Mustafa & Kamal Ashraf Trad. Co.

llc
P.O.Box: 2756, P.C.112, Ruwi
Sultanate of Oman

D E S I G N CA L C U L AT I O N S
FOR
S H O P P I N G C O M P L E X AT S H I N A S
JOB NO:
BUILDING-01
REVISION-00
DATE: 20-FEB-2014

Consultant
Str.Steel Contractor

M/s. Dawood Engineering Consultancy

M/S. Mustafa & Kamal Ashraf Trad. Co. llc

Mustafa&KamalAshrafTrad.Co.llc
P.O.Box:2756,P.C.112,Ruwi
SultanateofOman

Date: R00
Rev: 20022014

Introduction
This Design Calculations Package has been prepared using the latest applicable codes and standards and the latest
developments in engineering practices. A competent design engineer prepared the calculations and another
competent engineer checked his work.

Software used are MBS & STAAD for structural analysis and design. The output of these programs has been
incorporated in this package.

For your easy reference, all pages have been numbered and a table of contents has been provided. We have divided
the package into two sections as follows:

1. Design Information: This section contains the description of the building designed, design codes and material
specifications used, design assumptions, loads and important design sketches.

2. Computer Design Printouts: This section includes the output of computer programs used in the design.

Please use this calculations package in conjunction with the drawings provided.
For any questions regarding this package please do not hesitate to contact our engineering department.

Engineering Manager,
Engineering Department,
Green Scope Steel Industries.

Page2of252

Mustafa&KamalAshrafTrad.Co.llc
P.O.Box:2756,P.C.112,Ruwi
SultanateofOman

Date: R00
Rev: 20022014

INDEX

MATERIAL SPECIFICATION ............................................................................................................................................................ 5

DESIGN ASSUMPTIONS .................................................................................................................................................................... 6
LOAD COMBINATIONS .................................................................................................................................................................... 6
METAL BUILDING SOFTWARE (MBS) .......................................................................................................................................... 7
BUILDING DATA (AREA-01) ............................................................................................................................................................ 9
RIGID FRAME @ GL 1 & 32 .........................................................................................................................................................11
RIGID FRAME @ GL 3,5,7,9,14,16,17,19,24,26,28,30 ...................................................................................................................32
RIGID FRAME @GL 11,12,21,22 .....................................................................................................................................................53
ROOF DESIGN....................................................................................................................................................................................75
STAAD DESIGN OUTPUT: ............................................................................................................................................................184
2.7M MEZZANINE EXTENSION ..................................................................................................................................................184
4.2M MEZZANINE EXTENSION ..................................................................................................................................................187
CONNECTION DESIGN FOR 2.7 & 4.2M MEZZANINE EXTENSION ................................................................................190
MEZZANINE BEAM DESIGN-MB1 ...........................................................................................................................................195
MEZZANINE BEAM DESIGN-MB2 ...........................................................................................................................................197
MEZZANINE BEAM DESIGN-MB3 ...........................................................................................................................................199
MEZZANINE BEAM DESIGN-MB7 ...........................................................................................................................................201
MEZZANINE BEAM DESIGN-MB8 ...........................................................................................................................................204
MEZZANINE BEAM DESIGN-MB9 ...........................................................................................................................................206
MEZZANINE BEAM DESIGN-MB10 .........................................................................................................................................209
MEZZANINE JOIST DESIGN-MJ1 .............................................................................................................................................213
MEZZANINE JOIST DESIGN-MJ2 .............................................................................................................................................215
MEZZANINE JOIST DESIGN-MJ3 .............................................................................................................................................217
MEZZANINE JOIST DESIGN-MJ4 .............................................................................................................................................219
MEZZANINE JOIST DESIGN-MJ6 .............................................................................................................................................222
PORTAL FRAME DESIGN-PF1 ....................................................................................................................................................226
PORTAL FRAME DESIGN-PF2 ....................................................................................................................................................229
PORTAL FRAME DESIGN-PF3 ....................................................................................................................................................232
CONNECTION DESIGN FOR PF1,PF2 & PF3 ..........................................................................................................................235
PORTAL FRAME DESIGN-PF4 (LOCATED ABOVE MEZZANINE BETWEEN GL 3&5, 9&11, 22&24, 28&30
ALONG GL E) ..................................................................................................................................................................................240
PORTAL FRAME DESIGN-PF5 (LOCATED ABOVE MEZZANINE BETWEEN GL 17&19 ALONG GL E) ..............242
PORTAL FRAME DESIGN-PF6 (LOCATED ABOVE MEZZANINE BETWEEN GL 3&5, 9&11, 19 21,22&24, 28&30
ALONG GL A) .................................................................................................................................................................................245
CONNECTION DESIGN FOR PF3,PF4 & PF5 ...........................................................................................................................248

Page3of252

Mustafa&KamalAshrafTrad.Co.llc
P.O.Box:2756,P.C.112,Ruwi
SultanateofOman

Date: R00
Rev: 20022014

Design Codes
The Pre-Engineered Building described in this calculation was designed according to the latest American Buildings
and Design Codes that have been referred to in the design:
The loads as described have been applied on the structure in accordance with:
MBMA-2002 Metal Buildings Manufacturers Association Low Rise Building Systems Manual, 2002 Edition.
OR
MBMA-2006 Metal Buildings Manufacturers Association Low Rise Building Systems Manual, 2006 Edition.
Built up and hot rolled sections have been designed in accordance with:
AISC-1989 American Institute of Steel Construction Manual of Steel Construction - Allowable Stress Design,
9th Edition.
OR
AISC-2005 American Institute of Steel Construction Manual of Steel Construction - Allowable Stress Design,
13th Edition.
Cold formed components have been designed in accordance with:
NAS-2001 North American Specification for the Design of Cold-Formed Steel Structural Members 2001
Edition
OR
NAS-2007 North American Specification for the Design of Cold-Formed Steel Structural Members 2007
Edition
Welding has been applied in accordance with:
AWS D1.1M:2007 American Welding Society Structural Welding Code - Steel Manual, 2007 Edition.
OR
AWS D1.1M:2008 American Welding Society Structural Welding Code - Steel Manual, 2008 Edition.

Page4of252

Mustafa&KamalAshrafTrad.Co.llc
P.O.Box:2756,P.C.112,Ruwi
SultanateofOman

Date: R00
Rev: 20022014

Material Specification
The following is the list of the material standards and specifications for which the building components have been
designed

MATERIAL SPECIFICATIONS
No.
1

Structural Components

Tubes

ASTM A 500 Grade B OR JIS G 3445 STKM

Fy = 317 N/mm2

I-sections

ASTM A 572M Grade 345 OR EN 10025 S355 JR

Fy = 345 N/mm2

Channels

ASTM A 572M Grade 345 OR EN 10025 S355 JR

Fy = 345 N/mm

Aluzinc
coated steel
Bare & Prepainted

ASTM A792M Grade 340 Class 1 Coating: AZM 150 Fy = 340 N/mm2

Fy = 145 N/mm2
2

ASTM A653M SS Grade 340 Class 1: Coating Z180 Fy = 340 N/mm

Cable

ASTM A475 Extra High Strength Class A ( t =

2.50 )

Rods

ASTM A36 ( Fu = 400 N/mm )

Fy = 250 N/mm

HR Angles

ASTM A572 Grade 345 ( Fu = 450 N/mm2 )

Fy = 345 N/mm2

Diagonal X
Bracing

Anchor Bolts
Hot Dip Galvanized to A153, Class C or equivalent
Din 933 Grade 8.8 or equivalent. (Fully threaded)

High Strength Bolts

Hot Dip Galvanized to BS 729 ( Fu = 800 N/mm )

ASTM A36 OR Din 933 Grade 4.6
9

Sag Rods
Electro galvanized to B633

Fy = Yield Strength.

Fu = Ultimate Tensile Strength.

Page5of252

Pu = 120 kN
2

ASTM F 1554 Grade 36 OR Din 933 Grade 4.6

7

ASTM A653M SS Grade 340 Class 1 Coating: Z 275 Fy = 340 N/mm2

Aluminum Mill ASTM B 209 Grade AA 3105, Temper: H16

finish & PreFu =170 N/mm2 (min.)
painted

Mezzanine Decking Panels

Fy = 345 N/mm

Cold formed secondary

members

Sheeting
Panels

Strength

ASTM A572M Grade 345 OR EN 10025 S355 JR

Built-up Sections

Hot Rolled
Sections

Material Specifications

Fy = 250 N/mm2

Fy = 630 N/mm

Fy = 250 N/mm

Pu = Minimum Breaking Load.