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Electrical discharge machining of titanium alloy (Ti 6Al 4V)

Hasalk, Ahmet; ayda, Ula Applied Surface Science, Volume 253, Issue 22, p. 9007-9016. In this study, the electrical discharge machining (EDM) of titanium alloy (Ti 6Al 4V) with different electrode materials namely, graphite, electrolytic copper and aluminium and process parameters such as, pulse current and pulse duration were performed to explore the influence of EDM parameters on various aspects of the surface integrity of Ti6Al4V. Scanning electron microscopy (SEM), X-ray diffraction (XRD), energy dispersive spectrograph (EDS) and hardness analysis were performed. The experimental results reveal that the value of material removal rate, surface roughness, electrode wear and average white layer thickness are tendency of increase with increasing current density and pulse duration. However, extremely long-pulse durations such as 200 s led to decrease MRR and surface roughness. Furthermore, the surface hardness is increasing due to the Ti24C15 carbides formed on the surface and obvious cracks are always evident in re-solidified layer when machining copper electrode. The surface crack densities and critical crack lines were determined for the tested material. The graphite electrode is beneficial on material removal rate, electrode wear and surface crack density but relatively poorer surface finish.

Journal of Materials Processing Technology


Volume 104, Issue 3, 31 August 2000, Pages 171177

Machining characteristics of titanium alloy (Ti6Al4V) using a combination process of EDM with USM
Yan Cherng Lin,

Biing Hwa Yan

Yong Song Chang


Department of Mechanical Engineering, National Central University, Chung-Li 320, Taiwan

http://dx.doi.org/10.1016/S0924-0136(00)00539-2, How to Cite or Link Using DOI

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Abstract
This paper presents an experimental investigation of the machining characteristics of titanium alloy (Ti6Al4V) using a combination process of electro-discharge machining (EDM) with ultrasonic machining (USM). The EDM and USM machining mechanisms were integrated to improve the machining efficiency and accuracy. During the experiments, parameters such as dielectric type, abrasive size, concentration of abrasive in the dielectric fluid, discharge peak current and pulse duration were changed to explore their effect on the material removal rate (MRR), electrode wear rate (EWR), relative electrode wear ratio (REWR), surface roughness and thickness of the recast layer. From the experimental results, we conclude that this combination EDM/USM process can increase the MRR and decrease the thickness of the recast layer. In addition, the discharge waveform analysis shows that the combination EDM/USM process can dramatically reduce abnormal discharge, thus improving the discharge efficiency.

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1. Electrical discharge machining of titanium alloy (Ti 6Al 4V) adsabs.harvard.edu/.../2007ApSS.....Similares - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. de A Hasalik - 2007 - Citado por 61 - Artigos relacionados Title: Electrical discharge machining of titanium alloy (Ti 6Al 4V). Authors: Hasalk, Ahmet; ayda, Ula. Affiliation: AA(University of Firat, Technical Education ... 2. Machining characteristics of titanium alloy (Ti6Al4V) using a ... www.sciencedirect.com/.../S09240... - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. de YC Lin - 2000 - Citado por 69 - Artigos relacionados Machining characteristics of titanium alloy (Ti6Al4V) using a combination process of EDM with USM. Yan Cherng Lin,; Biing Hwa Yan Corresponding author ... 3. [PDF] Modeling of Material Removal on Machining of Ti-6Al-4V through ... www.waset.org/.../v47-106.pdf - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem.

Formato do arquivo: PDF/Adobe Acrobat - Visualizao rpida de MM Rahman - Citado por 3 - Artigos relacionados (EDM) of titanium alloy (Ti6Al4V) with different electrode materials has been accomplished to explore the influence of. EDM parameters on various aspects of ... 4. Modelling of micro-electrodischarge machining during machining of ... pib.sagepub.com/content/.../683.re... - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. 01/06/2009 'Machining characteristics of titanium alloy (Ti-6Al-4V) using a combination process of EDM with USM' J. Mater. Processing Technol. 104 (3) ... 5. Fit of cast commercially pure titanium and Ti-6Al-4V alloy crowns ... www.ncbi.nlm.nih.gov/.../124739... - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. de EF Contreras - 2002 - Citado por 28 - Artigos relacionados Fit of cast commercially pure titanium and Ti-6Al-4V alloy crowns before and after marginal refinement by electrical discharge machining. Contreras EF ... 6. Surface treatment by electric discharge machining of Ti-6Al-4V alloy ... www.ncbi.nlm.nih.gov/.../223406... - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. de P Harcuba - 2012 - Citado por 5 - Artigos relacionados 18/07/2011 Surface treatment by electric discharge machining of Ti-6Al-4V alloy for ... was obtained by plasma-spraying a titanium dioxide coating. 7. An Analysis of Edm Die Sinking Parameters on Ti-6al-4v - ICE-SEAM www.iceseam.com/.../61-367-373...Em cache - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. This study focuses on experimental investigation of the EDM process on Titanium alloy (Ti-6Al-4V) using POCO EDM 3 and POCO EDM C3 graphite electrodes ... 8. [PDF] Modeling of Wire Electrical Discharge Machining Parameters Using ... www.ijetae.com/.../IJETAE_0412_... - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem.

Formato do arquivo: PDF/Adobe Acrobat - Visualizao rpida de B Kuriachen - Artigos relacionados Modeling of Wire Electrical Discharge Machining Parameters. Using Titanium Alloy (Ti-6AL-4V). Basil Kuriachen1, Dr. Josephkunju Paul2, Dr.Jose Mathew3 ... 9. Machining characteristics of titanium alloy (Ti6Al4V) using a ... libra.msra.cn PublicationsEm cache - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. This paper presents an experimental investigation of the machining characteristics of titanium alloy (Ti6Al4V) using a combination process of ... 10. Parametric optimization in EDM of Ti-6Al-4V using copper tungsten ... dl.acm.org/citation.cfm?id... - Traduzir esta pginaCompartilhar Compartilhado no Google+. Visualizar a postagem. de MM Rahman - 2011 - Citado por 1 - Artigos relacionados A. Hascalik, and U. Caydas, "Electrical discharge machining of titanium alloy (Ti6Al-4V)," Appl. Surf. Sci., vol. 253, pp. 9007-9016, 2007. 3. P. Fonda, Z. Wang, ...

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