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Contents
Introduction ....................................................................................................................4
Cylon Controls: Company profile...........................................................................................................5 Registration form...................................................................................................................................7
Section 7 Application of external devices ...............................................................45 Section 8 Cable and installation recommendations ................................................50
Contents..............................................................................................................................................51 Thermistor cable .................................................................................................................................52 Analog and digital input cables ...........................................................................................................53 Analog and digital output cables .........................................................................................................54 UCC4 RS232 cables ...........................................................................................................................55 UC16 service port RS232 cable ..........................................................................................................56 Sub-net RS485 cable ..........................................................................................................................57 Arcnet media .......................................................................................................................................58 Power supply cable .............................................................................................................................59 Safety codes .......................................................................................................................................60
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Introduction
The company profile provides an overview of Cylon Controls. If you have any queries regarding particular aspects of this which may be of help for marketing purposes or for any other reason please ask. To allow us to form a profile of the training delegates, please complete the registration form. This will enable us to gather some relevant information about your own requirements and previous experience.
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In the UK Cylon does not supply or engineer directly, preferring to focus on its twin strengths of control system development and technical support. Instead Cylon has an accredited distributor network consisting only of leading control systems suppliers. Each 'Approved Cylon Systems Integrator' works closely with Cylon, and in turn is able to offer a comprehensive support package from outline specification and engineering - using automated design, testing and documentation methods through to project management, training and postinstallation support.
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Registration form
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The UNITRON network is made up of two basic components: the UCC4 the UC16.
UCC4
This compact communications controller co-ordinates all communication functions on its own subnetwork of up to 32 controllers. In addition, the UCC4, when fitted with an Arcnet card, can interface with other subnetworks over UNITRON's high speed internetwork, allowing larger integrated systems to be assembled. The UCC4 has the facility, via its RS232 ports, to be connected to supervisory PCs, printers, modems etc.
UC16
These are powerful, fully programmable controllers. They work as a type of intelligent input/output board with 8 inputs and 8 outputs. The UC16 has the capacity to act as an integral part of a subnetwork or else as a stand-alone controller. This modular approach gives great flexibility and reduces installation and maintenance costs.
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Universal inputs
Jumper settings on each input select the sensor type. Analog Active voltage 0 -10 Volts Passive detectors (800 ohms - 5 kohms) Active current input (0 - 20 mA)
Universal outputs
0 - 10 Volt DC at 10 mA For digital outputs a relay pack (RP4 or RP8) is required.
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Green LED status ON OFF Pulses once per second Pulses rapidly
Indicating status of UC controller Opening correctly but not communicating on RS485 Serious fault Operating correctly and communicating on RS485 No strategy or setup module sent OR corrupt
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Note: The UC8 has 4 outputs configured in one of 5 output options giving every combination of 0-10V/Triac outputs.
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Bits 1 - 6 set the controllers address Bits 7 & 8 set the controllers baud rate
NOTE: Each controller requires its own unique address on the RS485 network starting at one and incrementing by one. All devices on the same network must be set to the same baud rate.
All address settings are shown in the UC16 Hardware Manual, Appendix A. All baud rate settings are shown in the UC16 Hardware Manual, page 6. The example shown above is controller number 1 and the baud rate is 9600.
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Jumper settings:
Jumper in
Jumper out
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UC16 exercise
1. Supply voltage for a UC16 is: (tick the correct answer) 240 Volts AC 24 Volts AC 18 Volts DC
2. Which of the following statements are true? A UC16PG has 8 universal inputs and 8 universal outputs. True A UC16IP has 8 universal inputs and 8 digital inputs. A UC16 controller stand alone requires either a keypad or real time clock module to maintain time. A UC16 can be fitted with an Arcnet board. A UC12 can be fitted with a keypad and real time clock. True True True False False False False True False
4. Which of the following are true? The UC16 has either a RS232 port or a RS485 port. The UC16 has both a RS232 port and a RS485 port. A UC16s RS485 port is disabled if a keypad is fitted. The UC16's RS485 port is disabled if a PC is connected to its RS232 port. True False True True True False False False
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Indicating status of UC controller Opening correctly with valid setup Serious fault A valid packed received from PC No setup sent OR corrupt
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Switch 1 (SW1) is the 8 bit address switch. Each UCC4 has its own unique address. Appendix 1 of the UCC4 Hardware Manual illustrates all 255 addresses available. Switch 2 (SW2) is the configuration switch, used to configure RS232 port 1. Bits 1 & 2 select the RS232 baud rate. Bits 3 & 4 select the RS485 (sub-net) baud rate. Bits 5 & 6 select the type of peripheral device which is connected to port 1: computer, modem, printer, or none.
A full explanation of configuration switch settings is found on page 11 of the UCC4 Hardware Manual. NOTE 1: RS232 ports 2 and 3 are configured through software. NOTE 2: The address and configuration switches are only read by the controller on power up.
In the above example the address is 3, RS232 baud is 9600, sub-net baud is 9600 and the UCC4 is connected to a modem.
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Character displayed Meaning C CLASH Arcnet is running but another node has this address. E EMPTY Arcnet board is present but the network is not connected or Arcnet network up but no other nodes detected. O NONE No Arcnet board is present. F FULL All 255 Addresses utilised and the Arcnet is full. A ARCNET Arcnet network is up and running .
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UCC4 exercise
1. What can we tell about the Arcnet status when the 7 segment display on the UCC4 is showing: (A). (B). (C). O E C ANSWER:______________ ANSWER:______________ ANSWER:______________
2. When the red LED on a UCC4 is off what does this tell us? ANSWER:_________________________________________________________
3. When the green LED on a UCC4 is pulsing rapidly, what do we know about the controller? ANSWER:_________________________________________________________
4. When the green LED flashes momentarily, what does this mean? ANSWER:_________________________________________________________
5. True or false? A UCC4 requires to be powered down and up again after a change has been made to either its address switch or configuration switch. True False
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Reference
Refer to the following datasheets: DI Accessories
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2 Pads allow information about each of the Relay outputs to be recorded. Accepts biro or felt tip pen. 2 green lights and 2 yellow lights.
24Vac +/- 20% 4VA Red light is on when power is supplied to the relay module.
4 RELAY CONTACTS 10A @ 250Vac or 10A @ 30Vdc for a non-inductive load. 2 INPUTS Current :Voltage:Return:FEATURES Quick Connect via a 10 way Ribbon Cable (Part No.CC12/CAB, Nominal Length 250mm.) to UC16PG. Four links under the terminal cover allow mode selection for each pair of relays. Any Combination Of Raise/Lower or Binary Mode outputs possible, e.g. 1 R/L and 1 Binary Mode output. 1 UC16 analog output and 1 Binary Mode output is equivalent to 2 UC16 digital outputs and 2 normal relays.
10mA @ 10Vdc each input 0 to 10Vdc input only. The Return wire is common to all inputs and connects to the G0 wire of the power supply.
BINARY MODE
Link Position: BINARY MODE TABLE: Input Voltage (Volts) Dont Care 0V 4V 7V 10V Red LED(24Vac supply) off on on on on Relay B off off off on on
Links 1 and 2
Binary mode converts one UC16 analog output to two digital volt-free outputs. Because of the high switching speed it is possible to skip over states. e.g. It can go from 4V to 10V without activating the 7V state.
Due to Cylons policy of continuous improvements, these specifications may be upgraded without notice
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RAISE/LOWER MODE
Link Position:
Links 1and 2
Interlock Wiring for Raise/Lower Mode In Raise/Lower mode, the interlock wiring shown will only allow one motor to be connected to mains for all input voltages. RAISE/LOWER TABLE Input Voltage (Volts) Dont Care 0V 4V or 5V 7V or 10V Red LED (24Vac supply) off on on on Relay B off off off on Relay A off off on on Green LED (+ direction) off off off on Yellow LED (- direction) off on off off Contact Status Lower output powered Lower output powered No power output to valve Raise output powered
Due to Cylons policy of continuous improvements, these specifications may be upgraded without notice
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Exercise
Q. Which of the following are true? A UC16 DI digital input module has 32 digital inputs. A UC16 DI can hold a control strategy. A UC16 keypad can interrogate controllers on its own sub-net. A UCC4 keypad can interrogate any controller across the Arcnet. A UC16 R/L 4 provides 4 digital outputs. The hand off auto module can only be internally fitted to a UC16. True True True True True True False False False False False False
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Section 5 Subnetworks
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Up to 63 UC12 controllers [nodes 1-63] 756 I/O points maximum Reference: System Architecture Datasheet
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Up to 8 UC16 controllers [nodes 1-8] with UC16DI digital input multiplexers [nodes 9-16] 256 I/O points maximum
UCC4 node with UC16 and UC12 controllers and UC16DI modules
Up to 8 UC16 controllers [nodes 1-8] with UC16DI digital input multiplexers [nodes 9-16] and 47 UC12 controllers [nodes 17-63] 820 I/O points maximum
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IN
OUT
Refer to UC16 Hardware Manual, page 13, for maximum distances
IN
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Subnetwork exercise
1. What is the maximum number of UC16 controllers on one RS485 network? (tick the correct answer) 32 255 16 8
3. Sketch a network with the following controllers all mounted in one control panel. 3 6 1 UC16DI UC16PG UC16IP
Show all controller address numbers. Is there any further equipment or hardware required?
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4. Sketch a network with the following controllers. Panel A 7 UC16PG 4 UC16DI Panel B 3 UC16PG 1 UC16DI Panel C 1 UC16PG 1 UC16DI
Note distance between Panel A and B is 200 meters and Panel B and C is 290 meters.
5. The network for example 4 now has 5 floors of VAV terminals installed, each floor requires 48 UC12VAV controllers. What is the best method of incorporating this and what other equipment is required? ............................................................................................................................................ ............................................................................................................................................ ............................................................................................................................................
6. The RS485 network maximum speed is: (tick correct answer) 19K2 Baud 9K6 Baud UCTMDOC1-01 1 Megabits/sec. 2.5 Megabits/sec. COPYRIGHT Cylon Controls Ltd. 1995 38K4 Baud
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Arcnet configurations
To connect 2 UCC4s together with Arcnet:
Q. Can I connect more than 8 to this network cable? A. No. A Coax Active Hub should be used to add extra UCC4s.
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Q. There are 6 unused ports on this Hub. Do they need Arcnet terminating resistors? A. No.
Q. Will the network work as normal if the Hub is powered off? A. No. When the Hub is powered off it no longer terminates the line with 93 Ohms. If there is a danger of the Hub losing power then an Uninterruptable Power Supply should be used.
Q1. Can You put more UCC4s on these cables without affecting the maximum distance? A1. Yes up to 8 UCC4s on each cable. Q2. Is the Hub counted as a node on the network? A2. No. UCTMDOC1-01 COPYRIGHT Cylon Controls Ltd. 1995
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Q. If you connect a UCC4 to line #2 do you still get 660m between Hubs? A. No. If you connect a UCC4 to line#2 then the maximum distance reduces to 330m between the two Hubs.
Q1. Do the Hubs terminate both ends of the line with 93R? A1. Yes. Q2. In general, what is the minimum length of RG62 cable I can use between UCC4s? A2. 1m is the minimum length and CYLON sell this as a standard item off-the-shelf.
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Any data appearing on a port is sent out, buffered, on the other 7 ports.
A. No. This line now has 3x93R across the wires. A solution is shown below:
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Q. Can I connect Arcnet in a loop? A. No. The configuration is either Tree or Star or Bus, not Ring.
Q. What happens if the active Link is powered down? A. The two Buses work separately.
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Arcnet exercise
Plan the Arcnet cable layout for the site represented in the diagram on the next page. The first diagram shows the quantity of UCC4s in each location with the distances between these locations indicated by the red lines. The second diagram should be used to chart your solution showing where active hubs have been required. For the purposes of this exercise; try to minimise the required number of active hubs.
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Connect any relay packs, valves, external sensors etc. on a separate star on the 24V side of the transformer to that supplying UC16 controllers. Also if possible, connect any UCC4 communication controllers on another separate star. Where possible keep mains power cables away from sensor, sub-net and Arcnet cables. These measures will greatly reduce noise on the power supplies into the individual controllers.
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Contents
Thermistor cable Analog and digital input cables Analog and digital output cables UCC4 RS232 cables UC16 service port RS232 cable Sub-net RS485 cable Arcnet media Power supply cable Safety codes
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Thermistor cable
The resistance of the wire is relevant as the temperature coefficient of the copper wire is approximately 0. 38 % per degree C. For negligible errors these cables are recommended: a) up to 50 meters: AGW 20, cross section area (csa) 0.6mm , or 3.3 ohms per 100m of conductor. AGW 18, csa 0.9mm , or 2 ohms per 100m of conductor. AGW 16, csa 1.2mm , or 1.5 ohms per 100m of conductor.
2 2 2
two cores in the cable. stranded or solid conductor shielded cable with the shield connected to earth at one point i.e. in the panel close to the controller.
when the site has a lot of heavy industrial equipment e.g. large electrical motors. when the cable is in the same ducting with mains (220/240 Vac) cabling. Note: There should always be at least 12 cm separation between mains wiring and UNITRON controller cables unless they are separated by metal ducting in which case a minimum distance of 6 cm is recommended. when the length of the cable is close to the limits specified above in a), b) or c).
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Shielded two core cable. The shield is connected to earth at one point in the panel close to the controller.
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Recommended cables: Belden 9533, 8102 and 9502 (4 cores, one core unused).
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Up to 300 meters: AWG 24, csa 0.22mm2 minimum. two core stranded conductors. unique colour per core. shielded. twisted pair. low capacitance. a segment of cable running between two controllers should have the shield connected to earth at one side only. The other end of the shield may be connected to earth via a 10nF, 1KV ceramic plate capacitor to give maximum noise immunity.
Up to 1.2Km: AWG 24, csa 0.22mm2. two core stranded conductors (for low impedance at high frequencies). unique colour per core. twisted pair. shielded. Polyethylene or Datalene insulated (NOT PVC which gives high capacitance) maximum cable capacitance is 75pF per meter (conductor to conductor capacitance plus half the conductor to shield capacitance). Characteristic impedance between 100 and 150 ohms. a segment of cable running between two controllers should have the shield connected to earth at one side only. The other end of the shield may be connected to earth via a 10nF, 1KV ceramic plate capacitor to give maximum noise immunity.
Recommended cables: Belden 9841, 9182, 9207, 8102 (one pair unused).
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Arcnet media
The Unitron UCC4 controller has been designed to be connected directly to low cost RG62 A/U Coax cable using standard 75 ohm BNC connectors and T-adapters. It is possible to use other transmission media if the appropriate interface is used. These are the available transmission media, off-the-shelf, for standard Arcnet: Arcnet coax cable. Arcnet fibre optic cable. It is possible to mix all these media in the one network.
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For example, if AWG 18 cable is being used and 8 controllers are to be powered at a distance of 5 metres from the one transformer, then four star connections would be made to the secondary of the transformer with 2 controllers each. In this case, it would simplify the wiring to use AWG 14 cable. UCTMDOC1-01 COPYRIGHT Cylon Controls Ltd. 1995
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Safety codes
Most of the cables recommended above are also available in a Plenum version if this is required by the site safety standards. This type of cable resists flame spread and does not give off toxic fumes even when exposed to direct flame. Although it is more expensive than the normal type, in certain cases this type of cable is exempt from the requirement to run the cable inside metal conduit thus reducing installation costs.
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Section 9 Configuration
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Site Description: This the name of the site that you wish to set up. Directory Name: This is the name that will be given to the site directory which is automatically set up in WN3000V4. Network? : As there may be two or more sites set up on the PC this allows you to choose which COM port the site is connected to. Remote Site: If a site is a remote site, accessed via a modem connected into one of the PC's COM ports, then a telephone number is required as well as the identification string of the UCC4 at the other end of the modem link. Number of UCC4s: This is where the number of UCC4s on the site is entered. Edit UCC4 Descriptions: This button brings up another window allowing you to edit the controller names on the site. These names are then used in the database to identify these controllers. Refer to WN3000 Software Manual, pages 26 to 38.
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System Name: This is the name that will appear on the screen when WN3000V4 is starting up. Networks: This box allows the engineer to assign particular COM ports to networks 1 and 2. Network 2 can be connected to a modem or directly to a controller. Here the COM port speed and the type of controller the PC is connected to is set. Default site: This is the site which WN3000V4 will look at as the default when the software is started up. Minutes idle before Logout: This is time in minutes after which the user will be signed off if the PC is idle. In order to use the system again the user would then have to enter their user name and password. Alarm Scanning Enabled: This allows the PC to scan for alarms from the network. Note: When the "Save" button is pressed WN3000V4 will start up again to implement any changes made. The "Cancel" button will discard any changes.
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User configuration
The User Configuration window is used to set up new users on the system and to change their levels of access to the system and their passwords, user names etc. Access to a particular part of the system is determined by whether the relevant tick box in this window is clicked or not. For example a particular user may have access to CCView but may not be able to change anything from there.
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C:\wn3000v4\LAN LAN\archive LAN\dbase LAN\drawings LAN\keypad LAN\macros LAN\strategy LAN\system C:\wn3000v4\help C:\wn3000v4\macros C:\wn3000v4\system
This is the site directory set up automatically from the configuration application. Archived data from the site (collected by datalogs). The database for the site, with point names etc. CCView drawings. Keypad programs for the site. Excel macros for reports. Control strategies. Information relevant to the site. Help files for WN3000v4. Strategy macros for the Engineering Tool. General WN3000v4 information, settings etc.
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Exercise
Set up a site on the PC: The sites name should be "Training Site" and the directory name should be "TRAIN1". The site should be set up on Network 1, what does this tell us about the sites location?. There is one UCC4 and two UC16s on site, the controllers names should be as follows: UCC4 Number 1 = training case (1) UC16 Number 1 = first (1-1) UC16 Number 2 = Keypad (1-2) Network 1 should be on COM 1 with a baud rate at 9600. What settings would have to be made on the hardware?
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18 23 24 29 31 34
39 40 41 43 43 44 49 53 53 54 57 59 62
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Reference
Globals: Local globals: How they operate. Point-to-point. Editing local globals, local global dialog boxes. Global number. Point type. Source controller, source point. Destination controller(s), destination point. Default values, service time. Wide input/output globals, Arcnet globals: How they operate Editing wide output globals, wide output global dialog boxes. Editing wide input globals, wide input global dialog boxes. Arcnet global numbers. Opening global files, _.cmn files. Saving globals, _.cmn files. On-line: Deleting globals Downloading local globals to UCC4. Downloading wide input globals to UCC4. Downloading wide output globals to UCC4. Sending set-up to UCC4. Viewing state of wide globals, testing wide globals. Exercise: set up globals.
73 74 75 75 76 76 77 77
81 85 88
95 93
96 97
100 102
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Examples of strategies
This simple strategy is used to compare a hardware analog input into the controller with a user defined analog setpoint in order to switch a hardware digital output.
Here the strategy has been altered by the addition of a timer module, this will allow greater control over the output by setting the parameters of this module. To set the modules parameters you must place your mouse pointer over the module and click on the right hand mouse button. Below is the resulting dialog box, in this case that an off delay of 20 seconds has been set for the output.
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Example 1: Space temperature control of AHU heater battery 1. A temperature sensor located within the controlled space shall position a 3 port diverting valve on the AHU battery to maintain the desired space temperature setpoint. Assume full fresh air system, frost thermostat hardwired interlock to fan, fan enabled by BMS software digital setpoint. 2. The control loop will be enabled when the fan is in the "Run" condition, the valve will be set to the full bypass position when the fan is enabled. 3. Save this strategy as EXAMP1.STG.
Example 2: Input calibration 1. On the first UC16 on the sub-net input 1 is a 0-10V signal. Design a small strategy to rescale this input to match the 0-50 DegC settings shown on the dial. 2. Save this strategy as EXAMP2.STG.
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Example 3: Weather compensator Design a weather compensator with a linear characteristic where the flow temperature of a heating circuit is controlled by outside temperature. When the outside temperature is -1 DegC the flow temperature should be 80DegC and when the outside temperature is 20DegC the flow temperature should also be 20DegC. Limit the flow temperature to 20 to 80 DegC.
80 70 60 50 40 30 20 10 0 -1 DegC 20 DegC
Example 4: Weekly duty changeover Two pumps are to be operated under weekly duty changeover. If either should trip during its part of the cycle the other pump will take over.
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Globals exercise
Download the completed strategies, Examp1.STG and Examp2.STG, to the relevant controllers and set up a local global which will utilise the result of the Examp2.STG as the setpoint in Examp1.STG. Save this global as Exer1.CMN.
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The UC16 time schedule is for use on stand alone controllers and can be adjusted by a keypad or by a PC connected to the UC16. There are two start and stop times available in each time schedule and these can be selected for the entire week or for individual days. In the above case the schedule has been arranged to operate on Mondays only with one start and stop time; 8:30am to 5:30pm. This means that the digital True Output point, 31, will be set during these times.
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Opening a UCC4 Time Schedule To use the Schedule Planner you must first select which schedule you wish to edit. Having done this select Time Schedule, this will give the following window:
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Downloading the edited schedule to the UCC4 When the schedule has been downloaded it is automatically saved on the PC. In order to test that the schedule is operating, it can be viewed in the Engineering Tool when on-line.
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Exercise
Implement the following simple strategy in the first UC16: Digital output (point 16) will be switched on when either a digital input (point 8) or a UCC4 time schedule (schedule no.1) is enabled. The schedule should be sent to a digital setpoint in the strategy by means of a local global. Save this strategy as "Timeschd.stg" Define schedule no.1 and set up the local global. Set the on-off times for this schedule as Monday to Sunday, 8:00am to 6:20pm, then download this schedule. Test the schedule in the Engineering Tool. What happens if the on-off time for today has already gone? Download times to test this.
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From here the alarm strings required can be written and downloaded to the UCC4. When the alarm occurs in the UC16 the UCC4 will send these alarm strings to the PC. In order for Alarm scanning to be enabled on the PC it will have to be set up in the WN3000 Configuration.
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The Alarm window that will appear on the PC after an alarm has occurred looks like:
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Exercise:
Alter your previously written strategy "Timeschd.stg" by adding an alarm module, this should go into alarm condition when the digital input (point 8) is closed. The Alarm Priority should be 1 and the associated text should read: "Boiler Trip, Plant room A" when the alarm is present and "Boiler Normal, Plant room A" when the alarm has ended.
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Section 13 Datalogs
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Datalogs
Refer to the UC16 Programming Manual, page 122 and the Engineers Guide, page 131. From the Datalogs program we can now look at the datalog in the controller in text or graph form by selecting Get a Datalog.
This results in the following window which allows you to choose which datalog you require and how you wish to view it:
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Exercise
Download a strategy to the second UC16 which will monitor the room temperature given by the PT1000 sensor connected to input point 1 by means of a datalog with a 2 second sampling period. This datalog should be called "Room Temp DL" Use the datalogs program to view this datalog in text and graph format.
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Reference
CCView, page 61, WN3000 Version 4 Software Manual. CCDraw, page 39, WN3000 Version 4 Software Manual.
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CCDraw exercise
1. Paste the Bitmap provided from Windows Paintbrush into CCDraw. Set up a Dynamic point to display the Room temperature from the strategy on the screen.
2. The strategy in the controller also contains a setpoint, alter the drawing so that the setpoint can be displayed and changed from CCView.
3. The room temperature input to the controller is datalogged, demonstrate how may also be accessed through CCView.
this datalog
4. A door is required on the screen to access a drawing called "Demo1.DRW", this door with a suitable description.
implement
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