Page 1 of 2

Spreader Beam Calculation

http://www.wbsakti.wordpress.com

2009 Dharma Sakti Engineering

41450.5
Input Load
Actual Load at Spreader Beam
Component force acting on beam
(F)

41450.5 N

[42]
5,640.00 kg
82,901.00 N

Impact factor

Beam Size
h
Material
Moment of Inertia (I-x)
Cross Section Area of Beam (A)
Length of Member (L)
Modulus of Elasticity (E)

IWF600 x 190 x 75 x 13
600
A-36
9.84E+08
16940
5000
2.00E+05

a. Bending Stress

Beam Sizing

Specified of Yield Stress (Sy)

mm
mm4
mm2
mm
N/mm

126.37 N/mm2
159.27 N/mm2

Bending Stress (Sb)

Allowable Bending Stress (Sb.all)
Check

OK..

b. Compressive Stress
2

241.32 N/mm2

82,901.00 N/mm2
4.89 N/mm2

Compressive Force (Fc)

Compressive Stress (Sc)

144.79 N/mm2

Allowable Compressive Stress (Sc.all)

OK..

Check

c. Combined Stress
U
Check

0.83

OK..

a. Allowable Stress

Lug Sizing
Lug Radius (rL)
Lug Thickness (tL)
Lug base width (wL)
Diameter of hole (d)
Distance from lug hole to base (hL)
Collar Ring Diameter (dCP)
Collar Plate Thickness (tCP)
Material
Specified yield stress (Sy)
Maximum Sling Tension on Pad Eye
Factor of Safety (FOS)
Lifting Angle (a)
Actual Out of Plane (b)
Horizontal dist. Pin CL to N.A (exl)

50
25
200
30

mm
mm
mm
mm

Allowable
Allowable
Allowable
Allowable

150 mm
0 mm
0 mm

N/mm2
N/mm2
N/mm2
N/mm2

96.53 N/mm2

b. Design Load
2

N/mm
N/mm2

159.27
180.99
144.79
217.19

Allowable Shear Stress (Ss.all)

A-36 N
241.32
27,663.00
2.00
60.00
0.00
0.00

Bending Stress (Sbx.all)

Bending Stress (Sby.all)
Tensile Stress (St.all)
Bearing Stress (Sbr.all)

Sling Tension (P)

55,326.00 N

Vertical Force on Pad Eye (Fz)

Out of Plane Force (Fyl)
Horizontal Force on Pad Eye (Fx)

47,913.72 N
2,766.30 N
27,663.00 N

c. Moment Calculation at Base (at distance h)

In Plane Moment (My)
Out of Plane Moment (Mx)

16,597,800.00 N-mm
414,945.00 N-mm

d. Tensile Stress at Base

Maximum Tensile Stress (St)
Check

9.58 N/mm2

OK..

e. Bending Stress at Base (In Plane)

Maximum Bending Stress (Sbx)
Check

19.92 N/mm2

OK..

f. Bending Stress at Base (Out Plane)

Maximum Bending Stress (Sby)
Check

99.59 N/mm2

OK..

g. Combined Stress
U
Check

0.74

OK..

h. Shear Stress at Base (In Plane)

Maximum Shear Stress (Ssx)
Check

5.53 N/mm2

OK..

i. Shear Stress at Base (Out Plane)

Maximum Shear Stress (Ssy)
Check

0.55 N/mm2

OK..

j. Checking Von-Misses Criteria

Sum of Stress in X-Plane (Sx)
Sum of Stress in Y-Plane (Sy)
Average Shear Stress (Sxy)

http://www.wbsakti.wordpress.com

109.17 N/mm2
29.50 N/mm2
5.56 N/mm2

Maximum Combined Stress (Scomb.)

98.29 N/mm2

Check

OK..

2012 Dharma Sakti Engineering

Page 2 of 2

Spreader Beam Calculation

http://www.wbsakti.wordpress.com

2009 Dharma Sakti Engineering

k. Tensile Stress at Pin Hole

Maximum Tensil Force (P)

41,450.50 N
1,750.00 mm2

Cross Sectional Area of Lug Eye (At)

23.69 N/mm2

Tensile Stress (St)

Check

OK..

l. Shear Stress at Pin Hole

Maximum Shear Force (P)

41,450.50 N
1,750.00 mm2

Cross Sectional Area of Lug Eye (At)

23.69 N/mm2

Shear Stress (Ss)

Check

OK..

m. Combined Stress
U
Check
Weld Size Calculation
Weld Leg used
Weld Throat Thickness used (tr)
Filler metal Material
Fillet Weld Joint Eff. (E)
Welding Stress for Steel Grade 43
(E-43)
Allowable Welding Stress (Sw)

0.41

OK..

a. Tensile Stress
8 mm
6 mm
E-43
0.49

Maximum Tensil Force (Ft)

Area of Weld (Aw)
Tensile Stress (St)
Check

41,450.50 N
2,700.00 mm2
15.35 N/mm2

OK..

125 N/mm2
61.25 N/mm2

b. Shear Stress
Maximum Tensil Force (Fs)
Shear Stress (Ss)
Check

41,450.50 N
15.35 N/mm2

OK..

c. Bending Stress
Maximum Bending Force (Fb)
Shear Stress (Ss)
Check

46,424.56 N
17.19 N/mm2

OK..

a. Clearance Check

Shackle Selection
A
C
Schakle rating (S.W.L)
Type of shackle
Pin size (Dp)

42.9
84
6.5
Bolt type Anchor Schakle
G2130
25.4

mm
mm
tons

Lug Thickness
Lug Radius
Check

mm

b. Hole Dimension Check

Max of

25.00 mm
50.00 mm

OK..
OK..

OK..

Dp + 3 mm
Dp x 1.05

28.40 mm
26.67 mm
31.40 mm

Dp + 6 mm
28.40

http://www.wbsakti.wordpress.com

30

31.40

OK..

2012 Dharma Sakti Engineering