Wall Thickness Calculation Prepared by DM Checked by AJ Date 30-May-13 VSN 51-3-85 refers to SNIP 3.

05-01-2010 Input for Sour Service Formula Pipeline Class/Category Hydrogen sulphide,CH2S % Sour P, Max Operating pressure, Bar OD mm Initial ID,mm
m, service factor k1, material reliability factor k2, material reliability factor kn, Reliablity factor pipeline purpose n, Load Coefficient safety factor Permited Tensile Stress Coefficient, K R1H, tensile strength, Mpa

Value II 4 35 273.1 253.39 0.85 1.40 1.10 1.15 1.20 0.5 517 415 200000 0.3 1.17E-05 0 95 5.0% 3

Reference
Table 1

RoK SNIP 3.05-01-2010 Input for Non-Sour Service Pipeline Class/Category P, Max Operating pressure, Bar OD, mm ID,mm
m, service factor k1, material reliability factor k2, material reliability factor kn, Reliablity factor pipeline purpose n, Load Coefficient safety factor Permited Tensile Stress Coefficient, K R1H, tensile strength, Mpa R2H, Yield strength, Mpa

Formula

Value II 35 273.1 254.89 0.85 1.40 1.10 1.15 1.20 0.5 517 415 200000 0.3 1.17E-05 0 95 5.00% 3

Reference

10.8
Table 7, SNIP Table 8, SNIP Table 9, SNIP Table 10, SNIP Table 11, SNIP Table, Appendix 3

Table 7, SNIP Table 8, SNIP Table 9, SNIP Table 10, SNIP Table 11, SNIP Table, Appendix 3

RH2 , yield point SMYS Mpa Modulus of elasticity, E Poisson's ratio, Thermal expansion, Installation temperature T1 Maximum operating temperature T2 Negative tolerance Corrosion Allowances C1, mm Calculation for Sour Service PH2S=

H 2S

PC

Modulus of elasticity, E Poisson's ratio, Thermal expansion, Installation temperature T1 Maximum operating temperature T2 Negative tolerance Corrosion Allowances C1, mm Calculation for Non-Sour Service
R1,Rated Material Tensile Strenght,Mpa

H 2S

1.4

272.95 Equation 1

100

R2,Rated Material Yield Strenght, Mpa

278.85 Equation 2

Initial WT mm min required Initial WT + C1 + 12.5 % neg tol mm Strenght Check Longitudinal axial stresses, .N

19.71 Equation 1 23.69

Initial WT required, mm WTmin CA and 12.5 % neg tol, mm Strenght Check Longitudinal axial stresses, .N Design circular/hoop stress

18.21 Equation 8 22.12 -134.11 Equa. From SNIP 85 293.95 Equation 11

-141.30 Equ. From SNIP 85

Maximum longitudinal stresses(Mpa) Stress Available for bending (Mpa) Allowable longitudinal stress

296.100 Equ. From SNIP 85 1 0.59 Equation 10 160.59 Equation 9 OK

K R

207.5 Equation 4 NOT OK

bi-axial Stress,

Strenght Check SNIP Longitudinal axial stresses, .N Design circular/hoop stress

-141.30 Equ. From SNIP 85 Combined Stresses (von mises),(Mpa) 270.00 Equation 11

287.43 Equa. SNIP 85

0.49 Equation 10

bi-axial Stress, Plastic Deformation Check SNIP Wall thickness Internal Diameter, ID mm Design circular/hoop stress (Mpa) Allowable hoop stress(Mpa)

132.74 Equation 9 OK Plastic Deformation Check 22.40 250.70 195.86 Equation 15 340.82 Equation 13 Wall thickness Internal Diameter, ID mm Design circular/hoop stress Allowable hoop stress 22.40 250.70 195.86 Equation 15 340.82 Equation 13

0.58 Equation 14

0.58 Equation 14

Bi-axial Stress,

197.68 Equation 12 OK 23.52

Bi-axial Stress,

197.68 Equation 12 OK 28.20

Final Required WT + C1 + 12.5% neg toll mm

Final Required WT + C1 + 12.5% neg toll mm