You are on page 1of 48

Service Parts

Residential/Commercial Generator Sets

Models:

17RES
17RESL
17RESNT
18RES
18RESL
18RESNT
18TRES

TP-6518 3/12d

Common Replacement Parts


Figure 1 identifies 2000-hour common replacement parts for your generator set. Refer to the
groups on the following pages for a complete list of maintenance and service parts.

Description
Sensor, oil temperature
Filter, oil
Switch, oil pressure
Spark plug
Kit, starter solenoid
Element, air filter
Fuse, 20 A, 250 V
Fuse, 10 A, 250 V
Bushing, linkage retaining
Coupling, stepper motor

Part
Number

Quantity

GM28823
52 050 02-S
52 099 08-S
62 132 04-S
25 435 06-S
62 083 01-S
292937
223316
25 158 08-S
358358

1
8
1
2
1
1
5
5
4
4

Figure 1 2000-Hour Replacement Parts

Figure 2 identifies paint available from the factory.


Part Number
Color
Description
Cream Beige
Sage Green
Textured KCB (Cream Beige)
Textured Black
Textured Cashmere

Touch-up
Bottle

Spray Can

Gallon

N/A
GM50484
GM83001
GM83002
GM84772

GM71383
N/A
GM82834
GM82836
GM84771

GM71387
N/A
GM82835
N/A
N/A

Figure 2 Factory-Available Paint

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Numbering System Significance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Illustrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
How to Find Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Hardware References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Specification Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Group 1: Crankshaft . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Group 2: Crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Group 3: Oil Pan/Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Group 4: Cylinder Head/Valve/Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Group 5: Ignition/Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Group 6: Blower Housing and Baffles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Group 7: Starter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Group 8: Carburetor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Group 9: Engine Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Group 10: Air Intake/Filtration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Group 11: Exhaust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 12: Engine Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 13: Gasket Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Group 103: Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Group 105: Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Group 107: Nameplate and Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Group 109: Skid and Plant Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Group 201: Generator and Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Group 301: Control and Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Group 501: Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Group 701: Literature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Kit Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Appendix A. Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Appendix B. Common Hardware Application Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Appendix C. General Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Appendix D. Common Hardware Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Appendix E. Common Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Introduction
This manual lists service replacement parts for 17 and
18RES, RESL, RESNT, and 18TRES generator sets.
Information in this publication represents data available
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability
whatsoever.
This manual includes the following main sections:
Table of Contents. Lists the sections of the manual.
Introduction (and other information sections).
Contains introductory material about part numbers,
illustrations, and hardware.
Specification Number Index. Lists the generator set
specs and groups.
Group Parts Lists. List the part numbers of parts in the
groups.

Illustrations
Illustrations (or exploded-view drawings) best
representing the widest range of variations accompany
most groups in this manual. Illustrations do not depict all
details and may not show all parts. Do not use
illustrations for assembly or disassembly.

How to Find Part Numbers


Use the following steps to locate a service replacement
part.
1. Locate the generator set nameplate to identify the
generator set spec number.
2. Locate a second generator set nameplate listing
accessories to identify installed modules. On
some models the accessory nameplate is mounted
inside the generator junction box.

Kit Sections. List modules and accessories and their


parts.

3. Turn to the Specification Number Index. The


first column lists the generator set spec numbers.
The headings identify the groups of parts that
make up the generator set.

Appendices.
Include Abbreviations, Common
Hardware Application Guidelines, General Torque
Specifications, Common Hardware Identification, and
Common Hardware List.

4. Identify the group most likely to include the


service part number.

Numbering System Significance


This manual uses the following numbering systems:
Specification Number. The product identification
number located on the generator set nameplate.
Specification numbers break down into groups.
Group Number. A unique number representing a parts
group needed to assemble a generator set function. For
example, Group 101 is the Air Intake group.
Variation or Module Number. A group might have
several variations. Each variation performs the same
function with different parts lists. For example, a 50 Hz
generator alternator and a 60 Hz generator alternator
both perform the same function; however, with different
parts. Each difference requires a group variation or
module number.
Part Number. The part number identifies an individual
assembly, subassembly, component, or accessory kit.

5. Find the group variation number at the


intersection of the spec number row and the group
column. Note the variation number.
6. Page forward to locate the group identified in
step 4 or find the appropriate page in the Table of
Contents.
7. Find the part on the illustration and note the
item number of the part or find the part
description in the parts list.
8. Select the part number that corresponds to
your group variation. The first column lists the
illustration item number.
Find the variation
identified in the Specification Number Index or the
module number found on the generator set
nameplate in the appropriate column on the right
side of the parts list table. Find the quantity used at
the intersection of the item number row and the
variation column. A blank space at the intersection
means the variation/module does not use that part
number.

TP-6518 3/12

Hardware References
Many common hardware items do not appear in parts
manuals or will appear as common hardware entries. A
common hardware entry lists the size of the hardware.
For example, an item that appears as Hardware,
3/8-16 in the text means that the piece is 3/8-16 size.
Obtain common hardware locally or, if contacting the
factory, use the Common Hardware List in the appendix
to identify the common hardware part number and
specifications. See Common Hardware Application
Guidelines in the appendix for mating hardware
instructions.

TP-6518

3/12

Some hardware items require a specific size or some


other characteristic. In that case, use the part number
listed in the text.
When replacing hardware, do not substitute
inferior grade hardware. Replacement hardware
grade should be equal to or better than the grade of the
manufacturers original hardware. Use the Common
Hardware List in the appendix to identify the common
hardware hardness.

Specification Number Index

Group Title

Group No.

10

11

12

Variation Number

Spec No.
17RES/18RES
GM51561-GA1
GM51561-GA4
GM51561-GA9
GM51561-GA14
GM51561-GA16-CAS
GM51561-GA20-CAS

8
8
8
8
8
8

5
5
5
5
5
5

9
9
9
9
9
9

4
4
4
4
4
4

12
12
12
12
12
12

5
5
5
5
5
5

1
1
1
1
1
1

5
5
5
5
5
5

43
43
43
43
43
43

5
5
5
5
5
5

2
2
2
2
2
2

7
7
7
7
7
7

8
8
8

5
5
5

9
9
9

4
4
4

12
12
12

5
5
5

1
1
1

5
5
5

43
43
43

5
5
5

2
2
2

7
7
7

8
8

5
5

9
9

4
4

12
12

5
5

1
1

5
5

43
43

5
5

2
2

7
7

103

105

107

201

301

501

701

17RESL/18RESL
GM51561-GA2 (SA1, SA2)
GM51561-GA10 (SA3, SA4)
GM51561-GA18-CAS

18TRES
GM51561-GA8
GM51561-GA15-CAS

Group Title

Group No.

109

Variation Number

Spec No.
17RES/18RES
GM51561-GA1
GM51561-GA4
GM51561-GA9
GM51561-GA14
GM51561-GA16-CAS
GM51561-GA20-CAS

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
1
1
1
1
1

1
4
5
4
5
4

1
1
1
1
4
4

17
17
55
55
55
55

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1

2
6
6

2
2
4

19
56
56

1
1

1
1

2
2

1
1

2
2

7
7

3
5

57
57

17RESL/18RESL
GM51561-GA2 (SA1, SA2)
GM51561-GA10 (SA3, SA4)
GM51561-GA18-CAS

18TRES
GM51561-GA8
GM51561-GA15-CAS
6

TP-6518 3/12

Group 1: Crankshaft
1

6518_1

Item
1
2

TP-6518 3/12

Part Number
62 014 40-S
25 139 27-S

Description
Crankshaft assembly (includes item 2)
Plug, cup

Quantity
Variation
8
1
1

Group 2: Crankcase
1

4
5
6

13
10
11

12

Illustrated parts without item reference numbers


(the piston, for example) are not sold separately.

Item

Part
Number

1
2
3
4
5
6
7
8
8
9
9
9
10
11
11
11
12
13

62 010 05-S
M-551020-S
62 096 29-S
62 041 24-S
15 380 01-S

62 032 16-S
62 067 06-S
62 067 08-S
62 874 05-S
62 874 06-S
62 874 07-S
62 018 04-S
62 108 04-S
62 108 05-S
62 108 06-S
24 380 16-S
62 030 03-S
25 357 14-S

Description
Kit, camshaft (includes 25 357 14-S)
Screw, hvy flg M5 x 0.8 x 20
Cover, lifter feed
Gasket, lifter feed cover
Pin
Crankcase (use short block)
Seal, oil
Rod, connecting assembly, standard
Rod, connecting assembly, 0.25
Kit, piston assembly, standard, (includes items 11,12)
Kit, piston assembly, 0.25
Kit, piston assembly, 0.50
Retainer, piston pin
Ring set, standard
Ring set, 0.25
Ring set, 0.50
Pin, locating
Bearing, crankshaft (flywheel)
Lubricant, camshaft (not shown)

6518_2
Quantity
Variation
5
1
3
1
1
3
1
1
2
2
2
2
2
4
1
1
1
6
1
1

TP-6518 3/12

Group 3: Oil Pan/Lubrication


1
2

34
32

36

33

3
4

31

5
30

19

35
49

28
37 38

46
39
40

29

50
7
48

47

10 9

45

41
42

13

27

23

43

22

26

44

12

11

14

25

24

CRANKCASE

22
21
20

15

16
17
18
19

6518_3

Item

Part
Number

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

52 050 02-S
62 136 01-S
62 109 01-S
62 089 11-S
62 089 12-S
62 462 02-S
62 081 11-S
M-851040-S
15 380 01-S
12 294 04-S
25 431 11-S
62 326 06-S
X-25-52-S
24 086 12-S
62 041 22-S
GM28823
25 158 19-S
62 199 02-S
M-851030-S
32 086 01-S
62 081 06-S
62 032 19-S
62 009 12-S

24
25

62 123 05-S
M-645016-S

TP-6518 3/12

Description
Filter, oil
Nipple, oil filter
Cup, oil filter
Spring, oil filter valve
Spring, oil filter cup
Valve, oil filter
Housing, horizontal oil filter
Screw, flg M8 x 1.25 x 40
Pin
Fitting, hose to pipe
Sleeve, anti abrasion
Hose, oil supply
Washer, flat 1/4 in.
Screw, tap M6 x 1.7 x 18
Gasket, oil reservoir
Sensor, temperature
Bushing, reducer 1/2--1/8 in. NPT, steel
Kit, oil reservoir
Screw, flg M8 x 1.25 x 30
Screw, shd thd frm, M6 x 1.0 x 26.5
Housing assembly, oil pickup
Seal, oil pick-up tube
Kit, closure plate
(includes items 22 [qty.1], 24-28, 35-43)
Tube, oil pickup
Screw, flg thd frm, M6 x 1.0 x 16

Qty.
Var.
9
1
1
1
1
1
1
1
1
3
1
1
1
2
2
1
1
1
1
9
1
1
2
1
1
1

Item

Part
Number

Description

Qty.
Var.
9

26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50

62 237 02-S
62 030 04-S
62 032 16-S
25 139 74-S
52 099 08-S
62 445 04-S
62 086 07-S
62 126 13-S
25 237 14-S
62 123 15-S
62 038 04-S
24 153 08-S
62 393 01-S
62 153 04-S
62 081 08-S
62 063 14-S
M-639025-S
62 041 21-S
62 594 02-S
62 326 10-S
25 431 16-S
25 237 02-S
24 153 01-S
24 294 12-S
62 029 04-S
25 597 05-S

Clamp
Bearing, crankshaft (PTO)
Seal, oil
Plug, pipe, 1/2 NPTF sq ctsk
Switch, oil pressure
Strap, lifting
Screw, flg, M8 x 1.25 x 50
Bracket, dipstick tube
Clamp, spring hose, 1/2 in.
Kit, dipstick tube (includes 25 597 05-S)
Dipstick
O-ring
Pump assembly, oil/gerotor
O-ring, oil pump housing
Housing assembly, oil pump
Baffle, relief valve
Screw, flg, M6 x 1.0 x 25
Gasket, oil pan
Cooler, oil assembly
Hose, oil return
Sleeve, anti abrasion
Clamp
O-ring, oil pick-up
Fitting, 90 deg. barbed
Adapter, horizontal oil filter
Sealant, Loctite (not shown)

1
1
1
1
1
1
14
1
1
1
1
1
1
1
1
1
3
1
1
1
1
4
6
1
1
1

Group 4: Cylinder Head/Valve/Breather


19
20

21
10

17

22

33
23

24

32

24

18

31

16 15
10

30

14

29
11

28

3
4

13
12
26

10

27
9

8
7

CRANKCASE

6518_4

Item

Part Number

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

62 086 06-S
62 096 26-S
62 313 04-S
62 032 15-S
62 318 12-S
62 841 01-S
62 017 01-S
62 016 02-S
12 468 05-S
62 086 08-S
62 605 05-S
62 318 13-S
25 072 04-S
62 112 03-S
25 186 01-S
24 599 02-S
32 086 04-S
62 096 27-S
62 173 02-S
62 153 10-S
25 139 66-S
12 755 03-S
12 173 01-S
24 089 02-S
66 032 05-S
12 411 04-S
25 351 04-S
62 033 06-S
62 050 08-S
62 041 27-S
M-651016-S
62 326 15-S
25 237 08-S
62 755 03-S

25 357 14-S
62 041 14-S
62 041 13-S

10

Description
Screw, shoulder
Kit, cover, valve (includes items 3, 4)
Grommet, valve cover screw
Seal, valve cover
Kit, cylinder head #1 (includes item 13 [qty2])
Kit, cylinder head gasket (includes 62 041 14-S, 62 041 13-S)
Valve, intake
Valve, exhaust
Washer, flat, 13/32 in.
Screw, flg, M10 x 1.5 x 90
Liner, exhaust port
Kit, cylinder head #2 (includes item 13 [qty2])
Stud, M8 x 1.25 x 33
Spacer
Arm, rocker
Pivot, rocker arm
Screw, flg, M6 x 1.0 x 45
Kit, cover, valve (includes items 3, 4)
Cap, oil fill assembly (includes item 20)
O-ring
Plug, pipe, 3/4 NPTF sq ctsk
Kit, retainer
Cap, valve spring
Spring, valve
Seal, valve stem
Rod, push
Kit, hydraulic valve lifter (includes 25 357 14-S)
Kit, breather assembly (includes items 29--31)
Filter, breather
Gasket, breather
Screw, flg, M6 x 1.0 x 16
Hose, breather horizontal generator
Clamp, band spring hose
Kit, cylinder head hardware (services 1 head. Quantities listed are for both heads)
(includes items 7, 8, 15-17, 22-26)
Lubricant, camshaft (not shown)
Gasket, exhaust (not shown)
Gasket, intake manifold (not shown)

Quantity
Variation
4
2
1
2
2
1
2
2
2
6
10
2
1
4
2
4
4
4
1
1
1
2
4
4
4
4
4
4
1
1
1
4
1
1
2
1
2
2

TP-6518 3/12

Group 5: Ignition/Electrical
BLOWER HOUSING
& BAFFLES

4
CRANKCASE

6
7
8

17
16

10

11 12

13
14

15

6518_5

TP-6518 3/12

Item

Part
Number

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

41 403 09-S
X-22-11-S
24 086 18-S
236602-S
237878-S
M-548025-S
62 584 08-S
M-561025-S
62 025 05-S
62 468 01-S
12 086 14-S
X-42-15-S
62 157 02-S
25 086 132-S
25 154 04-S
62 132 04-S
62 431 02-S
12 454 03-S
24 518 12-S
25 452 01-S
25 454 07-S
62 176 08-S
62 518 01-S

Description
Rectifier-regulator
Washer, int tooth lock, 1/4 in.
Screw, phl hd #11-16 x 7/8 in.
Connector (3 contact)
Kit, 15 amp stator (includes 25 452 01-S)
Screw, thd frm, M5 x 0.8 x 25
Module, spark advance (DSAI) assembly
Screw, skt thd frm, M5 x 0.8 x 25
Flywheel assembly
Washer, flat 13/32 in.
Screw, flg, M10 x 1.5 x 45
Key, 3/16 in. x 5/8 in.
Fan, front drive adapter hole
Screw, trs hd, M6 x 1.0 x 65
Clip, cable
Plug, spark
Sleeve, corrugated
Tie, cable (not shown)
Lead (not shown)
Terminal (not shown)
Tie (not shown)
Harness, wiring (not shown)
Lead, B+ to starter solenoid (not shown)

Quantity
Variation
12
1
2
2
1
1
2
2
4
1
1
1
1
1
3
1
2
2
1
1
1
2
1
1

11

Group 6: Blower Housing and Baffles


1

11
1

HEAD/VALVE/
BREATHER

2
10

3
7

4
CRANKCASE
4

8
4

6518_6

Item
1
2
3
4
5
6
7
8
9
10
11

12

Part Number
M-645016-S
62 063 03-S
62 424 07-S
62 086 10-S
62 027 03-S
25 154 02-S
62 424 08-S
62 424 09-S
62 063 04-S
62 063 10-S
62 063 07-S
41 037 10-S

Description
Screw, flg thd frm, M6 x 1.0 x 16
Baffle, cyl barrel #1 side
Shroud, backing
Screw, shd thd frm
Kit, blower housing assembly (includes 41 037 10-S)
Clip, mounting
Shroud, #1 cylinder
Shroud, #2 cylinder
Baffle, cyl barrel #2 side
Baffle, valley #2 side
Baffle, valley #1 side
Nameplate, service (not shown)

Quantity
Variation
5
10
1
1
18
1
12
1
1
1
1
1
1

TP-6518 3/12

Group 7: Starter
1
2

6
5

7
8
6518_7

Item
1
2
3
4
5
6
7
8

TP-6518 3/12

Part Number
M-841080-S
25 098 09-S
M-839080-S
25 435 06-S
25 086 113-S
25 755 33-S
25 141 05-S
25 221 01-S

Description

Quantity
Variation
1

Nut, flg, M8 x 1.25


Starter assembly, solenoid shift (includes items 4-8)
Screw, flg, M8 x 1.25 x 80
Kit, solenoid (includes item 5)
Screw, external torx head
Kit, starter pinion (includes item 7)
Ring, retaining
Kit, brush holder

1
1
2
1
3
1
1
1

13

Group 8: Carburetor
8
9

10

6
1

11

18

12

2
3
4

17
16

13
5

15

AIR
INTAKE/
FILTRATION

9
14

6518_8

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

14

Part Number
24 353 37-S
25 237 12-S
25 431 17-S
M-629095-S
-62 853 17-S
62 041 29-S
25 086 133-S
X-22-7-S
62 096 30-S
62 041 30-S
24 041 60-S
25 294 17-S
25 086 134-S
62 096 31-S
62 041 31-S
45 158 03-S
14 100 09

Description
Kit, LP fuel line (includes item 2)
Clamp, hose
Sleeve, anti-abrasion
Stud, M6 x 1.0 x 96
Fitting, restrictor (See Group 103)
Carburetor, w/gaskets (includes items 7-13)
Gasket, air cleaner elbow
Screw, slotted pan, M4 x 0.7 x 8
Washer, int tooth lock #8
Cover, idle circuit
Gasket, idle circuit plate
Gasket, carburetor
Fitting, 90 deg.
Screw, slotted pan, M4 x 0.7 x 30
Cover, plenum
Gasket, plenum-carburetor
Bushing
Nut, hex flange lock (M6)

Quantity
Variation
5
1
2
1
4
1
1
1
2
6
1
1
1
1
4
1
2
1
4

TP-6518 3/12

Group 9: Engine Controls


1
5

4
6

FUEL
SYSTEM
2
IGNITION/
ELECTRICAL

6518_9

Item
1
2
3
4
5
6

TP-6518 3/12

Part
Number
GM81265
62 418 04
62 079 16-S
25 158 08-S
358358
62 089 45-S

Description
Governor assembly (electronic)
Sensor assembly, speed
Linkage, throttle
Bushing, linkage retaining
Coupling, stepper motor
Spring, linkage

Quantity
Variation
43
1
1
1
1
1
1

15

Group 10: Air Intake/Filtration


1

5
4

6
7

16

BLOWER
HOUSING
& BAFFLES

15
14

13
FUEL
SYSTEM
12

11
10

6518_10

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

16

Part Number
25 341 04-S
62 096 17-S

62 083 01-S
62 154 05-S
62 094 07-S
62 123 10-S
25 086 124-S
M-851030-S
62 164 06-S
62 041 13-S
24 041 60-S
62 041 29-S
62 344 01-S
M-631005-S
20 072 04-S

Description
Knob, cover
Cover, air cleaner
Not used
Element, air filter
Clip, fuel line
Base, air cleaner assembly (includes items 13-16)
Tube, air intake
Screw, flg, M6 x 1.0 x 25
Screw, flg, M8 x 1.25 x 30
Kit, intake manifold (includes items 11,12)
Gasket, intake manifold
Gasket, carburetor
Gasket, air cleaner elbow
Latch, filter element
Washer, flat, 6 mm
Stud, air cleaner base

Quantity
Variation
5
2
1
1
1
1
1
2
4
1
2
1
1
1
1
2

TP-6518 3/12

Group 11: Exhaust


1

2
3

6518_11

Item

Part
Number

1
2
3

M-841080-S
62 041 14-S
25 072 04-S

Description
Nut, flg, M8 x 1.25
Gasket, exhaust
Stud, M8 x 1.25 x 33

Quantity
Variation
2
4
2
4

Group 12: Engine Decals


1

OIL COOLER MAINTENANCE


Oil cooler must be kept
free of debris.

Inspect and clean every


25 hours, more frequently
under severe conditions.

6518_12

Artwork is representative.
Actual labels may differ depending on model and specification number.

Item
1
2
3
4

Part
Number
25 113 39-S
25 113 47-S
62 113 14-S
24 113 25-S

Description
Decal, clear laminate
Decal, powered by Kohler white on clear
Decal, air cleaner
Decal, oil cooler

Quantity
Variation
7
1
1
1
1

Group 13: Gasket Set


Gasket set not illustrated.

Item
1

TP-6518 3/12

Part
Number
62 755 02-S

Description
Gasket set

Quantity
Variation
1
1

17

Group 103: Fuel System

3
4
5

7
8
20
19 18
17

16

15

14 13

12

11

10

6518_103

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

18

Part Number
25 294 19
62 294 02-S
X-426-12

X-634-28
A-227531
X-391-1
X-75-51
X-50-15
X-25-36
GM31888
X-284-3
GM39554
X-209-2
X-211-3
X-202-41
X-75-4
M6923-06-80
M125A-06-80
M933-06025-60

Description
Fitting, 90 deg.elbow
Fitting, restrictor
Clamp, hose, 0.69/1.25 in.
Fuel line (see Group 8)
Bushing
Regulator, gas
Connector, 90 deg., 1/4 in. ID hose
Plug, pipe, 1/4 in. NPTF
Screw, machine
Washer, plain, 0.219 ID x 0.5 in. OD
Plate, gas solenoid retainer
Grommet, round
Valve, gas shutoff
Pipe, 1/2 in. NPT x 1.19 in.
Elbow, street, 90 deg. x 1/2 in. NPTF
Bushing, reducing, 1/2 x 3/4 in. NPT
Plug, pipe, 1/8 in. NPTF
Nut, hex, 6mm
Washer, plain
Screw, hex cap

Quantity
Variation
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
1
2
2
2

TP-6518 3/12

Group 105: Engine

1
4

2
20

18 19

17

13
16 15

21

14

12
11

10
9

22

6518_105

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

TP-6518 3/12

Part Number
GM51737
358306
358224
GM81390
GM33146
238915
X-545-134
X-545-172
M931-08050-60
X-22-16
M125A-08-80
M6923-08-80
GM20748
X-202-28
359653
X-426-9
X-612-27
X-6084-1
X-309-17
GM20547
GM28341
223316

Description
Silencer, exhaust SISO
Gasket
Plug, water
Engine assembly, KOHLER CH980-2020
Boot, battery lug
Boot
Cable, battery (No. 4 x 44 in.) red+
Cable, battery
Screw, hex cap
Washer, lock, .326 ID x .883 in. OD
Washer, plain, 8.4 ID x 16.0 OD
Nut, hex 8mm
Boot, battery lug
Bushing, reducing, 3/8 x 1/2 in. NPT
Valve, oil drain, 3/8-18 NPT
Clamp, hose, 0.25/0.70 in.
Hose, rubber, straight, 0.375 in. ID
Clip, J
Clamp, spring hose, 0.583/0.668 in.
Plug, hose, 3/8
Charger, battery, 12V-6A float equal.
Fuse, 10 A, 250 V

Quantity
Variation
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1

19

Group 107: Nameplate and Decals


Nameplate and decals are not illustrated.

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

20

Part
Number
224233
239789
249808
249809
255882
257438
GM12070
GM15299
GM20172
GM29924
GM20577
GM59781
X-6348-8
GM60175

Description
Decal, 1-800 number
Decal, notice, neutral bonded to frame
Decal, warning rotating parts
Decal, caution hot engine
Decal, caution stdby svc connect
Decal, danger moving rotor
Nameplate, Kohler
Decal, rainproof enclosure
Decal, unbalanced load
Decal, notice, fuel connection
Decal, fuel type
Decal, fuel type
Decal, Kohler Power Systems
Decal, Warning Non GFCI Outlet

Quantity
Variation
1
2
1
1
1
3
1
1
1
1
1
1
1
1
1
1

1
1
1
3
1
1
1
1
1
1
1

TP-6518 3/12

Group 109: Skid and Plant Mounting

1
2

14

14

3
4

2
3
6

9
8

11

10
13

12

6518_109

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14

TP-6518 3/12

Part Number
276309
M6923-06-80
X-25-40
M931-10040-60
M982-10-80
225124
M931-10080-60
X-22-14
M125A-10-80
X-22-12
GM50449
GM51562
M931-10080-60
X-25-96

Description

Quantity
Variation
1

Vibromount
Nut, hex, 6mm
Washer, plain, 0.281 ID x 0.625 in. OD
Screw, hex cap
Nut, hex elastic stop
Vibromount
Screw, hex cap
Washer, lock, 0.391 ID x 0.975 in. OD
Washer, plain, 10.5 ID x 20.0 OD
Washer, lock, 0.262 ID x 0.743 in. OD
Strap, ground
Base, generator set, 17RES
Screw, hex cap
Washer, plain, 0.406 ID x 2 in. OD

1
6
7
1
2
2
2
1
1
1
1
1
2
2

21

Group 201: Generator and Mounting


26
1

13

2
5

11
25

12
6

4
3
10

7
32

28

14

15

19

16

17
18

27

20

21
22

23
24
6518_201a

22

TP-6518 3/12

Group 201: Generator and Mounting

30

31
31

29

Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32

Part
Number
X-67-133
278877
GM51560
X-25-68
X-67-64
238248
229335
238247
239247
239282
X-49-1
GM60538
X-468-3
GM38291
GC51547
GC65808
GM51559
X-801-3
256466
GM54737
238214
X-6024-2
X-25-34
358067
GM59226
X-22-6
X-284-39
X-6003-32
X-6003-63
---X-67-133

Description
Screw, hex washer, thread-forming
Cover, brush holder
Bolt, over
Washer, plain, .281 ID x .625 in. OD
Screw, self-tapping
Shim, brush holder
Bracket, brush holder
Retainer, wire
Holder, brush
Brush
Screw, machine
Spring
Cable tie, nylon
Bracket, end
Stator assembly
Stator assembly
Bolt, armature thru
Washer, hardened, 0.406 ID x 0.812 in. OD
O-ring, 2.050 in. ID
Rotor assembly
Guard, generator fan
Bolt, hex cap
Washer, plain, 0.469 ID x 0.922 in. OD
Guard, alternator adapter
Adapter, generator
Washer, lock, 0.146 ID x 0.285 in. OD
Grommet, round
Conduit, convoluted
Conduit, convoluted
Plate, mounting (Order kit GM64053. See note below)
Plate, front mounting (Order kit GM64053. See note below)
Plate, rear mounting (Order kit GM64053. See note below)
Screw, hex washer, thread-forming

Quantity
Variation
1
2
2
1
4
4
5
2
1
1
1
2
2
2
3
1
1
1
1
1
1
1
4
4
1
1
2
1
1
1
1
1
2
2

2
1
4
4
5
2
1
1
1
2
2
2
3
1
1
1
1
1
1
1
4
4
1
1
2
1
1
1

Note:
Items 29, 30, and 31 are discontinued. Service with Alternator Stiffening Plate Kit GM64053. The kit
includes strengthened alternator adapter GM59226 (item 24); eliminating the need for the plates.
Alternator Stiffening Plate Service Kit GM64053
GM59226
Adapter, generator
M125A-08-80
Washer, plain 8.4 Id x 16.0 OD
M6923-08-80
Nut, hex 8mm
M931-08050-60
Screw, hex cap
X-22-16
Washer, lock, .326 ID x .883 in. OD
X-25-96
Washer, plain, .406 Id x 2 in. OD

TP-6518 3/12

1
2
1
1
2
1

23

Group 301: Control and Harness

25
26
22

24

24

27
28
29

21
23

20

23

23

31

19
30
18

17

16

14

4
15
33
5
11

12

13

1 34
10
3

32
8
7

6518_301

24

TP-6518 3/12

Group 301: Control and Harness


Item
1
2
3
4
5
6
6
6
6
6
7
8
9
10
11
12
13
14
15
16
16
17
18
18
18
19
20
21
22
23
24
25
26
27
27
28
29
29
30
31
32
33
34

Part
Number
X-50-15
X-25-30
X-634-27
361567
X-301-35
GM57962
GM57963
GM63634
GM69281
GM69282
X-634-28
GM51772
GM49746
X-51-5
X-101-11
GM28483
GM48108
X-6216-1
GM49103
GM51766
GM69280
GM53080
GM28743
GM28742
GM24462
X-67-143
239332
X-301-43
292937
238426
223316
GM53084
294520
GM53082
GM53083
GM53081
GM52275
GM52276
GM46103
GM51927
X-634-27
X-49-25
X-25-115

TP-6518 3/12

Description
Screw, machine
Washer, plain, 0.562 ID x 1.25 in. OD
Bushing
Base, tie wrap snap-in
Plug, button
Controller assembly (includes items 7-34)
Controller assembly (includes items 7-34)
Controller assembly (includes items 7-34)
Controller assembly (includes items 7-34)
Controller assembly (includes items 7-34)
Bushing
Panel, lower controller
Relay, 12 VDC
Screw, machine
Nut, hex elastic stop, 8-32
SCR module
Harness, pigtail customer connection
Screw, Phillips hex crimptite
PCB assembly, advanced digital control
Panel, controller mounting
Panel, controller mounting
Decal, fuse panel
Breaker, circuit
Breaker, circuit
Breaker, circuit 80 A, 2 pole
Screw, cross recess, sheet metal
Clip, speed
Plug, button
Fuse, 20 A, 250 V
Fuse holder, 0.25 x 1.25 in.
Fuse, 10 A, 250 V
Decal, power breaker
Decal, danger, high voltage
Decal, ROC fault codes
Decal, ROC fault codes
Decal, rocker switch
Switch, membrane overlay, 3-button
Switch, membrane overlay
Switch, rocker on-off-on
Harness, engine 17kW RES
Bushing
Screw, machine
Washer, plain, 0.203 ID x 0.438 in. OD

Quantity
Variation
4

4
4
2
3
1
1

4
4
2
3
1

4
4
2
3
1

4
4
2
3
1

4
4
2
3
1

1
1
1
1
1
1
2
2
1
2
4
1

1
1
1
1
2
2
1
2
4
1

1
1

1
1

4
4
1
1
3
2
1
1
1

1
4
4
1
1
3
2
1
1
1

1
4
4
1
1
3
2
1
1

1
1

1
1

1
1
1
7
2

1
1
1
7
2

1
1
1
2
2
1
2
4
1
1

1
1
1
2
2
1
2
4
1
1

1
1
1
2
2
1
2
4
1
1

1
1

1
1

1
1

4
4
1
1
3
2
1
1
1
1
1
1
1
1
7
2

4
4
1
1
3
2
1
1
1
1
1
1
1
1
7
2

1
1
1
1
1
1
7
2

25

Group 301: Control and Harness, continued


4

5
3
1

GM58022_D

26

TP-6518 3/12

Group 301: Control and Harness, continued


Item
1
2
3
4
5
6

TP-6518 3/12

Part Number
GM60297
GM62608
GM71374
GM78379
GM78380
GM78381

Description
Harness, Terminal Block
Harness, Terminal Block
Decal, Terminal Block RES
Cover, Controller
Panel, Divider
Cover, Load Leads

Quantity
Module
GM58022-KA3
1
1
1
1
1
1

27

Group 301: Control and Harness, continued


3
4

23

1
7

22
10

21
18
19
20

15

11

14
13

17 16
18
19

28

18

26

31
25

27 24

51

34

30,44,48

44,47,33

54

50,45,49

53,52,50,47,45,44
1,43,46

43,46

32
Items not shown: 35, 36, 37, 38, 39, 40, 41, 42, 56

28

55

29
GM60044_B

TP-6518 3/12

Group 301: Control and Harness, continued


Item
1
2
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56

TP-6518 3/12

Part Number

Description

Quantity
Variation
7

GM66364
238426
223316
292937
X-301-43
GM53082
GM52275
294520
GM64471
GB31613430001
X-634-25
X-49-25
GM49103
GM69852
X-49-25
GM28483
M7985A-04016-20
M125A-04-80
GM49746
GM53081
GM53080
GM46103
GB31613075201
GB31613529701
GB31613529703
GB31613529704
GB31613529803
GM15505
GM47488
GM62786
GM65657
GM66002
GM66028
GM66800
GM66801
GM66802
GM66803
GM69624
GM69625
GM69626
GM69706
M125A-04-80
M125A-06-80
M6923-06-80
M7985A-04016-20
M933-06010-60
M933-06020-60
M933-06025-60
X-22-12
X-400-41
X-6054-23
X-6128-35
X-634-27
GM63501
GM22387

Controller assembly
Fuse holder, .25 x 1.25 in.
Fuse, 10 A, 250 V
Fuse, 20 A, 250 V
Plug, button, 1.37 (hole dia. 1.01)
Decal, ROC fault codes
Switch, membrane overlay 3 button
Decal, danger, high voltage
Panel, controller mtg.
Charger, battery
Bushing, .672 x .875 in. NPT
Screw, machine
PCB assy., advanced digital control
PCB assy., CE filter
Screw, machine
SCR module
Screw, pan head machine
Washer, plain
Relay, 12 VDC
Decal, rocker switch
Decal, fuse panel
Switch, rocker on-off-on
Contact, auxiliary
Block, terminal
Block, terminal
Block, terminal
Block, terminal
Plug, plastic
Rail, din
Cover, terminal block
Heater, carburetor
Support, din rail
Breaker, circuit 4 pole
Harness, Engine (not shown)
Lead, L1 (not shown)
Lead, L2 (not shown)
Lead, L3 (not shown)
Suppressor, EMI (not shown)
Lead (not shown)
Lead (not shown)
Lead (not shown)
Washer, plain
Washer, plain
Nut, hex 6mm
Screw, pan head machine
Screw, hex cap
Screw, hex cap
Screw, hex cap
Washer, lock .262 ID x .743 in. OD
Spacer, .344 ID x .75 OD x .375 in.
Stud (metric)
Isolator, standoff
Bushing
Baffle, rain
Decal, caution hot carburetor heater

1
3
2
1
1
1
1
1
1
1
1
7
1
1
4
1
7
7
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
9
8
6
9
6
2
1
10
2
4
4
1
1
1

29

Group 501: Housing

1
2
31

23 30

33

32
3

4
6 40
34
42

36

43

36

35

37

29

28

26
25

21

10

27
14

24
15
23

8
9
20

19

18
17
13

22

41

10

12

13

39

11

6518_501b

30

TP-6518 3/12

Group 501: Housing


Item
1
1
1
2
2
3
4
5
5
5
6
7
8
8
8
9
10
11
11
11
11
12
13
13
14
15
17
18
19
20
20
21
22
22
22
23
24
25
26
27
28
29
30
30
30
31
32
33
34
35
36
37
39
40
41
42
43
**

Part Number
GM51569-S
GM51879-S
GM84076**
GM42840
GM47251
GM51973
GM51899
GM51570
GM51877
GM84074**
GM51581
GM57970
GM51566
GM51878
GM84075**
GM38809
GM58719
GM51567
GM51876
GM84073**
GM84077
GM51578
X-301-24
X-301-45
GM58961
GM59163
GM51575
GM51572
GM51574
GM39505
GM84087
GM51576
GM51836
GM51875
GM84072**
GM51573
GM51582
GM29357
GM57974
GM29983
X-6422-19
GM51579
GM51568
GM51874
GM84071**
GM51580
GM59162
GM58721
GM51719
GM51719
GM57975
GM59365
X-6033-8
GM58718
GM31074-1
GM65693
GM65694

Description

Roof assy., housing (includes items 2--4, 28, 32--36, 42, 43)
Roof,assy., housing (includes items 2--4, 28, 32--36, 42, 43)
Roof
Corner, sound shield (KCB)
Corner, sound shield
Stay, cover, right hand
Hinge, snap in
Panel, housing, left
Panel, housing, left
Panel, housing, left
Insulation
Insulation
Duct, housing air intake
Duct, housing air intake
Duct, housing air intake
Duct, engine air intake
Support, side
Panel, front housing
Panel, front housing
Panel, front housing
Panel, front housing
Insulation
Plug, button, 0.75 in. hole diameter
Plug, button, 1.5 in. hole diameter
Baffle, rain
Insulation
Insulation
Duct, alternator air inlet
Insulation
Duct, alternator air wall
Duct, alternator air wall
Insulation
Door, housing, right
Door, housing, right
Door, housing, right
Latch, locking
Insulation
Shield, exhaust
Duct, exhaust
Shield, heat
Seal, push-on trim
Insulation
Panel, rear housing
Panel, rear housing
Panel, rear housing
Insulation
Insulation
Bracket, roof
Insulation
Insulation
Support, roof
Shield, heat
Grommet, U-channel
Support, side
Bushing, molded
Plate, corner
Plate, latch

Quantity
Variation
3

1
2

1
2

1
1
1

1
1
1

1
1
2

1
1
2

1
1

4
1
2
1

4
4
1
2

1
2
1

1
1
1
1

1
1

1
1
1

1
1
2
1

1
2

1
2

1
1
1
4
4
1
1
1
1
1
1

1
4
4
1
1
1
1
1
1

1
1

1
1
4
4
1
1
1
1
1
1
1

1
4
4
1
1
1
1
1

1
1
4
4
1
1
1
1
1

1
1

1
1

1
2
1
1
1
1
1
1

1
2
1
1
1
1
1
1

1
1
1
1
1
1
2
1
1
1
2
4
2

1
1
1
1
1
1
2
1
1
1
2
4
2

1
2
1
1
1
1
1
1
1

2
1
1
1
1
1
1

2
1
1
1
1
1
1
1

1
1
1
1
1
1
2
1
1
1
2
4
2

1
1
1
1
1
2
1
1
1
2
4
2

1
1
1
1
1
2
1
1
1
2
4
2

Add a suffix to this color dependent part number before ordering.


See Specification Number Index and chart below to identify the color suffix.
Color Dependent Parts
Specification No.
Suffix
--CAS

TP-6518 3/12

Part Number
Part Number
Suffix
Example (item 5)
--CAS
GM84074--CAS

31

Group 501: Housing, continued

46
47
48

46
49
50
51
46

44
45

46
49
57

52
53
54
55

56

32

TP-6518 3/12

Group 501: Housing, continued

TP-6518 3/12

Item

Part Number

44
45
46
47
48
49
50
51
52
53
54
55
56
57

GB31311173101
GB31613392201
M7985A-04016-20
GM65464-1
GM64282
X-6278-1
GM69619
GM65464-2
229883
GM66609
X-67-59
GM64513
GM64491
X-6047-55

Description
Decal, emergency stop
Switch, emergency stop
Screw, pan head machine
Gasket, emergency stop
Panel, E--stop mounting
Washer, nylon, .201 ID x .46 in. OD
Panel, breaker mounting
Gasket, circuit breaker
Decal, 12 wire reconnection
Window, enclosure
Screw, hex washer, thread-forming
Cover, wire inlet
Duct, electrical inlet
Channel, U

Quantity
Variation
3
1
1
14
1
1
6
1
1
1
1
4
1
1
1

5
1
1
14
1
1
6
1
1
1
1
4
1
1
1

33

Group 701: Literature


Item
1
2
2
2
3
3
4
4
5
6
7
7
8

34

Part
Number
TP-2580
TP-6479
TP-6766
TP-6463
TP-6514
TP-6516
TP-6515
TP-6517
TP-6518
TP-6519
TP-6535
TP-6782
K-625

Description
CH940-980 Service Manual
Warranty, 5-Year, Standby
Warranty, Residential/Light Commercial
Warranty, 5-Year, RESL
I/M 8.5/12/17/18RES, Res/Coml
I/M 17/18RESL, Res/Coml
O/M 8.5/12/17/18RES, Res/Coml
O/M 17/18RESL, Res/Coml
P/C 17/18RES, Res/Coml
S/M 17/18RES, Res/Coml
Warranty, Emission Control, 17/18RES
Warranty, 2011 Emissions, Residential
Form, Startup Notification

17

19

35

1
1

1
1
1

Quantity
Variation
36
41
1
1
1

55

56

57

1
1

1
1

1
1

1
1

1
1

1
1

1
1

1
1
1

1
1
1
1

1
1

1
1
1

1
1
1
1

1
1
1

1
1

1
1
1

1
1

1
1

1
1

1
1

TP-6518 3/12

Kit Parts List


Qty.

Description

Part No.

Fuel System Kit


Gas Strainer
1

Strainer, gas

Flexible Fuel Line


1

PA-290275
292485

GM31054-KA1

Fuel line, flexible, 0.50 in. ID x 12 in.

X-504-1

Electrical System Kits


Battery
1

Battery, wet

GM48784

PA-358225

Heater, battery wrap


Heater, battery pad
TT Battery Heater, 8.5--30kW Ind/Res/Coml

Run/Common Fault Relay, 12 V


4
1
1
1

Standoff, circuit board


PCB assembly, relay interface board
Harness, wiring relay board
TT Run/Common Fault Relay, ADC-RES

Harness, 25, Remote Panel


1

Harness, Extension

Harness, 100 Remote Panel


1

Harness, Extension

Description

Part No.

Miscellaneous Kits
Carburetor Heater, 40W, 120 V
1
1
1
1

GM57969-KP1-QS

Decal, caution hot carburetor


Heater, carburetor
Bushing, 1.000 x 1.375 in. NPT
Bushing, 1.312 x 1.50 in.. NPT

Software, OnCue
GM48808-KP1

Battery Heater
1
1
1

Qty.

336814
336825
TT-1221

GM53102-KP1
360459
GM51403
GM52639
TT-1481

GM32333-KP2
GM32323

GM32333-KP4
GM47391

1
1
1
1
1
2
2
1
1
2
1

GM22387
GM57968
X-634-15
X-634-16

GM62630-KP1

Assy, J1939/ModBus/Ethernet Converter


GM58703
Harness, Y-Connector 8.5--17KW
GM62626
Harness
GM62627
Software, OnCue
GM62628
Diagram, Wiring Network Communications
GM62629
Screw, Pan Head Machined
M7985A-04010-20
Nut, Hex 4mm
M934-04-50
O/M OnCue Software, Res/Coml
TP-6616
TT Network Connection, OnCue, Res/Coml
TT-1486
Washer,nylon, .194 ID x .625 in.OD
X-6278-8
Bushing
X-634-28

Paint
1
1

Paint, Kohler Cream Beige, 12 oz. spray can


Paint, Kohler Cream Beige, gallon can

Terminal Block
2
1
1
1

Harness, pigtail customer connection


Decal, terminal block
Harness, terminal block
(includes 4-position terminal block)
Harness, terminal block
(includes 6-position termianl block)

Terminal Block
2
1
1
1

Harness, pigtail customer connection


Decal, terminal block
Harness, terminal block
(includes (2) 2-position terminal blocks)
Harness, terminal block
(includes 6-position terminal block)

Terminal Block

GM71383
GM71387

GM58022-KA1
GM48108
GM54820
GM54821
GM60297

GM58022-KA2
GM48108
GM71374
GM62608
GM60297

GM58022-KA3

See Group 301: Control and Harness

Maintenance Service Kits


(includes oil, oil filter, air filter, spark plugs, and instructions (TT-1445))
1
Kit, Residential Maint (17/18RES)
GM62347

TP-6518 3/12

35

Notes

36

TP-6518 3/12

Appendix A Abbreviations
The following list contains abbreviations that may appear in this publication.
A, amp
ABDC
AC
A/D
ADC
adj.
ADV
Ah
AHWT
AISI
ALOP
alt.
Al
ANSI
AO
APDC
API
approx.
AQMD
AR
AS
ASE
ASME
assy.
ASTM
ATDC
ATS
auto.
aux.
avg.
AVR
AWG
AWM
bat.
BBDC
BC
BCA
BCI
BDC
BHP
blk.
blk. htr.
BMEP
bps
br.
BTDC
Btu
Btu/min.
C
cal.
CAN
CARB
CB
cc
CCA
ccw.
CEC
cert.
cfh

ampere
after bottom dead center
alternating current
analog to digital
advanced digital control;
analog to digital converter
adjust, adjustment
advertising dimensional
drawing
amp-hour
anticipatory high water
temperature
American Iron and Steel
Institute
anticipatory low oil pressure
alternator
aluminum
American National Standards
Institute (formerly American
Standards Association, ASA)
anticipatory only
Air Pollution Control District
American Petroleum Institute
approximate, approximately
Air Quality Management District
as required, as requested
as supplied, as stated, as
suggested
American Society of Engineers
American Society of
Mechanical Engineers
assembly
American Society for Testing
Materials
after top dead center
automatic transfer switch
automatic
auxiliary
average
automatic voltage regulator
American Wire Gauge
appliance wiring material
battery
before bottom dead center
battery charger, battery
charging
battery charging alternator
Battery Council International
before dead center
brake horsepower
black (paint color), block
(engine)
block heater
brake mean effective pressure
bits per second
brass
before top dead center
British thermal unit
British thermal units per minute
Celsius, centigrade
calorie
controller area network
California Air Resources Board
circuit breaker
cubic centimeter
cold cranking amps
counterclockwise
Canadian Electrical Code
certificate, certification, certified
cubic feet per hour

TP-6518 3/12

cfm
CG
CID
CL
cm
CMOS

cubic feet per minute


center of gravity
cubic inch displacement
centerline
centimeter
complementary metal oxide
substrate (semiconductor)
cogen.
cogeneration
com
communications (port)
coml
commercial
Coml/Rec Commercial/Recreational
conn.
connection
cont.
continued
CPVC
chlorinated polyvinyl chloride
crit.
critical
CRT
cathode ray tube
CSA
Canadian Standards
Association
CT
current transformer
Cu
copper
cUL
Canadian Underwriters
Laboratories
CUL
Canadian Underwriters
Laboratories
cu. in.
cubic inch
cw.
clockwise
CWC
city water-cooled
cyl.
cylinder
D/A
digital to analog
DAC
digital to analog converter
dB
decibel
dept.
department
DFMEA Design Failure Mode and
Effects Analysis
dia.
diameter
DI/EO
dual inlet/end outlet
DIN
Deutsches Institut fur Normung
e. V. (also Deutsche Industrie
Normenausschuss)
DIP
dual inline package
DPDT
double-pole, double-throw
DPST
double-pole, single-throw
DS
disconnect switch
DVR
digital voltage regulator
E, emer. emergency (power source)
ECM
electronic control module,
engine control module
EDI
electronic data interchange
EFR
emergency frequency relay
e.g.
for example (exempli gratia)
EG
electronic governor
EGSA
Electrical Generating Systems
Association
EIA
Electronic Industries
Association
EI/EO
end inlet/end outlet
EMI
electromagnetic interference
emiss.
emission
eng.
engine
EPA
Environmental Protection
Agency
EPS
emergency power system
ER
emergency relay
ES
engineering special,
engineered special
ESD
electrostatic discharge
est.
estimated
E-Stop
emergency stop
etc.
et cetera (and so forth)
exh.
exhaust

ext.
F
fglass.
FHM
fl. oz.
flex.
freq.
FS
ft.
ft. lb.
ft./min.
ftp
g
ga.
gal.
gen.
genset
GFI

external
Fahrenheit, female
fiberglass
flat head machine (screw)
fluid ounce
flexible
frequency
full scale
foot, feet
foot pounds (torque)
feet per minute
file transfer protocol
gram
gauge (meters, wire size)
gallon
generator
generator set
ground fault interrupter

GND,
gov.
gph
gpm
gr.
GRD
gr. wt.
HxWxD
HC
HCHT
HD
HET

ground
governor
gallons per hour
gallons per minute
grade, gross
equipment ground
gross weight
height by width by depth
hex cap
high cylinder head temperature
heavy duty
high exhaust temp., high
engine temp.
hexagon
mercury (element)
hex head
hex head cap
horsepower
hour
heat shrink
housing
heating, ventilation, and air
conditioning
high water temperature
hertz (cycles per second)
integrated circuit
inside diameter, identification
International Electrotechnical
Commission
Institute of Electrical and
Electronics Engineers
improved motor starting
inch
inches of water
inches of mercury
inch pounds
incorporated
industrial
internal
internal/external
input/output
iron pipe
International Organization for
Standardization
joule
Japanese Industry Standard
kilo (1000)
kelvin
kiloampere
kilobyte (210 bytes)

hex
Hg
HH
HHC
HP
hr.
HS
hsg.
HVAC
HWT
Hz
IC
ID
IEC
IEEE
IMS
in.
in. H2O
in. Hg
in. lb.
Inc.
ind.
int.
int./ext.
I/O
IP
ISO
J
JIS
k
K
kA
KB

Appendix 37

KBus
kg
kg/cm2

Kohler communication protocol


kilogram
kilograms per square
centimeter
kgm
kilogram-meter
kg/m3
kilograms per cubic meter
kHz
kilohertz
kJ
kilojoule
km
kilometer
kOhm, k kilo-ohm
kPa
kilopascal
kph
kilometers per hour
kV
kilovolt
kVA
kilovolt ampere
kVAR
kilovolt ampere reactive
kW
kilowatt
kWh
kilowatt-hour
kWm
kilowatt mechanical
kWth
kilowatt-thermal
L
liter
LAN
local area network
L x W x H length by width by height
lb.
pound, pounds
lbm/ft3
pounds mass per cubic feet
LCB
line circuit breaker
LCD
liquid crystal display
ld. shd.
load shed
LED
light emitting diode
Lph
liters per hour
Lpm
liters per minute
LOP
low oil pressure
LP
liquefied petroleum
LPG
liquefied petroleum gas
LS
left side
Lwa
sound power level, A weighted
LWL
low water level
LWT
low water temperature
m
meter, milli (1/1000)
M
mega (106 when used with SI
units), male
m3
cubic meter
m3/hr.
cubic meters per hour
m3/min.
cubic meters per minute
mA
milliampere
man.
manual
max.
maximum
MB
megabyte (220 bytes)
MCCB
molded-case circuit breaker
MCM
one thousand circular mils
meggar
megohmmeter
MHz
megahertz
mi.
mile
mil
one one-thousandth of an inch
min.
minimum, minute
misc.
miscellaneous
MJ
megajoule
mJ
millijoule
mm
millimeter
mOhm, mmilliohm
MOhm, Mmegohm
MOV
metal oxide varistor
MPa
megapascal
mpg
miles per gallon
mph
miles per hour
MS
military standard
ms
millisecond
m/sec.
meters per second
MTBF
mean time between failure
MTBO
mean time between overhauls
mtg.
mounting
MTU
Motoren-und Turbinen-Union

38 Appendix

MW
mW
F
N, norm.
NA
nat. gas
NBS
NC
NEC
NEMA

megawatt
milliwatt
microfarad
normal (power source)
not available, not applicable
natural gas
National Bureau of Standards
normally closed
National Electrical Code
National Electrical
Manufacturers Association
NFPA
National Fire Protection
Association
Nm
newton meter
NO
normally open
no., nos. number, numbers
NPS
National Pipe, Straight
NPSC
National Pipe, Straight-coupling
NPT
National Standard taper pipe
thread per general use
NPTF
National Pipe, Taper-Fine
NR
not required, normal relay
ns
nanosecond
OC
overcrank
OD
outside diameter
OEM
original equipment
manufacturer
OF
overfrequency
opt.
option, optional
OS
oversize, overspeed
OSHA
Occupational Safety and Health
Administration
OV
overvoltage
oz.
ounce
p., pp.
page, pages
PC
personal computer
PCB
printed circuit board
pF
picofarad
PF
power factor
ph.,
phase
PHC
Phillipsr head Crimptiter
(screw)
PHH
Phillipsr hex head (screw)
PHM
pan head machine (screw)
PLC
programmable logic control
PMG
permanent magnet generator
pot
potentiometer, potential
ppm
parts per million
PROM
programmable read-only
memory
psi
pounds per square inch
psig
pounds per square inch gauge
pt.
pint
PTC
positive temperature coefficient
PTO
power takeoff
PVC
polyvinyl chloride
qt.
quart, quarts
qty.
quantity
R
replacement (emergency)
power source
rad.
radiator, radius
RAM
random access memory
RDO
relay driver output
ref.
reference
rem.
remote
Res/Coml Residential/Commercial
RFI
radio frequency interference
RH
round head
RHM
round head machine (screw)
rly.
relay
rms
root mean square

rnd.
ROM
rot.
rpm
RS
RTU
RTV
RW
SAE
scfm
SCR
s, sec.
SI
SI/EO
sil.
SN
SNMP
SPDT
SPST
spec
specs
sq.
sq. cm
sq. in.
SS
std.
stl.
tach.
TD
TDC
TDEC
TDEN
TDES
TDNE
TDOE
TDON
temp.
term.
THD
TIF
TIR
tol.
turbo.
typ.
UF
UHF
UL
UNC
UNF
univ.
US
UV
V
VAC
VAR
VDC
VFD
VGA
VHF
W
WCR
w/
w/o
wt.
xfmr

round
read only memory
rotate, rotating
revolutions per minute
right side
remote terminal unit
room temperature vulcanization
read/write
Society of Automotive
Engineers
standard cubic feet per minute
silicon controlled rectifier
second
Systeme international dunites,
International System of Units
side in/end out
silencer
serial number
simple network management
protocol
single-pole, double-throw
single-pole, single-throw
specification
specification(s)
square
square centimeter
square inch
stainless steel
standard
steel
tachometer
time delay
top dead center
time delay engine cooldown
time delay emergency to
normal
time delay engine start
time delay normal to
emergency
time delay off to emergency
time delay off to normal
temperature
terminal
total harmonic distortion
telephone influence factor
total indicator reading
tolerance
turbocharger
typical (same in multiple
locations)
underfrequency
ultrahigh frequency
Underwriters Laboratories, Inc.
unified coarse thread (was NC)
unified fine thread (was NF)
universal
undersize, underspeed
ultraviolet, undervoltage
volt
volts alternating current
voltampere reactive
volts direct current
vacuum fluorescent display
video graphics adapter
very high frequency
watt
withstand and closing rating
with
without
weight
transformer

TP-6518 3/12

Appendix B Common Hardware Application Guidelines


Use the information below and on the following pages to
identify proper fastening techniques when no specific
reference for reassembly is made.
Bolt/Screw Length: When bolt/screw length is not given,
use Figure 1 as a guide. As a general rule, a minimum
length of one thread beyond the nut and a maximum
length of 1/2 the bolt/screw diameter beyond the nut is
the preferred method.

Steps for common hardware application:


1. Determine entry hole type: round or slotted.
2. Determine exit hole type: fixed female thread
(weld nut), round, or slotted.
For round and slotted exit holes, determine if
hardware is greater than 1/2 inch in diameter, or
1/2 inch in diameter or less. Hardware that is
greater than 1/2 inch in diameter takes a standard
nut and SAE washer. Hardware 1/2 inch or less in
diameter can take a properly torqued whiz nut or
spiralock nut. See Figure 2.

Washers and Nuts: Use split lock washers as a bolt


locking device where specified. Use SAE flat washers
with whiz nuts, spiralock nuts, or standard nuts and
preloading (torque) of the bolt in all other applications.
See Appendix C, General Torque Specifications, and
other torque specifications in the service literature.

3. Follow these SAE washer rules after determining


exit hole type:
a. Always use a washer between hardware and a
slot.

Preferred Nut/Bolt Clearance


1

b. Always use a washer under a nut (see 2 above


for exception).

c. Use a washer under a bolt when the female


thread is fixed (weld nut).
4. Refer to Figure 2, which depicts the preceding
hardware configuration possibilities.
Unacceptable Nut/Bolt Clearance
3

3
G-585

1. 1/2 of bolt diameter


2. Min. 1 full thread beyond top of nut
3. Below top of nut

Figure 1

Acceptable Bolt Lengths


5
4

G-585

1.
2.
3.
4.
5.
6.

Cap screw
Entry hole types
Standard nut and SAE washer
Whiz nut or spiralock: up to 1/2 in. dia. hardware
Weld nuts: above 1/2 in. dia. hardware
Exit hole types

Figure 2

TP-6518 3/12

Acceptable Hardware Combinations

Appendix

39

Appendix C General Torque Specifications


American Standard Fasteners Torque Specifications

Size

Assembled into
Aluminum
Grade 2 or 5

Assembled into Cast Iron or Steel

Torque
Measurement

Grade 2

Grade 5

Grade 8

8-32

Nm (in. lb.)

1.8

(16)

2.3

(20)

10-24

Nm (in. lb.)

2.9

(26)

3.6

(32)

10-32

Nm (in. lb.)

2.9

(26)

3.6

(32)

1/4-20

Nm (in. lb.)

6.8

(60)

10.8

(96)

14.9

(132)

1/4-28

Nm (in. lb.)

8.1

(72)

12.2

(108)

16.3

(144)

5/16-18

Nm (in. lb.)

13.6

(120)

21.7

(192)

29.8

(264)

5/16-24

Nm (in. lb.)

14.9

(132)

23.1

(204)

32.5

(288)

3/8-16

Nm (ft. lb.)

24.0

(18)

38.0

(28)

53.0

(39)

3/8-24

Nm (ft. lb.)

27.0

(20)

42.0

(31)

60.0

(44)

7/16-14

Nm (ft. lb.)

39.0

(29)

60.0

(44)

85.0

(63)

7/16-20

Nm (ft. lb.)

43.0

(32)

68.0

(50)

95.0

(70)

1/2-13

Nm (ft. lb.)

60.0

(44)

92.0

(68)

130.0

(96)

1/2-20

Nm (ft. lb.)

66.0

(49)

103.0

(76)

146.0

(108)

9/16-12

Nm (ft. lb.)

81.0

(60)

133.0

(98)

187.0

(138)

9/16-18

Nm (ft. lb.)

91.0

(67)

148.0

(109)

209.0

(154)

5/8-11

Nm (ft. lb.)

113.0

(83)

183.0

(135)

259.0

(191)

5/8-18

Nm (ft. lb.)

128.0

(94)

208.0

(153)

293.0

(216)

3/4-10

Nm (ft. lb.)

199.0

(147)

325.0

(240)

458.0

(338)

3/4-16

Nm (ft. lb.)

222.0

(164)

363.0

(268)

513.0

(378)

1-8

Nm (ft. lb.)

259.0

(191)

721.0

(532)

1109.0

(818)

1-12

Nm (ft. lb.)

283.0

(209)

789.0

(582)

1214.0

(895)

See Note 3

Metric Fasteners Torque Specifications, Measured in Nm (ft. lb.)


Assembled into
Assembled into Cast Iron or Steel
Aluminum
Grade 5.8 or 8.8
Grade 5.8
Grade 8.8
Grade 10.9
Size (mm)
M6

x 1.00

6.2

(4.6)

9.5

(7)

13.6

(10)

M8

x 1.25

15.0

(11)

23.0

(17)

33.0

(24)

M8

x 1.00

16.0

(11)

24.0

(18)

34.0

(25)

M10 x 1.50

30.0

(22)

45.0

(34)

65.0

(48)

M10 x 1.25

31.0

(23)

47.0

(35)

68.0

(50)

M12 x 1.75

53.0

(39)

80.0

(59)

115.0

(85)

M12 x 1.50

56.0

(41)

85.0

(63)

122.0

(90)

M14 x 2.00

83.0

(61)

126.0

(93)

180.0

(133)

M14 x 1.50

87.0

(64)

133.0

(98)

190.0

(140)

M16 x 2.00

127.0

(94)

194.0

(143)

278.0

(205)

M16 x 1.50

132.0

(97)

201.0

(148)

287.0

(212)

M18 x 2.50

179.0

(132)

273.0

(201)

390.0

(288)

M18 x 1.50

189.0

(140)

289.0

(213)

413.0

(305)

See Note 3

Notes:
1. The torque values above are general guidelines. Always use the torque values specified in the service manuals and/or assembly
drawings when they differ from the above torque values.
2. The torque values above are based on new plated threads. Increase torque values by 15% if non-plated threads are used.
3. Hardware threaded into aluminum must have either two diameters of thread engagement or a 30% or more reduction in the torque to
prevent stripped threads.
4. Torque values are calculated as equivalent stress loading on American hardware with an approximate preload of 90% of the yield strength
and a friction coefficient of 0.125.

40

Appendix

TP-6518 3/12

Appendix D Common Hardware Identification


Screw/Bolts/Studs

Nuts

Hardness Grades

Head Styles

Nut Styles

American Standard

Hex Head or Machine Head

Hex Head

Grade 2

Hex Head or Machine Head


with Washer

Lock or Elastic

Grade 5

Flat Head (FHM)

Square

Grade 8

Round Head (RHM)

Cap or Acorn

Grade 8/9 (Hex Socket


Head)

Pan Head

Wing

Hex Socket Head Cap or


Allent Head Cap

Washers

Metric
5.8

Washer Styles

Hex Socket Head or Allent


Head Shoulder Bolt

Plain

Sheet Metal Screw

Split Lock or Spring

Stud

Spring or Wave

Drive Styles

Number stamped on
hardware; 5.8 shown

External Tooth Lock

Hex
Internal Tooth Lock
Hex and Slotted
Internal-External Tooth Lock
Phillipsr
Slotted
Hex Socket
Allent head screw is a trademark of Holo-Krome Co.
Phillipsr screw is a registered trademark of Phillips Screw Company.

Sample Dimensions
American Standard (Screws, Bolts, Studs, and Nuts)
1/4-20 x 1
Length In Inches (Screws and Bolts)

Plain Washers
9/32 x 5/8 x 1/16
Thickness

Threads Per Inch

External Dimension

Major Thread Diameter In Fractional Inches Or Screw Number Size

Internal Dimension

Metric (Screws, Bolts, Studs, and Nuts)


M8-1.25 x 20
Length In Millimeters (Screws and Bolts)
Distance Between Threads In Millimeters

Lock Washers
5/8
Internal Dimension

Major Thread Diameter In Millimeters

TP-6518 3/12

Appendix 41

Appendix E Common Hardware List


The Common Hardware List lists part numbers and dimensions for common hardware items.

American Standard
Part No.
Dimensions
Hex Head Bolts (Grade 5)

Part No.
Dimensions
Hex Head Bolts, cont.

Part No.

X-465-17
X-465-6
X-465-2
X-465-16
X-465-18
X-465-7
X-465-8
X-465-9
X-465-10
X-465-11
X-465-12
X-465-14
X-465-21
X-465-25
X-465-20

1/4-20 x .38
1/4-20 x .50
1/4-20 x .62
1/4-20 x .75
1/4-20 x .88
1/4-20 x 1.00
1/4-20 x 1.25
1/4-20 x 1.50
1/4-20 x 1.75
1/4-20 x 2.00
1/4-20 x 2.25
1/4-20 x 2.75
1/4-20 x 5.00
1/4-28 x .38
1/4-28 x 1.00

X-6238-14
X-6238-16
X-6238-21
X-6238-22

3/8-24 x .75
3/8-24 x 1.25
3/8-24 x 4.00
3/8-24 x 4.50

X-6009-1

1-8

Standard

X-6024-5
X-6024-2
X-6024-8
X-6024-3
X-6024-4
X-6024-11
X-6024-12

7/16-14 x .75
7/16-14 x 1.00
7/16-14 x 1.25
7/16-14 x 1.50
7/16-14 x 2.00
7/16-14 x 2.75
7/16-14 x 6.50

X-6210-3
X-6210-4
X-6210-5
X-6210-1

6-32
8-32
10-24
10-32

Whiz
Whiz
Whiz
Whiz

X-125-33
X-125-23
X-125-3
X-125-31
X-125-5
X-125-24
X-125-34
X-125-25
X-125-26
230578
X-125-29
X-125-27
X-125-28
X-125-22
X-125-32
X-125-35
X-125-36
X-125-40

5/16-18 x .50
5/16-18 x .62
5/16-18 x .75
5/16-18 x .88
5/16-18 x 1.00
5/16-18 x 1.25
5/16-18 x 1.50
5/16-18 x 1.75
5/16-18 x 2.00
5/16-18 x 2.25
5/16-18 x 2.50
5/16-18 x 2.75
5/16-18 x 3.00
5/16-18 x 4.50
5/16-18 x 5.00
5/16-18 x 5.50
5/16-18 x 6.00
5/16-18 x 6.50

X-129-15
X-129-17
X-129-18
X-129-19
X-129-20
X-129-21
X-129-22
X-129-23
X-129-24
X-129-25
X-129-27
X-129-29
X-129-30
X-463-9
X-129-44

1/2-13 x .75
1/2-13 x 1.00
1/2-13 x 1.25
1/2-13 x 1.50
1/2-13 x 1.75
1/2-13 x 2.00
1/2-13 x 2.25
1/2-13 x 2.50
1/2-13 x 2.75
1/2-13 x 3.00
1/2-13 x 3.50
1/2-13 x 4.00
1/2-13 x 4.50
1/2-13 x 5.50
1/2-13 x 6.00

X-6210-2
X-6210-6
X-6210-7
X-6210-8
X-6210-9
X-6210-10
X-6210-11
X-6210-12
X-6210-15
X-6210-14

1/4-20
1/4-28
5/16-18
5/16-24
3/8-16
3/8-24
7/16-14
1/2-13
7/16-20
1/2-20

Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock
Spiralock

X-85-3
X-88-12
X-89-2

5/8-11
3/4-10
1/2-20

Standard
Standard
Standard

X-129-51
X-129-45
X-129-52

1/2-20 x .75
1/2-20 x 1.25
1/2-20 x 1.50

X-125-43
X-125-44
X-125-30
X-125-39
X-125-38

5/16-24 x 1.75
5/16-24 x 2.50
5/16-24 x .75
5/16-24 x 2.00
5/16-24 x 2.75

X-6238-2
X-6238-10
X-6238-3
X-6238-11
X-6238-4
X-6238-5
X-6238-1
X-6238-6
X-6238-17
X-6238-7
X-6238-8
X-6238-9
X-6238-19
X-6238-12
X-6238-20
X-6238-13
X-6238-18
X-6238-25

3/8-16 x .62
3/8-16 x .75
3/8-16 x .88
3/8-16 x 1.00
3/8-16 x 1.25
3/8-16 x 1.50
3/8-16 x 1.75
3/8-16 x 2.00
3/8-16 x 2.25
3/8-16 x 2.50
3/8-16 x 2.75
3/8-16 x 3.00
3/8-16 x 3.25
3/8-16 x 3.50
3/8-16 x 3.75
3/8-16 x 4.50
3/8-16 x 5.50
3/8-16 x 6.50

X-6021-3
X-6021-4
X-6021-2
X-6021-1
273049
X-6021-5
X-6021-6
X-6021-7
X-6021-12
X-6021-11
X-6021-10

5/8-11 x 1.00
5/8-11 x 1.25
5/8-11 x 1.50
5/8-11 x 1.75
5/8-11 x 2.00
5/8-11 x 2.25
5/8-11 x 2.50
5/8-11 x 2.75
5/8-11 x 3.75
5/8-11 x 4.50
5/8-11 x 6.00

X-6021-9

5/8-18 x 2.50

X-6239-1
X-6239-8
X-6239-2
X-6239-3
X-6239-4
X-6239-5
X-6239-6

3/4-10 x 1.00
3/4-10 x 1.25
3/4-10 x 1.50
3/4-10 x 2.00
3/4-10 x 2.50
3/4-10 x 3.00
3/4-10 x 3.50

X-792-1
X-792-5
X-792-8

1-8 x 2.25
1-8 x 3.00
1-8 x 5.00

42 Appendix

Dimensions

Type

Hex Nuts

Washers
Part No.

ID

X-25-46
.125
X-25-9
.156
X-25-48
.188
X-25-36
.219
X-25-40
.281
X-25-85
.344
X-25-37
.406
X-25-34
.469
X-25-26
.531
X-25-15
.656
X-25-29
.812
X-25-127 1.062

OD
.250
.375
.438
.500
.625
.687
.812
.922
1.062
1.312
1.469
2.000

Bolt/
Thick. Screw
.022
.049
.049
.049
.065
.065
.065
.065
.095
.095
.134
.134

#4
#6
#8
#10
1/4
5/16
3/8
7/16
1/2
5/8
3/4
1

TP-6518 3/12

Metric
Hex head bolts are hardness grade 8.8 unless noted.
Part No.
Dimensions
Hex Head Bolts (Partial Thread)
M931-05055-60
M931-06040-60
M931-06055-60
M931-06060-60
M931-06060-SS
M931-06070-60
M931-06070-SS
M931-06075-60
M931-06090-60
M931-06145-60
M931-06150-60

M5-0.80 x 55
M6-1.00 x 40
M6-1.00 x 55
M6-1.00 x 60
M6-1.00 x 60
M6-1.00 x 70
M6-1.00 x 70
M6-1.00 x 75
M6-1.00 x 90
M6-1.00 x 145
M6-1.00 x 150

M931-08035-60
M931-08040-60
M931-08045-60
M931-08050-60
M931-08055-60
M931-08055-82
M931-08060-60
M931-08070-60
M931-08070-82
M931-08075-60
M931-08080-60
M931-08090-60
M931-08095-60
M931-08100-60
M931-08110-60
M931-08120-60
M931-08130-60
M931-08140-60
M931-08150-60
M931-08200-60

M8-1.25 x 35
M8-1.25 x 40
M8-1.25 x 45
M8-1.25 x 50
M8-1.25 x 55
M8-1.25 x 55*
M8-1.25 x 60
M8-1.25 x 70
M8-1.25 x 70*
M8-1.25 x 75
M8-1.25 x 80
M8-1.25 x 90
M8-1.25 x 95
M8-1.25 x 100
M8-1.25 x 110
M8-1.25 x 120
M8-1.25 x 130
M8-1.25 x 140
M8-1.25 x 150
M8-1.25 x 200

M931-10040-82
M931-10040-60
M931-10045-60
M931-10050-60
M931-10050-82
M931-10055-60
M931-10060-60
M931-10065-60
M931-10070-60
M931-10080-60
M931-10080-82
M931-10090-60
M931-10090-82
M931-10100-60
M931-10110-60
M931-10120-60
M931-10130-60
M931-10140-60
M931-10180-60
M931-10235-60
M931-10260-60
M960-10330-60

M10-1.25 x 40*
M10-1.50 x 40
M10-1.50 x 45
M10-1.50 x 50
M10-1.25 x 50*
M10-1.50 x 55
M10-1.50 x 60
M10-1.50 x 65
M10-1.50 x 70
M10-1.50 x 80
M10-1.25 x 80*
M10-1.50 x 90
M10-1.50 x 90*
M10-1.50 x 100
M10-1.50 x 110
M10-1.50 x 120
M10-1.50 x 130
M10-1.50 x 140
M10-1.50 x 180
M10-1.50 x 235
M10-1.50 x 260
M10-1.25 x 330

M931-12045-60
M960-12050-60
M960-12050-82
M931-12050-60
M931-12050-82
M931-12055-60
M931-12060-60
M931-12060-82
M931-12065-60
M931-12075-60
M931-12080-60
M931-12090-60
M931-12100-60
M931-12110-60

M12-1.75 x 45
M12-1.25 x 50
M12-1.25 x 50*
M12-1.75 x 50
M12-1.75 x 50*
M12-1.75 x 55
M12-1.75 x 60
M12-1.75 x 60*
M12-1.75 x 65
M12-1.75 x 75
M12-1.75 x 80
M12-1.75 x 90
M12-1.75 x 100
M12-1.75 x 110

Part No.
Dimensions
Hex Head Bolts (Partial Thread),
continued

Part No.
Dimensions
Hex Head Bolts (Full Thread),
continued

M960-16090-60
M931-16090-60
M931-16100-60
M931-16100-82
M931-16120-60
M931-16150-60

M16-1.50 x 90
M16-2.00 x 90
M16-2.00 x 100
M16-2.00 x 100*
M16-2.00 x 120
M16-2.00 x 150

M931-20065-60
M931-20090-60
M931-20100-60
M931-20120-60
M931-20140-60
M931-20160-60

M20-2.50 x 65
M20-2.50 x 90
M20-2.50 x 100
M20-2.50 x 120
M20-2.50 x 140
M20-2.50 x 160

M933-12016-60
M933-12020-60
M961-12020-60F
M933-12025-60
M933-12025-82
M961-12030-60
M933-12030-82
M961-12030-82F
M933-12030-60
M933-12035-60
M961-12040-82
M933-12040-60
M933-12040-82

M12-1.75 x 16
M12-1.75 x 20
M12-1.50 x 20
M12-1.75 x 25
M12-1.75 x 25*
M12-1.25 x 30
M12-1.75 x 30*
M12-1.50 x 30*
M12-1.75 x 30
M12-1.75 x 35
M12-1.25 x 40*
M12-1.75 x 40
M12-1.75 x 40*

M931-22090-60
M931-22120-60
M931-22160-60

M22-2.50 x 90
M22-2.50 x 120
M22-2.50 x 160

M961-14025-60
M933-14025-60
M961-14050-82

M14-1.50 x 25
M14-2.00 x 25
M14-1.50 x 50*

M931-24090-60
M931-24120-60
M931-24160-60
M931-24200-60

M24-3.00 x 90
M24-3.00 x 120
M24-3.00 x 160
M24-3.00 x 200

M961-16025-60
M933-16025-60
M961-16030-82
M933-16030-82
M933-16035-60
M961-16040-60
M933-16040-60
M961-16045-82
M933-16045-82
M933-16050-60
M933-16050-82
M933-16060-60
M933-16070-60

M16-1.50 x 25
M16-2.00 x 25
M16-1.50 x 30*
M16-2.00 x 30*
M16-2.00 x 35
M16-1.50 x 40
M16-2.00 x 40
M16-1.50 x 45*
M16-2.00 x 45*
M16-2.00 x 50
M16-2.00 x 50*
M16-2.00 x 60
M16-2.00 x 70

M933-18035-60
M933-18050-60
M933-18060-60

M18-2.50 x 35
M18-2.50 x 50
M18-2.50 x 60

M933-20050-60
M933-20055-60

M20-2.50 x 50
M20-2.50 x 55

M933-24060-60
M933-24065-60
M933-24070-60

M24-3.00 x 60
M24-3.00 x 65
M24-3.00 x 70

Hex Head Bolts (Full Thread)


M933-04006-60

M4-0.70 x 6

M933-05030-60
M933-05035-60
M933-05050-60

M5-0.80 x 30
M5-0.80 x 35
M5-0.80 x 50

M933-06010-60
M933-06012-60
M933-06014-60
M933-06016-60
M933-06020-60
M933-06025-60
M933-06030-60
M933-06040-60
M933-06050-60

M6-1.00 x 10
M6-1.00 x 12
M6-1.00 x 14
M6-1.00 x 16
M6-1.00 x 20
M6-1.00 x 25
M6-1.00 x 30
M6-1.00 x 40
M6-1.00 x 50

M933-07025-60

M7-1.00 x 25

M933-08010-60
M933-08012-60
M933-08016-60
M933-08020-60
M933-08025-60
M933-08030-60
M933-08030-82

M8-1.25 x 10
M8-1.25 x 12
M8-1.25 x 16
M8-1.25 x 20
M8-1.25 x 25
M8-1.25 x 30
M8-1.25 x 30*

M933-10012-60
M961-10020-60
M933-10020-60
M933-10025-60
M961-10025-60
M933-10025-82
M961-10030-60
M933-10030-60
M933-10030-82
M961-10035-60
M933-10035-60
M933-10035-82
M961-10040-60

M10-1.50 x 12
M10-1.25 x 20
M10-1.50 x 20
M10-1.50 x 25
M10-1.25 x 25
M10-1.50 x 25*
M10-1.25 x 30
M10-1.50 x 30
M10-1.50 x 30*
M10-1.25 x 35
M10-1.50 x 35
M10-1.50 x 35*
M10-1.25 x 40

Pan Head Machine Screws


M7985A-03010-20 M3-0.50 x 10
M7985A-03012-20 M3-0.50 x 12
M7985A-04010-20
M7985A-04016-20
M7985A-04020-20
M7985A-04050-20
M7985A-04100-20

M4-0.70 x 10
M4-0.70 x 16
M4-0.70 x 20
M4-0.70 x 50
M4-0.70 x 100

M7985A-05010-20
M7985A-05012-20
M7985A-05016-20
M7985A-05020-20
M7985A-05025-20
M7985A-05030-20
M7985A-05080-20
M7985A-05100-20

M5-0.80 x 10
M5-0.80 x 12
M5-0.80 x 16
M5-0.80 x 20
M5-0.80 x 25
M5-0.80 x 30
M5-0.80 x 80
M5-0.80 x 100

M7985A-06100-20 M6-1.00 x 100

Flat Head Machine Screws


M965A-04012-SS

M4-0.70 x 12

M965A-05012-SS
M965A-05016-20
M965A-06012-20

M5-0.80 x 12
M5-0.80 x 16
M6-1.00 x 12

* This metric hex bolts hardness is grade 10.9.

TP-6518 3/12

Appendix 43

Metric, continued
Part No.
Hex Nuts

Dimensions

Type

M934-03-50

M3-0.50

Standard

M934-04-50
M934-04-B

M4-0.70
M4-0.70

Standard
Brass

M934-05-50

M5-0.80

Standard

M934-06-60
M934-06-64
M6923-06-80
M982-06-80

M6-1.00
M6-1.00
M6-1.00
M6-1.00

Standard
Std. (green)
Spiralock
Elastic Stop

M934-08-60
M6923-08-80
M982-08-80

M8-1.25
M8-1.25
M8-1.25

Standard
Spiralock
Elastic Stop

M934-10-60
M934-10-60F
M6923-10-80
M6923-10-62
M982-10-80

M10-1.50
M10-1.25
M10-1.50
M10-1.50
M10-1.50

Standard
Standard
Spiralock
Spiralock[
Elastic Stop

M934-12-60
M934-12-60F
M6923-12-80
M982-12-80

M12-1.75
M12-1.25
M12-1.75
M12-1.75

Standard
Standard
Spiralock
Elastic Stop

M982-14-60

M14-2.00

Elastic Stop

M6923-16-80
M982-16-80

M16-2.00
M16-2.00

Spiralock
Elastic Stop

M934-18-80
M982-18-60

M18-2.5
M18-2.50

Standard
Elastic Stop

M934-20-80
M982-20-80

M20-2.50
M20-2.50

Standard
Elastic Stop

M934-22-60

M22-2.50

Standard

M934-24-80
M982-24-60

M24-3.00
M24-3.00

Standard
Elastic Stop

M934-30-80

M30-3.50

Standard

Washers
Part No.
M125A-03-80
M125A-04-80
M125A-05-80
M125A-06-80
M125A-08-80
M125A-10-80
M125A-12-80
M125A-14-80
M125A-16-80
M125A-18-80
M125A-20-80
M125A-24-80

ID
3.2
4.3
5.3
6.4
8.4
10.5
13.0
15.0
17.0
19.0
21.0
25.0

Bolt/
OD Thick. Screw
7.0
9.0
10.0
12.0
16.0
20.0
24.0
28.0
30.0
34.0
37.0
44.0

0.5
0.8
1.0
1.6
1.6
2.0
2.5
2.5
3.0
3.0
3.0
4.0

M3
M4
M5
M6
M8
M10
M12
M14
M16
M18
M20
M24

[ This metric hex nuts hardness is grade 8.

44 Appendix

TP-6518 3/12

KOHLER CO. Kohler, Wisconsin 53044


Phone 920-457-4441, Fax 920-459-1646
For the nearest sales and service outlet in the
US and Canada, phone 1-800-544-2444
KohlerPower.com

TP-6518 3/12d
E 2007, 2009, 2011, 2012 by Kohler Co. All rights reserved.

Kohler Power Systems


Asia Pacific Headquarters
7 Jurong Pier Road
Singapore 619159
Phone (65) 6264-6422, Fax (65) 6264-6455

You might also like