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BRAHMAPTITRA CRACKER AND POLYN,IER LIMITED

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)rciect title

IUCTO]I

ENGTNEERS rNDrA LrMrrED.

WELDING PROCI'DI,JRE SPECIFICATION {WPS)

JAIHIND PROJECTS LTMITED.

VAMI OI. W0RKS MECHANICAL IPL FORMAT No: WORKS GSU & C2+ RECOVERY UNIT JPL/GSU C2+/MEC/PP/F-05

)ocument Category

BRAHAM,A,PUTRA PETROCHEMICAL COMPLEX PROJECTS

=-lLStandardsl lc No . 6-82-'1100 Rev.1 ElLFormalNo : M5REVI I llllV. No : OO

htge : 0l of02

pROCEDURE wErDlNG (WpS) SpECtFtCATtON

(Section lX,ASM Boiler andPressure Vessel Code)
Date:
Project: Name of Work ,ob No : Welding Proc( Revision No Welding Proces

08/06/20II

Brahamaputra c r a c k e ra n d p o l v m e r l i m i t e d . M E C H A N I C AW L ORKS 6907

specification No JPLIEIL/BCPL/PPIGSU C2+/WPS-O1 Date : 08-05-2011

un,t

GSU & C2+RECOVERY UNIT

CONITACtOT J.A I H I N D P R O J E C T S LII\/ITED.

SupportinB PQR No {s)

:lPL,iElLlBCPL/PP,TLLDPE/PCtR-09(REV.00)

: 0 1 : GTAW
s : A4A,A4A l.U4A.B4Al I .D4A.D4A
37 %Degt2t/,Deg

Types

: MANUAL
( Automatic,Manual, Machineor Semi - Auto )

Applicable

Cllr

(q JOTNT SW - toz Jornt DesiBn

Ba ( Yes );

SINGLE \/ BUTT WELD

(No): NO
l.5mm

/
554mm
, . i

Backing N4ateria { r y p e ) : 5ketches, Prod! be specified ( A

N/A

D i a: 2 " ( i n c h ) SCH:XS

2 5 m mt o 3 m m

*BASEMETALI ( a w - 4 0 3 ) PNo Unassigned Specification Tyl e a n dG r a d e TVIe a n dG r a d e Specification OR

C h em

1 oR : :

Group No

to p No

c r o u pN o Unassigned

ASTM A 333 GR.6, ASTM A 671 GR.CC60 CL 32 ASTM A 333 GR 6, ASTM A 571 GR CC 60 CL 32

AnalVsisnd Mech Prop

: N/A

Thickness Rang BaseMetal : Gr( r v e PipeDia Range; Other

i 2 . 7 7 m mt o L L . 0 8 m m
croove : ALL

Fillet Fi l l e t

All ALL

: MAXIMUMPA55 THICKNESS lS< 13 mm : VES

* FILTER MET'

GTAW 6
Other Other

A No

7 528
ER-805-Ni 1

Spec No (sFA) AW5.No {Cla:

Size of filler met DEPOSITEW D EI.

2 4mm
1l ub mm

Electrode FIux ( Flux trade name Consumable ins(

rss)

N/A N/A N/A

Each base met

- fillermetalcombinaion shouldbe recorded individuallv

/a:A-)
',/ n ErL,
;IGNATURE, WVNXL.J'

JPI SIGNATURE: NAME:

NDf
"^At"\
1)

\$,Jv"
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DESIGNATIO )ATE :

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Li*it'a .-"S;l:fi;:iiLePetka$

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BRAHMAPTII'RA CRACK ER A NN
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ENGI\EERSI\DIA LIMITED.
Document Calegory
ct tiile

JAIHIND

PROJECTS LIMITE:D.

WELDING PROCEDT]RE SPECIFICATION(WPS) BFTAHIIMAPT]TRAPETROCHEI\,{ICAL COMPLEX PROJECTS

I EtLrotmatNo MSRFVT | ,,,, ,, Ill.l' No : 00

hA.\'il. ott woRK.\ . MECHANICAL w o R K s G S T& I c2+ RECOVERY UNIT JPL FORMAT No.: JPL/CSU C2+/MEC/pp/F_0S

=lL Standar

6-82-1100 Rev 1

POStTtoNs

QW-40s) A L L( 6 G ) uP ALL

Position(s) c Groove I Welding Pro{ essroni Position(s) o F i l l e t .

POSTWETD HEAT TREATMENI ( AWI;6'T

Iemperature Ranee

UPHILL

oown

N/A N/A

fime range

PREHEAT( ( w - 4 0 5 ) Pre Heat tem N4in I

10'c 2:to'c MAX

shiejding 6as{es) ARGON gg gg5%

lnterpassIen ) M a x Pre heat mair e n a n c e :

N/a

(Continuous c specialheatingwhere applicableshould be recorded)

Percentcomposrtion(mixtures)

:low Rate ias BackinB Irailing S h i e l d i nG g a sC o m p o s i t r o n

RACTERTSTTCS ( CIW409)
:urrent AC or I \mps ( range )

_ D C

Sizeand Type

83-11o(GTAW) shoutd berecorded roreu.n ",".,,oo",.,,,Jililililii.]I;;"

- Polarrtv

naFNr/GTA\l/l

vortareiRan'e)
,.*

fu

be listed in a tabutar form srmilar to tbat shown Derow )

,4odeoFMetal

rsferfor GMAW

N/A

lectrode wire

speed range

-410) Stringor Weave : a d : Sizel s Cleanrne { Brushing, Grir C I i N g E t C) : lMethod of Eack I Oscrllation Contact Tube to

R O O TS T R I N G AND OTHE 6mtn B R LS H I N G& G R I N D I N G

)ugrn8:

N/a 2 , 5 I - I M EO SFE L E C T R O D E N/n M U T I I P LP EA S S SINC LE J r 5 r - 5 27 6 m m / m i n NONE

crkDistance:

Mut jple or Singl ass(per side) l Multiple or singk Iectrodes l Travel Speed{ Ra r e ) : Peening: Other:

WELDLAYI ROOT HOT FILLIN( FINAL GTAW GTI\W GThW GTIrW

FILLER

CLASS ER-80S-Ni1 E R - 8 0 S -1 Ni ER-8OS-Ni1 ER-80S. Ni 1

DlA,

I T Y P E A M P RR A N G E I poLaR

VOLTRANGE 9-10 7-8 t-8 7-9

T R A V ES LP E E D RANGE mm/min

OTHER

2.4
2.4

| oceru | ocrr't I ocrru

| DCEN

98,1 10 98-99 99-100 83-84

2.4 2.4

44 47 5229 52 76
Jt.))

JPI-

-a
SIGNATU !AME: -Z DATE:

t\

t-\-,

EtI

iIGNATURE:

V A M E:

lTt6lc.J t

)ESIGNATION:

E'{#:tr{r{
9

)ATE :

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Calegory

P R O ( l l t D t l RQ t,trAl,ltit( A r t ( ) NR r : ( , O R t()t , e t t ) pt..tRo(]t tiM t(.A ( :0M pt.liN pRo,tt,;( IIRAHA ti,tApUl.RA ,t.s t.
Standad sp* tio I 6{2-i100 Rev..
FomatN<t M6REVI

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PROCEDURE OUALIFIEATTON RECORD;(POR} ( Sectlon lX, ASME Bolter and pressure Vessel Code)
Date

i ECPL NorK
Unit

: o7losl2ott : t-t-DFE/HDpE UNtT

: MECTIANICAL woRKs. : 6907

Name

: JA|H|ND PROJECTS L|M|TED. I lPLlEtL/BCqVpp/LtDpE/peR{9 REv.oo I JPL.EIVBcpL/pp/u.DpE/WPS_o9 REV.o1 : GTAW I MANUAL 37IAOeE r:2% DeE

Qualification Record No

Process(es)

Automatic, semi- Auto) (Qw -'4021

*,

15mm ', 2.5mm to 3mm singleV Butt weld

Spec

: A5TM4333 GR.6 , ASTM671 GR.CC GO ct-.32

I :!;.54 mm : :Z" (tNCtt)

lopNo:--l

(Qw-,ro8l of Gas or Gases : AR6ON

RrcAL OjARACTERtST|CS (qw _4O9l t y t : O : : C DCEN(GTAW) 8.1110(GTAW) Volts : 7_10(GTAWI

6G : UpHtt-t-

Travel Speed

: 31.55-52.76 mm/min(cTAw)
: SmtNGFORRoOT& wAvE BEAD foR flUUp,aOTpS & flNAr

(Uphill, D@nh;tt)

: 2.5 TIMESOF ET ECTRODE CORE DtA

Multipass or Single pass ( pe. Side : ) MUtTIPASS

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p R o ( . t : l ) tj R l t Q l , A t , t t . t c A T t O N R E ( . o R t )( p Q R ) JPL FORMAT No
tti 6REV.1

B R A t I / l IAPtJl R

Ptil.ROcllHMt(l
lEtL FornctNo

EIL Slanda.d spac /Vo j 6-02-l.to0 Rov ,

JPI,/LLDPE-I tDPI'/MEC lP'I' 1ts.O6

T--Tl;pclhen No

Thlckners

Inal

Ultlmate toad N 415.0 Mpal charaater of fallurc & locatlon

T1

4 25mm

29750

555 5 Mpa

Bgken- parent metal tracture-duatile.

Acc

f2

l2.60mm

4 65mm

58.59mmI

32250

5504 Mpa

Eoken- parent metal fracture-ductlle.

Ac

Guided Bend Tertr crmen Thickne$s/Dla

(qw - 160)

l-

tt-""*r*-l
Satlsfactory /

24 mm B-2

24mm
Acc

B-1

24 mrn

s-2 .

24 mnn

--l
perasME-Sec.tXl2010,eW-4S1.tl Toughness Test(qW. 170)

Acc

sp m e l
I

I l-eatioh

I no,.r,
WEI,D WELD WLD HA2 HAZ HAt

hlotch llype

Test Temp

lmp.ct Values Uoule)

EL_

txp,

%sht )ar

AVERAGE

Drop Welthr

M/s

sot /
v-AtoTcH V.NOTCH V.NOTCH -55 deg C -55 det C '55 de8 C 50, ,/

Brak

No gral

i*

46 67r

AoJ
40 !

a
./'

.a-

V-NroTCH -55 deg C

V.NOTCH -55 deg C .55 deg C Y-NC'TCH -55 deg C .NOTCH .55 deg C

32J 2a)
38J AZt

./ /
/ //

33.33J /

N/r

P/METAt, 8 9 PIMEIAL P/METAt

39 33J

38r /f

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{AME:

vAMt:

A'

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DATE:

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R SH A R D N E SS SU R V E Y :

N,/A

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DATE:

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