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How Sylvania's Liteline Grou p Relamping Flan Can Bring You lmportant Savings on Your Total Gost of Lighting
If you've ever stopped to analyze your TCL (Total Cost of Lighting), you know that it generally breaks down into Cost of Lamp 10/o, Cost of
Maintenance Labor 20% and, Cost of Power 70/o.

As you've undoubtedly experienced, it takes 20 to 30 minutes to replace a dead lamp with a new one. The cost of replacing that lamp often exceeds the lamp price itself. Plant production and office work slump . . . sales are interrupted. For, as you know, as soon as maintenance men appear with ladders, workers stop to watch.

Here's how Sylvania's Group Relamping Plan, using the revolutionary new 9000-hour" Li.feli,ne Fluorescent Lamp in its unique new Cuddy-pack can bring you substantial new savings on your TCL savings that can add up to hundreds or thousands of dollars depending upon the size of your installation. What's more, Sylvania backs up the Lifeline lamp with its exclusive money-back Certifi,ed Performance Policy. These four factors make up Sylvania's 4-Point Lifeline Program for Extra-Value Fluorescent Lightinc . . give you more lighting value than you've ever had before . . . al no extra cost.

Let's take a look at the costly facts of one-at-atime replacement . the burnout has to be reported the maintenance department advised be made out.

a requisition must

stock room to get a new lamp. then he must go and get a ladder. o nXt carry lamp and ladder to place where lamp is needed . . . set up ladder. . . check operation of lamp replace old lamp with new one check starters. o &hd, perhaps, chat with watchers return ladder then return to his own job-location.

e rlXt, the maintenance man has to go to the

First . . . Why Group Retarnping? You don't have to be a mathematical wizard to figure out that one-at-a-time replacement of lamps as they burn out is plenty expensive. And the
bigger your installation, naturally the bigger your costs. Here's why . . .

This replacement of a single lamp takes at least 20 minutes. At an hourly rate of 93.00 per hour (including overhead) labor costs you 91.00 -this per lamp.

your overall lighting efficiency. That's because fluorescents in the final stages of their rated life produce less and less light yet consume the

Not only that, one-at-a-time replacement

reduces

- allowing dimming same amount of electricity. By lamps to stay in service until they burn out, you reduce the light output of your lighting system, affecting seeing and working efficiency" Yet you pay the same power costs.

Group Relamping Guts l-abor Gosts to a Minimum . . " and Pays Off ln Beiter Lighting Too
tematically replace all the lamps at the same time just before they start to burn out with increasing frequency, cutting replacement time to only 3 minutes per lamp or a cost of only about 15d per lamp. What's more, you maintain a uniformly high get all the light you're paying level of lighting for. Your offices-and plant look better. Your employees work better. And work interruptions are reduced to a minimum.

With Sylvania's Group Relamping Plan, you

sys-

over-a,ll light!nE. Combined with a cleaning operation so that one labor cost accomplishes both fixture-cleaning and group replacement of lamps cuts relamping - labor costs to even less than 151 per maintenance
lamp.

The little you lose by discarding aging inefficient lamps is more than repaid in lower maintenance eosts and better

inerease of 4,000,000 more lumen hours over ordinary 7500-hour fluorescent.

Saves on Cost of Powerl Not only

Lifeline give you all this extra lighting at no extra cost, but it actually consumes approximately 1.2 watts less electricity than competitive 40-watt lamps. In fact, through 9000 hours of operation, this amounts to 10.8 KWH less power consumed or a 3/o wattage saving per lamp. Based on the average industrial rate of 1.51 per KWH, this gives you a wattage saving of 161 per lamp.

does the

with New

New gOOO-Ftour 4o*Watt LamP


U

6O-!-amp Gaddy-pack Brings More Maintenance Savings! Here's the most functional fluorescent package in the industry. It makes re-

Saves These Three WaYs '. "


aie life of 4O-watt fluorescents to a
9000 hours. That's

nique GaddY-Pack

No other lamp on the market today can match Sylvania's new Lifeline. It boosts the rated averspectacular

or an additional a20/o jump is good for 1500 hours. In fact, the new Lifeline basis of years the used on service of almost four
50 hours a week.

And that's not alMt has a higher initial light output. . . plus the highest sustained light output of iny other fluorescent in the industry . . . giving you an astronomical light bonus of _4,000,000 more lumen hours. Yet the lamp actually operates on less uattage . . . costs no more tlmn'any 7500-hour fluorescent Here's how it can reduce your TCL . . .

lamping easier, faster, more economical than ever . contains 60 brand new 9000-hour 40-watt Lifeline lamps, providing 90,000 more total hours of life than you'd get with 60 7500-hour fluorescents . at no extra cost. To open, just zip the tear strip around the middle of the Caddy-pack. Top lifts off to become a handy holder for old replaced tubes. Bottom contains the new lamps ready for installation. As you can see, this means fewer cartons to open and dispose of. There's no fussing or fumbling with assorted containers, wrappings or loose tubes. All of this means substantial savings in handling time in storing or installing fluorescents. The Caddy-pack is immediately available with the 40-watt Cool White. Other colors will follow.

ll Types ol Sylvania Life!ines

Saves on Cost of Larmps and Maintenance !-aborl How does the new Lifeline pay off for you? Its 20/o longer life gives you extra light value that's actually worth 371 per lamp over existing lamp types, based on one-at-a-time replacement at $3.00 an hour. Here's how you figure it.
$1.00 Cost of Labor (1/3 hour) .85 Cost of LamP

They're available in 40-Watt White, Cool White, Warm White, Natural White, Daylight, Cool White Deluxe, Warm White Deluxe. And 40-Watt Reflector White, Warm White, Cool White, Cool White Deluxe. All Lifelines are designed for use in both Preheat Circuits (with starters) and Rapid Start Circuits (without starters) .

In addition, every Lifeline has a "Life-Recording" feature etched on the lamp itself so you can easily keep track of its life.

Sfl6

20% Gxtra light value)

37e

As you can see, this means you save 20/o on-new relamp lamp and maintenance labor costs 1/5 less often.
Now, look at the 4,000,000 more lumen hours the

And Sylvania Bac${s Up lts Lamps with this lJnique Money-Back Guarantee...The (}nly Certificate of lts Kind in the lndustry!
Only Sylvania gives you this guarantee of complete satisfaction with every tryout purchase of Sylvania lamps . . . actually guarantees that .' . "If at ang time a SAlaania Fluorescent lamp fails in your opinion to prouide better per-

Lifeline gives you. You'll find that all Lifeline lamps have a higher initial light output as well as the the highest sustained light output throughout Jle life oithe lamp. For instance, at 100 hours, Lifeline lamps in Cool White have initial ratings of White and Warm White' 3200 3100 lumens - hours or at 40% of the rated Iumens. At 3600 represents the average luthe point which life - delivered throughout the life of the lamp mens the Cool White, for example, continues to give high carries a rating of 2800 lumens. light output This brighter, longer-lasting

Jormance than ana other brand fluorescent lamp on the basis of un ifor mity of pe rfor man c e, ma i n ta[ned brightness and life, it mag be returned to the supplier for a fuII refund of purchase price."

life

gives you an

YOU
100

90 80

ln this peri0d

lamps begin to fail and group replacement combrned wrlil planned cleanrng can be made with greal savirgs ol labor.

70

I
I c 2

lf no rephcemenl is
region

made

until this
losses

is reached-iight

60

are severe and rate of lamp

fail

50

is so trigi that labor costs


becode ercessive.

, g
A
30

o
I e

o 4 rt

n
10

. o
Y

o
4

= o

{n any large {luorescent instaliation" abor-rt 50;lr of the lamps can be expected to burn out l)e.for'(, O the end of their rated life --and about 5A% aftet.. F luorescent iamp life is greatly affected by siarting frequene.v. The longer the durty cycle, the longer iamp trife, as yoLl can see in Table 1. For 'eNa.rnple, the ner,v S).lvani.a Lifelirre has a r:riecl average life of 9000 hoLrr.q 1a-hsn burnerl on a lighting cycle ot 3 hours per start. Br,lt u'hen you lengthen this burning periocl to the average i0 hours lrel: start, tl,.pical of one-shift commercial anci inc|lstr:'i;ri operation. ].or,l increase lated &\rel'age life tc about 13"500 horirs. L{ost Syivania iali:ps, other than 4C Watt Lifeline, have a rated
average

0 l0 2E 30 40 s0 60 70 80 90 100 ll0 na
PERCENI

130

i40

of TAIED

t!FC

life cf 7500 hoilrs lyilgyi burned on a per start. Er-lt x'hen lightitii{ cycie f 3 hours lerrgthenecl io the average 10 houls per start, rated average llfe is increased to 11,20C hours.

Eflect ol Burning Periods 0n Fluorescent Lamp Life

Experience has shown that the r"aost economical time io gr:oup reiamp in rncst iighting instaliaticns is approxirrrately 85% rated average iife because you get f,er,ver early f,ailures with Syir.ania {Xiior:escei:its. L}n a XO-hoilr bu:rning cycle, thi"r

100

90

ialnps.

85/n vahie is a"boijt 11,400 hours r-riih tire Lifeiine arici ahont 9,600 hours with most other Sylvania

80

('70
t

3ro c,
:) t^
50

Uqs u tgo
c,
20

individr-ral burnouts one-at-a-time i;ntil 2C% af total b-r;rnonts cccur. Remaining lamps in ihe insialia,tion will then have burned a}:cr-it E5 /o cr: the best part of rheir rated iife. Ee;,"ond ihis point, iamps rvill bum out n'ith iircr"easing fleqnency . . and thorigh they continue to rlse just as mr:"ch electricity, r.vill give less and less light. iror: typical savings you can expect b_v repiacing lamps in gronps insiead of one-at-a-tinte, see the sax/ing:s analysis on the following page.
.

One ccnirnon pian of, group relan'iping is to replace

7 8 9

10

fl

12 t3 14 15 16 17 r8 19 20 21 22 23 24 LIFE . THOUSANDS OF HOURS

23

*For mortality curves on 7500 Hour Fluorescent types multiply above values

U ,*@.

A- Group Reiamping Fian faciiitaies la'riting off lamp expenditures foc" tax pL1lrposes. It enables a conlpany to apportion the iniiiai installation cost of a group replacement program or,rer a 24 ar 36month period (depending on the pian). This helps

e@
@@

:J-fiffi:*";llr:

fr -.i::ffi:T:",:"1??t

required during one particular' :rccorinting period.

f;;tr,ffi:

..ONE.AT.A-IIM['' TAMP RIPIACEMENT

SYLvAN

lA

GROUP REIAMPI

Nc

.S|fiff'; iJ"I'[?1.'iliar

A.

TABOR COST

A.

TABOR COST
Hourly Rate lncluding
0verhead

Time x Minutes per Lamp

zo (U 14) x $erc x
B. IAMP
COST
Net Price
per
Lamp

a -- .fi1oo.oo

3(%/*)"$s,* x/@
B. IAMP
COST

#rs.*

Number

x of Lamps

/oo x 6,ss
TOTAI ..One-At-A-Time" (Add A & B)

Sas,^
# rcs,oo

C. D.

Additional 20% Charge for individual replacements as -* _ -Labor they occur. (20% of Cost A at Add A B C for Group Cost if Relamping is made

leit)

COSr

at 85% of Rated

+ +

Life

92o,a tF/Ao.a

TOTAL GROUP REIAMPING COST & ,. , (Multiply D x 1.18 to adjust for full Rated Life) f tft.Oo

Sylvania Group Ftelamping lntervals


A simplified time schedule for Sylvania group relamping intervals for typical applications is listed in Table II "Typical Group Replacement Intervals." For budgetary purposes, most modern maintenance people determine the group relamping interval (in years) which applies to their specific usage. These intervals may vary in different locations throughout your operation due to varied usage conditions such as manufacturing area, office area. However, they may be modified to meet your installation needs . . . or a specific group relamping program can be developed for you.

the group relamping interval established under the plan you have selected, as listed in Table II. Where the lighting system has been operating for some time, with 20% or more of the lamps having burned out, you should group relamp. Save 20/o of the best-looking lamps for spot replacements. Future group relamping would be as scheduled in Table II under the plan you have selected. For example, under the Lifeline Group Replacement Plan at 85% rated.life, you would group relamp one-shift areas every 31/2 lears, two-shift areas
every 2t/2 years. If your installation has a mixture of old and new lamps, and some ready to go dead, it is most economical to group relamp one area, one section or one floor at a time. Save 20/o of the best-looking lamps for spot replacement in the remaining areas, sections or floors. Each month, group relamp another area, section or floor, in each case saving 20% of the best appearing lamps for spot replacements. This way your entire installation will be converted to a group relamping schedule and at no big initial outlay of capital.

How to Put a Group Relamping Program into Operation


your installation is new with the lamps having operated only a short time under normal conyou should group relamp according to ditions

If

TABLE II - TYPICAL GROUP fiTELAMPING INTEFRVALS


H RS. H RS.

HRS. OF
,PERATION PER YEAR

AVERAGE

PER

PER

SERVICE tIFE

APPLICATION

START

DAY

IN

YEARS* OTH ER

GROUP REPLACEMENT INTERVAT IN YEARS* 85qo OF AVERAGE SERVICE LIFE OTHER 7500-H0uR LAMPS

LIFELINE 7500-H0uF
LAMPS

LIFELINE

INDUSTRIAL PLANT One Shift Two Shift


OFFI C OFFICE

10 18

2500 4500

3V2

3V2
2V2

J
2

zth
3V2
2V2 6 2V2

One Shift

10 18 6 12

2500 4500 1200 3600 3600

3Vz

3
2

Two Shift
SCHOOL

I
J
6 6

J
7

zvz

6th
2V2

5V2
2 2

DEPARTMENT STORE
SUPER MARKET *Calculations

t2

2y2

zth

based on 250 working days per year-assuming one regular start and one extra start per day for building cleaning and maintenance purposes.

GR(}US' FIELAMPI]SG GIVES VOU ALL THESE MITJ(}R BENEFITS


Lower Labor Gosts
replacement

ing for you

. . . because labor is a major cost in lamp and at today's high wages that means substantial sav-

. . . because you maintain a uniformly high lightusing lamps only during their most efficient period of ing by light output. level

Better LightinE

Lower Costs in Other Ways


fixture repairs, lower lamp purchasing
space and lower taxable inventory.

because you have fewer

expenses, less lamp storage

PLUS ALL THESE BONUS BENEFITS


More prodvctive work throvgh betfer seeing ond working conditions.
Fewer work inlerrvplions while lomp burnouls ore being reploced.

Improved employee morole becouse vnilorm lighling mqkes


see ond work beller,

if eosier lo

Befter looking lighling sysfem.

longer life lor ovxiliary lighling equipmenf.


/14ore occurqle delerminolion

of aclual lighting

cosls.

Dislribution of cosfs over colendar period lscilitoles wriling ofr lomp expendilures for ]ax purposes.

For complete details on Sylvania's Group Relamping Plan and it's 4-Point Lifeline Program lor Extra-Value Fluorescenl Lighting, call your Sylvania Lamp Supplier or nearest Sylvania Sales Office. Or write to:
SYLVANIA TIGHTING PRODUCTS

SMtA
60 BOSTON
STREET

SAIEM

MASSACHUSETTS

Svsslot^FY

oE

nEilERAt TEtEpflnttE e EtECTRniltcS

w
Ft-671.262-Y.DR

Printed in U.S.A.

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