Technical Evalution Report (TER)

Abhijeet New India Cement Private Limited
Tender Evaluation: Stackers & Reclaimers
TENDER EVALUATION REPORT
OF STACKER RECLAIMER
FOR
9000 TPD GREENFIELD CEMENT PROJECT
AT
CHANDRAPUR (MAHARASTRA)
ABHIJEET NEW INDIA CEMENT PRIVATE LIMITED,

NAGPUR (MAHARASTRA)
Tender
Page # 1
Evaluation:
Stackers
&
Reclaimers

TECHNICAL EVALUATION REPORT
INTRODUCTION
Abhijeet New India Cement Private Limited (ANICPL) propose to establish a Greenfield
cement project of capacity 5.07 MTPA Portland Pozzolana Cement (PPC) through an
integrated cement plant at Chandrapur and split grinding unit at Nagpur, Maharashtra
with following configuration:
3.3 MTPA Clinker and 3.42 MTPA Cement at IU - Chandrapur
1.65 MTPA Cement at GU Nagpur
The Offers received from the bidders have been evaluated and compared on the basis
of specifications, technical data and descriptions furnished in the offer submitted by
bidders.
This shall involve installation of Stackers & Reclaimer at Chandrapur plant for handling
of raw materials.
Lime stone, coal and corrective Stackers and reclaimers are required at Chandrapur,
Maharashtra.
This report covers the technical evaluation of offers and the recommendations /
guidelines for negotiation, to enable ANICPL to finalize the order.
TENDER DOCUMENT
A comprehensive tender document detailing the requirement and design data for the
Stackers & Reclaimers was issued to the tenderers on 09.03.2012
The tender for the same was floated to following parties:
Tender
Page # 2
ELECON
TAKRAF
KSN -NHI
TECPRO
HAMTEK
SCORPIO
METSO-Regretted for offer.
TRF-Regretted for offer.
HUNAN-Regretted for offer.
Evaluation:
Stackers
&
Reclaimers

OFFERS DETAIL
Technical concept and requirements for Stacker Reclaimer was elaborated in the
Tender Document in various parts namely:
Part I
Condition of tendering
Part II
Condition of contract
Part III
Plant Design Basis
Part IV
Design Criteria (Mechanical)
Part V
Design Criteria (Motors and Drives)
Part VI
Design Criteria (Sub Control System & Field Instruments)
Part VII
Requirements: Mechanical Equipments
Part VII-O
Annex :VII 1 Scope Of Supply
Annex : VII - 2 Data Sheets
Annex : VII 3 Performance Guarantees
Layout & Flow Sheets
Stackers & Reclaimers offers have been received from the following tenderers for the
following projects:
S.N
o.
Supplier
Revised Offer
Vide mail Date
MOM Date
1.
ELECON
16.08.2012
13.07.2012
2.
TAKRAF
13.08.2012
26.07.2012
3.
KSN NHI
NHI/SMMIEC/11/2012/03/23/00T Dtd 23rd

Jul 2012
06.08.2012
20.07.2012
4.
TECPRO
DD/06-12/SKM/0091
04.08.2012
17.07.2012
5.
HAMTEK
HTIPL/12-13/APL/ST/004/TECH/R2 Dtd 6th

Aug 2012
06.08.2012
14.07.2012
6.
SCORPIO
BU2/0199/MPR/MH/REV2 Dtd 18/07/2012
06.08.2012
17.07.2012
Reference
A702/SCHM538/R03 Dtd 16th Aug 2012
2012441 A-R2 Dtd 13th Aug 2012
Inserts in offer submitted is summarized in the table as under;
Supplier
ELECO
N
TAKR
AF
KSN_N
HI
TECPR
O
HAMT
EK
SCOR
PIO
Technical specs
Scope & exclusion

Sheet
Data Sheet
Tender
Page # 3
Evaluation:
Stackers
&
Reclaimers

PG sheet
SDC Confirmations
GA drawing
Tools and Trackels
Commissioning spares
2 Years operational
spares
TECHNICAL REQUIRMENT
The technical requirement for equipment at different location is listed
below:
Project Location
Chandrapur
Stacker details
Pile Details
Pre-blending System
Limestone
Corrective system
Coal System
Material
Limestone
Bauxite
Iron ore
Corrective
Coal
Angle of
Repose(Deg)
38
38
38
38
38
1.36/1.52
1.2/1.35
2/2.4
1.2/1.35
0.72/0.96
Capacity(MT)
2 x 45000
5000
3000
5000
2 X 12500
Type
Luffing
Stacker
Luffing Stacker
Rated
Capacity(TPH)
1200
1500
Designed
Capacity(TPH)
1500
1800
Type
Bridge Type
Reclaimer
Side Scraper Reclaimer
900
200
Bulk Density
(t/m3)
(Vol/Pow)
Designed
Capacity(TPH)
Tender
Page # 4
Evaluation:
Stackers
Bridge Side Scraper

Reclaimer
Type
Reclaimer (Optional)
200
&
200
Reclaimers

Project Location
Chandrapur
Pre-blending System
Material
Limestone
Limestone
Corrective system
Bauxite
Iron ore
Coal System
Corrective
Coal
Boom Conveyor
Reclaimer Details
1 Nos
Qty
1 Nos.
1 Nos
1 Nos
Width(mm)
1600
2000
Speed(m/s)
Max Up to
2.0
Max Up to 2.5
SF for Gear Box

Design
2.5
2.5
The technical requirement for Belt Conveyor for this package at different location is
listed below:
Belt Conveyor detail for Stacker & Reclaimer Package
S. No
Description
Material
Type
Location
Nos
Capacit
y
Width
Length
Limestone
1500
1600
432
Limestone
1000
1400
340
Stacker Conveyor
TT1
Limestone
Stacker
Reclaimer
Conveyor
Limestone
Reclaimer
TT2
Stacker Conveyor
TT4 to Stacker
Coal/Iron
Ore/Bauxite
1800
2000
470
Reclaimer
Conveyor
Additive
Coal
Reclaimer
to
TT6
Coal
200
800
300
Reclaimer
Conveyor
Additive
reclaimer
TT5
Iron
Ore/Bauxite
200
800
245
Tender
Page # 5
Evaluation:
to
to
to
Stackers
&
Reclaimers

Belt conveyor with

tripper car
TT9 to Tripper
Car
Gypsum
1800
2000
160
Battery Limit for the package is :Design,Manufature & supply of: (Complete in all
(Mechanical, E & I) respect)
Single luffing boom stacker and bridge type reclaimer comprising suitable
dust suppression system on machine, covering all auxiliary equipments for
limestone application.
Single luffing boom stacker common for coal and corrective, bridge type
reclaimer for coal & side scraper reclaimer for corrective application
comprising suitable dust suppression system on stacker machine covering
all auxiliary equipments.
Stacker belt conveyor with discharge

equipments complete in all respect.
chutes covering
all auxiliary
Reclaimer belt conveyor upto discharge chutes covering all auxiliary

equipments complete in all respect.
Gypsum overhead tripper conveyor covering all auxiliary equipments
complete in all respect.
At present all the stackers & reclaimers shall be supplied with VVVF drive instead
of fluid coupling.
Regarding the purchase of stacker and reclaimer for Limestone, Coal & Corrective
handling at Chandrapur final decision to be taken from ANICPL.
Optional price to be asked to supply for Side scrapper type reclaimer for Coal
application.
TECHNICAL EVALUATION
The Offers received from the bidders have been evaluated and compared on the
basis of specifications, technical data and descriptions furnished in the offer
submitted by bidders.
The evaluation done on the basis of following parameters for each section:
5.1
Scope of supply
Technical parameters
Strength and weakness of supplier
GENERAL
The Offers received from the bidders have been evaluated and compared on the
basis of specifications, technical data and descriptions furnished in the Tender
Documents read in conjunction with amendments issued and clarifications provided.
Comparative datasheet attached as Part 5 Annexure-I A & C.
Tender
Page # 6
Evaluation:
Stackers
&
Reclaimers

All the Bidders have furnished key data(s). However, some minor aspects including
complete compliance to the Tender Document would still need to be clarified with
the Bidders, which will be done during the final techno commercial meeting with
them.
5.2
SCOPE OF SUPPLY
Each supplier provides the scope of supply. Comparative scope sheet attached as
Part 5 Annex ure-I B.
Time schedule is to be discussed with the suppliers during negotiation meeting.
Tender
Page # 7
Evaluation:
Stackers
&
Reclaimers

5.3
TECHNICAL PARAMETERS
A. Comparison of Key Parameters:
PACKAGE SUPPLIERS
SN
o
A
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Limestone
Limestone
Limestone
Limestone
Limestone
Limestone
Limeston
e
<50, 70
Max.
Limeston
e
Limestone
Limestone
<50, 70
Max.
Limeston
e
(-)50, 70
Max.
mm
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
40/50
<50, 70
Max.
<80
Moisture, Normal
4%
Moisture, Maximum
4%
4.00
Bulk Density for

Volumetric sizing
t/m3
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.4
Bulk Density for

Power sizing
t/m3
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.5
deg.
38
38
38
38
38
38
38
40
38 / 40
38
38
t/h
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
~300
300
400
300
258
250
~300
250
354
300
400
mx
m
37 X 145
142 x 37
143 x 34
142 x 37
290x37
162.74
37
37 X 142
128 x 37
150 x 37
163 x 34
-- X 37
Height of Pile
14.44
14.5
13.28
14.45
14.45
13.28
14.44
15.52
15.52 /
14.45
13.28
14.5
Total Capacity
46000
2 x 45000
45000
45000
45000
90000
2X45000
45000
45000
45000
66000
Blending efficiency
10:01
10:1
10:1
10:01
1:10
12:1
10:01
10:1
10:1
10:1
10:1
FEED (MATERIAL
TO BE HANDLED)
Material
Feed Size 90%
Angle of Repose
STORAGE
STOCKPILE
Configuration
(triangle, half
triangle)
No. of piles
No. of Layers
Length & Width of
Pile Base
EP SUPPLIERS
STACKER -
Page # 8

PACKAGE SUPPLIERS
SN
o
Description
EP SUPPLIERS
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Stacking method
(Pattern):
Windrow/Chevron
W/C
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Windrow
Variable reversing
points
yes /
no
Yes
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Stacking capacity Nominal / Design
tph
1200 /
1500
1200 /
1500
1200 /
1500
1200 /
1500
1200/1500
1200 /
1500
1200 /
1500
1500 /
1650
1350 /
1500
1500/1650
1200
m/mi
n
20
25
20
10 to 30
20
18
20
14.47
20
25
22
263
255
300
263
295
160
300
225
340
300
200
263
300
400
380
258
250
Approx.
300
250
354
300
>400
mm
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
5000
Kg/m
52 Kg/M
52 kg/m or
UIC 60
50
52
52
64.2
52
52 or
UIC60
52
52 or UIC
60
80
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffin
g Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffi
ng
Stacker
Non
Slewing
Hyd.Luffi
ng
Stacker
Non
Slewing
Hyd.Luffi
ng
Stacker
Non
Slewing
Hyd.Luffin
g Stacker
Non Slewing
Hyd.Luffing
Stacker
tph
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
1200 tph
(rated) /
1500 tph
(Design)
~26.0
26
27.9
25.7
28.6
23.4
~26.0
26.924
25
24.5
25.5
mm
1600
1600
1600
1600
1,600
1600
1600
1400
1400
1400
1400
GENERAL
Traveling speed
Travel length
considered for CRD
Number of layers
Distance between
rails
Type of rails
No of driven wheels
D
BOOM CONVEYOR
Type of equipment
Capacity
Conveyor c/c
Belt width
Page # 9

PACKAGE SUPPLIERS
SN
o
EP SUPPLIERS
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Slew Angle
deg
N.A
N/A
NA
NA
NA
NA
NA
NA
NA
NA
NA
Trough angle
Deg
35
35
14/14
35
35
35
35
45
35
45
35
Belt speed
m/s
1.5
1.5
1.8
1.65
1.5
1.5
1.95
1.8
1.8
1.6
deg /
deg
+14 / -15
+14,-14
14/-14
15
16
+ 14 / - 12
+14,-14
-10 / +15
+14/-19
+14/-14
+14/-10
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Manually
Operated
Hydraulic
Jack
Screw
Takeup
Screw
Takeup
yes/n
o
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Motor Power
(Luffing)
kW
7.5
7.5
15
5.5
15
9.3
7.5
2.2
7.5
1 x 11
55
Motor Speed
(Luffing)
rpm
1500
1500
1480
1475
1,500
1440
1500
1000
1500
1500
1500
NA
Motor +
Fluid
Coupling
+ Bevel
Helical
Gear Box
with
hollow
shaft
output
Electro
Mechanica
l
Pin & Bush

type
flexible
coupling
No
Hollow
shaft
No
Boom inclination
range to horizontal
position (+/-)
Type of Take-up
Hydraulic Unit for

Luffing
Drive Arrangement
VVVF
VVVF
VVVF
VVVF
VVVF
VVVF
VVVF
Type and size of

Input couplimg
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
NA
Fluid
Coupling
Type and size of

Output couplimg
N.A
NA (Hollow
shaft)
N.A
N.A
N.A
N.A
N.A
NA
Hollow
Shaft
Page # 10

PACKAGE SUPPLIERS
SN
o
EP SUPPLIERS
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Type of boom
actuators
(Mech./Hydr.)
M/H
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Belt width
mm
1600
1600
1600
1600
1,600
1600
1600
1400
1400
1400
1400
Trough angle
Deg
35
35
35
35
35
35
35
45
35
45
35
Inclination
Deg
16
16
16
14
16
15
16
18
14
16
14
12
11.85
12.1
13
10.5
11.2
12
11
14
55 / 1500
1 x 55
90/1480
75/1475
75/1500
55 / 1440
1x75
55/1500
1 x 55
55/1500
7.5 / 1500
1x15
7.5 /1500
1 x 11
7.5 /1500
2x11 /
1500
2 x 15
4X7.5/1500
TRIPPER
Height of tripper
pulley from top of
rail
Motor Rating
Boom conveyor
Luffing drive
Travel drive
1 x 7.5
15/1480
5.5/1480
15/1500
9.3 / 1440
2 x 15 /
1500
2 x 18.5
4x7.5/148
0
4
5.5/1475
4x5.5
2x7.5 /
1440
2x15
2 x 37 /
1500
2.2 /
1000
2 x 5,5 /
1500
CRD drive
kW /
RPM
1.1 /
Geared
Motor
during
detail
engg.
3.7/1475
3 Kw Mono
Spiral
3.7 / 1440
Shall be
furnished
later
Slewing drive (if

applicable)
kW /
RPM
N.A
N/A
NA
NA
NA
NA
NA
kW
102.1
~125
145
116.2
125
90
~130
Coal / Iron
Ore /
Bauxite /
Corrective
Coal / Iron
Ore /
Bauxite /
Corrective
Coal / Iron
Ore /
Bauxite /
Corrective
Coal / Iron
Ore /
Bauxite /
Corrective
Coal / Iron
Ore /
Bauxite /
Corrective
Coal / Iron
Ore /
Bauxite /
Corrective
mm
<50, 70
<50, 70
<50, 70
<50, 70
<50, 70
<50, 70
Total Installed motor

power including
auxiliaries
A
kW /
RPM
kW /
RPM
kW /
RPM
2.2 /
1500
NA
2X3/1500
NA
NA
NA
90
100
100
Coal / Iron
Ore /
Bauxite /
Corrective
Coal / Iron
Ore /
Bauxite /
Corrective
<50, 70
<80
FEED (MATERIAL
TO BE HANDLED)
Material
Feed Size 95%
Coal /
Iron Ore /
Bauxite /
Correctiv
e
<50, 70
Coal /
Iron Ore /
Bauxite /
Correctiv
e
50 /70
Page # 11
Coal /
Iron Ore /
Bauxite /
Correctiv
e
<50, 70

PACKAGE SUPPLIERS
SN
o
Description
Unit
EP SUPPLIERS
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
Max.
Max.
Max.
Max.
Max.
Max.
Max.
FLS
TKIL
KHD
Max.
Max.
SINOMA
Moisture, Normal
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
Moisture, Maximum
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
15/4/4/4
Bulk Density for

Volumetric sizing
t/m3
0.72/2.0/1.
2/1.2
0.72/2.0/1.
2/1.2
0.72/2.0/1.
2/1.2
0.72/2.0/1.
2/1.2
0.72/2.0/1.
2/1.2
0.72/2.0/1.
2/1.2
0.72/2.0/
1.2/1.2
0.72/2.0/
1.2/1.2
0.72/2.0/
1.2/1.2
0.72/2.0/1.
2/1.2
0.72-2.0
Bulk Density for

Power sizing
t/m3
0.96/2.4/1.
35/1.35
0.96/2.4/1.
35/1.35
0.96/2.4/1.
35/1.35
0.96/2.4/1.
35/1.35
0.96/2.4/1.
35/1.35
0.96/2.4/1.
35/1.35
0.96/2.4/
1.35/1.35
0.96/2.4/
1.35/1.35
0.96/2.4/
1.35/1.35
0.96/2.4/1.
35/1.35
0.96-2.4
Angle of Repose
deg.
38
38
38
38
38
38
38
40
38 /
31/35
38
38
t/h
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
Triangle
2/1/1/1
2/1/1/1
2/1/1/1
2/1/1/1
2/1/1/1
2/1/1/1
2/1/1/1
2/1/1
2/1/1
2/1/1/1
250(For
coal only)
250 min
(For coal
only)
300(For
coal only)
109
Max.165
250 (For
coal)
250 (For
coal)
90
mx
m
116x30/25
x30/39x30/
39x30
113.5 x 30/
38x30 /
24.5x
30/38 x 30
145x30/30
x30/30x30
/40x30
115 x 30
495 x 30
126.7x30/2
4.5x30 /
40.5x30/28
x30
115x30/2
5x30/39x
30/39x30
11.72/9.77/
11.72/11.7
2
11.72 /
11.72 /
9.57 /
11.72
11.719
11.7
11.7
10.93/
10.93/ 9.56
2x12800/1
x3100/1x5
200/1x520
0
2 x 12500 /
1x5000 /
1x3000 /1x
5000
2x
12500 /
1x5000 /
1x3000 /
1x 5000
2 x 12500 /
1x5000 /
1x3000 /1x
5000
2 x 12500 /
1x5000 /
1x3000 /1x
5000
2 x 12500 /
1x5000 /
1x3000 /1x
5000
STORAGE
STOCKPILE
Configuration
(triangle, half
triangle)
No. of piles
No. of Layers
Length & Width of

Pile Base
Height of Pile
Total Capacity
250 (coal)
>400
124 x 25
128x30/4
8x30/
Dia30/
38x 30
113.5x30/
38 x30/
Dia. 24.5/
38x30
28
14.5/9.7/
11.7/11.7
10.5
12.58/9.0
1 /10.50
11.72 /
11.72 /
9.57 /
11.72
10.5
2x12500/
1x3000/1
x5000/1x
5000
12500 /
5000 /
3000 /
5000
25000/50
00/3000
12500 /
5000 /
3000 /
5000
Page # 12

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
6:01 for
Coal
System &
3:01 for
Corrective
System
6:01 for
Coal
System &
3:01 for
Corrective
System
Stacking method
(Pattern):
Windrow/Chevron
W/C
Chevron
Variable reversing
points
yes /
no
Stacking capacity Nominal / Design
Blending efficiency
TECPRO
HAMTECK
SCORPIO
TRF
FLS
10:1
Chevron
Yes
tph
TKIL
KHD
SINOMA
06:01
Coal
1:10Additiv
e 1:3
10:1
6:01 for
Coal
System &
3:01 for
Correctiv
e System
5:1
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
Chevron
W/C
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
1500/1800
1500 /
1800
1500 /
1800
1500/1800
1500/1875
1500 /
1800
1500 /
1800
1500 /
1800
1500/180
0
1500 /
1800
300
m/mi
n
17
15
17
10-30
20
18
17
22.59
20
15
22
356
~ 382
360
380
200
(Center
Feed)
380
393
255
365.5
200
356
~ 382
300
165 Max
250
Approx
300
90
102
250 (coal)
>400
4:1
STACKER GENERAL
Traveling speed
Travel length
considered for CRD
Number of layers
No of driven wheels
Wheel diameter
D
KSN-NHI
EP SUPPLIERS
mm
109
500
630
630
630
630
500
630
630
630 mm
630
710
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffin
g Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffi
ng
Stacker
Non
Slewing
Hyd.Luffi
ng
Stacker
Non
Slewing
Hyd.Luffi
ng
Stacker
Non
Slewing
Hyd.Luffing
Stacker
Non
Slewing
Hyd.Luffing
Stacker
1500 tph
(rated) /
1800 tph
(Design0
1500 tph
(rated) /
1800 tph
(Design0
1500 tph
(rated) /
1800 tph
(Design0
1500 tph
(rated) /
1800 tph
(Design0
1500 tph
(rated) /
1800 tph
(Design0
1500 tph
(rated) /
1800 tph
(Design0
1500 tph
(rated) /
1800 tph
(Design0
1500
1500
1800
1200
BOOM CONVEYOR
Type of equipment
Capacity
tph
Page # 13

PACKAGE SUPPLIERS
SN
o
EP SUPPLIERS
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Conveyor c/c
~22.5
22.1
23
19
22.7
20.5
22.1
20.56
20.7
22.1
23
Belt width
mm
2000
2000
2000
2000
1800
1800
2000
1600
1800
2000
1000
Trough angle
Deg
35
45
35
35
35
35
45
45
35
45
35
Belt speed
m/s
1.7
1.6
2.5
2.5
2.5
1.6
2.52
1.8
deg /
deg
+14 / -14
+12, -16
15/-15
15
12
+ 12 / - 15
+14,
-14
-10 / +15
+12/-19
+12, -16
+14/-10
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
Screw
Takeup
yes/n
o
Yes
Yes
Yes
No
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Motor Power
(Luffing)
kW
7.5
1 x 7.5
15
5.5
15
7.5
1x7.5
2.2
7.5
1 x 11
22
Motor Speed
(Luffing)
rpm
1500
1500
1480
1500
1500
1440
1500
1000
1500
1500
1500
Electro
Mechanical
Boom inclination
range to horizontal
position (+/-)
Type of Take-up
Hydraulic Unit for
Luffing
Drive Arrangement
VVVF
VVVF
VVVF
VVVF
VVVF
VVVF
VVVF
NA
Motor +
Pin Bush
Coupling
+ Bevel
Helical
Gearbox
+ with
hollow
shaft
output
Type and size of

Input couplimg
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
Geared
Coupling
NA
Fluid
Coupling
Pin & Bush

type
flexible
coupling
No
N.A
N.A since
Gearbox
with Hollow
o/p shaft is
considered
N.A
N.A
N.A
N.A
N.A
NA
Bevel
Helical
NA
No
Type and size of

Output couplimg
Page # 14

PACKAGE SUPPLIERS
SN
o
EP SUPPLIERS
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Type of boom
actuators
(Mech./Hydr.)
M/H
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Hydraulic
Belt width
mm
2000
2000
2000
1600
1,600
1800
2000
1600
1800
2000
800
Trough angle
Deg
35
45
35
35
35
35
45
45
35
45
35
Inclination
Deg
16 Deg.
16
16
14
16
15
16
18
14
16
15
11
11
12.1
11.5
11.5Mtrs
(Approx)
18.7
11
11
10
Boom conveyor
kW /
RPM
75 / 1500
1 x 55
75/1480
90/1500
75/ 1500
55 / 1440
1X90
2 x 37 /
1500
75/1500
1 x 55
22/1500
Luffing drive
kW /
RPM
7.5 / 1500
1 x 7.5
15/1480
5.5/1500
15/1500
7.5 / 1440
1X15
2.2 /
1000
7.5/1500
1 x 11
5.5 /1500
Travel drive
kW /
RPM
2 x 15 /
1500
2 x 15
4X7.5/148
0
4*5.5/1500
2 x 7.5
2x5.5 /
1440
2x15
2 x 5.5 /
1500
2X7.5/15
00
2 x 15
2X7.5/1500
CRD drive
kW /
RPM
1.1 /
Geared
Motor
During
deail engg
N/A
1.5/1500
3 Mono
Spiral Type
3.7 / 1440
Shall be
furnished
later
Slewing drive (if

applicable)
kW /
RPM
N.A
N/A
N/A
N/A
N/A
N/A
N/A
kW
122.1
~120
155
Approx
131.1
35
90
145
TRIPPER
Height of tripper
pulley from top of
rail
Motor Rating
Total Installed motor

power including
auxiliaries
A
2.2 /
1500
NA
FEED (MATERIAL
TO BE HANDLED)
Page # 15
NA
2X3/1500
NA
NA
100
55

PACKAGE SUPPLIERS
SN
o
Description
Material
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Limestone
Limestone
Limestone
Limestone
Lime Stone
Limestone
Limeston
e
Limeston
e
Limeston
e
Limestone
Limestone
<50, 70
Max.
4
<50, 70
Max.
4
<50, 70
Max.
4
<50, 70
Max.
4
<50, 70
Max.
4
<50, 70
Max.
4
50
50
50
<80
Moisture, Normal
<50, 70
Max.
4
Moisture, Maximum
Bulk Density for

Volumetric sizing
t/m3
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.36
1.4
Bulk Density for

Power sizing
t/m3
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.52
1.5
Angle of Repose
deg.
38
38
38
38
38
38
38
40
38/40
38
38
Elecon
Refer to list
of makes
CHINA
TECPRO
TRF LTD./
Equivalen
t
FLS
TKIL
Feed Size 90%
mm
GENERAL
Make
EP SUPPLIERS
Reclaiming rate Nominal / Design
t/h
900
900 / 1000
900-1000
900
900/1125
900 / 990
900 /
1000
900 / 990
900/
1000
900 / 990
900
Pile width
37
37
37
37
37
37
37
37
37
34
37
On-board control
cabin
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Reclaimer belt width
mm
1400
1400
1400
1400
1400
1400
1400
1200
1200
1000
1200
Reclaimer belt speed

- operational
m/s
1.3
1.3
1.5
1.5
1.2
1.5
1.3
1.5
1.5
On-board flowmeter
yes /
no
No
No
No
No
No
No
No
No
No
No
Yes
H/
I /C
Horizontal
Horizontal
Horizontal
Horizontal/I
nclined
Horizontal
Curved
Chain
Horizonta
l
Curved
Chain
Horizonta
l/Inclined
Horizontal
Curved
Chain
RECLAIMER
BRIDGE
Concept (Horiz.,
Inclined, Curved
Chain)
Page # 16

PACKAGE SUPPLIERS
SN
o
Description
Unit
Type / Design *
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
Bridge
Type
Bridge
Bridge
Bridge
Bridge
Bridge
Bridge
Bridge
Bridge
Bridge
SINOMA
Design for curved

chains (Guide rail,
Sprocket)
G/S
Sprocket
Sprocket
Sprocket
Sprocket
Sprocket
Sprocket
Sprocket
Sprocket
Guided
rail /
Sprocket
Sprocket
Sprocket
Diameter and width

of bogie wheels
mm /
mm
630
630
710/150
710
710
630 / 146
630
630
630
630
800/200
40
39
38
40
39
39
39
39
41
36
41
52 kg/m
63.69kg/m
63.69kg/m
64.2Kg/m
64.2Kg/m
64.2Kg/m
63.69Kg/
m
64.2Kg/m
89
Hydraulic
ally
Activated
Thrustor
Brake
Thrustor
Hydraulic
Rail gauge
Type / Weight of
Rails
100
EHT
EHT
YWZ4200/23
EHT
EHT
EHT
EHT
Inbuilt
brake in
motor
301
275
300
200
319
170
(Center
Feed)
300
224
147
317
200
Travel speed for

reclaiming operation
m/mi
n
0.01 to 0.1
0.05 to
0.005
0.00520.052
0.06
0.005 to
0.05
0.055
.01to0.1
0.0389
0.005-.05
0.06 -0.006
0.00480.048
Travel speed for pile

relocation
m/mi
n
10
10
5.24
10
10.7
10
10
10
10
10
10
2/1
2/1
mmx
mm
2000 x 350
2000 x 350
1850X450
2200 x 400
2000 x 600
2000 x 325
2000x35
0
2200X40
0
2400x30
0
2000 x 350
2000X400
mm
800
630
630
630
630
630
630
630
630
630
630
W/B
Welded
Bolted
Bolted
Welded
Bolted
Welded
Bolted
Welded
Welded
NA
Bolted
Type of Brake
Travel length
considered for CRD
No. of driven wheels

D
EP SUPPLIERS
SCRAPER BLADES
Scraper blade
dimension (W x H)
Blade spacing (pitch)
Fixation of wear
plates (Welded,
Bolted)
Page # 17

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
Blade support
(Rollers / Chain)
R/C
Chain
Chain
Chain
Chain
Chain
Rollers
Chain
Chain
Chain
Chain
R / SC
Rake
Rake
Rake
Rake
Rake
Rake
Rake
Rake
Rake
Rake
Rake
Through
chain &
Sprocket
During
detail engg
Electrical
Chain and
Sprocker
Chain,
Sprockets
Through
chain &
Sprocket
Mechanic
al
TRIANGU
LAR
TRIANGUL
AR
PILE FACE
ACTIVATION
Rake / Scraper chain
Rake method of
actuation
TRIANGUL
AR
Rake **
EP SUPPLIERS
Inclination range
deg
38
36 - 40
38
25 - 40
33-41
36 - 40
38
38-42
36 - 40
36 - 40
38
Travelling speed
m/sec
0.3
0.3
0.3
0.3
0.1-0.2
0.2
0.3
0.3
0.3
0.3
0.1-0.2
Travel drive reclaiming operation
kW
2 X 0.5
KW
2 x 1.1
4 X 5.5
2 x 0 .75
4 x 4 Kw x
1000Rpm
0.55 x 4
2 x 7.5
2x1.1
2 x 1.1
2X0.75
Travel drive - pile

relocation
kW
2 X 5.5 KW
2 x 11
4 X 0.75
2 x 7.5
4 x 4 Kw x
1000Rpm
5.5 x 4
2 x 7.5
2x11
2 x 11
2X11
Chain drive
kW
160
2 x 75
2 X 75
2 x 90
2 x 90 Kw
x
1500Rpm
132
2 x 75
2 x75
2 x 75
2X90
Rake drive
kW
18.5
1 x 55
55
30
3.7
37
30
22
1 x 45
55
CRD drive
kW
1.1
During
detail engg
NA
1.5
3.7
Lub. Pump for

scraper chain
kW
1.5
1 x 0.37
NA
Automatic
Gravity
Feed
3.7
0.75
DRIVES
2 x 1.1
2 x 11
2 x 90
1 x 55
Shall be
furnished
later
1.5
2.2
2.2
Page # 18
2X3
0.37
0.55

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
kW
197.6
~245
250
Approx
238.7
210
200
Coal
Coal
coal
Coal
Coal
Coal
Coal
Coal
Coal
Coal
Coal
mm
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
60/75
<50, 70
Max.
<80
15
15
15
15
15
15
15
15
15
15
15
15
Bulk Density for

Volumetric sizing
t/m3
0.72
0.72
0.72
0.72
0.72
0.72
0.72
0.72
0.72
0.72
Bulk Density for

Power sizing
t/m3
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
0.96
deg.
38
38
38
38
38
38
40
40
38
38
Elecon
Refer to list
of makes
FLS
ThyssenK
rupp
t/h
200
200 /220
200/250
200
200/250
200 / 220
200 /
220
200/220
200 /220
300
30
30
30
30
30
28
25
30
30
28
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
mm
800
800
800
800
800
800
800
800
1000
800
Total installed power

of Reclaimer
including other misc.
drives
A
TRF
FLS
TKIL
KHD
SINOMA
220
~250
FEED (MATERIAL
TO BE HANDLED)
Material
Feed Size 90%
Moisture, Normal
Moisture, Maximum
Angle of Repose
B
EP SUPPLIERS
4
15
0.72
0.96
38
GENERAL
Make
Pile width
On-board control
cabin
TRF Ltd./
Equivalent
Tecpro
200 /220
30
Yes
800
Page # 19

PACKAGE SUPPLIERS
SN
o
Description
- operational
On-board flowmeter
EP SUPPLIERS
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
m/s
1.5
1.5
1.5
1.5
1.20
1.5
yes /
no
No
No
No
No
No
No
H/
I /C
Horizontal
Horizontal
Horizontal
Horizontal/I
nclined
Horizontal
Curved
Chain
Bridge
Type
Bridge
Type
Bridge
Type
Bridge
Type
Bridge
Type
Bridge
Type
G/S
Sprocket
Sprocket
Sprocket
Sprocket
Sprocket
Sprocket
34
32
33
33
34
34
52 kg/m
63.69kg/m
63.69kg/m
64.2Kg/m
64.2Kg/M
64.2Kg/M
EHT
EHT
YWZ9200/E30
EHT
EHT
EHT
240
220
280
125
300
130
(Center
Feed)
m/mi
n
0.01 to 0.1
0.04 to
0.004
0.004 to
0.04
0.06
0.005 to
0.04
0.004 to
0.04
m/mi
n
10
10
8.5
10
10
10
2/1
TRF
FLS
TKIL
KHD
1.5
1.5
1.2
No
No
No
Yes
Horizontal
Curved
Chain
Horizonta
l/Inclined
Horizontal
Inclined
Bridge Type
Bridge
Type
Bridge
Type
Bridge
Type
Sprocket
Guided
rail /
Sprocket
Sprocket
Sprocket
32
31
1.5
No
RECLAIMER
BRIDGE
Concept (Horiz.,
Inclined, Curved
Chain)
Type / Design *
Design for curved
chains (Guide rail,
Sprocket)
Rail gauge
Type / Weight of
Rails
Sprocket
27
34
63.69 kg/m
Type of Brake
Travel length
considered for CRD
Travel speed for
relocation
D
SINOMA
EHT
240
0.01 to 0.1
10
4
64.2Kg/
M
89 / 52
Inbuilt
brake in
motor
Hydraulic
ally
Activated
Thrustor
Brake
Thrustor
Hydraulic
253
128
221
200
0.0358
0.005-.05
0.04 to
0.004
0.00480.048
10
10
10
10
2/1
SCRAPER CHAIN
Page # 20
43

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
Bush Roller
Chain
Bush Roller
Chain
double
roller
chain
Bush Roller
Chain
Bush Roller
Chain
Bush
Roller
Chain
~ 34.0
31.5
33.5
32
( Approx )
38
31
m/s
0.6
0.60
0.45
0.6
0.56
0.6
10
10
10
10
10
10
mm
250
250
315
315
250
315
Diameter of drive
sprocket
mm
653
653
823
653
653
823.1
Diameter of
tensioning sprocket
mm
558
653
823
653
653
823.1
yes /
no
Yes for
drive
sprocket
only
Yes
Yes
Yes
Yes
Yes
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
yes /
no
Yes
Yes
drop oil
Yes
Yes
Yes
mmx
mm
1200 x 300
1200 x 300
1700x320
1400 x 300
1300 X 280
1100 x
220
mm
500
500
630
630
500
630
S/A
Symmetric
Symmetric
Symmetric
Symmetric
Symmetric
Symmetri
c
Scraper chain type

Horizontal c/c for
chain conveyor
Chain speed
Safety factor for
chain
Chain pitch
Replaceable sprocket
segments
Chain support by
rollers
Chain lubrication
system
E
EP SUPPLIERS
SCORPIO
TRF
Bush Roller
Chain
~33
0.60
10
250
653
653
Yes
Yes
Yes
FLS
TKIL
KHD
SINOMA
Roller
Chain
Roller
Chain
Roller
Chain
SLEEVE
23.5
36
31.5
45
0.65
0.56
0.6
0.57
10
10
630
250
250
823
653
653
823
653
653
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1400 x
300
1600x30
0
1000 x 300
1500X300
630
630
500
500
Symmetr
ic
Symmetri
c
Symmetric
Symmetric
SCRAPER BLADES
Scraper blade
dimension (W x H)
Type of blades
(symmetr./
asymmetr.)
1200 x 300
500
Symmetric
Page # 21

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
Blade support
(Rollers / Chain)
R/C
Chain
Chain
Chain
Chain
Chain
Rollers
SCORPIO
R / SC
Rake
Rake
Rake
Rake
Rake
Rake
Chain and
Sprockets
During
detail engg
Chain and
Sprockets
Electrical
Chain and
Sprockets
Chain,
Sprockets
TRIANGUL
AR
TRIANGUL
AR
TRIANGUL
AR
TRIANGUL
AR
TRIANGUL
AR
TRIANGU
LAR
deg
38
36 - 40
38
25 - 40
32-40
32-40
m/sec
0.3
0.3
0.141
0.1-0.2
0.2
0.2
2 x 0.55
4 X 5.5
2 x .75
2x4
0.37 x 4
TRF
Chain
FLS
TKIL
KHD
SINOMA
Chain
Chain
Chain
Chain
Rake
Rake
Rake
Rake
TRIANGU
LAR
TRIANGU
LAR
TRIANGUL
AR
38-42
36 - 40
36 - 40
38
0.3
0.3
0.3
0.1-0.2
2 x 7.5
2 x 0.55
2X0.75
2 x 7.5
2X7.5
2 x 11
2X7.5
55
1 X 75
1 x 37
45
15
1 X 15
1 x 22
30
PILE FACE
ACTIVATION
Rake / Scraper chain
Rake method of
actuation
Rake **
Inclination range
Travelling speed
G
EP SUPPLIERS
Rake
Chain and
Sprockets
TRIANGULA
R
38
.3
Mechani
cal drive
DRIVES
kW
Travel drive - pile

relocation
kW
2 X 5.5 KW
2 x 11
4 X 0.55
2 x 7.5
2x4
5.5 x 4
kW
55
1 x 37
90
90
55
45
kW
15
1 x 30
55
22
3.7
22
kW
1.1
During
detail engg
3.7
1.5
3.7
kW
1.5
1 x 0.37
manual
Automatic
Gravity
Feed
3.7
0.75
Chain drive
Rake drive
2 X 0.5
KW
CRD drive
Lub. Pump for

scraper chain
2 x 0.55
2 x 11
1 x 55
1 x 30
Shall be
furnished
later
1 x 0.37
2.2
2.2
Page # 22
2X3
1 x 0.37
0.55

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
kW
89.1
~110
170
Approx
140.7
80
97
Iron Ore /
Bauxite /
CorrectiveX
Iron Ore /
Bauxite /
CorrectiveX
Iron Ore /
Bauxite /
Corrective
-X
Iron Ore /
Bauxite /
CorrectiveX
Iron Ore /
Bauxite /
CorrectiveX
Iron Ore /
Bauxite /
Correctiv
e-X
mm
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
<50, 70
Max.
Moisture, Normal
4/4/4
4/4/4
4/4/4
4/4/4
4/4/4
4/4/4
Moisture, Maximum
4/4/4
4/4/4
4/4/4
4/4/4
4/4/4
4/4/4
Bulk Density for

Volumetric sizing
t/m3
2.0/1.2/1.2
1.2 / 2 / 1.2
1.2 / 2 /
1.2
1.2 / 2 / 1.2
1.2 / 2 / 1.2
1.2 / 2 /
1.2
Bulk Density for

Power sizing
t/m3
2.4/1.35/1.
35
2.4/1.35/1.
35
2.4/1.35/1.
35
2.4/1.35/1.
35
2.4/1.35/1.
35
2.4/1.35/
1.35
Angle of Repose
deg.
38
38
38
38
38
38
NHI
TECPRO

of Reclaimer
drives
SCORPIO
TRF
FLS
TKIL
KHD
SINOMA
100
~110
FEED (MATERIAL
TO BE HANDLED)
Material
Feed Size 90%
EP SUPPLIERS
Iron Ore /
Bauxite /
CorrectiveX
(-)50, 70
Max.
4/4/4
4/4/4
1.2 / 2 / 1.2
2.4/1.35/1.3
5
38
Bauxite /
Correctiv
e/
Ironore
Correctiv
e/
Additive
Bauxite /
Corrective
/ Ironore
Bauxite
/Ironore
<50, 70
Max.
40/50
<50, 70
Max.
<80
1.2 / 1.2 /
2
1.2/2
1.2 /1.2/2
1.2/2.0
1.35 /
1.35 / 2.4
1.35/2.4
1.35 /
1.35 /2.4
1.35/2.4
40
40
38
38
FLS
TKIL
Side
Scraper
Side
Scraper
Side
Scraper
200
200
200
300
25
26.4
29
26.13
GENERAL
TRF/Equival
ent
Make
Elecon
Type / Design *
Side
Scraper
Side
Scraper
Side
Scraper
Side
Scraper
Side
Scraper
Side
Scraper
t/h
200
200
200
200
200
200
Reclaimer boom
length
33.75
29
29.5
29
29
27
Side
Scraper
200
29
Page # 23

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
Reclaimer boom
max. inclination
deg.
41
46
0-45
38
0-45
42
On-board control
cabin
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
mm
800
800
800
800
800
800

- operational
m/s
1.5
1.5
1.5
1.5
1.5
1.5
On-board flowmeter
yes /
no
No
No
No
No
No
No
SCORPIO
30 M
30 M
30
30
30
28
mm /
mm
630 mm
Dia.
630 mm
Dia.
710/150
710 / 120
710
500
TRF
FLS
TKIL
KHD
42
42
46
Yes
Yes
Yes
Yes
800
800
800
800
1.5
15
0.17
No
No
No
Yes
30
25
30
28
630 mm
Dia.
630
630
800/200
38
Yes
800
1.5
No
SINOMA
RECLAIMER
Width of storage pile
Diameter and width
of bogie wheels
Rail gauge
Type / Weight of
Rails
52 kg/m
52 kg/m
63.69
CR - 80
6420%
CR80 /
64.2
EHT
EHT
YWZ9200/E30
EHT
EHT
EHT
116
116
125
112
160
70
m/mi
n
0.2 - 2
0.2 - 2
0.2 - 2
0.7 2.0
0.022
Bush Roller
Chain
Bush Roller
Chain
double
roller
chain
Bush Roller
Chain
Bush Roller
Chain
Bush
Roller
Chain
kg/m
Type of Brake
Travel length
considered for CRD
Travel speed for
D
EP SUPPLIERS
5
52 kg/m
EHT
116
0.2 2
4
Crane
rail / 89 /
64
52
QU120
Inbuilt
brake in
motor
Electro
Hydraulic
Thrustor
Brake
112
69
100
2.9
2-5
10
Roller
Chain
Roller
Chain
NA
Hydraulic
SCRAPER CHAIN
Scraper chain type
Bush Roller
Chain
Page # 24
Roller
Chain
SLEEVE

PACKAGE SUPPLIERS
SN
o
Description
Horizontal c/c for
chain conveyor
Chain speed
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
~ 34.0
31.5
29.5
29
38
31.3
m/s
0.65
0.54
0.5
0.6
0.56
0.6
10
10
10
10
10
10
Safety factor for

chain
EP SUPPLIERS
SCORPIO
Chain pitch
mm
250
250
315
315
250
315
Diameter of drive
sprocket
mm
653
653
653
653
653
823.1
Diameter of
tensioning sprocket
mm
558
653
653
653
653
823.1
Replaceable sprocket
segments
yes /
no
Yes for
drive
sprocket
only
Yes
Yes
Yes
Yes
Yes
Chain support by
rollers
yes /
no
no
Yes
Yes
Yes
Yes
Yes
Chain lubrication
system
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
mmx
mm
1100 x 200
1100 x 200
1500 x
260
1100 x 300
1500 x 300
1100 x
220
mm
500
500
500
500
500
630
Type of blades
(symmetr./
asymmetr.)
S/A
Symmetric
Symmetric
Symmetric
Symmetric
Symmetric
Symmetri
c
TRF
~33
0.6
10
250
653.28
653.28
Yes
Yes
Yes
FLS
TKIL
KHD
SINOMA
25
26.4
32.5
26.13
0.65
0.56
0.54
0.57
10
10
500
315
250
315
653
653
823
653
653
705
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
1250 x
200
1600x30
0
1000 x 200
1600X260
500
630
500
630
Symmetr
ic
Symmetri
c
Symmetric
Symmetric
SCRAPER BLADES
Scraper blade
dimension (W x H)
1100 x 200
500
Symmetric
Page # 25

PACKAGE SUPPLIERS
SN
o
EP SUPPLIERS
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
Fixation of wear
plates (Welded,
Bolted)
W/B
Welded
Welded
Bolted
Welded
Bolted
SCORPIO
Welded
Blade support
(Rollers / Chain)
R/C
Chain
Chain
Chain
Rollers
Chain
Rollers
Hoisting speed operating
m/sec
0.02
0.0167 to
0.05
0.031
0.0167 to
0.05
0.0167 to
0.05
0.0167 to
0.05
3 x 5.5
2 X 5.5
2x7.5
0.7 x 2
TRF
Boletd
Chain
0.02
FLS
TKIL
KHD
SINOMA
Welded
Welded
Welded
Chain
Rollers
conncete
d to
chain
Chain
Rollers
0.048
0.0167 to
0.05
0.0167 to
0.05
2x3
2 X 7.5
3 x 3.7
2X2
2x3
2x7.5
3 x 3.7
2X7.5
45
45
1 x 37
75
NA
15
NA
DRIVES
kW
Travel drive - pile

relocation
kW
2 X 5.5
same as
above
2 X 2.2
2 x 7.5
2x7.5
5.5 x 2
Chain drive
kW
55
1 x 37
75
55
55
45
Rake drive
kW
N.A
NA
NA
30
3.7
7.5
CRD drive
kW
1.1
During
detail engg
1.5
1.5
3.7
Lub. Pump for

scraper chain
kW
1.5
1 x 0.37
Automatic
Gravity
Feed
3.7
0.75

of Reclaimer
drives
kW
86.6
~85
130
Approx
113.7
110
82
Coal
Coal
Coal
Coal
Coal
Coal
3 x 5.5
3 x 5.5
1 x 75
NA
Shall be
furnished
later
1 x 0.55
2X3
2.2
~100
FEED (MATERIAL
TO BE HANDLED)
Material
Coal
Page # 26
0.37
0.55
80
100

PACKAGE SUPPLIERS
SN
o
EP SUPPLIERS
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
Feed Size 95%
mm
<50 , max
70
<50 , max
70
<50 , max
70
<50 , max
70
0-70
<50 ,
max 70
Moisture, Normal
Moisture, Maximum
15
15
15
15
15
15
Bulk Density for

Volumetric sizing
t/m3
0.72
0.72
0.72
0.72
0.72
0.72
Bulk Density for

Power sizing
t/m3
0.96
0.96
0.96
0.96
0.96
0.96
Angle of Repose
deg.
38
38
38
38
38
38
NHI
TECPRO
TRF
FLS
(-)50 , max
70
4
15
0.72
0.96
38
GENERAL
TRF LTD./
Equivalent
Make
Elecon
Type / Design *
Side
Scraper
Side
Scraper
Side
Scraper
Side
Scraper
Side
Scraper
Side
Scraper
t/h
200
200
200
200
200
200
Reclaimer boom
length
33.75
29
29.5
29
29
30
Reclaimer boom
max. inclination
deg.
41
46
0-45
38
0-45
38
On-board control
cabin
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
Reclaimer belt
width
mm
800
800
800
800
800
800
Reclaimer belt
speed - operational
m/s
1.5
1.0
1.5
1.5
1.20
1.5
Side
Scraper
200
29
38
Yes
800
1.5
Page # 27
TKIL
KHD
SINOMA

PACKAGE SUPPLIERS
SN
o
Description
Unit
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
On-board flowmeter
yes /
no
No
No
No
No
No
No
TRF
Width of storage
pile
30 M
30 M
30
30
30
30
Number of bogie
wheels
mm /
mm
630 mm
Dia.
630 mm
Dia.
710/150
710 / 120
630
500
52 kg/m
63.69KG/M
63.69KG/M
64.2Kg/M
64.2Kg/M
64.2Kg/M
EHT
EHT
YWZ9200/E30
EHT
EHT
EHT
116
0.2 2
FLS
No
RECLAIMER
BRIDGE
Diameter and width

of bogie wheels
Rail gauge
Type / Weight of
Rails
Type of Brake
30
630 mm
Dia.
5
52 kg/m
EHT
116
116
125
70
160
125
(Center
Feed)
Travel speed for

reclaiming
operation
m/mi
n
0.22
0.22
0.22
0.005 to
0.04
0.03

relocation
m/mi
n
10
10
10
10
10
10
Bush Roller
Chain
Bush Roller
Chain
plate chain
Bush Roller
Chain
Bush Roller
Chain
Roller
bush
type
Bush Roller
Chain
~ 34.0
31.5
29.5
29
38
29
m/s
0.6
0.54
0.5
0.6
0.56
0.6
Travel length
considered for CRD

D
EP SUPPLIERS
SCRAPER CHAIN
Scraper chain type
Horizontal c/c for
chain conveyor
Chain speed
~33
0.6
Page # 28
TKIL
KHD
SINOMA

PACKAGE SUPPLIERS
SN
o
Description
Unit
Safety factor for

chain
EP SUPPLIERS
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTECK
SCORPIO
10
10
10
10
10
10
Chain pitch
mm
250
250
315
315
250
315
Diameter of drive
sprocket
mm
653
653
653
653
653
823.1
Diameter of
tensioning sprocket
mm
558
653
653
653
653
823.1
Replaceable
sprocket segments
yes /
no
Yes for
drive
sprocket
only
Yes
Yes
Yes
Yes
Yes
Chain support by
rollers
yes /
no
Yes
Yes
Yes
Yes
Yes
Yes
mmx
mm
1200 x 300
1100 x 300
1500x260
1100 x 300
1300 X 280
1100 x
220
Blade spacing
(pitch)
mm
500
500
500
500
500
630
Type of blades
(symmetr./
asymmetr.)
S/A
Symmetric
Symmetric
Symmetric
Symmetric
Symmetric
Symmetri
c
Fixation of wear
plates (Welded,
Bolted)
W/B
Welded
Welded
Bolted
Welded
Bolted
Welded
Blade support
(Rollers / Chain)
R/C
Chain
Chain
Chain
Rollers
Chain
Rollers
Hoisting speed operating
m/sec
0.02
0.0167 to
0.05
0.031
0.0167 to
0.05
0.0167 to
0.05
0.0167 to
0.05
TRF
FLS
10
250
653.28
653.28
Yes
Yes
SCRAPER BLADES
Scraper blade
dimension (W x H)
1100 x 200
500
Symmetric
Bolted
Chain
0.02
Page # 29
TKIL
KHD
SINOMA

PACKAGE SUPPLIERS
SN
o
F
Description
Unit
ELECON
TAKRAF
KSN-NHI
3 x 5.5
2X5.5
TECPRO
EP SUPPLIERS
HAMTECK
SCORPIO
2 x 7.5 Kw
x 1000Rpm
0.7 x 2
TRF
FLS
TKIL
KHD
SINOMA
DRIVES
Travel drive reclaiming
operation
kW
Travel drive - pile

relocation
kW
2 X 5.5
same as
above
2X2.2
2 x 7.5
2 x 7.5 Kw
x 1000Rpm
5.5 x 2
Chain drive
kW
55
1 x 45
75
55
55 Kw x
1500Rpm
45
Rake drive
kW
N.A
NA
NA
30
3.7
7.5
CRD drive
kW
1.1
During
detail engg
1.5
1.5 kw
3.7
Lub. Pump for

scraper chain
kW
1.5
1 x 0.37
Automatic
Gravity
Feed
3.7
0.75
Total installed
power of Reclaimer
including other
misc. drives
kW
86.6
~90
130
Approx
113.7
110
75
S.N
O
A
B. Comparison of Evaluating Parameters:

EVALUATING
ABHIJEE
UNIT
PARAMETERS
T
Blending Efficiency
Blending efficiency (For
Limestone)
10:01
3 x 5.5
3 x 5.5
1 x 75
NA
Shall be
furnished
later
1 x 0.55
~110
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTEK
SCORPIO
10:01
10:1
12:01
12:01
10:1
10:01
Page # 30

S.N
O
EVALUATING
PARAMETERS
ABHIJEE
T
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTEK
SCORPIO
10:01
For Coal06:01
For
Corrective
-03:01
For Coal03:01
For
Corrective
-03:01
For Coal10:01
For
Corrective
-03:01
For Coal06:01
For
Corrective
-06:01
For Coal10:01
For
Corrective
-10:01
For Coal10:01
For
Corrective
-10:01
TPH
1200/150
0
1200/1500
1200/1500
1200/1500
1200/1500
1200/1500
1200/1500
TPH
1200/150
0
1200/1500
1200/1500
1200/1500
1200/1500
1200/1500
1200/1500
1600
1.3
1600
1.3
1600
2
1600
1.8
1600
1.65
1600
1.5
2.5
2.5
2.5
35
VVVF
35
VVVF
35
VVVF
35
VVVF
35
VVVF
35
VVVF
1500/180
0
1500/1800
1500/1800
1500/1800
1500/1800
1500/1800
1500/1800
1500/180
0
1500/1800
1500/1800
1500/1800
1500/1800
1500/1800
1500/1800
2000
1.7
2000
1.6
2000
2000
2.5
1600
2.5
1800
2.5
2.5
2.5
2.5
2.5
2.5
2.5
35
45
VVVF
35
35
35
35
VVVF
VVVF
VVVF
VVVF
UNIT
Blending efficiency (For Coal &

Additive/ Corrective)
System Capacities
B
B.1
B.2
For Limestone Preblending

Stockpile
Stacker Boom Conveyor
(Rated/Design)
Belt Width
Belt Speed
Service Factor for GB design(on
motor power)
Troughing Angle
Drive
Deg
For Coal &

Corrective/Additive
Stockpile
Stacker Boom Conveyor
(Rated/Design)
Belt Width
Belt Speed
Service Factor for GB design(on
motor power)
Troughing Angle
Drive
mm
m/s
TPH
mm
m/s
VVVF
Specific Power Consumption
Page # 31

S.N
O
EVALUATING
PARAMETERS
For Limestone Preblending
Stockpile
Specific power consumption
for entire battery limit
Stacker-Installed Power
Stacker-Specific Power
Reclaimer-Installed Power
Reclaimer-Specific Power
Total Specific Power
Consumption
For Coal &
Corrective/Additive
Stockpile
Specific power consumption
for entire battery limit
Stacker-Installed Power
Stacker-Specific Power
Coal Bridge Reclaimer-Installed
Power
Coal Bridge Reclaimer-Specific
Power
Coal Side Reclaimer-Installed
Power- Alternate Quote
Coal Side Reclaimer-Specific
Power- Alternate Quote
Corrective Reclaimer -Installed
Power
Corrective Reclaimer -Installed
Power
Total Specific Power
Consumption
Life of wear parts
Reclaimer Chain life
UNIT
ABHIJEE
T
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTEK
SCORPIO
Kw
Kwh/t
Kw
Kwh/t
102.1
125
0.07
145
116.2
125
90
0.0866
0.054
0.08
0.053
Kwh/t
UNIT
Kwh/t
------0.075
197.6
245
250
238.7
210
200
0.196
0.24
0.216
0.211
0.222
0.18
0.271
0.31
0.3026
0.265
0.302
0.233
Kw
Kwh/t
122.1
0.064
120
0.07
155
0.093
131.1
0.051
35
0.072
90
0.046
Kw
89.1
110
170
140.7
80
97
Kwh/t
0.375
0.45
0.575
0.532
0.44
0.39
Kw
86.6
85
130
113.7
110
82
Kwh/t
0.39
0.43
0.65
0.382
0.5
0.26
Kw
86.6
90
130
113.7
110
75
Kwh/t
0.375
0.37
0.65
0.382
0.5
0.3
Kwh/t
tonne
1.204
1.32
1.968
1.347
1.512
0.996
hrs.
15000
15000
30000
15000
20000
25000 to
Kwh/t
-------
Page # 32

S.N
O
EVALUATING
PARAMETERS
Reclaimer Blade life
Weight of equipments
LS Stacker
LS Reclaimer
Coal/Corrective Stacker
Coal Reclaimer
Coal Side Reclaimer Alternate Quote
Corrective Reclaimer
No of Installation of similar
equipment in last five years
UNIT
ABHIJEE
T
ELECON
TAKRAF
KSN-NHI
TECPRO
HAMTEK
SCORPIO
30000
3000 to
5000
hrs.
10000
15000
30000
10000
15000
T
T
T
T
160
180
166
138
130
200
130
150
186
255
182
226
125
160
125
100
128
210
90
128
120
160
85
140
107
94
127
80
91
100
102
94
127
80
90
70
Limeston
e
14
Coal
3 Nos
installatio
ns till the
date in
India.
3 Nos
installation
s till the
date of
Max 500
TPH.
Nos
Page # 33

5.4
STRENGTHS AND WEAKNESSES

All the bidders under consideration have reasonably good manufacturing and
designing capabilities. Brief description of strength & weakness of individual
suppliers are mentioned as below.
5.4.1 ELECON
Good material handling experience in India.
They have supplied stacker / reclaimers for all the three Grasim mega projects of
10000tpd plants.
They have supplied high capacities of stackers/reclaimers.
ELECON has good reputation in the market in various industries for various
products.
They have their own manufacturing facilities.
5.4.2 TAKRAF
Good material handling experience in India.
They have tied up with MAN, a German Company.
MAN will provide the technical assistance to TAKRAF in the form of drawing and
manufacturing supervision.
They dont have their own manufacturing facilities and is dependent on other
workshops for manufacturing .Regarding manufacturing facilities it has to be
discussed with them.
The reclaimer chains have roller bush arrangement.
5.4.3 KSN VENTURES
Good material handling experience in China. They have maximum no of

installation of stackers and reclaimers in China.
Good manufacturing facilities.
They have supplied stacker /reclaimer recently to Dalmia cement, Andhra

cement for ongoing project.
They have supplied high capacities of stacker/reclaimers up to 3500tph.
Spare parts are to be delivered from China.
5.4.4 TECPRO
They have collaboration with Changchun (a Chinese company).
Good material handling experience in China.
They have supplied coal stacker /reclaimer for Balco and Indian.
5.4.5 HAMTEK
Tender
Page # 34
They have collaboration with a Chinese company.
Evaluation:
Stackers
&
Reclaimers

Good material handling experience in China.
They have supplied coal stacker /reclaimer for Indian.
5.4.6 SCORPIO
6
6.1
They have tied up with Ameco, a French company who had FLS as their previous
partner.
Ameco in collaboration with FLS has supplied at all the erstwhile L&T cement
plants tacker/reclaimer where FLS has supplied the cement plant machinery.
Ameco will provide the technical assistance to Scorpio in the form of drawing
and manufacturing supervision.
They have manufacturing facilities to produce shipload and belt conveyors,

Stacker/reclaimer are new to them.
RANKING OF TENDERERS
TECHNICAL
Technical ranking based on the above mentioned parameters is done as follows;
Considering the various technical aspects, all the tenders are technically acceptable.
However, the final scoring as per the technical offers of the suppliers is enclosed with
this report as Part 6, Annexure II A & B:
6.2
COMMERCIAL
Commercial conditions to be discussed with the bidders during the meeting.
Tender
Page # 35
Evaluation:
Stackers
&
Reclaimers

PART 1: SUMMARY AND RECOMMENDATIONS

TABLE OF CONTENTS
1 INTRODUCTION
2 TENDER DOCUMENT
3 OFFERS DETAIL
4 TECHNICAL REQUIRMENT
5 TECHNICAL EVALUATION
5.1 GENERAL
5.2 SCOPE OF SUPPLY
5.3 TECHNICAL PARAMETERS
5.4 STRENGTHS AND WEAKNESSES
34
5.4.1 ELECON
34
5.4.2 TAKRAF
34
5.4.3 KSN VENTURES
34
5.4.4 TECPRO
34
5.4.5 HAMTEK
34
5.4.6 SCORPIO
35
6 RANKING OF TENDERERS
35
6.1 TECHNICAL
35
6.2 COMMERCIAL
35
Page #38

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Abhijeet New India Cement Private Limited

Tender Evaluation: Stackers & Reclaimers

TENDER EVALUATION REPORT

ABHIJEET NEW INDIA CEMENT PRIVATE LIMITED,

Abhijeet New India Cement Private Limited

TECHNICAL EVALUATION REPORT

3.3 MTPA Clinker and 3.42 MTPA Cement at IU - Chandrapur

1.65 MTPA Cement at GU Nagpur

METSO-Regretted for offer.

TRF-Regretted for offer.

HUNAN-Regretted for offer.

Abhijeet New India Cement Private Limited

Plant Design Basis

Design Criteria (Mechanical)

Design Criteria (Motors and Drives)

Design Criteria (Sub Control System & Field Instruments)

Requirements: Mechanical Equipments

Annex :VII 1 Scope Of Supply

Annex : VII - 2 Data Sheets

Annex : VII 3 Performance Guarantees

Layout & Flow Sheets

NHI/SMMIEC/11/2012/03/23/00T Dtd 23rd

HTIPL/12-13/APL/ST/004/TECH/R2 Dtd 6th

BU2/0199/MPR/MH/REV2 Dtd 18/07/2012

Inserts in offer submitted is summarized in the table as under;

Scope & exclusion

Abhijeet New India Cement Private Limited

Tools and Trackels

Side Scraper Reclaimer

Bridge Side Scraper

Abhijeet New India Cement Private Limited

SF for Gear Box

Abhijeet New India Cement Private Limited

Belt conveyor with

Stacker belt conveyor with discharge

Reclaimer belt conveyor upto discharge chutes covering all auxiliary

Strength and weakness of supplier

Abhijeet New India Cement Private Limited

Abhijeet New India Cement Private Limited

Bulk Density for

Bulk Density for

Tender Evaluation: Stackers & Reclaimers

Abhijeet New India Cement Private Limited

Stacking capacity Nominal / Design

Tender Evaluation: Stackers & Reclaimers

Abhijeet New India Cement Private Limited

Pin & Bush

Hydraulic Unit for

Type and size of

Type and size of

Tender Evaluation: Stackers & Reclaimers

Abhijeet New India Cement Private Limited

Slewing drive (if

Total Installed motor

Tender Evaluation: Stackers & Reclaimers

Abhijeet New India Cement Private Limited

Bulk Density for

Bulk Density for

Length & Width of

Tender Evaluation: Stackers & Reclaimers

Abhijeet New India Cement Private Limited

Stacking capacity Nominal / Design

Tender Evaluation: Stackers & Reclaimers

Abhijeet New India Cement Private Limited