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HELMUT KNZINGER Department Chemie und Biochemie, Universitt Mnchen Butenandtstrasse 5-13, Haus E, 81377 Mnchen, Germany,
e-mail: helmut.knoezinger@cup.uni-muenchen.de
Abstract. Tungstated zirconia catalysts are stable and highly selective catalytic materials for the isomerization of alkanes when promoted by platinum and a transition metal oxide and when dihydrogen is present in the feed. Physical properties and the catalytic performance of these solids for the isomerization of n-pentane are discussed. Keywords: alkanes-isomerization; iron-promoter; n-pentane-isomerization; platinumpromoter; selectivity; tungsten oxide; zirconia-tungstated-acidity; zirconia-tungstatedredox properties
1. Introduction The isomerization of naturally abundant straight-chain light alkanes is a technologically very important process for the production of branched alkanes, which are good gasoline components. Isobutane is also an important raw material for alkylation of alkenes. The most widely applied isomerization catalysts are platinum-promoted solid acids, namely chlorinated alumina1,2 and mordenite.3-5 The former catalysts require the continuous addition of chlorine-containing compounds, are moisture-sensitive and are poisoned by sulfur impurities.6 They are also highly corrosive and hence, environmentally hazardous. Zeolite catalysts are significantly less active and have to be operated at higher temperatures (500550 K). As a consequence of thermodynamic limitations only relatively low yields of the target branched alkanes can be achieved under these conditions. Sulfated zirconia (SZ) catalysts have first been proposed by Hohn and Bailey7 as alternative environmentally friendly candidate catalysts, which are active for the isomerization of light straight-chain alkanes at low temperatures
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J.P. Blitz and V.M. Gunko (eds.), Surface Chemistry in Biomedical and Environmental Science, 349358. 2006 Springer.
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(300-420 K).8-10 The promotion of SZ catalysts by the addition of noble metals and transition metal oxides improved their stability, activity and selectivity even further. However, SZ catalysts suffer from several problems that impede their practical application.11 Consequently, investigators, beginning with Hino and Arata,12 sought alternatives to SZ, turning to tungstated zirconia (WZ). Although WZ catalysts are markedly less active than SZ, they have superior stability under both reducing and oxidizing conditions and appear to be more suitable for industrial applications. The catalytic activity of WZ, like that of SZ, is greatly improved by promotion with platinum and with transition metal oxides. Pt/WZ catalysts are significantly more selective than Pt/SZ for formation of branched alkane isomers, as shown by results characterizing the conversion of n-heptane13 and noctane.14 Pt-promoted WZ catalysts appear to have found commercial application already.15 We review here a standard synthesis of unpromoted and promoted WZ catalysts, and their physical characteristics as related to their catalytic performance in the isomerization of n-pentane to isopentane. 2. Preparation of Tungstated Zirconia Catalysts We prepared tungstated zirconia catalysts by impregnation of ZrOx(OH)4-2x in aqueous suspensions containing ammonium metatungstate followed by drying and calcination at 923 K.16 The resulting materials, containing approximately one monolayer of the tungsten species (17 or 19 wt% WO3 on ZrO2), were the most active catalysts in a series obtained by variation of the preparation parameters. These unpromoted catalysts are denoted 17WZ or 19WZ, respectively. We also prepared WZ catalysts promoted by both platinum and iron.17 Similar catalysts were reported in a patent by Chang et al.18 Fe(NO3)3 or FeSO4 was introduced in the impregnation step mentioned above, giving catalysts referred to as FeWZ(N) and FeWZ(S), each containing 17.7 wt% WO3 and an Fe content corresponding to 1 wt% Fe2O3. Subsequently, the calcined FeWZ materials were impregnated with a platinum component to give samples denoted PtFeWZ(N) and PtFeWZ(S) containing 1 wt% Pt.19
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3. Stuctural Characterization
3.1. STRUCTURE OF THE ZIRCONIA SUPPORT
XRD patterns of the calcined catalysts show the formation of tetragonal ZrO2 in the presence of WOx surface compounds (see below).16 This is supported by the appearance of bands in the Raman spectrum at 146, 270, 316, 460, and 645 cm1.16 The WOx surface species stabilize the metastable tetragonal ZrO2 phase and inhibit the sintering of ZrO2 crystallites, as indicated by the much larger surface area of approximately 100 m2/g of WOx-promoted ZrO2 as compared to that of similarly treated ZrO2 itself.16
3.2. STRUCTURE OF SURFACE TUNGSTEN SPECIES
Raman spectra of calcined 19WZ in the dehydrated state show bands at 830, 910 and 1020 cm1.20 The bands at 830 and 1020 cm1 are assigned to W-O-W and to W = O stretching vibrations, respectively, characteristic for polyoxotungstates,20 and suggest the formation of interconnected tungsten species with W6+ in octahedral oxygen environment. The broad band at 910 cm1 was tentatively assigned to W-O-Zr stretching vibrations characterizing the bond anchoring WOx species to the support.20 There is no spectroscopic evidence for the formation of WO3 as long as the tungsten loading remains below the monolayer capacity of ca. 19 wt% WO3 on ZrO2. This structural description of the surface WOx species is confirmed by the position of the absorption edge position in UV-visible absorption spectra.16,21 The W6+ ions in the surface polyoxotungstates are supposed to be octahedrally coordinated, and are therefore coordinatively saturated. This is indicated by the fact that W6+-CO complexes were not detected by IR spectroscopy when CO was added to the sample.16,21 We propose that three-dimensional polyoxotungstate clusters are anchored to the surface of tetragonal zirconia. We infer that the structure and the size of these clusters, and their specific interactions with the zirconia support largely determine the acidic, redox, and catalytic properties of the tungstated zirconia WZ, as also suggested by others.22 The same polyoxotungstate clusters are also present on the promoted catalysts containing 1 wt% Pt or 1 wt% Pt and 1 wt% Fe2O3.
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The acid strength of the catalyst was probed by CO adsorption and IR spectroscopy.23 Low-temperature CO adsorption on oxidized WZ indicates the presence of both Lewis and Brnsted acid sites.20,21 Lewis acidity is attributed to coordinatively unsaturated Zr4+ sites, present both on pure ZrO2 and on WZ. The acid strengths of these centers are enhanced by the presence of polytungstate species.20 OH groups of the catalyst are characterized by bands or shoulders at 3670 and about 3620-3630 cm1.16 Low-temperature CO adsorption leads to hydrogen bonding between OH groups and the weak base CO, which results in a red shift of the O-H stretching frequencies. The frequency shift, OH, is a measure of the hydrogen bond energy and it has been suggested that it correlates with the Brnsted acid strength.23
Table 1. Frequency shifts, OH, of O-H stretching frequencies induced by low-temperature CO adsorption on zirconia, tungstated zirconia, and zeolite HZSM-5