Storage Dosing Extraction Transfer - Introduction

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230 people / 40 M

FLOOR + OVERHEAD CONVEYING SYSTEMS

SOLUTIONS FOR ALTERNATIVE SOLID FUELS

Storage Dosing Extraction Transfer - Introduction

ATS India
About us

ATS India (PUNE)

Located in Pune Started in January 2005 100% subsidiary of ATS group Mechanical and Automation Concepts from Europe

Critical items from Europe Fabrication & Assembly in India Assembly and test Workshop Manufacturing Workshop 18,000 sq.ft.
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Storage Dosing Extraction Transfer - Introduction

Use of alternative fuels

MAIN BURNER (ASF fine)

CALCINER (ASF coarse)

KILN INLET (ASF coarse)

Storage Dosing Extraction Transfer - Introduction

Solid fuels examples

Impregnated sawdust

Cashewnuts shells

Wood pieces

Fluff

Grain size 1 to 500 mm Density 0,1 to 1,2

Shredded tyres

Coconuts husks

Car Lamps

Whole tyres

Whole tyre system

Holcim
- Founded in 1977 - Precursor in the use of ASF in Spain since 1990

- Clinker production: 750 000T/year - Cement production: 1 000 000 T/year

Whole tyre system

ASF use on main burner side

Using of different ASF since 1990
- Sawdust - Solvant, oil Substitution rate: 13%

Sawdust

Solvant

Whole tyre system

Customer request Decision to use whole tyres Increasing of the substitution rate

Diameter 600 to 1200mm No Rim Individual Tyres sizes control Calorific value: 6500 kcalorie/kg Controlled flow rate
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Whole tyre system

Whole tyres introduction

Introduction point: Kiln inlet Tyres rolling behavior during the introduction

Kiln inlet

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Whole tyre system

Solution 1: Hook elevator

Compact design Tyres diameter: 600mm to 1250mm Capacity: 300 Tyres/hour

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Whole tyre system Holcim Spain

Solution 2: Singulator + belt conveyor

1. 2. 3. 4. 5. 6. 7. 8. 9.

Moving floor Singulator Roller conveyor Tyre size control conveyor Reversible conveyor Accumulator conveyors Dosing conveyor Transfer belt conveyors Double valve air lock
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Whole tyre system: Holcim Spain

Moving floor
Capacity: 100m3 Loading with front loader

Singulator

Moving floor

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Whole tyre system

Singulator
Chute Disc Flow rate: 700 tyres/hour Loading directly from moving floor Hopper

Loads cells

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Whole tyre system

Concept
Dosing conv. Reversible conv. Tyres control conv.

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Whole tyre system

Tyres control conveyor

Cells

Diameter control: 600mm min 1200 max Height control: 400 mm max Rim detection (metal detection)

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Whole tyre system

Accumulator conveyor
Dosing unit

Accumulator conv.

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Whole tyre system

Dosing roller conveyor

Loads cells
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Whole tyre system

Transfer systems
Main transfer
Chevron belt conveyor Width: 1400 mm Length: 88m Angle: 28

Transfer in the tower

Flat belt conveyor Width: 1400 mm Length: 6m
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Whole tyre system

Pneumatic double valve airlock

Upper valve

Bottom valve Sliding gate Expantion joint

Security, liability

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Whole tyre system

Pneumatic Double Valve Airlock

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Whole tyre system

Introduction in the kiln inlet

Tyres introduction one by one by rolling into the kiln

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Whole tyre system

Conclusion
Holcim used 5500T Whole tyres in 2009 (*) Whole tyres calorific value in 2009 = 4300T Pet coke Increase of the substitution rate more than +10% Total substitution rate with all ASF = 25% * Considering that the plant run to 70% of its capacity in 2009

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Shredded tyres system

Lafarge

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Shredded tyres system

Lafarge Decision to use shredded tyres

grain size: 50x50 mm Introduction into the calciner: line 1 and line 2 Controlled flow rate : 5T/h for each line

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Shredded tyres system

Automated crane system

Monorail crane: 5 T Grab: 2,5m3

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Shredded tyres system

Dosing extractor

Integrated dosing system using weight cells

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Shredded tyres system

Dosing system
AF
APRON FEEDER SPEED CONTROLLER
M3~

Q m (t ) =
HOPPER
APRON FEEDER

Qm(t ) = Vextr K(L, s, )

P t

with

P = l L s

DOSING

~ ~

SYSTEM

LOAD CELLS
A D

A controlled constant flow!

REG

FLOW SET POINT

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Shredded tyres system

Loading and dosing

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Shredded tyres system

Double valve airlock

Bottom valve

cross section: 650x650 flow rate: 100m3/h

Sliding gate

grain size max: 300 mm

Expansion joint

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Italcementi India: Biomass system

Implantation Drawing

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Biomass system

Rice Husk:Zuari cement

FLEXIBEL SYSTEMS!
Grain size: 1 to 500mm Density: 0,1 to 1,5T/m3

Biomass system

Belt conveyors: Zuari Cement

3 flat belt conveyors enclosed design Total lenght 340 m => 8T/h (Rice Husk)

Biomass system

Electrical double valve air lock

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Biosmass system

Electrical double valve air lock

Single flap

Drive motor

Reduced cycle time: 6sec High secured : Counter weight for the valves Air tank for the sliding gate
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Counter weight

Storage Dosing Extraction Transfer Feeding system

Running princip

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Biomass system

3 security levels

Level 1

Temperature sensor

Level 2

Level 3

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Storage Dosing Extraction Transfer - Introduction

World Actions

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Your contacts : Luc Rieffel "## $%& '# (# )# l.rieffel-a..alette.com D. . !ambe "*+ **%% && (+,% d/tambe-atscon/eyors.com

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