System Voltage Phase Type of Motor Motor Size Motor Code Motor Efficiency Motor RPM System P.

F Application of Motor Place of Over Load Relay Motor Torque / Current Motor Rated Tourque (Full Load): Motor Rated Tourque (Full Load): Motor Starting Torque: Lock Rotor Current IL(Min): Lock Rotor Current IL(Max): Motor Starting Current : Motor Full Load Current (Line): Motor Full Load Current (Phase): Fuse (As per NEC 430-52) Non-Time Delay Fuse (Max) Time Delay Fuse (Max) Circuit Breaker (As per NEC 430-52) Instantaneous Trip Circuit Breaker (Max) Inverse Time Circuit Breaker (Max) Over Load Relay Setting Relay Min (70% of FLC Phase): Relay Max (120% of FLC Phase): OR Relay Setting (100% of FLC Line): Contactor Type of Contactor: Making / Breaking Capacity of Contactor: Main Contactor (100% of FLC Line):

415 Volt 3 Phase 3 3 Phase Induction 5 HP 3.73 A 80% 750 0.8 Motor Load in Household Application In the line (Putting the overload before the motor) 35 47 142 7 22 45 6 4 19 11 lb-ft Nm Nm Amp Amp Amp Amp Amp Amp Amp (5252xHpxRPM) (9500xKw/RPM)

(6 to 7 x Full Load Current)

(3 x full Load Current ) (1.75 x full Load Current )

52 16

Amp Amp

(8 x full Load Current ) (2.5 x full Load Current )

3 4 6

Amp Amp Amp

AC7b 52 6

Amp Amp

3.31 3.7 4.6 0.37

2.95 1 Phase 3 Phase HP KW Single Phase 3 Phase Induction Synchronous Wound Rotor Direct Current

Application Non-Inductive or Slightly Inductive ,Resistive Load Slip Ring Motor Squirrel Cage Motor Rapid Start / Stop Switching of Electrical Discharge Lamp Switching of Electrical Incandescent Lamp Switching of Transformer Switching of Capacitor Bank Slightly Inductive Load in Household or same type load Motor Load in Household Application Hermetic refrigerant Compressor Motor with Manual O/L Reset Hermetic refrigerant Compressor Motor with Auto O/L Reset Control of Restive & Solid State Load with optocoupler Isolation Control of Restive Load and Solid State with T/C Isolation Control of Small Electro Magnetic Load ( <72VA) Control of Small Electro Magnetic Load ( >72VA)

Contactor AC1 AC2 AC3 AC4 AC5a AC5b AC6a AC6b AC7a AC7b AC8a AC8b AC12 AC13 AC14 AC15

Making Cap 1.5 4 10 12 3 1.5 12 12 1.5 8 6 6 6 10 6 10

In the line (Putting the overload before the motor same as in DOL) In the windings (overload is placed after the Winding Split in to main and delta Contactor)

Code A B C D E F G H I K L

Min 1 3.15 3.55 4 4.5 5 2.6 6.3 7.1 8 9

Max 3.14 3.54 3.99 4.49 4.99 2.59 6.29 7.09 7.99 8.99 9.99 1 1

M N P R S T U V

10 11.2 12.5 14 16 18 20 22.4

11.19 12.49 13.99 15.99 17.99 19.99 22.39

Jignesh.parmar www.electricalnotes.wordpress.com jiguparmar@yahoo.com

System Voltage Phase Type of Motor Motor Size Motor Code Motor Efficiency Motor RPM System P.F Application of Motor Place of Over Load Relay Motor Starting / Full Load Current Motor Rated Tourque (Full Load) Motor Rated Tourque Motor Starting Torque Lock Rotor Current IL(Min): Lock Rotor Current IL(Max): Motor Starting Current : Motor Full Load Current (Line): Motor Full Load Current (Phase): 3 2 Fuse (As per NEC 430-52) Non-Time Delay Fuse (Max) Time Delay Fuse (Max) Circuit Breaker (As per NEC 430-52) Instantaneous Trip Circuit Breaker (Max) Inverse Time Circuit Breaker (Max) Over Load Relay Setting Relay Min (70% of FLC Phase): Relay Max (120% of FLC Phase): OR Relay Setting (58% of FLC Line): Contactor Type of Contactor: Making / Breaking Capacity of Contactor: Main Contactor (58% of FLC Line): Delta Contactor (58% of FLC Line): Star Contactor (33% of FLC Line): Transient Time Delay Setting

415 Volt 3 Phase 3 3 Phase Induction 10 HP A 100% 600 0.8 Non-Inductive or Slightly Inductive ,Resistive In the windings (overload is placed after the 88 119 356 14 44 39 13 7 39 23 lb-ft Nm Nm Amp Amp Amp Amp Amp Amp Amp

ore the motor)

7 x Full Load Current)

ull Load Current ) x full Load Current )

ull Load Current ) x full Load Current )

8 3

104 32

Amp Amp

5 9 8

Amp Amp Amp

AC1 19 8 8 4 30ms

Amp Amp Amp Amp

3.31 3.7 4.6 0.37

2.95

3.14 3.14

Jignesh.parmar www.electricalnotes.wordpress.com jiguparmar@yahoo.com

10

tive or Slightly Inductive ,Resistive Load 0

dings (overload is placed after the Winding Split in to main and delta Contactor) (5252xHpxRPM) (9500xKw/RPM)

(3x Full Load Current)

(3 x full Load Current ) (1.75 x full Load Current )

3 2

(8 x full Load Current ) (2.5 x full Load Current )

8 3

(1/3 Full Load Current) (1/3 Full Load Current) (1/3 Full Load Current)

(Start,Transition,Running) (Running) (Start)

Single Phase 3 Phase Induction Synchronous Wound Rotor Direct Current

Time Delay Fuse 300% 300% 300% 150% 150%

Non-Time Delay Fuse 175% 175% 175% 150% 150%

Instantaneous Trip 800% 800% 800% 800% 200%

Inverse Time 250% 250% 250% 150% 150%

ARRANGEMENT OF MAIN CONTACTOR & AUXILIARY CO

MAIN CONTACTOR
1 NO 1 3 5 13 1 3 5 1 NC 21 13 33 3NO + 1NC

AUXILIARY

14

22

14

34

NO:13-14

NC:21-22

NO:13-14, 33-34, 43-44 NC:21-22

1 NO + 1NC 1 3 5 13 21 1 3 5

2 NO + 1NC 13 21 43 31 13

2NO + 2NC 21 31

14

22

14

22 44

32

14

22 32

NO:13-14 NC:21-22 2 NO + 3NC 1 3 5 13 21 31 41 53

NO:13-14, 43-44 NC:21-22, 31-32 2 NO + 1NC 1 3 5 13 43 53 21 31

NO:13-14, 43-44 NC:21-22, 31-32 2NO + 2NC 53 61 71

14

22 32 42 54

14

44

54

22 32

54

62 72

NO:13-14, 53-54 NC:21-22, 31-32, 41-42 2 NO + 2NC 1 3 5 13 21 31 43

NO:13-14, 43-44, 53-54 NC:21-22, 31-32

NO:53-54. 83-84 NC:61-62, 71-72 1NO + 3NC 13 21 31

14

22 32 44

14

22 32

NO:13-14, 43-44 NC:21-22, 31-32

NO:13-14 NC:21-22, 31-32, 41-42

AUXILIARY CONTACTOR
AUXILIARY CONTECTOR
3NO + 1NC 43 21 21 1NO + 1NC 13

44

22

22

14

NO:13-14, 33-34, 43-44

NO:13-14 NC:21-22 1NO + 1NC 43 31

NC:21-22 2NO + 2NC 43

44

44 NO:43-44 NC:31-32

32

NO:13-14, 43-44

NC:21-22, 31-32 2NO + 2NC 83

2NO + 2NC 53 61 71 83

84

54

62 72

84

NO:53-54. 83-84

NO:53-54, 83-84 NC:61-62, 71-72

NC:61-62, 71-72 1NO + 3NC 41

42

NO:13-14

NC:21-22, 31-32, 41-42

SUMMARY OF CONTACTOR
MAIN CONTACTOR: 1-2, 3-4, 5-6 AUXILARY CONTACTOR: (NO) : 13-14, 33-34, 43-44, 53-54, 83-84 AUXILARY CONTACTOR: (NC) : 21-22, 31-32, 41-42, 61-62, 71-72

NB: You can easily identify Whether Contactor is NO , NC from above Summary