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TECHNICAL SPECIFICATIONS 1. FRUIT RECEPTION AND STORAGE

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SPECIFICATIONS FOR FRUIT RECEPTION AND STORAGE 1.1 FFB Loading Ramp 6 doors

Arrangement:

To receive, store FFB (Fresh Fruit Bunches), consists of 6 doors, FFB scrapper bar conveyors will serve the both Ramps. 10,000 kg FFB each door. Elevated Sloping Hopper type c/w Hydraulic operated doors. 6mm thick mild steel hopper with slope inclination 27 degrees, supported by UB beams, channels and angles The upper portion of hoppers to be fabricated from 6mm thick mild steel plate. Both side panels of the hopper shall be fabricated from 4.5mm thick mild steel plate c/w with channels/angles bracing. All service platform decking shall be of 1000# expander metal mesh and RSC angle support frame @600 c/c. 38 N.B. black pipe handrail & 100 x 4.5t toe board along the entire length of the walkway and platform. A sloping chute immediately after the sliding door of the ramps, fabricated from 6mm thick m.s.Plate shall have its open end constructed to suit the dimensions of the conveyor in front of the FFB Hopper doors. One set of Staircase connecting the ground level to the Conveyor and platforms/top of the Ramp and interconnecting catwalk between FFB Conveyors shall be fabricated from 125 x 75 RSC stringers with 4.5 t chequered plate at 200 rises & 25mm lip bend shall be installed. Works shall include supply & install of all hold down bolts.

Capacity: Type: Construction:

. The doors, one to each bay of the loading ramp shall be done to effect smooth door travel 8 number guide, rollers shall be welded to the front and sides of the door. Travel of the door shall be actuated by hydraulic system using Rexroth system and comprises of: Power Pack Each Ramp Consists of: -

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80 liters working capacity reservoir grit blasted & coated with epoxy. Oil Level Temperature Gauge Oil Filler/Breather Cap Return Line Filter Suction Strainer External Gear Pump c/w sleeve, hub and housing 4kw/1450/440 VAC Flanged mounted Electric Motor Pressure relief Valve Manifold Block Shut Off Valve Pressure Gauge 3 pcs Rexroth 2SM12 Hand Valve of 60l/min compact sandwich type 3 pcs Rexroth CDL1 Hydraulic cylinder 63mm bore x 26mm Road x 762mm stroke c/w clevis and pins 1 lot of piping and fitting materials

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1.2

FFB Scrapper Conveyor No.1


Arrangement: A horizontal/incline scrapper type conveyor to convey FFB from the FFB loading ramp & feed directly into the Horizontal FFB Feeding conveyor. Scraper bar bottom feeding. 1 m width x 1 m height. 60 tones FFB/Hr Contruction with top & bottom carrier frames. Chain Wear Strip shall be 6mm thk by 50mm wide mild steel flat. The discharge end conveyor shall be incorporated with 4.5 t mm m.s. chute. Staircase connecting the catwalks and the floor shall be fabricated from 2 x 125 x 65 RSC as stringers and 4.5t on the plain chequered plate treads at 200 rises and with a 25mm bent lip at both free ends. Push pipe shall be 75 NB class C install at every 6 links and push pipe & attachment/scrapper shall be install every 24 links The whole conveyor and platform are supported by framed structure fabricated from channel, hollow section and strutted by ms angles/channel/hollow section. The entire frames are to be rigidly braced vertically and diagonally with 50 x 50 thk m.s. RHS & strut by RHS or RSC. Take up bearings of NTN make shall be fitted as indicated in the drawings and are to be adjustable type c/w taper sleeves and guides. Tail shaft of 100 mm dia. Machined from EN9 shaft is to be fitted with 2 nos. cast steel 16 teeth x 6 pitch chain wheels of 60,000 lbf breaking load of PC make attachments at every 6th link. The ms scraper bars of fabricated from 75 N.B. class C pipes are to weld onto the fabricated attachments with 2 nos steel bolts lock nuts and spring washers at each side. The 100 dia. Drive shaft fitted with similar chain wheels as the tail shaft but with both wheels keyed in is to be mounted on Plummer block bearing 100 . Drive equipment to be rigidly supported and with adequate platform c/w 38mm/32mm . Handrail around it.

Type: Size: Capacity Construction:

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Drive:

The drive consists of SEW Gearbox, 15KW motor, service factor 1.5, powered, belt drives ration 1.5/1 reduce to 960 rpm. Final 38 pitch duplex sprocket ratio 1.5:1 couple to 100mm diameter drive shaft. Final rpm at conveyor 10 rpm. Roof along conveyor: Equivalent to main building roofing specification.

Walkway:

The walkway running the entire of the conveyor consists of expanded metal mesh, 1000# mesh and shall be rigidly welded to RSC bearers and angle stiffeners @600 c/c and standard hand railing 3800/32mm dia shall be provided.

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1.3

FFB Scraper Conveyor No 2 1 unit


Arrangement: A S curved conveyor to convey FFB from the FFB conveyor no 1 & feed into vertical sterilizer control by hydraulic operated door. Scraper bar bottom feeding. 1 m width x 1 m height. 60 tones FFB/Hr Contruction with top & bottom carrier frames. Chain Wear Strip shall be 6mm thk by 50mm wide mild steel flat. The discharge end conveyor shall be incorporated with 4.5 t mm m.s. chute. Staircase connecting the catwalks and the floor shall be fabricated from 2 x 125 x 65 RSC as stringers and 4.5t on the plain chequered plate treads at 200 rises and with a 25mm bent lip at both free ends. Push pipe shall be 75 NB class black C install at every 6 links and push pipe & attachment/scrapper shall be install every 24 links The whole conveyor and platform are supported by framed structure fabricated from channel, hollow section and strutted by ms angles/channel/hollow section. The entire frames are to be rigidly braced vertically and diagonally with 50 x 50 thk m.s. RHS & strut by RHS or RSC. Take up bearings of NTN make shall be fitted as indicated in the drawings and are to be adjustable type c/w taper sleeves and guides. Tail shaft of 100 mm dia. Machined from EN9 shaft is to be fitted with 2 nos. cast steel 16 teeth x 6 pitch chain wheels of 60,000 lbf breaking load of PC make attachments at every 6th link. The ms scraper bars of fabricated from 75 N.B. black class C pipes are to weld onto the fabricated attachments with 2 nos steel bolts lock nuts and spring washers at each side. The 100 dia. Drive shaft fitted with similar chain wheels as the tail shaft but with both wheels keyed in is to be mounted on Plummer block bearing 100 . Drive equipment to be rigidly supported and with adequate platform c/w 38mm/32mm . Handrail around it.

Type: Size: Capacity Construction:

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Drive:

The drive consists of SEW Gearbox, 15KW motor, service factor 1.5, powered, belt drives ration 1.5/1 reduce to 960 rpm. Final 38 pitch duplex sprocket ratio 1.5:1 couple to 100mm diameter drive shaft. Final rpm at conveyor 10 rpm. Roof along conveyor: Equivalent to main building roofing specification.

Walkway:

The walkway running the entire of the conveyor consists of expanded metal mesh, 1000# and shall be rigidly welded to RSC bearers and angle stiffeners @600 c/c and standard hand railing & toe plate 100 x 4.5t shall be provided. Total 2 nos of hydraulic sliding door one each for discharge opening shall be of 9mm thick m.s. Plate guided by 2 nos 25 bore pipe guild/rollers located along the side of the door travel.

Discharge

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1.4

Weight Bridge 1 unit


One Unit Fully Electronic (Pit-less Type) Road Weight-Bridge Steel Deck Road Weighbridge fitted with Digital Indicator system, computer system and ticket printer Model Type Capacity Nos. of loading points Model Load cell system : : : : : : J311/E1205/LX300/UPS or equivalent Pitless Electronic Load Cells 40,000kg X 10 kg Div. Four (4) compression load cell T302x capacity 20,000kgs/pc Fully Electronic Digital Systems

Steel Deck Heavy Duty Type Platform Size : 12m X 3.0m x 12mm thick Type : Mild Steel decking section enhance with chequered Plate platform Painting Schedule Paint : Applicable to all steel surface of the whole platform First Coat : Inorganic Zinc Rich Primer Second Coat : Gloss Finish Black within the BS4300 Computer System Model

HP Compaq Core Duo 2.13 GHz CPU System c/w a) 500 GB Hard Disk Drive b) Memory 1 GB c) DRD RW SATA d) On Board VGA e) Key Board & Mouse f) 15 LCD Monitor c/w Avery operating software

Operating system

Epson Printer Model Paper path Column

: : :

LX300+, dot matrix printer Top entry 80

Computer Printing Paper Type : Color : Quantity :

3 Ply 2 Up White 2 boxes each bridge

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UPS Model Capacity Backup time AC input AC output Transfer time AC file

: : : : : :

ST831 C online Sineware 1000 VA 30 min 160-270 VAC, 50 Hz +-5% Sinewave, truly continuous 220 VAC +-2%, 50 Hz 0 ms

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