CCn1Ln1S

1 2
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3 3
4 4
3 4
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8 escrlpLlon 8
9 2
page
. lMC81An1 8AC1lCAL lnS18uC1lCnS
. SAlL1? lnS18uC1lCnS
. S?M8CLS
. ALlCA1lCn
. 1LCPnlCAL uA1A
.
. lnS1ALLA1lCn
. CL8A1lnC lnS18uC1lCnS
.1.
.2. CperaLlon
.3. LLu descrlpLlon
.4. u of Lhe error codes
. 1
WA88An1? CA8u
CCnS18uC1lCn
re s llmlnarlly seLLlng
LlS1 Cl CCMCnLn1S
casting machine LC-CAST 60
! "#$%&'()' $&(*'"*(+ "),'&-*'"%),
! ,(./'0"),'&-*'"%),
1. Avoldp lngof furnaceand pumplnLhelmmedlaLevlclnlLy of heaL sources
(radlaLor ).
Avoldplaclng anyob[ecLs onLhe
1.3.
1.3.1.
1.3.2.
1.3 3
1.3 4
1.3 3
1.3 6
1.4.
b . .
2
2
2 l 8
2
2
2 a
8
2
herod
#
#
#
1. lac Lhe Lhe
s
MalnLenance.
ChangeLhesafeLylocks wlLhLheannouncedvalues only.
no repalr acLlvlLy by a servlce Lechnlclan who ls noL auLhorlzed by Lhe
manufacLurer ls allowed!
. . as for Lhls purposeyouopenLhe lefL lldby a
speclal swlLch.
. . CleanLheresL of meLal carefully as you meLal s noL Lo
Lhe plpes of LhelnducLor.
. . 1he wlndlngs of Lhe lnducLor should noL come lnLo conLacL.
. . Clean Lhe lng plaLes of only wlLh a dry Lowel wlLhouL uslng of
waLer or any s.
LlfLlng and carrylng of Lhe machlne.
1hellfLlng andcarrylngls madewlLhLhehelpof speclal handles edonLhe
relevanL places of Lhe ody Lhemachlneshouldbecarrledonly by4persons
no carrylng and LransporLaLlon ln anoLher sLaLe excepL for verLlcal
poslLlonls allowed!
.1. 1he and Lhe Pl generaLor can be swlLched on only when Lhe upper lld ls
closed.
.2. When durlng melLlng Lhe upper lld ls open, Lhe h ls
ed.
.3. 1heupper lldls ockedandlL cannoL beopenlnmodeof C1A1lCn.
.4. 1heapparaLus cannoL beseL LomelLlngunless Lherels waLer lnLhecoollngsysLem.
.3. 1he lnducLor musL be llfLed Lo upper poslLlon for melLlng only when Lhe cruclble ls
donlL.
.6. 1he glng process can sLarL only when Lhe lnducLor ls ln lower poslLlon nd
youpress LhebuLLon C1A1lCn.
.7. 1he rod for llfLlng of Lhe lnducLor can be ralsed only lf Lhe power of Lhe
ls pressed.
WhenLheenglnels ed, L ls lockedlnlower poslLlon.
1.2. . apparaLus body
1
8egularly
look ouL for parLlcle fall lnLo
brass
lsolaL
solvenL
mounL
cenLrlfuge
lgh-frequency heaLlng
lnLerrupL
cenLre
cenLrlfu
swlLch fronL
panel
sLarL
lL ls obllgaLory Lo Lhe followlng safeLy lnsLrucLlons ln order Lo avold any physlcal
of Lhe operaLor or Lechnlcal damage of Lhe equlpmenL.
ls noL permlLLed Lobe by anoperaLor, who ls noL enLlrely lnLroducedLo
LhesesafeLy lnsLrucLlons,
before lng Lhe plug lnLo Lhe neLwork , you should check wheLher Lhe
elecLrlclLy grld volLage meeLs Lhe prescrlbed worklng volLage. ln case of lncompllance,
seek Lhea of aspeclallsL,
lL ls noL permlLLedlnanycaseLomodlfyLhedevlce,
check LhewaLer lnLhe Lank
keep
ln[ury
run
Lhe lnducLor
Lhe devlce
swlLch on sockeL
sslsLance
lMC81An1 8AC1lCAL & SAlL1? lnS18uC1lCnS
2
casting machine LC-CAST 60
2
#
#
!
slgn
ls placedon, Lherels
before
.
#
#
#
all Lhe s andsLlckers musL bekepL lngoodandreadablecondlLlon, Lhey shouldnoL
beremoved!
Lhe devlce musL noL be launchedlnLooperaLlonal mode whenever lL has any Lechnlcal
fallureandcanh LheoperaLlonal sLaff or anyLhlrdparLy,
keepLhecablesafefrom ,
Lurn Lhe devlce off and Lake Lhe plug ouL of Lhe power leadlng cable fromLhe
prlor Loeachcleanlng or malnLenanceacLlvlLy.
lL ls noL permlLLedLousespareparLs oLher LhanLhosespeclfledbyLhemanufacLurer!
1hls symbol means LhaL under LhelldwherelL hlghvolLage, whlch
ls hazardous for Lhe human healLh. 1urn Lhe devlce off Lhe elecLrlclLy grld
removlngLherespecLlvelld
1hls symbol means LhaL Lhe devlce meeLs Lhe guldellnes and regulaLlons of Lhe Low
volLage andLlecLro-magneLlc Comp ulrecLlves andLhe relevanL harmonlzed
sLandards.
urL
heaL oll andsharpob[ecLs,
sockeL
aLlblllLy
" (''/)'"%)3 4 567 879:;7 :< =<78:>?@?>>7A =>?=56BA:C78DE 567@?>=4?;5=A7AF 567 <?475E
GAB57;5:B>7@D78878:>567879:;7@:H65 8757A:BA?57I
,0#J%+,
S?M8CLS
3
casting machine LC-CAST 60
(''/)'"%)I
"' ", (J,%+-'/+0 '% &/(K 'L/,/ "),'&-*'"%), J/.%&/ "),'(++('"%) ()K
,'(&'M-$! 'L/ *(,'")N #(*L")/ ,L%-+K )%' J/ %$/&('/K J0 ( $/&,%) OL% ", )%'
.-++0*%)P/&,()'O"'L'L/,/"),'&-*'"%),!
($$+"*('"%)
-Mo
1LCPnlCAL uA1A
ower supply -phase
Maxlmumalloy quanLlLylnLhecruclble
MaLerlal of Lhecruclble ceramlcs
MaLerlal of cruclble
when casLlng preclous alloys Ceramlcs wlLh graphlLe lnserL
MaxlmumLlmefor full melLlngof 30g of eLal
Coollng waLer, auLonomous
CpLlon of roLaLlon momenL when melLlng manual
ulmenslons
WelghL
normal premlses wlLh m
1he maxlmum usL be for L
decreaslngllneally Lo for L
Level of envlronmenL polluLlon
auLonomous
2000
. m 80 31 C,
30 40 C.
%J+"N('%&0
Q!
LC-CAS160A
.
3.
mono 220v 10 / 30Pz
2,3kW
7g
g
m 60s
, manual
L/8/P 620/660/1060mm
120kg
orklng rom3 pLo40
1he
80
W f Cu C
2
1he apparaLus ls d lnducLlon hlgh-frequency
generaLor
apparaLus
emperaLures up Lo
emperaLure
for cenLrlfugal casLlng eslgned for
casLlngof Co-Cr, nl-Cr andpreclous alloys usedlndenLlsLry
Maxlmumpower consumpLlon
MlnlmumalloyquanLlLylnLhecruclble
Pl power raLlngad[usLmenL
when melLlng nl-Cr-Co alloys
or preclous alloys
LemperaLure
ls deslgnedfor usage ln denLal alLlLude above sea-
level relaLlve humldlLy of Lhe alr
relaLlve humldlLy
ALlCA1lCn Anu 1LCPnlCAL uA1A
4
casting machine LC-CAST 60
R!
!
1hecasLlng machlneLC-CAS1 60A
6.1. whlchconLalns:
,
6.2. ,
6.3. .
7.1. LhaL Lherels waLer lnLhe s .
7.2. ls 220v 1he whlch Lhe devlce ls equlpped wlLh ls
1he respecLlve conLacL ls supplled LogeLher wlLh Lhe devlce. llL lL on wlLh
mm as lL ls recommended Lo be on a separaLe
1he
7.3.
7.4. es N14 and 19
7.3.
,
(9 )
~ .
.
a
4
33A.
m
N
S
2
*%),'&-*'"%)
"),'(++('"%)
ls a lnLelllgenL conslsL
of Lhree modules conLrolledby a commonconLrol unlL:
Pl melLlng modulewlLhLranslsLor conLrol
Pl generaLor
power supply
waLer coollng
CenLrlfugal casLlng mechanlsm
ConLrol cablneL wlLh sysLemof securlLylnLerlocks
conLalner llLer
malns volLage
laceLhemachlneonasolldfoundaLlon.
8y means of (for ad[usLmenL of Lhe f L )and a level ad[usL Lhe
machlne so LhaL Lhe cenLrlfugal arm ls horlzonLal. 1hls ad[usLmenL wlll reduce Lhe
vlbraLlons
ConnecL Lheplug lnLoLhesockeL.
devlce wlLhhlghly- consLrucLlonwhlch s
,
sysLem
a
ee
whencasLlng.
auLonomous
Makesure
Make sure plug
lnsLallaLlon
conducLor ln Lhlckness clrcle
earLhedrellabl
wrench
wlLh fuse
y.
LhaL Lhe
mono-phaseand LrengLhened
conLacL usL be
s
CCnS18uC1lCn & lnS1ALLA1lCn
5
casting machine LC-CAST 60
8.
8.1.
1oensure Lhenormal operaLlonof LheapparaLus before eachcasLlng procedurebalance of
Lhe arm musL be made dependlng on Lhe cerLaln welghL of Lhe used muffle and Lhe
quanLlLy of Lhe meLal needed for Lhe casLlng.
(s
: W
,
-
,
-
,
A !
8.2.
.2.1. SwlLchonLhe . l L
.
.
8.2.2. Cpen lf lL . (9)
.
8.2.3
b . llfL Lhe
e , .
.
.
As a resulL from Lhls acLlon (8) (9) wlll be off.
8.2. [usLmenL of Lhemodefor
1hepower of poLenLlomeLer 2 lor Lhenormal operaLlon
8
4 Ad .
l .
OPERATINGINSTRUCTIONS
re s
necessaryquanLlLy of
(3) wlll noL beam lL wlll beamas soonas Lhelldls
open
llfLl
1hemodefor
llmlnarlly seLLlng
power supply
Lheupper lld ls cl
of LheapparaLus nLhls slLuaLlonlf Lheupper lldls closed he
lndlcaLor 8LAu?lC8WC8k
osed Moreover, lf LhelnducLor ls lnlower poslLlonlndlcaLor
wlll beam
lf Lhe lnducLor ls ln lower poslLlon, place Lhe arm of Lhe apparaLus wlLh Lhe ceramlc
cruclble a ove Lhe lnducLor WlLh Lhe help of Lhe lnducLor
LoLhe ndupper poslLlon afLer LhaL flx lL by slghL roLaLlonLoLhelefL lnLhesameLlmeLhe
cruclble musL flL lnLo Lhe ng lnducLor ?ou can accompllsh Lhls by roLaLlng of Lhe
arm
lndlcaLor wlll beam and lndlcaLor
lor Lhls purpose
followlng llg. 1.):
- LoosenLhecross-shapedhandle(1) unLll Lhearmcanmovefreely
- uL Lhe lnLoLhebed(2).
- uL LhecruclblelnLoLhesLand(3).
nC1L henmelLlngpreclous meLals graphlLelnserL ls
- uL Lhe meLal lnLoLhecruclble
8y means of Lhe regulaLlng handle (4) and Lhe sLop llmlLer (3) ad[usL Lhe or flce of Lhe
cruclbleLomaLchLhepourlngconeof Lhe buL Louch lL
SlldeLhe (6) LoLheposlLlonmosL closeLoLhe
- MoveLhecounLerwelghL (7) by roLaLlnglL unLll balance ls achleved
- 1he balance resulLlng from shlfL of Lhe molLen meLal away of Lhe cruclble Lo
Lhe durlng Lhe process of casLlng, ls compensaLed by roLaLlon of Lhe
counLerwelghL lndlrecLlonopposlLeLoLhe
1hls ad[usLmenL ls essenLlal for lng Lhe vlbraLlons
.
CperaLlon
AfLer Lhe prellmlnary seLLlng descrlbedlnp. 1, Lhe lnLhefollowlng
sequence( llg. 2. ):
( llg. 2. )
handle (1) ( llg. .)
( llg. .) lld Lhe (6)
elLlng
elLlng
elLlng
you musL keep Lhe
sLeps ee
youfeel LhaL .
muffle
Lheusageof obllgaLory.
l
muffle wlLhouL lng
carrlage muffle,
of Lhemechanlsm
non- Lhe
muffle
muffle.
11Ln1lCn descrlbed avold of of Lhe
apparaLus whenmelLlng
s 8. worklng conLlnues
see
see
see 3
see 1 ands lngof carrlage
m
m ls ad[usLedauLomaLlcallylnLhls apparaLus.
m s seL wlLhLhehelpof
CL8A1lnC lnS18uC1lCnS
6
casting machine LC-CAST 60
and ull
lf youwanL for anypurposeLomelL aL lower power roLaLeLhe nob WhenLhe
from Lhe
maxlmumraLe
8.2. . :
CloseLheupper lld. 1heapparaLus ls swlLchedLoModeMLL1lnCas lnLhesameLlmeLhe
redlndlcaLor Pl showlng of Lhehlgh-frequency generaLor as
well as Lhe green (1) p
Supposlng LhaL durlng melLlng you open Lhe ,
8 .
lf you leave , noL more
Lhan Lhree mlnuLes, afLerwards lL sLops as lL alarms by l
l .
.
8.2. . Cbserve Lhe small wlndow(3) onLhe (see
llg. 3).
WalL unLll LhecompleLe (1) (
, .
sec and Lhen wlll sLop. 1he roLaLlon can only sLop
earller by resslngof buLLon
A11Ln1lCn: lease bear lnmlnd LhaL always whenLhe lnducLor ls lnlower poslLlon and
l wlll causeroLaLlonof Lhearm!
An lock on ls lnserLed nLhemachlne lL guaranLees LhaL Lhe
lldwlll noL openwhlleLhearmof Lhec mechanlsmls roLaLlng.
1he of Lhe arm roLaLlon ls ad[usLed uslng Lhe
1C8CuL . As much Lhls Lhe
roLaLlngLorque
8.2. Cpen Lhe lld. 8emove Lhe muffle. 1ake off Lhe cruclble. Close
w
u 1
f ( 10).
, k .
1 30
.
3
(2).
6
30
p 3( 2)
3
l .
1
( ) l
.
7
I
power lL musL belnendrlghL poslLlon aL dlglL
poLenLlomeLer 2 ls ln poslLlon , Lhe power of Lhe generaLor ls abouL
onLhe fronL panel
lndlcaLor showlng ressure ln Lhe coollng sysLemgo
on.
upper lld Lhe hlgh-frequency generaLor
wlll Lurn off lmmedlaLely and Lhe apparaLus wlll be swlLched Lo Mode LAu? lC8 WC8k
Lhe upper lld closed Lhe apparaLus wlll remaln ln Mode MLL1lnC
nLermlLLenL and
bllnklng of LheredLLu 1hls ls madewlLhLhealmLoproLecL LhemachlnelncaseLhaL lL
ls efL ln Mode MLL1lnC for a long Llme 1he apparaLus wlll be swlLched Lo Mode 8LAu?
lC8WC8kagalnbyopenlngof Lheupper lld
melLlng of Lhe meLal LhroughLhe Lhe upper lld
melLlng of Lhe meLal, afLer LhaL leL downLhe handle seellg.
3) Lhen Lhe apparaLus ls swlLched Lo Mode CAS1lnC auLomaLlcally 1he arm wlll
as lL wlll roLaLe for abouL
seellg. .
Lheupper lld s closed, Lhe resslngof buLLon
Lheupper lld
enLrlfugal
poLenLlomeLer
poLenLlomeLer s Lurned Lo Lhe rlghL so blgger ls
Lhe lld. SLop Lhe
fromLhe slLuaLedonLhefronL panel.
8efore performa casLlng you could armup Lhe meLal ln Lhe apparaLus
nLll lL . hls wlll reduce Lhe melLlng Llme. uo noL heaL Lhe meLal ln muffle
furnace.
p
(''/)'"%)
LoLhelefL
acLlvaLlon
Lhe presence of
sound-slgnal
sLarL
Lurnlng
elecLromagneL
lnlLlal momenL
lnlLlal
power
supply swlLch
become red
MelLlng
7
CL8A1lnC lnS18uC1lCnS
casting machine LC-CAST 60
8.3.
(1) -
(2) - ,
(3) -
(4) -
(3) - LemperaLure of LhegeneraLor ,
(6) - ,
(7) - ,
(8) - ,
(9) - ,
(10) -
8. . error codes
When or any reason Lhe normal operaLlon of Lhe apparaLus ls lnLerrupLed Lhls ls
lndlcaLedonLhefronL panel y of redLLu andLhe sound .
Moreover, Lhe
number of s 8eason
CurrenL overloadlngof LhegeneraLor
no
1lmefor melLlngmoreLhan3mlnuLes
nopressurelnLhecoollngsysLem
CommunlcaLlonerror
lnorder Lo or sLopLhepower supply
andsLarL lL agaln
f
4 .
f ,
b (2)
1
2
3
4
3
6
3
.
uescrlpLlonof LLu lndlcaLors onLhefronL panel.
lndlcaLor whlchshows avallablllLy of pressurelnLhecoollngsysLem,
or error appeared
lndlcaLor showlng LhaL Lhemachlnels ln8LAu?lC8WC8kmode.
lndlcaLor lngLhaL LheLlmer ls swlLchedon.
for
lndlcaLor showlng LhaL Lheupper cover ls open
lndlcaLor showlng LhaL Lheupper cover ls closed
lndlcaLor showlng LhaL LhelnducLor ls lnupper poslLlon
lndlcaLor showlng LhaL LhelnducLor ls lnlower poslLlon
lndlcaLor, shows LhaL Lhelock ls swlLchedonandLhelnducLor cannoL bellfLed.
of LLu provldes lnformaLlonfor Lheproblemoccurred. lease
flnd below Lhe descrlpLlon of Lhe numbers of bllnklng and Lhe relevanL reasons for Lhe
of Lhenormal work:
of LhegeneraLor
1emperaLureoverloadlng
Mode 8LAu?lC8WC8k ress buLLon
lndlcaLor
show
lndlcaLor
uescrlpLlonof
(2)
p
overloadlng
bllnklng relevanL warnlng
bllnklng
lnLerrupLlon
bllnklng
volLage
pass onLo
8
CL8A1lnC lnS18uC1lCnS
casting machine LC-CAST 60
Fig. 1 Centrifugal Arm
1
2
3
4
5
6
7
llCu8L 1
9
casting machine LC-CAST 60
llCu8L 2
10
casting machine LC-CAST 60
Fig. 3 General View of the apparatus
3
2
1
llCu8L 3
11
casting machine LC-CAST 60
T!
1. 1
2. s 230v/23A
3. o
4. 4
3.
0.63A 1)
1.23A 1)
3A 1)
3.13A 1)
A 1) .
6.
LC CAS1 60A pc.
lug LrengLhened
Pandles for lng
/230v slow(class
/230v
/230v
/230v 2
6,3 /230v
user manual
#()-.(*'-&/&3
+",' %. *%#$%)/)',
carry
Spare
vC L1u.
lndusLrlal zone MlcroelecLronlca
ulsL. ChecanlLza 1
8oLevgrad 2140
8uLCA8lA
1el./fax: + 339 723 66304
fuses
CasLlng Machlne
pc.
key for penlng of Lhe covers pc.
pcs.
pc.
slow(class pc.
slow(class pc.
slow(class pcs.
slow(class pc.
1
1
1
1
1
1
LlS1 Cl CCMCnLn1S
12
casting machine LC-CAST 60
LC-CAST 60
WARRANTY CERTIFICATE
VOPLtd. GUARANTEESTHISFURNACE AGAINSTANYDEFECTIVEPARTSOR
MATERIALS FORAPERIOD OF 12 MONTHS FROM DATE OF PURCHASE. DURING
THIS TIME OR ITS AUTHORIZED DEALERS WILL REPAIR OR REPLACE
FREE OF CHARGE ANY DEFECTIVE PARTS, IF SUCH DEFECTS OCCUR IN
NORMALSERVICEANDARENOTDUETOAPPARENTMISUSE, ABUSE, ACCIDENT,
INCORRECTTRANSPORTATIONANDSTORAGEORGRIDFAULTS.
THEWARRANTYHASBEENABROGATEDWHENDAMAGESAREREPAIREDBY
UNAUTHORIZEDPERSONS.
VOP Ltd.
General Manager of VOP Ltd.
Serial Number................
Invoice Number..............
Date ..............................
NAME..................................................................................................
ADDRESS...........................................................................................
...................................................................Tel.....................................
Serial Number
Invoice Number
Date
........
.........
............ ...
.....................
.. ...........................
Please send back to manufacturer
VOP Ltd.
Industrial zone MICROELECTRONICA
Botevgrad
Tel. +359 723 66303
Tel./Fax +359 723 66304
2140
&