Intersil Automotive Solutions

HEV/PHEV/EV Battery Management Solutions

Hybrid Electric, Plug-in Hybrid Electric and Electric Vehicle (HEV/PHEV/EV) Battery Management Solutions
Intersils ISL78600 and ISL78601 automotive grade Li-Ion battery management and safety monitoring chipset solution is specifically designed to meet the stringent safety, reliability and performance requirements of next generation Hybrid Electric Vehicle (HEV), Plug-in Hybrid Electric Vehicle (PHEV) and Electric Vehicle (EV) applications. The automotive grade (AEC-Q100), ISL78600 12-cell battery pack manager can be used as a standalone part or deployed in conjunction with the complementary ISL78601 12-cell Li-Ion battery pack monitor to implement an ISO26262 (ASIL) compliant system. The solution provides built-in fault detection for all of its major internal functions and detects external faults such as open wire, over and under voltage as well as temperature and cell balancing faults to mitigate battery pack failures. Overall the highly integrated functionality of the ISL78600 and ISL78601 offers a number of benefits and can significantly reduce the overall battery management costs of HEV/PHEV/EV battery packs and their associated systems.

Intersil Cell Balancing System

ISL78600 ISL78601

DHi2 DLo2

DHi2

DHi1 DLo1

DHi1 DLo1

Cell Monitoring

DLo2

Monitor Board

Daisy Chain Serial Communication Lines up to 14 Packs

Differential communication system provides high noise immunity Uses low cost twisted pair wiring for pack stacking (up to 1m) High immunity to system transient and EMI events

ISL78600

ISL78601

DHi2 DLo2

DHi2

SCLK DOUT DIN CSbar Data Rdy EN Fault

SCLK DOUT DIN CSbar Data Rdy EN Fault

Host Micro

Monitor Board

Isolated Comms

To System Controller

Cell Monitoring

DLo2

HEV/PHEV/EV Battery Management Solutions

ISL78600
AEC-Q100

Intersil Automotive Solutions

12 Cell Li-ion Battery Pack Manager

Key Features 6 to 12 cell voltage management Supports full range of Li-Ion cell chemistries Cell voltage measurement accuracy 2.5mV Also available in 10mV version - ISL78610 VBAT measurement accuracy 72mV Cell voltage scan rate of 20s per cell Proprietary Daisy chain communications system -- Robust EMI performance -- Excellent system transient resistance Passive balancing Integrated system diagnostic functions: -- Cell over and under-voltage -- Over temperature -- Open cell monitoring wires -- Open temperature monitoring wires -- VBAT and VSS connection integrity -- Voltage reference function -- Oscillator function 64 Lead TQFP package
PACKPACK+

ISL78600
VCC VC12 CB12 VC11 CB11 VC10 CB10 VC9

Control logic and Communications

Isolated Comms

DC COMM

SPI/I2C Comms

Interface

VC8 CB8 VC7 CB7 VC6 CB6 VC5 CB5 VC4 CB4 VC3 CB3 VC2

Input buffer/level shift and fault detection

CB9

Gate VREG VDD VCC

VC MUX

Fault Detection

VREF

REF

MUX

ADC TEMPREG

Temp MUX
IC Temp

CB2 VC1 CB1 VC0 VSS

ExT1 ExT2 ExT3 ExT4

ISL78601

AEC-Q100
PACK+
VBAT

12 Cell Li-ion Battery Pack Monitor

Key Features Backup to ISL78600 in redundant monitoring systems 6 to 12 cell voltage monitoring Supports full range of Li-Ion cell chemistries Programmable over and under voltage thresholds Cell over-voltage threshold accuracy 20mV Cell under-voltage threshold accuracy 100mV Logic fault input provides system expansion possibilities Proprietary Daisy chain communications system -- Robust EMI performance -- Excellent system transient resistance Faults reported to microcontroller via SPI and a logic level fault output <5A shutdown current 38 Lead TSSOP package

ISL78601
VBAT Fault Detection

Totalizer
Control logic and Comms

VC12
+ +

Isolated Comms

DC COMM

VC11
+

VC10
+

SPI/I2C Comms

Interface

VC9
+

VC8
+

VC7
+

Totalizer
Totalizer

ExFault

VC6
+

VC5
+

Fault

VC4
+

Totalizer

VC3
+

V2P5

VC2
+

Base Regulator V3P3

VC1
+

VC0

SWREF SETOV

PACK-

Set OV

For more information about Intersils Automotive Products, contact your local sales office.

Set UV

SETUV GND Fault Detection

VSS

Totalizer

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