Professional Documents
Culture Documents
Supplier Name
Customer Input Requirement Specification/Data Notes
Date:
Responsibility Target Date Completion Date
Programme (Customer / plant) Model Year Lead Part Number Lead Part Name
Programme Details
Programme Manager Senior PD Engineer PD Engineer Programme Buyer Supplier Programme Engineer Manufacturing Engineer Plant Quality Engineer Systems/Validation Engineer
Prototype Tool Try Out 1PP - (delivery of PSW parts?)? FEU (builds post 1PP / PSW, prior Job 1) - ? Craftsmanship IMDS Compliance Job 1 (SOP) Annual Volume Daily Planned Volume (DPV) Capacitised Planned Volume (CPV) Weekly Customer Gateway expectations Customer Gateway expectations -e.g. PCS / FPDS / VPDS
Materials Weight Quality Targets Warranty Targets Engineering Specifications Design Verification Production Verification
Design Goals
Specification/Data
Notes
Responsibility
Target Date
Completion Date
Manufacturing site and associated GSDB code Advanced Product Quality Planning (ie. timing plan to PPAP / PSW) APQP Status Reporting IMDS reporting Frequency of APQP status reporting after "kick-off" Use of additional APQP Status reports for new expectations Problem solving techniques - additional Quality Operating System (QOS / BOS) Launch Readiness Reviews % OEE (or TAKT times if required) R@R / PSW Production Trial Run PSW submission checklist including customer specific PSW / PPAP Approval Supplier Web page - Reportcard quality/delivery metrics Preferred MS Project using 23+2 elements (ability to make rapid changes to report) As provided by Customer Programme STA Evidence required in PPAP section 17 for PSW approval Typically monthly - submitted to STA, Programme Buyer + receiving plant As required (Typically Supplier or Customer issues / changes) Use of Global 8D problem solving Quality Roadmaps (data driven "gap" analysis) Tracking of internal and external rejects + resolution actions ? Use of OEE reports as build up to R@R / PSW PTR Customer attended R@R / PTR for all processes If STA sign-off required allow typical 2 weeks for planning
STA expectations
Lead Design Responsibility (see SoW) CAD system requirements (IDE-AS/Catia) Has CAD model interface been supplied (IGS?) Have Specifications been supplied (system + component) Has Design concept been supplied (CAD A Surface details etc.) DFMEA - supplier / customer input required Is Tooling sign off required - expectations? DVP - supplier / customer input required GD&T Required ? Engineering change control
PD Expectations
ASME Y14.5M-1994
Poke -Yoke due to flow through? General Poke-Yoke? Quality expectations Additional Launch Quality actions - additional quality - additional personnel cover Packaging Approval Delivery schedule (EDI)
Manufacturing expectations
PFMEA identified flow through must be Poke-Yoke Best practice should be used Zero Defect policy is in place (0 PPM and 0 Quality Rejects) Safe Launch Plan - plant approval necessary Confirmation of TS16949 customer specific requirements see Safe Launch Plan Use form Eu1121 (obtainable from Customer supplier website) Special requirements to be passed from plant
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