Orejas de Izaje1

10/5/2013, 3:03 PM
Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Equipo:
5,000 3.6 4 A36 55 50 20 77 6 E71T-1 Y 40 50 115 Cumple Cumple Cumple Cumple
Atril de Armado de contraejes Fuller

Carga (Kg) Nd (2-2.1 o 2-2.2) Numero de orejas Material (A36 o A572) Dh [mm] be [mm] t [mm] R [mm] Soldadura Filete [in] E7018/E71T-1 Y(si) o N(no) Dp [mm] a [mm] H [mm]
Diametro de agujero Ancho de oreja Espesor de oreja Radio exterior Altura de pierna Material de aporte Terminacion redondeada Diametro de grillete Altura de oreja Material base a eje
Esfuerzo de Traccion Resistencia al corte a travs del agujero Esfuerzo cortante en Soldadura Garganta de Filete mnima 3-3.4.3
Nd factor de Diseo (para. 3-1.3)

2-2.1 Categora de Diseo A: cuando la magnitud y la variacin de las cargas aplicadas son predecibles, donde la carga y condiciones ambientales se definen con precisin o no grave.
2.00 para los estados lmite de fluencia o pandeo, 2.40 para los estados lmite de fractura y para el diseo de conexin.
2-2.2 Categora de Diseo B: cuando la magnitud y la variacin de las cargas aplicadas no son predecibles, las condiciones de carga y del medio ambiente son graves, o no se define con
precisin. 3.00 para los estados lmite de fluencia o pandeo, 3.60 para los estados lmite de fractura y para el diseo de conexin.
1 de 69
Elaborado por: Luis Enrique Aguilar Montoya Inspector QA/QC FLSmidth
10/5/2013, 3:03 PM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
Oreja con conexin para grillete: ASME BTH-1 Descripcion: Atril de Armado de contraejes Fuller
11,023 W [lb] 3.6 Nd Peso de la carga Design factor Material Fy [psi] Fu [psi] E [psi] A36 36,000 58,000
29,000,000
Material:
A36 36,000 58,000 29,000,000 Material Fy [psi] Fu [psi] E [psi] Dh [in] w [in] t [in] R [in] Leg [in] Fy/Nd t*(w-Dh) W/A St < Ft Limite elastico Resistencia a la traccion Modulo de Elesticidad Diametro de agujero Ancho de oreja Espesor de oreja Radio Exterior de oreja Altura de filete de soldadura Esfuerzo de traccion admisible (eq 3-1) Area en tension Esfuerzo de traccion psi in^2 psi 10,000 3.10 3,556 Cumple A572 50,000 65,000
29,000,000
A516 16,000 30,000

9,800,000
E7018/E71T-1
58,000 70,000
Dimensiones:
2.17 6.10 0.79 3.03 0.24 Ft [psi] = A [in^2] = St [psi] = CheckSt =
Esfuerzo de Traccion:
Resistencia al Corte a travez del agujero:

Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Area total de dos planos de corte (eq 3-50) Pv [lb] = 0.7*Fu/(1.2*Nd)*Av Doble plano de resistencia al corte (eq 3-49) CheckPv = W < Pv in^2 lb 3.568 33,536 Cumple 58,000 8,056 2.301 18,538 Cumple
Esfuerzo Cortante en la Soldadura:

Exx [psi] = Fv [psi] = Aw [in^2] = Fw [lb] = CheckFw = Fu si Fu<Exx 0.6*Exx/(1.2*Nd) (2*w+2*t) * (0.707*Leg) Fv*Aw W < Fw Resistencia a la traccin de la soldadura del metal de aporte Esfuerzo cortante de soldadura admisible(eq 3-53) rea de la soldadura Carga de soldadura admisible psi psi in^2 lb
33 Garganta de Soldadura minima: 3-3.4.3 34 garganta_3-3 [in] = IF(K14<=0.25,0.125,IF(K14<=0.5,0.188,(IF(K14<=0.75,0.25,(IF(K14<1.5,0.313)))))) 35 36 check_garganta = Pierna filete*0.707 >=garganta_3-3
in
0.125 Cumple
2 de 69
Lifting Lug Design Per ASME BTH-1-2005
References: 1. ASME. (2006). "Design of below-the-hook lifting devices, BTH-1-2005", New York. 2. Duerr, D. (2008). ASME BTH-1 Pinned Connection Design Provisions. Practice Periodical on Structural Design and Constru 3. Duerr, D. (2006). Pinned connection strength and behavior. J. Struct. Eng., 132(2), 182-194.
Input:
Nd = t= a= Dp = be = Dh = Curved Edge? Fy = Fu = 3.00 0.25 2 1.5 3 2 Y 36 58
For most lifting devices used in const inches inches inches inches inches Y or N ksi ksi Lug Plate Thickness
Material Material Yield Stress Material Ultimate Stress
For most lugs this is Y, but N is left as Fy = 36 ksi for ASTM A36. Fy = 50 ksi Fu = 58 ksi for ASTM A36. Fu = 65 ks
Output:
beff1 = beff2 = beff = r= R= Z' = Av = Pt = Pb = Pv = Pp = 1.00 2.37 1.00 3 3 0.08 1.10 8.06 13.55 12.45 5.63 inches inches inches inches inches inches sq. inches kips kips kips kips ASME Equation (3-46). ASME Equation (3-47).
ASME Equation (C3-2). ASME Equation (3-50) modified per C
ASME Equation (3-45). ASME Equation (3-48). ASME Equation (3-49). ASME Equation (3-51)*Dp*t. If the co
Pin Diameter Effect:

Dh/Dp = Check All? Cr = phi = Z= Z' = Av = Pt = 1.33 Y 0.818 41.250 2.186 0.041 1.07
Note: ASME BTH-1-2005 requires Dh It does not tell you how to take it int Y or N. Check even when Dh/Dp <= 1.1? Reduction Factor Degrees Inches Inches sq. inches
Per ASME BTH-1-2005, this check can Ref. 2 Equation (6) Ref. 2 Equation (9). This is half the a Ref. 2 Equation (20) Ref. 2 Equation (21)
6.59 kips
Pb = Pv = Pp = Max. P =
11.08 kips 12.10 kips 5.63 kips 5.63 kips
If the connection is subject to rotating
Dimensional Rules of Thumb: Edge Distance = a+Dh/2 Grip = Length of shackle pin available for bearing against lug. = Clear distance between shackle legs. For Dp < 2": Edge Distance = 1.5 * Dp Dh = Dp + 1/8" For Dp >= 2": Edge Distance = 1.75 * Dp Dh = Dp + 1/4" For all Dp, t = Grip/3. Add cheek plates as required to get desired Pp. Best practice is to add sufficient cheek plates to insure bearing over 80% of the grip. These are only rules of thumb. Deviation from them is allowed.
al on Structural Design and Construction, Vol. 13, No. 2, 53-58.
r most lifting devices used in construction Nd = 3.00. See Section 3-1.3 of the ASME code for more information. In certain circumstances
r most lugs this is Y, but N is left as an option. = 36 ksi for ASTM A36. Fy = 50 ksi for ASTM A572, Grade 50. = 58 ksi for ASTM A36. Fu = 65 ksi for ASTM A572, Grade 50.
ME Equation (3-46). ME Equation (3-47).
ME Equation (C3-2). ME Equation (3-50) modified per Commentary.
ME Equation (3-45). ME Equation (3-48). ME Equation (3-49). ME Equation (3-51)*Dp*t. If the connection is subject to rotating cyclic loading, this value shall be divided by 2!.
ote: ASME BTH-1-2005 requires Dh/Dp <= 1.1. When this is not the case it only states that "the effect of the clearance shall be taken into does not tell you how to take it into account. Reference 2 provides this information.
r ASME BTH-1-2005, this check can be ignored when Dh/Dp < 1.1, but the option to check it anyway is left available to the user. f. 2 Equation (6) f. 2 Equation (9). This is half the angle of the portion of the pin in contact with the lug. f. 2 Equation (20) f. 2 Equation (21)
he connection is subject to rotating cyclic loading, this value shall be divided by 2!.
nformation. In certain circumstances a value of 2.00 can be justified.
t of the clearance shall be taken into account".
is left available to the user.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Lug with Pinned Connection: ASME BTH-1 Top Lug Description 65,000 W [lb] Weight of the load 3 Nd Design factor Material: SA-36 Material 36,000 Fy [psi] Yield strength 58,000 Fu [psi] Tensile strength 29,000,000 E [psi] Modulus of elasticity Dimensions: 3 Dh [in] Hole diameter 10 w [in] Width of lug 1 t [in] Thickness of lug 5 R [in] Outer radius 0.625 Leg [in] Weld leg height Tensile Stress: Ft [psi] = Fy/Nd Allowable tensile stress (eq 3-1) A [in^2] = t*(w-Dh) Area in tension St [psi] = W/A Tensile stress CheckSt = St < Ft Shear Strength Through Pinhole: Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shear planes (eq 3-50) Pv [lb] = 0.7*Fu/(1.2*Nd)*Av Double plane shear strength (eq 3-49) CheckPv = W < Pv Shear Stress in Weld: Exx [psi] = Fu Tensile strength of weld filler metal Fv [psi] = 0.6*Exx/(1.2*Nd) Allowable weld shear stress (eq 3-53) Aw [in^2] = (2*w+2*t) * (0.707*Leg) Area of the weld Fw [lb] = Fv*Aw Allowable weld load CheckFw = W < Fw Minimum Weld Throat: 3-3.4.3 throat_3-3 [in] = IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313)))) check_throat = Leg*0.707 >=throat_3-3
IF(K14<=0.25,0.125,IF(K14
36000/3 = 1*(10-3) = 65000/7 = 9286 < 12000 =
12,000 7 9,286 Acceptable
2*(5-(3/2)*COS(RADIANS(45)))*1 = 7.879 0.7*58000/(1.2*3)*7.879 = 88,854 65000 < 88854 = Acceptable 58000 = 0.6*58000/(1.2*3) = (2*10+2*1) * (0.707*0.625) = 9667*9.721 = 65000 < 93972 = 58,000 9,667 9.721 93,972 Acceptable
IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313)))) = 0.313 0.625*0.707 >=0 = Acceptable
Diseo Oreja de Izaje segun ASME BTH-1-2005

Entrada:
Nd = t= a= Dp = be = Dh = Curved Edge? Fy = Fu = Max. P = 3.00 10 50 40 75 50 Y Factor de Diseo Espesor de la oreja de izaje
mm mm mm mm mm Y or N
36 ksi 58 ksi 4218.42 Kg
IF(B8="Y",B17-SQRT(B17^2-B7^2/8),IF(B8 = "N", 0,"Error!"))
Input:
Nd = t= a= Dp = be = Dh = Curved Edge? Fy = Fu = 3.00 0.39 1.97 1.57 2.95 1.97 Y 36 58
For most lifting devices used in const inches inches inches inches inches Y or N ksi ksi Lug Plate Thickness
For most lugs this is Y, but N is left as Fy = 36 ksi for ASTM A36. Fy = 50 ksi Fu = 58 ksi for ASTM A36. Fu = 65 ks
Output:
beff1 = 1.57 inches beff2 = 2.33 inches beff = 1.57 inches r = 2.95275591 inches R = 2.95275591 inches ASME Equation (3-46). ASME Equation (3-47).
Z' = Av = Pt = Pb = Pv = Pp =
0.08 inches 1.71 sq. inches 19.98 21.00 19.30 9.30 kips kips kips kips
ASME Equation (C3-2). ASME Equation (3-50) modified per C
ASME Equation (3-45). ASME Equation (3-48). ASME Equation (3-49). ASME Equation (3-51)*Dp*t. If the co
Pin Diameter Effect:

Dh/Dp = Check All? Cr = phi = Z= Z' = Av = Pt = Pb = Pv = Pp = Max. P = 1.25 Y 0.835 44.000 2.189 0.051 1.68 16.68 17.54 18.99 9.30
Note: ASME BTH-1-2005 requires Dh It does not tell you how to take it int Y or N. Check even when Dh/Dp <= 1.1? Reduction Factor Degrees Inches Inches sq. inches kips kips kips kips
Per ASME BTH-1-2005, this check can Ref. 2 Equation (6) Ref. 2 Equation (9). This is half the a Ref. 2 Equation (20) Ref. 2 Equation (21)
If the connection is subject to rotating
9.30 kips
r most lifting devices used in construction Nd = 3.00. See Section 3-1.3 of the ASME code for more information. In certain circumstances
r most lugs this is Y, but N is left as an option. = 36 ksi for ASTM A36. Fy = 50 ksi for ASTM A572, Grade 50. = 58 ksi for ASTM A36. Fu = 65 ksi for ASTM A572, Grade 50.
ME Equation (3-46). ME Equation (3-47).
ME Equation (C3-2). ME Equation (3-50) modified per Commentary.
ME Equation (3-45). ME Equation (3-48). ME Equation (3-49). ME Equation (3-51)*Dp*t. If the connection is subject to rotating cyclic loading, this value shall be divided by 2!.
ote: ASME BTH-1-2005 requires Dh/Dp <= 1.1. When this is not the case it only states that "the effect of the clearance shall be taken into does not tell you how to take it into account. Reference 2 provides this information.
r ASME BTH-1-2005, this check can be ignored when Dh/Dp < 1.1, but the option to check it anyway is left available to the user. f. 2 Equation (6) f. 2 Equation (9). This is half the angle of the portion of the pin in contact with the lug. f. 2 Equation (20) f. 2 Equation (21)
he connection is subject to rotating cyclic loading, this value shall be divided by 2!.
nformation. In certain circumstances a value of 2.00 can be justified.
t of the clearance shall be taken into account".
is left available to the user.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36
Lug with Pinned Connection: ASME BTH-1

Top Lug Description 20,000 W [lb] 3 Nd Weight of the load Design factor
Material:
SA-36 36,000 58,000 29,000,000 Material Fy [psi] Fu [psi] E [psi] Dh [in] w [in] t [in] R [in] Leg [in] Fy/Nd t*(w-Dh) W/A St < Ft Yield strength Tensile strength Modulus of elasticity Hole diameter Width of lug Thickness of lug Outer radius Weld leg height Allowable tensile stress (eq 3-1) Area in tension Tensile stress
Dimensions:
3 10 0.5 5 0.5
Tensile Stress:
Ft [psi] = A [in^2] = St [psi] = CheckSt =
Shear Strength Through Pinhole:

Av [in^2] = 2*(R-(Dh/2)*cos(radians(45)))*t Total area of two shear planes (eq 3-50) Pv [lb] = 0.7*Fu/(1.2*Nd)*Av Double plane shear strength (eq 3-49) CheckPv = W < Pv
Shear Stress in Weld:

Exx [psi] = Fv [psi] = Aw [in^2] = Fw [lb] = CheckFw = throat_3-3 [in] = Fu 0.6*Exx/(1.2*Nd) (2*w+2*t) * (0.707*Leg) Fv*Aw W < Fw Tensile strength of weld filler metal Allowable weld shear stress (eq 3-53) Area of the weld Allowable weld load
Minimum Weld Throat: 3-3.4.3

IF(K14<=0.25,0.125,IF(K14<=0.5,0.188,(IF(K14<=0.75,0.25,(IF(K14<1.5,0.313))))))
check_throat = Leg*0.707 >=throat_3-3
12,000 3.5 5,714 Cumple
3.939 44,427 Cumple 58,000 9,667 7.424 71,761 Cumple
0.188 Cumple
10/5/2013, 3:03 PM

Equipo:


18 de 69
10/5/2013, 3:03 PM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
29,000,000
Material:
29,000,000
A516 16,000 30,000

9,800,000
E7018/E71T-1
58,000 70,000
Dimensiones:


in
0.125 Cumple
19 de 69
10/5/2013, 3:03 PM

Equipo:


32 de 69
10/5/2013, 3:03 PM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
29,000,000
Material:
29,000,000
A516 16,000 30,000

9,800,000
E7018/E71T-1
58,000 70,000
Dimensiones:


in
0.125 Cumple
33 de 69
Lifting Lug Load Capacity Vs Crack length Calculation

Sample Calculation Thickness of Lug (t) Width of Lug (W) Radius of Circular Section (R) Diameter of Hole ( D h ) Diameter of Pin ( D p ) = = = = 20 200 100 60 mm mm mm mm
= Distance from centre of hole to Welding (h)=
57 mm 100 mm
Area of Cross Section = 20 x 200 = 4000 Length of Crack ( a ) = 4.5 mm Distance from centre of hole to edge of crack = (D h / 2 + a) = Temperature (T) Fracture Toughness ( k 1c ) = = K 1c = Check For Geometry We =R- D h /2 = We =R- D h /2 We =R- D h /2 = = 15 C (60 + 0.2 T) Mpa. Sqrt(m) For -140 < T < 150 o 63 C
o
100 - 60/ 2 = 100 - 60/ 2 = 100 - 60/ 2 =
70 mm 70 mm 70 mm
By Yeild Theory Yeild Strength of Plate Effective width of plate Tensile Load capacity By Fracture Theory K 1c = Fd = Where, d= d= Fd = =
= = =
345 MPa 200 - 60- 2 x4.5 = 0.9 x 345 x 131 x 20/1000 =
131
F d . s . Sqrt ( p . a ) 0.5 x (3 - d) [ 1 + 1.243 x (1 - d) 3 ] a / (D h / 2 + a) 4.5 / (60/ 2 + 4.5) 0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ] 2.61 Load (P) Area F d . s . Sqrt ( p . a ) 2.61 x 0.00025P x sqrt(3.1416 x 0.0045) 812 kN = P / 4000 = 0.0003 = 0.13
s =
K 1c = 63 = Load ( P) =
Temp = 30 Degree Celcius Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.5 4 5 5.8 7 8 9 10 Fracture Toughness ( k 1c ) 66 66 66 66 66 66 66 66 66 66 66 66 66
Fracture Theory Load (P) (kN) Fracture Theory 1492 1257 1121 1031 967 918 882 827 796 762 741 725 711
(D h / 2 + a) 31 31.5 32 32.5 33 33.5 34 35 35.8 37 38 39 40
Temperatu re (T) o C 30 30 30 30 30 30 30 30 30 30 30 30 30
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.104 0.118 0.143 0.162 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.743 2.67 2.546 2.457 2.337 2.246 2.167 2.096
Temp = 15 Degree Celcius Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.5 4 4.5 6 7 8 9 10 Fracture Toughness ( k 1c ) 63 63 63 63 63 63 63 63 63 63 63 63 63
(D h / 2 + a) 31 31.5 32 32.5 33 33.5 34 34.5 36 37 38 39 40
Temperatu re (T) o C 15 15 15 15 15 15 15 15 15 15 15 15 15
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.104 0.118 0.13 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.743 2.67 2.61 2.434 2.337 2.246 2.167 2.096
Temp = Zero Degree Celcius
Fracture Theory
Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.5 3.7 5 6 7 8 9 10
(D h / 2 + a) 31 31.5 32 32.5 33 33.5 33.7 35 36 37 38 39 40
Temperatu re (T) o C 0 0 0 0 0 0 0 0 0 0 0 0 0
Fracture Toughness ( k 1c ) 60 60 60 60 60 60 60 60 60 60 60 60 60
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.104 0.11 0.143 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.743 2.711 2.546 2.434 2.337 2.246 2.167 2.096
Load (P) (kN) Fracture Theory 1356 1143 1019 937 879 834 821 752 718 693 674 659 646
Temp = -15 Degree Celcius Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.1 4 5 6 7 8 9 10 Fracture Toughness ( k 1c ) 57 57 57 57 57 57 57 57 57 57 57 57 57
(D h / 2 + a) 31 31.5 32 32.5 33 33.1 34 35 36 37 38 39 40
Temperatu re (T) o C -15 -15 -15 -15 -15 -15 -15 -15 -15 -15 -15 -15 -15
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.094 0.118 0.143 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.796 2.67 2.546 2.434 2.337 2.246 2.167 2.096
Temp = -30 Degree Celcius Length of Crack ( a ) (mm) Fracture Toughness ( k 1c )
(D h / 2 + a)
Temperatu re (T) o C
d = a / (D h / 2 + a)
Fd
Fracture Theory Load (P) (kN) Fracture Theory
1 1.5 2 2.5 2.6 3.5 4 5 6 7 8 9 10
31 31.5 32 32.5 32.6 33.5 34 35 36 37 38 39 40
-30 -30 -30 -30 -30 -30 -30 -30 -30 -30 -30 -30 -30
54 54 54 54 54 54 54 54 54 54 54 54 54
0.032 0.048 0.063 0.077 0.08 0.104 0.118 0.143 0.167 0.189 0.211 0.231 0.25
3.157 3.059 2.97 2.89 2.873 2.743 2.67 2.546 2.434 2.337 2.246 2.167 2.096
1221 1029 918 843 832 751 722 677 646 623 607 593 581
(D h / 2 + a) 31 31.5 32 32.15 33 33.5 34 35 36 37 38 39 40
Temperatu re (T) o C -45 -45 -45 -45 -45 -45 -45 -45 -45 -45 -45 -45 -45
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.067 0.091 0.104 0.118 0.143 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.947 2.812 2.743 2.67 2.546 2.434 2.337 2.246 2.167 2.096
Kawish Shaikh P.Eng. UofC > Dh/4 ; Hence OK

LOAD (P) Crack Length (a) 100 mm
> 1.5xDh ; Hence OK mm 2 Both side of Hole 35 mm (60 for Steel WT Caterary 4)
100 mm
60 mm Dia. hole 200 mm
Mpa. Sqrt(m)
> Dh/2 ; Hence OK < 5t ; Hence OK > 2t ; Hence OK
mm 814 kN
Crack Lenth (a) Vs Tensile Load (P)
Fracture Theory Stress in the Net Section 601 510 458 424 401 383 371 354 344 336 332 330 329 Effective width of Plate (mm) 138 137 136 135 134 133 132 130 128.4 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 826 820 807 797 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section 573 487 437 405 383 366 354 344 327 321 317 315 314 Effective width of Plate (mm) 138 137 136 135 134 133 132 131 128 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 826 820 814 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory
Yeild Theory
Stress in the Net Section 546 463 416 386 364 349 344 321 312 305 302 300 299
Effective width of Plate (mm) 138 137 136 135 134 133 132.6 130 128 126 124 122 120
Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 826 823 807 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section 519 440 396 366 346 343 321 305 296 290 287 285 284 Effective width of Plate (mm) 138 137 136 135 134 133.8 132 130 128 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 831 820 807 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section Effective width of Plate (mm)
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s)
491 417 375 347 343 314 304 289 281 275 272 270 269
138 137 136 135 134.8 133 132 130 128 126 124 122 120
857 851 845 838 837 826 820 807 795 782 770 758 745
345 345 345 345 345 345 345 345 345 345 345 345 345
Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section 464 394 354 345 310 296 287 273 265 260 257 255 254 Effective width of Plate (mm) 138 137 136 135.7 134 133 132 130 128 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 843 832 826 820 807 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Crack Length (a) VS Lug Capacity (kN) for 30 oC

1600 1400 1200 Load (kN) 1000 800 600 400 200 0 0 5 a (mm) 10 15
Load (P) (kN) -Yeild Theory Load (P) (kN) - Fracture Theory

1600 1400 1200 Load (kN) 1000 800 600 400 200 0 0 5 a (mm) 10 15

1600 1400 1200 Load (kN) 1000 800 600 400 200 0 0 5 a (mm) 10 15
Crack Length (a) VS Lug Capacity (kN) for -15 oC

1400 1200 1000 Load (kN) 800 600 400 200 0 0 5 a (mm) 10 15
Load (P) (kN) - Fracture Theory Load (P) (kN) -Yeild Theory

1400 1200
1200 1000 Load (kN) 800 600 400 200 0 0 5 a (mm) 10 15


1400 1200 1000 Load (kN) 800 600 400 200 0 0 5 a (mm) 10 15
Crack Length (a) VS Lug Capacity (kN)

1600 1400 1200 Load (kN) 1000 800 600 400 200 0 0 2 4 6 a (mm) 8 10
apacity (kN)
Temp = 30 Degree Celcius Temp = 15 Degree Celcius Temp = Zero Degree Celcius Temp = -15 Degree Celcius Temp = -45 Degree Celcius
10
12
Load (P) (kN) -Yeild Theory
Lifting Lug Load Capacity Vs Crack length Calculation

Sample Calculation Thickness of Lug (t) Width of Lug (W) Radius of Circular Section (R) Diameter of Hole ( D h ) Diameter of Pin ( D p ) = = = = 20 200 100 60 mm mm mm mm
= Distance from centre of hole to Welding (h)=
57 mm 100 mm
Area of Cross Section = 20 x 200 = 4000 Length of Crack ( a ) = 4.5 mm Distance from centre of hole to edge of crack = (D h / 2 + a) = Temperature (T) Fracture Toughness ( k 1c ) = = K 1c = Check For Geometry We =R- D h /2 = We =R- D h /2 We =R- D h /2 = = 15 C (40 + 0.2 T) Mpa. Sqrt(m) For -140 < T < 150 o 43 C
o
100 - 60/ 2 = 100 - 60/ 2 = 100 - 60/ 2 =
70 mm 70 mm 70 mm
By Yeild Theory Yeild Strength of Plate Effective width of plate Tensile Load capacity By Fracture Theory K 1c = Fd = Where, d= d= Fd = =
= = =
345 MPa 200 - 60- 2 x4.5 = 0.9 x 345 x 131 x 20/1000 =
131
F d . s . Sqrt ( p . a ) 0.5 x (3 - d) [ 1 + 1.243 x (1 - d) 3 ] a / (D h / 2 + a) 4.5 / (60/ 2 + 4.5) 0.5 x (3 -0.13) [ 1 + 1.243 x (1 -0.13)^3 ] 2.61 Load (P) Area F d . s . Sqrt ( p . a ) 2.61 x 0.00025P x sqrt(3.1416 x 0.0045) 554 kN = P / 4000 = 0.0003 = 0.13
s =
K 1c = 43 = Load ( P) =
Temp = 30 Degree Celcius Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.5 4 5 5.8 7 8 9 10 Fracture Toughness ( k 1c ) 46 46 46 46 46 46 46 46 46 46 46 46 46
(D h / 2 + a) 31 31.5 32 32.5 33 33.5 34 35 35.8 37 38 39 40
Temperatu re (T) o C 30 30 30 30 30 30 30 30 30 30 30 30 30
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.104 0.118 0.143 0.162 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.743 2.67 2.546 2.457 2.337 2.246 2.167 2.096
Temp = 15 Degree Celcius Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.5 4 4.5 6 7 8 9 10 Fracture Toughness ( k 1c ) 43 43 43 43 43 43 43 43 43 43 43 43 43
(D h / 2 + a) 31 31.5 32 32.5 33 33.5 34 34.5 36 37 38 39 40
Temperatu re (T) o C 15 15 15 15 15 15 15 15 15 15 15 15 15
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.104 0.118 0.13 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.743 2.67 2.61 2.434 2.337 2.246 2.167 2.096
Temp = Zero Degree Celcius
Fracture Theory
Length of Crack ( a ) (mm) 1 1.5 2 2.5 3 3.5 3.7 5 6 7 8 9 10
(D h / 2 + a) 31 31.5 32 32.5 33 33.5 33.7 35 36 37 38 39 40
Temperatu re (T) o C 0 0 0 0 0 0 0 0 0 0 0 0 0
Fracture Toughness ( k 1c ) 40 40 40 40 40 40 40 40 40 40 40 40 40
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.104 0.11 0.143 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.743 2.711 2.546 2.434 2.337 2.246 2.167 2.096
Load (P) (kN) Fracture Theory 904 762 680 625 586 556 547 501 479 462 449 439 431
(D h / 2 + a) 31 31.5 32 32.5 33 33.1 34 35 36 37 38 39 40
Temperatu re (T) o C -15 -15 -15 -15 -15 -15 -15 -15 -15 -15 -15 -15 -15
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.077 0.091 0.094 0.118 0.143 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.89 2.812 2.796 2.67 2.546 2.434 2.337 2.246 2.167 2.096
Temp = -30 Degree Celcius Length of Crack ( a ) (mm) Fracture Toughness ( k 1c )
(D h / 2 + a)
Temperatu re (T) o C
d = a / (D h / 2 + a)
Fd
Fracture Theory Load (P) (kN) Fracture Theory
1 1.5 2 2.5 2.6 3.5 4 5 6 7 8 9 10
31 31.5 32 32.5 32.6 33.5 34 35 36 37 38 39 40
-30 -30 -30 -30 -30 -30 -30 -30 -30 -30 -30 -30 -30
34 34 34 34 34 34 34 34 34 34 34 34 34
0.032 0.048 0.063 0.077 0.08 0.104 0.118 0.143 0.167 0.189 0.211 0.231 0.25
3.157 3.059 2.97 2.89 2.873 2.743 2.67 2.546 2.434 2.337 2.246 2.167 2.096
769 648 578 531 524 473 454 426 407 392 382 373 366
(D h / 2 + a) 31 31.5 32 32.15 33 33.5 34 35 36 37 38 39 40
Temperatu re (T) o C -45 -45 -45 -45 -45 -45 -45 -45 -45 -45 -45 -45 -45
d = a / (D h / 2 + a) 0.032 0.048 0.063 0.067 0.091 0.104 0.118 0.143 0.167 0.189 0.211 0.231 0.25
Fd 3.157 3.059 2.97 2.947 2.812 2.743 2.67 2.546 2.434 2.337 2.246 2.167 2.096
Kawish Shaikh P.Eng. UofC > Dh/4 ; Hence OK

LOAD (P) Crack Length (a) 100 mm
> 1.5xDh ; Hence OK mm 2 Both side of Hole 35 mm (40 for Steel W 350)
100 mm
60 mm Dia. hole 200 mm
Mpa. Sqrt(m)
> Dh/2 ; Hence OK < 5t ; Hence OK > 2t ; Hence OK
mm 814 kN
Crack Lenth (a) Vs Tensile Load (P)
Fracture Theory Stress in the Net Section 419 355 319 296 279 267 259 246 240 234 232 230 229 Effective width of Plate (mm) 138 137 136 135 134 133 132 130 128.4 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 826 820 807 797 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section 391 332 298 276 261 250 242 235 223 219 216 215 214 Effective width of Plate (mm) 138 137 136 135 134 133 132 131 128 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 826 820 814 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory
Yeild Theory
Stress in the Net Section 364 309 278 257 243 232 229 214 208 204 201 200 199
Effective width of Plate (mm) 138 137 136 135 134 133 132.6 130 128 126 124 122 120
Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 826 823 807 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Yeild before Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section 337 286 257 238 225 223 208 198 192 188 186 185 184 Effective width of Plate (mm) 138 137 136 135 134 133.8 132 130 128 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 838 832 831 820 807 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section Effective width of Plate (mm)
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s)
309 263 236 219 216 198 191 182 177 173 171 170 169
138 137 136 135 134.8 133 132 130 128 126 124 122 120
857 851 845 838 837 826 820 807 795 782 770 758 745
345 345 345 345 345 345 345 345 345 345 345 345 345
Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture
Fracture Theory Stress in the Net Section 282 239 215 210 188 180 174 166 161 158 156 155 155 Effective width of Plate (mm) 138 137 136 135.7 134 133 132 130 128 126 124 122 120
Yeild Theory Load (P) (kN) - Yeild Yeild Stress Theory (s) 857 851 845 843 832 826 820 807 795 782 770 758 745 345 345 345 345 345 345 345 345 345 345 345 345 345 Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture Net Section will Fracture

1200 1000 800 Load (kN)
Load (P) (kN) - Fracture Theory
600
400 200 0 0 5 a (mm) 10 15

1200 1000 800 Load (kN)
Load (P) (kN) - Fracture Theory
600
400 200 0 0 5 a (mm) 10 15

1000 900 800 700 Load (kN) 600 500 400 300 200 100 0 0 5 a (mm) 10 15

900 800 700 600 Load (kN) 500 400 300 200 100 0 0 5 a (mm) 10 15

900 800
800 700 600 Load (kN) 500 400 300 200 100 0 0 5 a (mm) 10 15

900 800 700 600 Load (kN) 500 400 300 200 100 0 0 5 a (mm) 10 15
Crack Length (a) VS Lug Capacity (kN)

1200 1000 Load (kN) 800 600 400 200 0 0 2 4 6 a (mm) 8 10
apacity (kN)
Temp = 30 Degree Celcius Temp = 15 Degree Celcius Temp = Zero Degree Celcius Temp = -15 Degree Celcius Temp = -45 Degree Celcius
10
12

Orejas de Izaje1

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Orejas de Izaje1

Uploaded by

Copyright:

Available Formats

10/5/2013, 3:03 PM

Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Atril de Armado de contraejes Fuller

Nd factor de Diseo (para. 3-1.3)

Elaborado por: Luis Enrique Aguilar Montoya Inspector QA/QC FLSmidth

A516 16,000 30,000

Resistencia al Corte a travez del agujero:

Esfuerzo Cortante en la Soldadura:

Lifting Lug Design Per ASME BTH-1-2005

Material Material Yield Stress Material Ultimate Stress

ASME Equation (C3-2). ASME Equation (3-50) modified per C

Pin Diameter Effect:

11.08 kips 12.10 kips 5.63 kips 5.63 kips

If the connection is subject to rotating

al on Structural Design and Construction, Vol. 13, No. 2, 53-58.

ME Equation (3-46). ME Equation (3-47).

ME Equation (C3-2). ME Equation (3-50) modified per Commentary.

nformation. In certain circumstances a value of 2.00 can be justified.

t of the clearance shall be taken into account".

is left available to the user.

36000/3 = 1*(10-3) = 65000/7 = 9286 < 12000 =

12,000 7 9,286 Acceptable

IF(K14<=0.25,0.125,IF(K14<0.5,0.188,(IF(K14<0.75,0.25,0.313)))) = 0.313 0.625*0.707 >=0 = Acceptable

Diseo Oreja de Izaje segun ASME BTH-1-2005

Material Material Yield Stress Material Ultimate Stress

36 ksi 58 ksi 4218.42 Kg

IF(B8="Y",B17-SQRT(B17^2-B7^2/8),IF(B8 = "N", 0,"Error!"))

Material Material Yield Stress Material Ultimate Stress

ASME Equation (C3-2). ASME Equation (3-50) modified per C

Pin Diameter Effect:

If the connection is subject to rotating

ME Equation (3-46). ME Equation (3-47).

ME Equation (C3-2). ME Equation (3-50) modified per Commentary.

nformation. In certain circumstances a value of 2.00 can be justified.

t of the clearance shall be taken into account".

is left available to the user.

Lug with Pinned Connection: ASME BTH-1

Shear Strength Through Pinhole:

Shear Stress in Weld:

Minimum Weld Throat: 3-3.4.3

check_throat = Leg*0.707 >=throat_3-3

12,000 3.5 5,714 Cumple

3.939 44,427 Cumple 58,000 9,667 7.424 71,761 Cumple

Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Atril de Armado de contraejes Fuller

Nd factor de Diseo (para. 3-1.3)

Elaborado por: Luis Enrique Aguilar Montoya Inspector QA/QC FLSmidth

A516 16,000 30,000

Resistencia al Corte a travez del agujero:

Esfuerzo Cortante en la Soldadura:

Memoria de Calculo de Oreja de Izaje: segn ASME BTH-1

Atril de Armado de contraejes Fuller

Nd factor de Diseo (para. 3-1.3)

Elaborado por: Luis Enrique Aguilar Montoya Inspector QA/QC FLSmidth

A516 16,000 30,000

Resistencia al Corte a travez del agujero:

Esfuerzo Cortante en la Soldadura:

Lifting Lug Load Capacity Vs Crack length Calculation

= Distance from centre of hole to Welding (h)=

100 - 60/ 2 = 100 - 60/ 2 = 100 - 60/ 2 =

345 MPa 200 - 60- 2 x4.5 = 0.9 x 345 x 131 x 20/1000 =

(D h / 2 + a) 31 31.5 32 32.5 33 33.5 34 35 35.8 37 38 39 40

(D h / 2 + a) 31 31.5 32 32.5 33 33.5 34 34.5 36 37 38 39 40

Temp = Zero Degree Celcius