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Pipe Description: UPP systems is an underground piping system for hydrocarbon liquid fuel and vapour transfer manufactured using the latest co-extrusion technology. UPP may be used equally for suction (vacuum) or pressurized systems with fuel dispensers, in addition to pipelines acting at atmospheric pressure (ie. gravity lling lines). Approvals: UPP has received a large number of approvals from worldwide authorities and environment agencies, probably more than any other similar system. The entire UPP product range is independently tested to meet Energy Institute (UK) and Underwriters Laboratories Inc (US) performance standards. In addition, UPP products are continually monitored by the ERA FUELSTAR surveillance scheme set up by third party testing lab, ERA, in conjunction with the Energy Institute and Shell. EN14125 and UL971 approved.
Primary Pipe Construction: Black outer structural layer of the pipe is High Density Polyethylene (HDPE), grade, PE80 or PE100 which allows the use of electrofusion couplers and ttings to construct an innite variety of pipeline congurations. Puncture resistant PE is also resistant to microbial and rodent attack. The intermediate is a tie-layer (adhesive) which permanently bonds the polyethylene layer to the polyamide (nylon) layer The yellow inner barrier layer of UPP Extra pipe is specially formulated fuel proof nylon which displays exceptional resistance to absorption and permeation of both gasoline and alcohol fuel blends. The smooth bore and low friction loss of UPP Extra permit fuel and vapour ows at higher velocities than steel pipework with lower hydraulic losses. UPP utilizes a Standard Dimensional Ratio Design of 11 and is pressure rated to 10 bar (150 psi) at 20C. Rupture pressure is typically 40 bar (600 psi) providing a generous margin of safety. There is no requirement for a concrete trench because fusion welded HDPE pipe has no joints and is structurally resistant to the weight of backll material and dynamic trafc loads. Over 25 years experience shows no pipe failures and no loss into the ground due to product failure
For more information on UPP Systems from PetroTechnik Ltd, please visit our website www.petrotechnik.com
UIM-V1.00.11.04
CONTENTS
Primary Pipe Primary Fittings Secondary Containment Pipe Secondary Containment Fittings Access Covers, Sumps and Chambers Entry Fittings Miscellaneous Fittings Miscellaneous Items Tools Seal / Holesaw / Clamp Matrix 5 6-12 13 14-17 18 19-21 22 23 24-28 29
UPP Installer Training - is your or your installers training up to date? Contact PetroTechnik to renew or refresh your training www.petrotechnik.com / T: +44 (0)1473 243300 / E: info@petrotechnik.com
PRIMARY PIPE
UPP Extra Pipe - lined
(mm) 32 50 Description Lined pipe Lined pipe Product Code 001-032-100 001-050-006 001-050-050 001-050-100 001-063-006 63 Lined pipe 001-063-007 001-063-008 001-063-085 90 110 160 Lined pipe Lined pipe Lined pipe 001-090-006 001-090-050 001-110-006 001-160-012 Unit 100m Coil 6m Stick 50m Coil 100m Coil 6m Stick 7.5m Stick 8m Stick 85m Coil 6m Stick 50m Coil 6m Stick 12m Stick Pack 100m 696m 50m 100m 408m 510m 544m 85m 204m 50m 138m 12m 2.11 3.15 5.49 1.42 2.12 3.69 1.05 0.70 0.66 0.45 Weight per unit/meter (kg) 0.29 Weight per unit/foot (lbs) 0.19
PRIMARY FITTINGS
Tee - reducing
(mm) 90x90x63 Description Reducing tee Product Code 08-090-063-L Pack 15 Weight per unit/meter (kg) 0.83 Weight per unit/foot (lbs) 1.8
Reducer
(mm) 50x32 63x32 63x50 90x50 90x63 110x63 110x90 160x110 Description Reducer Reducer Reducer Reducer Reducer Reducer Reducer Reducer Product Code 09-050-032-L 09-063-032-L 09-063-050-L 09-090-050-L 09-090-063-L 09-110-063-L 09-110-090-L 09-160-110-L Pack 40 28 24 15 20 10 9 4 Weight per unit/meter (kg) 0.07 0.11 0.13 0.29 0.32 0.47 0.55 1.24 Weight per unit/foot (lbs) 0.15 0.24 0.29 0.64 0.71 1.04 1.21 2.73
Reducer - electrofusion
(mm) 90x63 110x90 Description EIF reducer EIF reducer Product Code 09-090-063-EIF 09-110-090-EIF Pack 30 16 Weight per unit/meter (kg) 0.35 0.68 Weight per unit/foot (lbs) 0.77 1.50
End cap
(mm) 32 50 63 90 110 Description End cap End cap End cap End cap End cap Product Code 10-032-L 10-050-L 10-063-L 10-090-L 10-110-L Pack 50 30 50 18 12 Weight per unit/meter (kg) 0.02 0.05 0.08 0.24 0.38 Weight per unit/foot (lbs) 0.04 0.11 0.18 0.53 0.84
Welding coupler
(mm) 32 50 63 90 110 160 Description Welding coupler Welding coupler Welding coupler Welding coupler Welding coupler Welding coupler Product Code 02.32 02.50 02.63 02.90 02.110 02.160 Pack 50 20 25 18 15 4 Weight per unit/meter (kg) 0.06 0.08 0.12 0.2 0.36 0.53 Weight per unit/foot (lbs) 0.13 0.18 0.26 0.44 0.79 1.17
PRIMARY FITTINGS
90 Elbow
(mm) 32 50 63 90 110 160 Description 90 elbow 90 elbow 90 elbow 90 elbow 90 elbow 90 elbow Product Code 03.32 03-050-L 03-063-L 03-090-L 03-110-L 03.160 Pack 40 30 20 8 8 4 Weight per unit/meter (kg) 0.06 0.16 0.27 0.69 1.14 2.24 Weight per unit/foot (lbs) 0.13 0.35 0.60 1.52 2.51 4.94
90 Elbow - electrofusion
(mm) 50 63 90 110 Description EIF 90 elbow with clamping feature EIF 90 elbow with clamping feature EIF 90 elbow EIF 90 elbow Product Code 03-050-EIF 03-063-EIF 03-090-EIF 03-110-EIF Pack 30 18 15 8 Weight per unit/meter (kg) 0.20 0.30 0.69 1.18 Weight per unit/foot (lbs) 0.44 0.66 1.52 2.60
45 Elbow
(mm) 50 63 90 110 160 Description 45 elbow 45 elbow 45 elbow 45 elbow 45 elbow Product Code 04-050-L 04-063-L 04-090-L 04-110-L 04.160 Pack 25 30 16 10 6 Weight per unit/meter (kg) 0.13 0.22 0.57 0.92 1.4 Weight per unit/foot (lbs) 0.29 0.49 1.26 2.03 3.08
PRIMARY FITTINGS
45 Elbow - electrofusion
(mm) 50 63 90 110 Description EIF 45 elbow with clamping feature EIF 45 elbow with clamping feature EIF 45 elbow EIF 45 elbow Product Code 04-050-EIF 04-063-EIF 04-090-EIF 04-110-EIF Pack 30 24 20 12 Weight per unit/meter (kg) 0.16 0.25 0.56 0.97 Weight per unit/foot (lbs) 0.35 0.55 1.23 2.14
Tee
(mm) 32 50 63 90 110 160 Description Tee Tee Tee Tee Tee Tee Product Code 08.32 08-050-L 08-063-L 08-090-L 08-110-L 08.160 Pack 20 20 25 7 5 3 Weight per unit/meter (kg) 0.08 0.21 0.37 1.02 1.63 0.84 Weight per unit/foot (lbs) 0.18 0.46 0.82 2.25 3.59 1.85
Tee - electrofusion
(mm) 50 63 90 110 Description EIF tee with clamping feature EIF tee with clamping feature EIF tee EIF tee Product Code 08-050-EIF 08-063-EIF 08-090-EIF 08-110-EIF Pack 22 12 10 6 Weight per unit/meter (kg) 0.25 0.41 0.87 1.53 Weight per unit/foot (lbs) 0.55 0.90 1.92 3.37
Tee - long
(mm) 90 90 Description Long tee Long tee (modied) Product Code 08-090-L 08.90.L-1 Pack 7 7 Weight per unit/meter (kg) 1.04 0.86 Weight per unit/foot (lbs) 2.29 1.89
08.90.L-1 is designed for use with the 08.160(SC) secondary containment tee
Gasket
(mm) 32 50 63 90 110 160 Description Gasket Gasket Gasket Gasket Gasket Gasket Product Code 07.32 07.50 07.63 07.90 07.110 07.160 Pack 10 10 10 10 10 5 Weight per unit/meter (kg) 0.012 0.02 0.02 0.04 0.042 0.1 Weight per unit/ foot (lbs) 0.03 0.04 0.04 0.09 0.09 0.22
TERMINATION FITTINGS
Termination - threaded male (bronze)
(mm) 50 Description 1" BSPT 1" NPT 2" BSPT 63 2" NPT 1" NPT 1" BSPT 90 110 3" BSPT 3" NPT 4" BSPT 4" NPT Product Code 81.050 BSPT 81.050 NPT 81.063 BSPT 81.063 NPT 81.063.1 NPT 81.063.1 BSPT 81.090 BSPT 81.090 NPT 81.110 BSPT 81.110 NPT Pack 6 6 6 6 6 6 2 2 2 2 Weight per unit/meter (kg) 0.54 0.54 0.8 0.82 0.8 0.8 2.04 2.04 3.80 3.80 Weight per unit/foot (lbs) 1.19 1.19 1.76 1.80 1.76 1.76 4.5 4.5 8.36 8.36
63
10
TERMINATION FITTINGS
Termination - Quick release
(mm) 63 90 Description 2" Quick Release 3" Quick release Product Code 80.063 QL 80.090 QL Pack 6 2 Weight per unit/meter (kg) 0.45 1.25 Weight per unit/foot (lbs) 0.99 2.75
Termination - anged
(mm) 50 63 90 110 Description Flanged Termination Flanged Termination Flanged Termination Flanged Termination Product Code 80.050F 80.063F 80.090F 80.110F Pack 6 6 4 2 Weight per unit/meter (kg) 0.57 0.83 1.97 3.45 Weight per unit/foot (lbs) 1.26 1.83 4.34 7.61
11
Wipex coupling
(mm) 63 90 110 63 110 Description 1" BSP male thread 2" BSP male thread 3" BSP male thread 3" BSP male thread O-Ring for 12.63 O-Ring for 12.110 Product Code 12.63.1 12.63 12.90 12.110 12.63.OR 12.110.OR Subject to availability Pack 12 12 6 4 1 1 Weight per unit/meter (kg) 1.09 1.02 2.728 3.5 0.002 0.002 Weight per unit/foot (lbs) 2.40 2.24 6.00 7.70 0.004 0.004
12
Flexible duct
(mm) 110 Description Flexible PE duct Product Code 00-110-050-DUCT-2 Unit 50m coil Pack 50m Weight per unit/meter (kg) 0.533 Weight per unit/foot (lbs) 1.18
13
14
15
SC terminating reducer SC terminating reducer (TP) SC terminating reducer SC terminating reducer (TP)
10 10 10 10
16
For use with 13, 29 & 49 series tted with schrader valve. Other types of test-port available upn request
17
New
1 1 1 1
17"
3.18
7.00
18
ENTRY FITTINGS
Mechanical entry seal - Petroseal
(mm) 50/63/75 90/110/160 Description Mechanical entry seal Mechanical entry seal Product Code PS3 PS6 Pack 20 10 Weight per unit/meter (kg) 0.624 1.116 Weight per unit/foot (lbs) 1.37 2.46
Backing ring
Description Extra backing ring for PS3 Extra backing ring for PS6 Product Code PS3/R PS6/R For use with Polyethylene sumps Pack 1 1 Weight per unit/meter (kg) 0.25 0.42 Weight per unit/foot (lbs) 0.55 0.92
Suitable for use with both 32mm and 40mm pipe See page 25 for appropriate holesaws
19
ENTRY FITTINGS
Additional boot for electrofusion seal
Size (mm) 50/63/75 50/63/75 90 110 90/110/160 Description Boot kit Boot kit - wide angle access Boot kit Boot kit Boot kit Product Code 305-SB 308-075-SB 305-090-SB 305-110-SB 308-SB Pack 20 5 10 25 10 Weight per unit/meter (kg) 0.2 0.66 0.16 0.18 0.34 Weight per unit/foot (lbs) 0.44 1.45 0.35 0.40 0.75
NB. No rubber boot. Fuses to either UPP primary or secondary containment pipe See page 24 for appropriate holesaws and clamps
90 90 110 110
5 5 5 5
20
ENTRY FITTINGS
Fibreglass entry seal - for double wall sumps*
Size (mm) 75 75 75 75 75 110 110 110 110 110 Description Fibreglass entry seal Internal cover for GRP seal External cover for GRP seal Internal Fibreglass curved packer External Fibreglass curved packer Fibreglass entry seal Internal cover for GRP seal External cover for GRP seal Internal Fibreglass curved packer External Fibreglass curved packer Product Code FEB-D-075-1 FBC-N-075 FBC-X-075 FBP-N-075 FBP-X-075 FEB-D-110-1 FBC-N-110 FBC-X-110 FBC-N-110 FBC-X-110 Pack 2 10 10 1 1 1 10 10 10 10 Weight per unit/meter (kg) 2.16 0.4 0.4 0.1 0.1 4.6 0.6 0.6 0.6 0.6 Weight per unit/foot (lbs) 4.76 0.89 0.89 0.2 0.2 10.14 0.13 0.13 0.13 0.13
New
21
MISCELLANEOUS FITTINGS
Vent cowl with ame arrestor - to BS7244
(mm) 1 " / 2" Description BSP Thread Product Code VENT CAP 2 Pack 24 Weight per unit/meter (kg) 0.54 Weight per unit/foot (lbs) 1.19
Test port
(mm) 7mm Description Test port for entry ttings Product Code TP Pack 10 Weight per unit/meter (kg) 0.02 Weight per unit/foot (lbs) 0.04
Flexible connector
(mm) 1.5/2 Description Flexible connector (any length) Product Code FLEXCON Pack 1
Ball valve
(mm) 2 Description BSP F/F Product Code BV(2) Pack 1
22
MISCELLANEOUS ITEMS
Towing head - for pipe retrot
(mm) Description 50mm primary pipe towing head 63mm primary pipe towing head 63/50mm coaxial mud tight towing head 75/63mm coaxial mud-tight towing head Product Code TH50 TH63 TH63SC TH75SC Pack 1 1 1 1 Weight per unit/meter (kg) 0.96 1.56 1.82 2.92 Weight per unit/foot (lbs) 2.11 3.43 4.00 6.42
Detector tape
(mm) Description Detector Tape Product Code D/TAPE Pack 100m Weight per unit/meter (kg) 0.02 Weight per unit/foot (lbs) 0.04
23
TOOLS
Hand-held electrofusion welder - EF1
Description UPP Hand-held welder Spare Primary welding cable (orange) - 4mm pins Spare Secondary welding cable (green) - 2mm pins Spare welding cable (white) - 7 amp Welding cable for 32/160/200mm ttings (orange) 2mm pins Spare Bridging cable for series welding of multiple ttings Product Code EF1 230V EW8-PC 4mm EW8-SC 2mm EW8-C7A EW8-PC 2mm EW8-BC 4mm Pack 1 1 1 1 1 1 Weight per unit/meter (kg) 3.6 0.48 0.48 0.48 0.48 0.02 Weight per unit/foot (lbs) 7.9 1.06 1.06 1.06 1.06 0.04
Electrofusion welder - E7
Description Lightweight UPP Welding unit - 230V Spare Primary welding cable (orange) - 4mm pins Spare Secondary welding cable (green) - 2mm pins Welding cable for 32/160/200mm ttings (orange) 2mm pins Spare Bridging cable for series welding of multiple ttings Product Code EW/E7/230V EW/BC/C EW/BC/SC EW1/C EW8-BC 4mm Pack 1 1 1 1 1 Weight per unit/meter (kg) 3.96 0.5 0.5 0.44 0.02 Weight per unit/foot (lbs) 8.73 1.10 1.10 0.97 0.04
24
TOOLS
Installation tool box
Description Installation box without tools Toolbox with tools Contents: Rotary Scraper 25 - 110mm 1 - 4" Pipe Cutter 50 - 125mm UPP Cutting Wheel for Pipe Cutter Holesaw 140mm for UPP 305 Holesaw 210mm for UPP 308s Holesaw 83mm for UPP PS3 Holesaw 168mm for UPP PS6 Mandrill for All Holesaws Clamp Angle Clamp Straight Clamp for UPP 305 (extended) Clamp for UPP 308 & 308-075 Mallet Flexishaft Driver Hand Held UPP Scraper 1" Blades for SCR.HAR (8 blades) Chinagraph Pencil UPP Installation Instructions SCR-025-110 P.CUT CW1 HS5 HS8 HSP3 HSP6 MAN1 CLAMP (A) CLAMP (S) 305-CLAMP-1 308-CLAMP MAL-1 F.DRIVER SCR.HAR SCR.HAR(B) 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 Product Code I.Box IB 1000 (EX EW) 1 58 127.90 Pack Weight per unit/meter (kg) Weight per unit/foot (lbs)
Pipe cutter
Size (mm) 6-67 50-127 100-168 Description Pipe cutter Pipe cutter Pipe cutter Cutting wheel for P.CUT & P.CUT MED Cutting wheel for P.CUT SMALL 160 Cutting wheel L for 160mm pipecutter Product Code P.CUT SMALL P.CUT P.CUT MED CW1 CW2 P.CUT.160.CW Pack 1 1 1 1 1 1 Weight per unit/meter (kg) 0.76 1.96 1.8 0.016 0.16 0.35 Weight per unit/foot (lbs) 1.68 4.32 4.00 0.04
Scraper kit
Size (mm) 50-110 Description Scraper kit with mandrels 50mm upgrade kit for SCR.K(1) Spare blade Spare drive shaft 110 FILL Mandrel for 110mm Fill Product Code SCR.K(1) SCR-50MM-UG-KIT SCR.B SCR.K(1)SHAFT SCR.M110-FILL Pack 1 1 1 1 1 Weight per unit/meter (kg) 4.98 0.52 0.014 0.232 0.12 Weight per unit/foot (lbs) 10.99 1.15 0.03 0.51 0.26
25
TOOLS
Adjustable Rotary Scraper Tool
Size (mm) 25-110 160 Description Adjustable rotary scraper Adjustable rotary scraper Adjustable rotary scraper blades Product Code SCR-025-110 SCR-090-225 SCR-BLADE-025-225 Pack 1 1 1 Weight per unit/meter (kg) 1.48 3.57 Weight per unit/foot (lbs) 3.26 7.87
Handheld scraper
Description Handheld scraper Spare scraper blades (twin pack) Product Code SCR.HAR SCR.HAR(B) Pack 1 1 Weight per unit/meter (kg) 0.08 0.04 Weight per unit/foot (lbs) 0.18 0.09
SCR.SKA(B)
Test lids for spill containers are available on request Each test lid comes with hard-wearing carry bag for ease of transportation
26
TOOLS
Clamps for fusion Seals
Description Clamp for 302 fusion seal Clamp for 303 fusion seal Clamp for 304-110-090 Clamp for 305 fusion ring (extended) Clamp for 305-125-110 Clamp for 308 fusion seal Colour Orange Blue Yellow Green Red Silver Product Code 302-CLAMP 303-CLAMP 304-CLAMP 305-CLAMP-1 305-EXT-CLAMP 308-CLAMP Pack 1 1 1 1 1 1 Weight per unit/meter (kg) 0.61 1.6 1.94 1.74 2.19 2.22 Weight per unit/foot (lbs) 1.35 3.53 4.28 3.84 4.83 4.90
Wooden mallet
Description Wooden mallet Product Code MAL1 Pack 1 Weight per unit/meter (kg) 0.22 Weight per unit/foot (lbs) 0.49
27
TOOLS
Fibreglass seal tools and accessories
Description Tool to tighten breglass entry seal (75mm) Tool to tighten breglass entry seal (110/125mm) 50ml Epoxy cartridge Nozzle for Epoxy cartridge 50ml Cartridge applicator 1.1litre Resin tin for FBC Covers Product Code FEB-075-TOOL FEB-110-TOOL E32RESIN E32NOZZLE E32APPLICATOR RESINTIN Pack 1 1 1 1 1 1
Flex driver
Description Tool to tighten band clamps (8mm head) Product Code F.Driver Pack 1 Weight per unit/meter (kg) 0.148 Weight per unit/foot (lbs) 0.33
Chinagraph pencil
Description Box of pencils for marking ttings Product Code CHINA Pack 12
Emery cloth
Description Emergy cloth - 50 metre roll Product Code EMERY Pack 50m Weight per unit/meter (kg) 2.39 Weight per unit/foot (lbs) 5.27
28
HS 302-040 303-063-EIF 303-075-EIF 304-110-063-TP 304-110-075-TP 304-110-090 304-110-090-TP 305 305-R 305-R-1 305-125-110 305-125-110-TP 308 308-R HSCS2 HS3 HS3 HS5 HS5 HS5 HS5 HS5 HS5 HS5 HS6 HS6 HS8 HS8
Diameter mm 51 102 102 140 140 140 140 140 140 140 160 160 210 210
CLAMP 302-CLAMP 303-CLAMP 303-CLAMP 304-CLAMP 304-CLAMP 304-CLAMP 304-CLAMP 305-CLAMP-1 305-CLAMP-1 305-CLAMP-1 305-EXT-CLAMP 305-EXT-CLAMP 308-CLAMP 308-CLAMP
CLAMP COLOR Orange Blue Blue Yellow Yellow Yellow Yellow Green Green Green Red Red Silver Silver
6 5/16 8 8
51 83 168
2 3 6 5/8
41/8 5 5
29
30
COMPLEMENT YOUR UPP SYSTEM WITH A FUEL STORAGE TANK FROM COOKSON & ZINN LTD
PetroTechnik subsidiary company Cookson & Zinn has been designing and fabricating fuel storage tanks and pressure vessels for more than 45 years. In that time, over 32,000 tanks from 5000 to 100,000 litres have been supplied to over 45 countries and trading relationships involving the transfer of design and fabrication technology have been established with companies in Central America and South Africa. Protection of the environment has always been a number one consideration for CZ. Quality control is rigidly enforced and ISO 9001:2000 procedures ensure full traceability of materials and rigorous product testing. Deuma automatic tank assembly and welding equipment guarantee maximum concentricity and straightness. CZ is a founder member of the double skin tank design committee and has developed a system ensuring 24-hour monitoring for potential leakage. CZ manufactures a wide range of products encompassing bunded storage systems, double skin underground storage tanks, above ground vertical and horizontal storage tanks, stainless steel tanks and vessels, liquid petroleum gas vessels, framed tanks and pressure vessels and also their modular lling station solution, PetroFast. CZ tanks are utilized by many industries including fuel, chemical, food, pharmaceutical, agricultural, aviation, water and general manufacturing. For more information on Cookson & Zinn products and services please contact them directly or see the website Tel: +44 (0) 1473 825200 Fax: +44 (0) 1473 824164 info@czltd.com Email: info@ www.czltd.com Web: www.
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UIM-V1.00.11.04
PetroTechnik Australia PetroTechnik do Brasil PetroTechnik France PetroTeknik AB PetroTechnik Inc. P&D Japan PetroTechnik China
+61 3 95 50 18 74 +55 11 3159 0909 +33 1 69 21 41 41 +46 8 767 86 34 +1 201 871 7300 +81 3 3297 7870 +86 10 84475126
HEAD OFFICE PetroTechnik Ltd, PetroTechnik House Olympus Close, Whitehouse Industrial Estate Ipswich, Suffolk, IP1 5LN, United Kingdom tel. +44 1473 243 300 fax. +44 (0) 1473 243 301 email. info@petrotechnik.com
CAT-V08 -02/09
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