Application Note: CPC 100 Test Guide

Test Guide for CPC 100

Contents
1 Introduction .............................................................................................................................. 2
Warning.................................................................................................................................................... 2

2 Requirements for Calibration Equipment .............................................................................. 3

2.1 Recommended equipment or equivalent............................................................................................ 3
2.1.1 CPC 100 accessories................................................................................................................... 3
2.1.2 Current Transformer..................................................................................................................... 3
2.1.3 Power Resistors ........................................................................................................................... 3
2.1.4 DC Shunt...................................................................................................................................... 3

3 Preparation and Fundamentals .............................................................................................. 4

3.1 Fundamentals .................................................................................................................................... 4
3.2 Preparation......................................................................................................................................... 4
3.3 Used Abbreviations ............................................................................................................................ 4
3.4 Conversion Table ............................................................................................................................... 4
3.5 CPC QuickCard Controls ................................................................................................................... 5

4 Test Procedure......................................................................................................................... 6
4.1 High Voltage Output Magnitude and V1 AC Input.............................................................................. 6
4.2 High Voltage Output Current and I AC Input ...................................................................................... 7
4.3 High Current Output 800A AC - Magnitude........................................................................................ 8
4.4 High Current Output 400A DC ........................................................................................................... 9
4.5 Binary Input ...................................................................................................................................... 10
4.5.1 Dry Contact Check ..................................................................................................................... 10

5 Report CPC100 accuracy check ........................................................................................... 11

5.0 Device Identification ......................................................................................................................... 11
5.1 High Voltage Output Magnitude and V1AC Input............................................................................. 11
5.1.1 2kV AC Output Range 500V AC, V1 AC Input ........................................................................ 11
5.1.2 2kV AC Output Range 1kV AC................................................................................................ 12
5.1.3 2kV AC Output Range 2kV AC................................................................................................ 12
5.2 High Voltage Output Current and I AC Input .................................................................................... 12
5.3 High Current Output 800A AC - Magnitude...................................................................................... 13
5.4 High Current Outputs 400A DC and V DC Input .............................................................................. 13
5.5 Binary Input Check........................................................................................................................... 14
5.5.1 Dry Contact Check ..................................................................................................................... 14

6 Specifications......................................................................................................................... 15
7 History..................................................................................................................................... 15

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Application Note: CPC 100 Test Guide

1 Introduction
This is a guide to test the CPC 100 unit.

It helps to make a functional test of the CPC 100

It helps to make a statement that the CPC 100 is within its tolerance limits with a high probability
It does not help to make an approved statement whether the unit is within its guaranteed
tolerance limits this is called calibration

The CPC 100 test as described in this document does not need very much equipment.
The CPC 100 calibration as described in the document "Calibration Guide for CPC 100" needs much
more equipment with the advantage to have verified the tolerance limits.
If results of the measurements show that the CPC unit is out of the expected limits, the unit must be sent
to OMICRON electronics for adjustment and recalibration. It is not possible for the user to perform
adjustments of a CPC unit. When sending a unit to OMICRON, please attach a copy of the test results
and send as much background information as possible.

Warning

Only qualified, service trained personnel who are aware of the hazards involved should
remove or connect wiring to the CPC.
Measuring high voltages is always hazardous. All CPC terminals (both front and side)
must be considered as hazardous whenever inputs in excess of 42V are connected to
any terminal.
Also read the chapter Safety Instructions of the CPC100 reference manual.

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2 Requirements for Calibration Equipment

2.1 Recommended equipment or equivalent
2.1.1 CPC 100 accessories
The CPC 100 standard accessories should be available on site when the test takes place.

2.1.2 Current Transformer

Device
Current
Transformer
AC current

Type

Manufacturer

Homepage

KSS 104; 1000:1; 1VA;

RITZ Messwandler,

http://www.ritz-international.de

0,2% @ 800A @ 0.5VA

Germany

Measurement points:
800A, 400A, 200A

Any other device can be used as long as the following values can be achieved:
Imax = 1000A; ratio 1000:1; 50Hz or 60Hz; 1 VA
Uncertainty

< 0,2%
< 0,2%

@ 800 A
@ 400 A

2.1.3 Power Resistors

Device

Type

Power Resistors

220, HS100 (11x)

2k2, HS10

Manufacturer
ARCOL UK Ltd, Cornwall
England

Homepage
http://www.arcol.co.uk/

Any other device can be used as long as the following values can be achieved:
Imax = 50mA, R = 2k2 / 10W, uncertainty < 5%, TK < 25 ppm/C
Imax = 500mA, R = 220 / 100W (1x), uncertainty < 5%, TK < 100 ppm/C
Imax = 5A,

R = 22 / 1000W (10x220/100W), uncertainty < 5%, TK < 100 ppm/C

Note: Usage of resistors with low temperature drift is recommended to ensure stable readings, although
the uncertainty of the power resistors is not of great influence to the measurement. They are only used to
control the output current of the CPC high voltage output.

2.1.4 DC Shunt
Device
DC Shunt

Type
500ADC 50mV 0.1%

Manufacturer

Homepage

Thermovolt AB, Sweden

http://www.thermovolt.se

L 500-50/01
Any other device can be used as long as the following values can be achieved:
Imax = 400ADC, R = 0,1m, uncertainty < 0,1% (uncalibrated)

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Application Note: CPC 100 Test Guide

3 Preparation and Fundamentals

3.1 Fundamentals
Disconnect any cables that may be plugged and are not relevant for the desired test.

3.2 Preparation
Turn the CPC on. Warm-up time > 25 min
Power supply: 230V/50Hz or 110V/60Hz
Ambient temperature: 73F 10F / 23C 5C

3.3 Used Abbreviations

Nom: nominal value of the CPC unit
Res: Used Resistor for a specific test
Freq: frequency when the test is performed
MeasCPC: measured value on the CPC display
MeasErr: calculated measurement error
TolCPC: Specified CPC tolerance expressed in %
TolShunt: Tolerance of a used shunt expressed in %
TolSum: Sum of tolerances of CPC and reference equipment in %
Ok?: Assessment if the calculated error is within the specified limit

3.4 Conversion Table

[%]
0,01
0,1
1

[ppm]
100
1000
10000

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3.5 CPC QuickCard Controls

A summary of the QuickCard Controls used in the test procedure. For more detailed information see CPC
manual.

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Application Note: CPC 100 Test Guide

4 Test Procedure
4.1 High Voltage Output Magnitude and V1 AC Input
The 2kVAC of the CPC has the possibility of an internal measurement which is also defined in the CPC
specifications. The output voltage of the CPC is measured using its V1 AC voltage input.

2kV AC

400A DC 800A AC

Vmax
300V AC

EXT.BOOSTER

Warning:

Do not exceed a maximum voltage of 300 Vrms. The V1 AC output would be destroyed
an a dangerous situation could arise.

Procedure:

Start up Quick

Select output range 500V AC first, then 1000V AC and finally 2000V AC and set the output value as
specified in table in the appendix chapter 5.1 .

Select Measurement Vout in the first column

Select Measurment V1 AC in the second column

Activate the output by pressing the green button

Read the result Vout and write it to the column MeasCPC Vout

Read the result V1AC and write it to the column MeasCPC V1AC

Calculate the Error with

MeasErr =

MeasCPC Vout MeasCPC V1AC

* 1 00%
MeasCPC V1AC

Assess the result. Test is ok if

MeasErr < TolSum

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Application Note: CPC 100 Test Guide

4.2 High Voltage Output Current and I AC Input

The internal current measurement of the high voltage output is tested by outputting a specific voltage and
measuring the current flowing over a defined resistance.
Three different load resistors according to the measurement table in the appendix chapter 5.2 are used,
one after each other.
RLoad

2kV AC

400A DC 800A AC
EXT.BOOSTER

Vmax
100V AC

Warning:

There are live threatening voltages during this test! At the shunts this is very
dangerous, so please take any precaution that neither the tester nor any passerby
could come into danger. Press the Emergency button when working on the wiring.
Obey national security standards too!

Procedure:

Start up Quick

Select output range 500V AC, and set the output value to about 100V. Select Measurements: I Out
and I AC

Activate the output by pressing the green button

Adjust the output voltage to set the current as specified in table in the appendix chapter 5.2 .

Read the result of IOut and write it to the column MeasCPC IOut

Read the result of I AC and write it to the column MeasCPC IAC

Calculate the Error with

MeasErr =

MeasCPC IOut MeasCPC IAC

* 1 00%
MeasCPC IAC

Assess the result. Test is ok if

MeasErr < TolSum

Repeat the test using the other resistors

Note:

Especially at the 5A measurement the results drift as the resistor warms up due to the
change of the resistance value. This is normal, press "Keep Result" to keep both
results at the same time and take the readings.

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Application Note: CPC 100 Test Guide

4.3 High Current Output 800A AC - Magnitude

To test the current output a high accuracy current transformer is needed.
CT
1000:1
2kV AC

400A DC 800A AC
EXT.BOOSTER

Warning:

If the CT's secondary circuit is open when a current is applied to its primary side life
threatening voltages will occur. Therefore leave the secondary side always shorted or
connected to the I AC output of the CPC.

Procedure:

Start up Quick

Select output range 800A AC and set the output value as specified in table in the appendix chapter
5.3 .

Select Measurements IOut and IAC

Activate the output by pressing the green button

Read the result of IOut and write it to the column MeasCPC IOut

Read the result of IAC and write it to the column MeasCPC IAC

If known add the error of the current transformer at that particular amplitude and enter it to the field
NomErrTransf. If not known enter 0%.

Calculate the Error with

MeasErr =

MeasCPC IOut MeasCPC IAC

* 1 00% NomErrTran sf
MeasCPC IAC

Write the tolerance of the transformer to the column TolTrans

Add the tolerances of the CPC and the reference CT and write it to the column TolSum

TolSum = TolCPC IOut + TolCPC IAC + TolTrans

Assess the result. Test is ok if

MeasErr < TolSum

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Application Note: CPC 100 Test Guide

4.4 High Current Output 400A DC

To test the current outputs a power DC shunt of 0,1 m is required. By measuring the voltage drop across
the shunt the current can be measured indirectly.
Shunt
100

2kV AC

400A DC 800A AC
EXT.BOOSTER

Procedure:

Start up Quick

Select Output Mode 400A DC first, and set the magnitude as specified in table in the appendix
chapter 5.4 .

Select Measurement: IOut

Select Measurement: VDC

Activate the output by pressing the green button

Read the result of IOut and write it to the column MeasCPC IOut

Read the result of VDC and write it to the column MeasCPC VDC

Calculate the current from the voltage measured and write it to the column Calc Current.

Calculate the Error with

MeasErr =

MeasCPC IOut MeasCPCVDC

* 1 00%
MeasCPC VDC

Add the tolerance of the used Shunt and write the result to the column TolShunt

Add the tolerances of the CPC and the Shunt and write it to the column TolSum

TolSum = TolCPC + TolShunt

Assess the result. Calibration is ok if

MeasErr < TolSum

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Application Note: CPC 100 Test Guide

4.5 Binary Input

The function of the binary input should be checked.

4.5.1 Dry Contact Check

Procedure:

Start up Quick

Check if the Binary Input does show an open contact symbol:

Short circuit the binary input

Check if the Binary Input does show an closed contact symbol:

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Application Note: CPC 100 Test Guide

5 Report CPC100 accuracy check

These pages can be used as a form, to keep the test results and make an assessment of the CPC 100.

5.0 Device Identification

Type
Serial Number
Option
Date
Performed by
Department
Next calibration

5.1 High Voltage Output Magnitude and V1AC Input

5.1.1 2kV AC Output Range 500V AC, V1 AC Input
Settings

Measurements

Tolerances

Nom

Freq

MeasCPC Vout

MeasCPC V1AC

MeasErr

TolCPC Vout

TolCPC V1AC

TolSum

[VAC]

[Hz]

[VAC]

[VAC]

[%]

[%]

[%]

[%]

30

55

1,8

0,2

2,0

150

55

0,4

0,3

0,7

300

55

0,3

0,2

0,5

Ok?

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Application Note: CPC 100 Test Guide

5.1.2 2kV AC Output Range 1kV AC

Settings

Measurements

Tolerances

Nom

Freq

MeasCPC Vout

MeasCPC V1AC

MeasErr

TolCPC Vout

TolCPC V1AC

TolSum

[VAC]

[Hz]

[VAC]

[VAC]

[%]

[%]

[%]

[%]

150

55

0,8

0,3

1,1

300

55

0,4

0,2

0,6

Ok?

5.1.3 2kV AC Output Range 2kV AC

Settings

Measurements

Tolerances

Nom

Freq

MeasCPC Vout

MeasCPC V1AC

MeasErr

TolCPC Vout

TolCPC V1AC

TolSum

[VAC]

[Hz]

[VAC]

[VAC]

[%]

[%]

[%]

[%]

150

55

1,4

0,3

1,7

300

55

0,8

0,2

1,0

Ok?

5.2 High Voltage Output Current and I AC Input

2kV AC Output Range 500V AC, I AC Input Range 10A and 1A
Settings

Measurements

Tolerances

Nom

RLoad

Freq

MeasCPC Iout

MeasCPC IAC

MeasErr

TolCPC Iout

TolCPC IAC

TolSum

[IAC]

[]

[Hz]

[IAC]

[IAC]

[%]

[%]

[%]

[%]

0.05

2200

55

1,1

2,1

3,2

0.5

220

55

0,2

0,3

0,5

5.00

22

55

0,5

0,3

0,8

Ok?

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Application Note: CPC 100 Test Guide

5.3 High Current Output 800A AC - Magnitude

800A AC Output
Assuming the CT is class 0.1
Settings
Nom

Measurements

Freq

Tolerances

MeasCPC
IOut

MeasRef
IAC

NomErr
Trans

MeasErr

[IAC]

[IAC]

[%]

[%]

TolCPC
IOut

TolCPC
IAC

TolTrans

TolSum

[%]

[%]

[%]

[%]

Ok?

[IAC]

[Hz]

400

55

0,6

0,4

0,2

1,2

800

55

0,4

0,2

0,2

0,8

5.4 High Current Outputs 400A DC and V DC Input

400A DC Output and V DC Input
Settings

Measurements

Tolerances

Nom

Res

Freq

Meas CPC
IOut

Meas CPC
VDC

Calc Current

Meas Err

TolCPC
IOut

TolCPC
VDC

TolShunt

TolSum

[IDC]

[m]

[Hz]

[IDC]

[UDC]

[IDC]

[%]

[%]

[%]

[%]

[%]

200

0,1

0,6

1,1

400

0,1

0,5

0,6

Ok?

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Application Note: CPC 100 Test Guide

5.5 Binary Input Check

5.5.1 Dry Contact Check
Settings
Contact

Expected Result

Ok?

open
closed

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Application Note: CPC 100 Test Guide

6 Specifications
Range
10A AC
1A AC
10A DC
1A DC
300V
30V
3V
300mV
3V
300mV
30mV
10V
1V
100mV
10mV

Reading
0,1%
0,1%
0,05%
0,05%
0,1%
0,1%
0,2%
0,3%
0,05%
0,15%
0,2%
0,05%
0,05%
0,1%
0,1%

Level guaranteed

Full Scale
0,1%
0,2%
0,1%
0,2%
0,15%
0,2%
0,15%
0,2%
0,1%
0,2%
0,1%
0,2%
0,1%
0,3%
0,1%
0,4%
0,15%
0,2%
0,15%
0,3%
0,5%
0,7%
0,15%
0,2%
0,15%
0,2%
0,2%
0,3%
0,3%
0,4%

Phase gar.
@100%
0.20
0.30
0.20
0.20
0.20
0.20
0.20
0.20
0.30
-

Output
800A AC
400A DC
2kV AC

Range
0,2%V
1000V
0,05%V
5A
0,05%mA

Reading
0,2%
0,4%
0,1%
0,1%
0,1%
0,4%
0,1%

Level guaranteed

Full Scale
0,2%
0,4%
0,1%
0,5%
0,1%
0,2%
0,1%
0,2%
0,1%
0,2%
0,1%
0,5%
0,1%
0,2%

Phase gar.
@100%
0.20
0.20
0.30
0.40
0.20
0.20

Booster
0,2%A
1000A

Range
-

Reading
0,25%
0,25%

Level guaranteed

Full Scale
0,25%
0,5%
0,25%
0,5%

Phase gar.
@100%
0.50
0.50

Input
10A AC/DC

V1 AC

V2 AC

10V DC

7 History
Rev Author
1.0 Ulrich Klapper
1.01 Ulrich Klapper
1.02 Ulrich Klapper

Description
Initial version
Ritz link corrected and Power Resistors chapter
updated
Order information of equipment needed updated

Tested by
MSI

Released
2005-01-20
2005-08-17

2005-09-05

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