

34

35

4 4.65 1-5069 Timing gear plate bolt

36

1 1.15 36-382 Timing gear plate bolt washer (shakeproof) 3 0.10 36-382 Timing gear plate bolt washer (shakeproof) 3 0.10 21-2902 Timing gear plate bolt (Whit.) 3 1.30 65-695 Engine shaft timing pinion lockwasher (shakeproof) 1 29-905 Engine shaft timing pinion nut 1

37

38

39

40 41

5.70 65-2505 Engine shaft oil seal 1 7.00 Breather pipe 1 Breather pipe 1-4675 Oil valve spring ball 1 0.90 66-1684 Oil valve spring

43 44 45

65-1884 15-203 banjo washer 1

46

1 1.50 66-1683 Oil valve spring retaining screw washer (fibre) 1 0.50 65-2188 Oil valve spring retaining screw 1 7.00 Breather pipe

47

48

49

65-1887 banjo bolt

50

1 65-1882 Engine breather valve 1 37.50 65-1883 Engine breather valve spring 1 2.80 65-2442 Inlet cam pinion complete

51

52

1 145.00 65-2442v Inlet cam pinion complete, Vernier adjustable 1 199.50

52

Plate 2. Continued 53 65-1174 Magdyno drive idler pinion complete 1 79.90 24-195 Magdyno driving pinion nut 1 4.65 2-2903 Magdyno driving pinion nut washer (spring) 1 0.45 65-1879 Magdyno driving pinion 1 57.00 65-2316 Magdyno driving pinion oil seal 1 3.70 65-2580 Oil pump driving

54

55

56

57

58

spindle retaining pin 1 12.50 65-2618 Oil pump and crankcase joint washer 1 2.30 29-541 Crankcase scavenge cover stud nut washer 4 0.05 2-51 Crankcase scavenge cover stud nut 4 0.10 65-2611 Crankcase scavenge cover 1 18.40 65-2612 Crankcase scavenge cover washer (oilproof) 2 2.30

59

60

61

62

63

64

65-2623 pump Oil filter

1 8.00 65-2604 Oil pump fixing bolt 2 1.15 24-978 Oil pump fixing bolt washer (spring) 2 0.10 65-2589 High capacity oil pump set complete

65

66

67

68

349.00 65-2336 Magdyno drive idler pinion bush 1 9.25 65-2335 Magdyno drive idler pinion spindle 1

69

70

29.00 36-3528 Magdyno drive idler pinion thrust washer 1 7.00 66-2620 Oil pump driving spindle 1 65.00 65-2591 Oil pump feed gear (driven) 1 31-222 Crankcase scavenge cover stud 4 1.50 Oil pump tap 1 Oil pump tap

71

72 73

74 75 76 77

65-2606 plate washer 65-2598 plate

1 65-2592 Oil pump feed gear (driver) 1 65-2596 Oil pump body (cast iron)

1 78 79 65-2590 scavenge gear 65-2625 bottom plate Oil 2 Oil pump pump

80 81 82 83 83 84 85 86 87

65-2593 valve body ball

1 Oil

pump

1 65-2622 Oil pump valve body circlip 1 15-848 Oil pump bolt 2 66-1707 Cush drive bearing alignment washer (0.032") 66-1708 Cush drive bearing alignment washer (0.065") 65-2528 Cush drive distance piece 1 65-2539 Cush drive bearing 1 65-2541 Engine sprocket (23T) 1 66-1683 Oil pipe crankcase pipe adaptor washer (fibre) 2 0.10 65-2252 Oil pipe crankcase pipe adaptor 2 6.50 6-1676 Crankcase with fixed fittings (gear side) 1

88

89

90

2'-949 Crankcase stud (rear)

1 2.70 Magdyno

91 92 93 94 95 96 97 98 99 100 101 102 103

65-1888 strap (front)

1 2-4553 Crankcase drain plug washer 1 28-243 Crankcase drain plug 1 67-1135 Cush drive sleeve 1 67-1136 Cush drive spring 1 65-2521 Cush drive bearing locking washer 1 65-2520 Cush drive bearing nut 1 65-2353 Magneto and magdyno strap eye plug (tapped) 1 65-2352 Magneto and magdyno strap eye plug (plain) 1 65-1432 Magdyno strap (back) 1 2-923 Magneto and magdyno strap clip bolt washer (plain) 1 29-4661 Magneto and magdyno stap clip bolt 1 31-212 Crankcase stud (top) (rear) 1 2.70 Timing cover sealing plate 67-715 65-9165 1 Timing cover sealing plate washer 1 Timing cover sealing

67-714

plate bolt 65-9163 2 Timing cover sealing plate bolt wire 1

ABSAF Special Parts

Ref. Nr. Part Nr. Description

Price

each 28a 33a 65-1839 Rocker box magnesium 439.00 65251 2 Exh aus t valv e raci ng

60. 00 35a 646 Valve guide ABSAF 65-

22.00 36a 2490 Valve spring collar (exhaust) 65-

41 head racing 49a

16.00 65-640 Cylinder 600cc or 1500.00 65647 R Racing valve inlet

59.00 53a 2490 ABSAF racing valve springs 2 inner, 2 outer 120.00 54a 2490 Valve spring collar (inlet) 6565-

16.00 60a 907 Piston forged 90mm + ring set 259.00 67a 2589 High capacity oil pump set 6565-

349.00

holding down bolt

37.00 87a 1825 Cylinder barrel reinforced, Nikasil plated 895.00 87a 1825 Cylinder barrel reinforced, Nikasil plated, 90mm 895.00 94 Crankshaft complete 6565-

985.00 94 Crankshaft complete 92.5 stroke

985.00 2/19 1891 Crankcase magnesium 66-

1699.00 Crankpin

89.00

0.50 Crankpin bearing

57.00 Conrod

65-2442v 65-2446v 65-1891 AKS95 AKS96

Vernier adj. cam Vernier adj. cam Vernier adj. cam Special dynamic profile cam exhaust Special dynamic profile cam inlet Cam gear Ratio rockers (each) Special tappets Special pushrod

245.00 199.00 199.00 199.00 245.00 245.00 75.00 155.00 90.00 34.00

* Requires special tappets, work on crankcases, special ball-end " push rod. Standard engine 588cc engine, bore 90mm, stroke 92.5mm 6150. 6580. 7950.-

Full race engine including magnesium crankcase, timing cover, rocker box Full race aluminium engine Alternator type crankshaft 75.00 extra Matchless engine 500cc 5950. 7625.-

Matchless engine 600cc

6150.-

ABSAF CDI magneto, for straight fitment to Gold Star, Matchless G50, AJS 7R, Norton Manx 790.Belt drive system Manx rear hub aluminium Manx rear hub magnesium Complete gasket set Primary chain cases for alternator 779.00 983.00 1395.00 48.00 495.00

Seeley MkIII frame

Description

Price Euro Frame Mk III & swinging arm 1990.00 Fuel tank with cap 545.00 Oil tank with cap 395.00 Seat

82.00 Footrests and brake pedal 120.00 Rear wheel spindle, spacers & chain adjusters 120.00 Fairing clamp set 130.00 Front fork complete, standard 1250.00 Special high performance front fork, best specs. 1695.00 Engine plates (Gold Star/Quaife) 220.00 Special angled manifolds for fitment in Seeley or featherbed or other frames All prices excluding VAT 69.90

A little information The standard 500cc ABSAF engine is almost exactly the same as the original one, except for relocated 10mm spark plug (for better combustion), modified inlet and exhaust ports (for better flow), forged piston, stainless valves, nikasil one piece barrel, modern built up crankshaft with big end needle bearing, heavy duty main bearings, cast iron high capacity oil pump, vernier adjustable cams, timing gear plate located with a dowel. All parts are interchangeable with original. Max rpm is 7200. Bore x stroke is 85 x 88mm, compression is 10:1. The 600cc engine has a 90mm bore, 92.5mm stroke, reinforced cylinder barrel, modern flat piston design, modern cylinder head layout, plus all the improvements on the standard engine where applicable, max rpm 6700. Compression is 10:1. The magnesium full race engine has different cams, cam followers, pushrods, lightweight crank, special crankshaft bearings, special cylinder head, different valve angles etc. Bore x stroke is 85 x 88mm, max rpm is 7200. Compression is 11.6:1 This is a very fast, high torque, low inertia engine. It is impossible to give an exact bhp as readings depend on carburettor, ignition and exhaust systems.

Precision Engineering
Woldweg 75a Tel. 596 620254 9902 AC Appingedam E-mail absaf@wanadoo.nl The Netherlands www.absaf.nl +31

Fax Order form

Name: Street: Town/City: State: Country: Telephone number: Fax: E-mail Part number/engine

Description

Material

Number

Price

Total price

BANK DETAILS Account name: Mr. J. de Jong h/o De Jong Motoren/ABSAF Dijkhuizenweg 22 9903 AC Appingedam Netherlands

SNS Bank account number 901770310 Wijkstraat 17 NL-9901 AE Appingedam Tel. +31 596 626888 Fax. +31 596 627564 IBAN: NL35 SNSB 0901770310 BIC: SNSBNL2A