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SMD.BRO.121.V4
Introduction
Prospect Park, Hurley - 5800m2 TR60 with TAB-Deck
Contents
Page 3 Introduction Page 4 TAB-Deck Advantages Crack Control Nominal Reinforcement at Intermediate Supports Transverse Reinforcement Concentrated Loads Intermediate Supports, Propping or Special Finishes Situations when additional reinforcement may be required Page 5 Guidance for Installing Service Holes in the Composite Slab TAB-Deck Concrete Mix Addition of TAB-Deck Fibres Installation of TAB-Deck Fibre Reinforced Concrete Fire Design of TAB-Deck Steel Fibre Reinforced Concrete Page 6 Page 7 Page 8 Page 9 Proles and Sectional Properties ArcelorMittal Technical Specication R51 TAB-Deck Fire Tables TR60+ TAB-Deck Fire Tables
Page 10 TR80+ TAB-Deck Fire Tables Page 11 Page 12 Composite Beam Design with TAB-Deck Longitudinal Shear Resistance - Mesh v TAB-Deck
Introduction Introduction
Steel bre reinforced concrete is a composite material formed by adding steel bres into the concrete mix prior to pouring on site. The addition of steel bres turns the normally brittle concrete into a more ductile material with an enhanced post cracking behaviour. Use of the TAB-Deck system can remove the need for traditional mesh reinforcement with all its associated problems of handling, storage and safety. Composite Metal Deck Slabs can be constructed faster and cheaper using the TAB-Deck system. ArcelorMittal Wire Solutions has been one of the leading developers of steel bre concrete technology for over 30 years. Steel bres are already widely used for industrial oors constructed on grade or pile supported. Based on this experience, TAB-Deck has been developed by ArcelorMittal Wire Solutions in conjunction with Structural Metal Decks Ltd (SMD) for use with their decking proles. TAB-Deck performance data has been fully assessed and approved by The Steel Construction Institute referred to as SCI in this document.
The increasing popularity of bre reinforced concrete as a replacement for traditional mesh reinforcement is a welcome technological development. The TAB-DeckTM solution reduces site handling, storage and associated safety issues making it a positive choice for many contractors. The pre-reinforced nature of steel bre reinforced concrete adds to the appeal of this new solution by removing one stage of the installation process and thus reducing the overall time required to construct a composite metal deck slab.
TAB-Deck Design Guide
SMD.BRO.121.V4
Transverse Reinforcement
The cross section area of transverse reinforcement in the form of steel mesh reinforcement should be not less than 0.1% of the cross section area of the concrete above the ribs. TAB-Deck meets this requirement.
Concentrated Loads
A line load running parallel to the span should be treated as a series of concentrated loads. Where there are concentrated point loads or line loads, transverse reinforcement should be placed on or above the proled steel sheets. It should have a cross section area of not less than 0.2% of the concrete section above the ribs. This transverse reinforcement should be ductile. TAB-Deck solutions meet this requirement when used in conjunction with traditional rebar or wire mesh. For further design advice regarding concentrated loads contact ArcelorMittal Wire Solutions.
ArcelorMittal Wire Solutions can provide advice on individual mix designs and check their suitability for specic projects.
WireSolutions WireSolutions
Technical data sheet Hooked-end steel fibres Technical data sheet Hooked-end steel fibres
HE 1/50
Dimensions HE 1/50
Wire diameter (d) Fibre length (L) Dimensions Hook length (l and l) Wire diameter (d) Hook depth (h and h) Fibre length (L) Bending angle (a and a) Hook length (l and l) Aspect ratio (L/d) Hook depth (h and h) Camber of the fibre Bending angle (a and a) Torsion angle of the fibre Aspect ratio (L/d) Number of fibres per kg Camber of the fibre Total fibre length per 10 kg Torsion angle of the fibre Number of fibres per kg Packaging Total fibre length per 10 kg Recyclable cardboard boxes Net weight/box Packaging 1.00 mm ( 0.04 mm) 50.0 mm (+2/-3 mm) 14 1.00 mm ( 0.04 mm) 1.80 mm (+1/-0 mm) 50.0 mm (+2/-3 mm) 45 (min. 30) 14 50 1.80 mm (+1/-0 mm) max. 5% of l 45 (min. 30) < 30 50 3100 max. 5% of l 1575 m < 30 3100 1575 m 25 kg L L
Material characteristics
Tensile strength of drawn wire 1100 N/mm Rod wire C4D or C7D according to EN 10016-2 Tensile strength of drawn wire 1100 N/mm Rod wire C4D or C7D according to EN 10016-2 h
Material characteristics
l
h
Boxes/palette 48 Recyclable cardboard boxes Weight/palette 1200 kg Net weight/box 25 kg The fibres are oriented in one direction Boxes/palette 48 Palettes are wrapped or welded in a plastic folio Weight/palette 1200 kg Available also in big bag of 500 kg The fibres are oriented in one direction Palettes are wrapped or welded in a plastic folio Miscellaneous Available also in big bag of 500 kg The described fibre is in accordance with the following standards: Miscellaneous EN 14889-1 type 1, cold-drawn wire ASTM A820/A820M-04 type l, cold-drawn wire The described fibre is in accordance with the following standards:
All information in this promotional material illustrates products and services in a non final way and invites further technical or commercial explanation. This is not contractual. Copyright ArcelorMittal 2009 July 2009.
'
l
'
h l h
ArcelorMittal Bissen All information in this promotional material illustrates products and services in a non final way and invites further technical or commercial explanation. WireSolutions This is not contractual. Copyright ArcelorMittal 2009 July 2009. B.P. 16, L-7703 Bissen ArcelorMittal Bissen T +352 83 57 72 1 | F +352 83 56 98 WireSolutions www.arcelormittal.com/steelfibres B.P. 16, L-7703 Bissen T +352 83 57 72 1 | F +352 83 56 98 www.arcelormittal.com/steelfibres
The tables incorporate the following criteria: C25/30 concrete Support width of 100mm - Ultimate load factor of 1.0 (The Ultimate load factor may be reduced in some cases, refer BS 5950 Part 8 Table 2) The composite slab (not necessarily the metal deck) should be continuous over one or more internal supports. Continuity is taken to include all end bay conditions. The total imposed load should include live load, nishes, ceilings and services (all unfactored),
but not the self-weight of the slab. For loads and span conditions beyond the scope of these tables refer to SMD Deck Design Software or contact SMD's Technical Department. Spans shown in red indicate where spans are limited by the re condition, greater spans may be achievable by addition of bottom reinforcement. Spans shown in blue indicate where spans are limited by the composite/normal stage condition, greater spans my be achievable where shear studs are provided, refer SMD Deck Design Software or contact SMD Technical Department.
Maximum Permissible Span (m) 1.0mm Gauge Total Unfactored Applied Load ( kN/m2 ) 3.5 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 3.23 3.05 2.89 3.22 3.05 2.89 3.09 2.89 2.72 5.0 3.23 3.05 2.89 3.21 3.05 2.89 2.95 2.89 2.72 7.5 3.23 3.05 2.89 2.82 3.05 2.89 2.60 2.89 2.72 10.0 3.18 3.05 2.89 2.54 2.79 2.89 2.35 2.71 2.72 3.5 3.47 3.30 3.14 3.39 3.30 3.14 3.33 3.14 2.98 5.0 3.47 3.30 3.14 3.34 3.30 3.14 3.07 3.14 2.98 7.5 3.47 3.30 3.14 2.93 3.19 3.14 2.70 3.09 2.98 10.0 3.34 3.30 3.14 2.64 2.89 3.14 2.44 2.81 2.98 3.5 3.78 3.51 3.44 3.69 3.51 3.44 3.45 3.44 3.26 5.0 3.78 3.51 3.44 3.58 3.51 3.44 3.27 3.44 3.26 7.5 3.78 3.51 3.44 3.14 3.42 3.44 2.88 3.28 3.26 10.0 3.46 3.51 3.44 2.83 3.10 3.35 2.61 2.98 3.19 1.2mm Gauge
Steel Fibre
1.5
2.0
150 175
Lightweight Concrete
0.9mm Gauge Span Type Fire Rating (hours) Slab Depth (mm) 101 1.0
Double Span
Maximum Permissible Span (m) 1.0mm Gauge Total Unfactored Applied Load ( kN/m2 ) 3.5 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 3.43 3.26 3.12 3.41 3.26 3.12 3.33 3.12 2.97 5.0 3.43 3.26 3.12 3.19 3.26 3.12 2.99 3.12 2.97 7.5 3.39 3.26 3.12 2.76 3.23 3.12 2.60 3.12 2.97 10.0 3.08 3.26 3.12 2.47 2.91 3.12 2.33 2.86 2.97 3.5 3.69 3.51 3.37 3.65 3.51 3.37 3.46 3.37 3.21 5.0 3.69 3.51 3.37 3.32 3.51 3.37 3.10 3.37 3.21 7.5 3.44 3.51 3.37 2.87 3.34 3.37 2.70 3.27 3.21 10.0 3.12 3.51 3.37 2.57 3.01 3.27 2.42 2.96 3.20 3.5 4.02 3.76 3.68 3.98 3.76 3.68 3.69 3.68 3.52 5.0 4.02 3.76 3.68 3.57 3.76 3.68 3.31 3.68 3.52 7.5 3.53 3.76 3.68 3.09 3.56 3.68 2.88 3.45 3.52 10.0 3.21 3.76 3.68 2.77 3.21 3.47 2.58 3.11 3.35 1.2mm Gauge
Steel Fibre
1.5
2.0
150 175
Volume of Concrete
m/m
Deection This table is based on concrete poured to a constant thickness and does not take account for deection of the decking or supporting beams (as a guide, to account for the deection of the decking a concrete volume of span/250 should be added to the gures indicated). Concrete Weight These tables indicate concrete weight only and do not include the weight of decking or reinforcement. Concrete weights are based on the concrete densities specied in BS5950 Part 4 clause 3.3.3 as follows: Normal Weight Concrete 2400kg/m (wet) and 2350 kg/m (dry). Lightweight Concrete 1900kg/m (wet) and 1800 kg/m (dry).
The tables incorporate the following criteria: C25/30 concrete Support width of 100mm - Ultimate load factor of 1.0 (The Ultimate load factor may be reduced in some cases, refer BS 5950 Part 8 Table 2) The composite slab (not necessarily the metal deck) should be continuous over one or more internal supports. Continuity is taken to include all end bay conditions. The total imposed load should include live load, nishes, ceilings and services (all unfactored),
but not the self-weight of the slab. For loads and span conditions beyond the scope of these tables refer to SMD Deck Design Software or contact SMD's Technical Department. Spans shown in red indicate where spans are limited by the re condition, greater spans may be achievable by addition of bottom reinforcement. Spans shown in blue indicate where spans are limited by the composite/normal stage condition, greater spans my be achievable where shear studs are provided, refer SMD Deck Design Software or contact SMD Technical Department.
1.2mm Gauge
1.0
Double Span
1.5
2.0
Lightweight Concrete
0.9mm Gauge Span Type Fire Rating (hours) Slab Depth (mm) 120 150 200 130 150 200 140 175 200 Steel Fibre
3.5 5.0 7.5 10.0
1.2mm Gauge
1.0
Double Span
1.5
2.0
Volume of Concrete
m/m
Deection This table is based on concrete poured to a constant thickness and does not take account for deection of the decking or supporting beams (as a guide, to account for the deection of the decking a concrete volume of span/250 should be added to the gures indicated). Concrete Weight These tables indicate concrete weight only and do not include the weight of decking or reinforcement. Concrete weights are based on the concrete densities specied in BS5950 Part 4 clause 3.3.3 as follows: Normal Weight Concrete 2400kg/m (wet) and 2350 kg/m (dry). Lightweight Concrete 1900kg/m (wet) and 1800 kg/m (dry).
The tables incorporate the following criteria: C25/30 concrete Support width of 100mm - Ultimate load factor of 1.0 (The Ultimate load factor may be reduced in some cases, refer BS 5950 Part 8 Table 2) The composite slab (not necessarily the metal deck) should be continuous over one or more internal supports. Continuity is taken to include all end bay conditions. The total imposed load should include live load, nishes, ceilings and services (all unfactored),
but not the self-weight of the slab. For loads and span conditions beyond the scope of these tables refer to SMD Deck Design Software or contact SMD's Technical Department. Spans shown in red indicate where spans are limited by the re condition, greater spans may be achievable by addition of bottom reinforcement. Spans shown in blue indicate where spans are limited by the composite/normal stage condition, greater spans my be achievable where shear studs are provided, refer SMD Deck Design Software or contact SMD Technical Department.
1.2mm Gauge
3.5 4.50 4.49 4.13 3.72 3.99 4.13 3.69 3.79 4.13
5.0 4.07 4.35 4.13 3.37 3.64 4.07 3.35 3.46 3.92
7.5 3.56 3.84 4.13 2.94 3.22 3.63 2.94 3.05 3.50
10.0 3.20 3.47 4.03 2.65 2.71 3.31 2.46 2.58 2.96
3.5 4.84 5.02 4.63 3.98 4.22 4.63 3.91 4.02 4.45
5.0 4.39 4.66 4.63 3.60 3.85 4.27 3.55 3.67 4.10
7.5 3.84 4.12 4.63 3.15 3.40 3.81 3.12 3.24 3.66
10.0 3.45 3.72 4.31 2.84 3.08 3.47 2.62 2.73 3.33
1.0
Double Span
1.5
2.0
Lightweight Concrete
0.9mm Gauge Span Type Fire Rating (hours) Slab Depth (mm) 140 160 200 150 175 200 160 180 200 Steel Fibre 3.5 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 HE 1.0/50 4.54 4.51 4.10 3.78 4.09 4.10 3.83 4.22 4.10 5.0 4.07 4.38 4.10 3.39 3.70 4.10 3.44 3.82 4.10 7.5 3.52 3.82 4.10 2.94 3.23 3.79 2.99 3.35 3.63 10.0 3.15 3.43 4.03 2.63 2.77 3.43 2.53 2.80 3.28
1.2mm Gauge
3.5 4.71 4.76 4.48 3.92 4.21 4.48 3.97 4.33 4.48
5.0 4.22 4.51 4.48 3.51 3.80 4.39 3.57 3.92 4.22
7.5 3.65 3.94 4.48 3.05 3.33 3.88 3.10 3.44 3.72
10.0 3.27 3.54 4.13 2.73 2.85 3.51 2.60 2.88 3.36
3.5 5.05 5.34 4.98 4.17 4.44 4.98 4.24 4.55 4.83
5.0 4.53 4.84 4.98 3.73 4.01 4.59 3.81 4.12 4.41
7.5 3.93 4.23 4.86 3.24 3.51 4.06 3.32 3.61 3.89
10.0 3.51 3.80 4.41 2.90 3.16 3.67 2.98 3.25 3.52
1.0
Double Span
1.5
2.0
Volume of Concrete
m/m
Deection This table is based on concrete poured to a constant thickness and does not take account for deection of the decking or supporting beams (as a guide, to account for the deection of the decking a concrete volume of span/250 should be added to the gures indicated). Concrete Weight These tables indicate concrete weight only and do not include the weight of decking or reinforcement. Concrete weights are based on the concrete densities specied in BS5950 Part 4 clause 3.3.3 as follows: Normal Weight Concrete 2400kg/m (wet) and 2350 kg/m (dry). Lightweight Concrete 1900kg/m (wet) and 1800 kg/m (dry).
10
vr = 2.7A cv +vp
2 2 but 30 N/mm fcu 45N/mm
Longitudinal Shear
Testing has shown that in composite beam applications, the longitudinal shear resistance of oor slabs reinforced with 30 kg/m3 of HE 1/50 bres is, in most cases, sufcient so as not to require provision of additional transverse reinforcement. For example, a dosage of 30 kg/m3 of HE 1/50 bres was sufcient to provide a longitudinal shear resistance equivalent to an A393 mesh in a 150mm solid slab with fcu = 30N/mm2. When 30 kg/m3 of HE 1/50 bres are used in combination with conventional reinforcement, it may be possible to gain enhancement compared to cases when bars are embedded within plain concrete. Design Rules When proled steel sheeting is oriented with the ribs parallel to the longitudinal axis of the beam (i.e. at primary beam positions) the longitudinal shear resistance may not be sufcient when the concrete is only reinforced with 30 kg/m3 of steel bres. In such cases, supplementary transverse reinforcement in the form of conventional bars should be provided. Although the tests undertaken so far indicate that an enhancement of approximately 10% can be achieved when bres are used in combination with conventional reinforcement bars, there is insufcient data at this time to allow improved design equations to be developed. As a consequence of this, when supplementary reinforcement bars are provided, the bres should be ignored and the design carried out according to the requirements given in Eurocode 4, 6.2.4 or Clause 5.6 of BS5950-3: 1990. Eurocode 4 For design in accordance with Eurocode 4, the following equation should be used when normal weight concrete slab is reinforced with 30 kg/m3 of steel bres.
Where A cv is the mean cross-sectional area per unit length of the beam of the concrete shear surface under consideration and v p is the contribution of the proled steel sheeting, if applicable, calculated to Clause 5.6.4 of BS5950-3: 1990. The design resistance given in this equation is equivalent to that provided by an A393 mesh in a solid slab with fcu = 30 N/mm2. Further comparisons of longitudinal shear resistance for each prole at different slab depths using TAB-Deck at a dosage of 30kg/m3 compared to conventional mesh fabric can be found on page 15. These tables are in accordence with the above equation for BS5950-3 1990 based upon 0.9mm gauge S350 grade decking, 500N/mm2 grade reinforcement and 30N/mm2 Normal Weight Concrete.
F d =
Vfck
2
x hf
YM
+ vpd
Where hf is the effective thickness of the concrete ange, x is the length under consideration (half the distance between the point of zero moment and maximum moment, ie. 1/4 span for a simply supported beam with UDL), fck is the characteristic compressive cylinder strength of concrete, YM is the partial factor of safety (= 1.5),V is the strength reduction factor for concrete cracked in shear
= 0.38 11-
fck
250
and vpd is the contribution of the proled steel sheeting if applicable, calculated according to BS EN 1994-1-1 clause 6.6.6.4.
11
Slab Depth mm 100 110 120 130 140 150 160 170 180 190 200
A142 Vr (N/mm2) 93.8 102.8 111.8 120.8 129.8 138.8 147.8 156.8 165.8 174.8 183.8 Vr (N/mm2) 450.5 459.5 468.5 477.5 486.5 495.5 504.5 513.5 522.5 531.5 540.5
A193 Vr (N/mm2) 111.7 120.7 129.7 138.7 147.7 156.7 165.7 174.7 183.7 192.7 201.7 Vr (N/mm2) 471.1 480.1 489.1 498.1 507.1 516.1 525.1 534.1 543.1 552.1 561.1
A252 Vr (N/mm2) 132.3 141.3 150.3 159.3 168.3 177.3 186.3 195.3 204.3 213.3 222.3 Vr (N/mm2) 520.5 529.5 538.5 547.5 556.5 565.5 574.5 583.5 592.5 601.5 610.5
A393
Notes Secondary beam with continuous decking perpendicular to the longitudinal axis of the beam (with deck contribution vp) Primary beam with decking parallel to the longitudinal axis of the beam (no deck contribution)
Concrete Cross Section mm2 86000 96000 106000 116000 126000 136000 146000 156000 166000 Vr (N/mm2) 428.1 437.1 446.1 455.1 464.1 473.1 482.1 491.1 500.1 TAB-DeckTM Fibre Concrete (30 kg/m3) Vr (N/mm2) 191.6 200.6 209.6 218.6 227.6 236.6 245.6 254.6 263.6 Vr (N/mm2) 533.2 560.2 587.2 614.2 641.2 668.2 695.2 722.2 749.2 Vr (N/mm2) 162.0 189.0 216.0 243.0 270.0 297.0 324.0 351.0 378.0
Slab Depth mm 120 130 140 150 160 170 180 190 200
A142 Vr (N/mm2) 103.7 112.7 121.7 130.7 139.7 148.7 157.7 166.7 175.7 Vr (N/mm2) 446.0 455.0 464.0 473.0 482.0 491.0 500.0 509.0 518.0
A193 Vr (N/mm2) 121.6 130.6 139.6 148.6 157.6 166.6 175.6 184.6 193.6 Vr (N/mm2) 466.6 475.6 484.6 493.6 502.6 511.6 520.6 529.6 538.6
A252 Vr (N/mm2) 142.2 151.2 160.2 169.2 178.2 187.2 196.2 205.2 214.2 Vr (N/mm2) 516.0 525.0 534.0 543.0 552.0 561.0 570.0 579.0 588.0
A393
Notes Secondary beam with continuous decking perpendicular to the longitudinal axis of the beam (with deck contribution vp) Primary beam with decking parallel to the longitudinal axis of the beam (no deck contribution)
Concrete Cross Section mm2 86000 96000 106000 116000 126000 136000 146000 156000 Vr (N/mm2) 428.1 437.1 446.1 455.1 464.1 473.1 482.1 491.1 TAB-DeckTM Fibre Concrete (30 kg/m3) Vr (N/mm2) 182.6 191.6 200.6 209.6 218.6 227.6 236.6 245.6 Vr (N/mm2) 533.2 560.2 587.2 614.2 641.2 668.2 695.2 722.2 Vr (N/mm2) 135.0 162.0 189.0 216.0 243.0 270.0 297.0 324.0
Slab Depth mm 130 140 150 160 170 180 190 200
A142 Vr (N/mm2) 94.7 103.7 112.7 121.7 130.7 139.7 148.7 157.7 Vr (N/mm2) 446.0 455.0 464.0 473.0 482.0 491.0 500.0 509.0
A193 Vr (N/mm2) 112.6 121.6 130.6 139.6 148.6 157.6 166.6 175.6 Vr (N/mm2) 466.6 475.6 484.6 493.6 502.6 511.6 520.6 529.6
A252 Vr (N/mm2) 133.2 142.2 151.2 160.2 169.2 178.2 187.2 196.2 Vr (N/mm2) 516.0 525.0 534.0 543.0 552.0 561.0 570.0 579.0
A393
12
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UK Head Ofce Structural Metal Decks Ltd The Outlook Ling Road Tower Park Poole Dorset BH12 4PY UK Tel: +44 (0) 1202 718898 Fax: +44 (0) 1202 714980 Email: contactus@smdltd.co.uk Midlands Logistics Centre Structural Metal Decks Ltd Unit 107 Marchington Industrial Estate Stubby Lane Marchington Uttoxeter ST14 8LP UK Email: contactus@smdltd.co.uk United Arab Emirates Structural Metal Decks Ltd PO Box 21023 Ajman U.A.E. Tel: +44 (0) 1202 718898 Fax: +44 (0) 1202 714980 Email: uae.export@smdltd.co.uk Department Emails estimating@smdltd.co.uk drawings@smdltd.co.uk technical@smdltd.co.uk accounts@smdltd.co.uk
www.arcelormittal.com/steelbres
ArcelorMittal Wire Solutions Berkeley Square House 7th Floor Berkeley Square London W1J 6DA Tel: +44 (0) 114 239 2601 Email: bres.support.uk@arcelormittal.com
This brochure has been created with input from both ArcelorMittal Wire Solutions and Structural Metal Decks Ltd. Structural Metal Decks Limited & ArcelorMittal Wire Solutions 2011. Liable to change without notice.