Professional Documents
Culture Documents
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Waste Management in General Brief Introduction of Technologies Waste Management Status in Korea Why Halla as your partner for Waste to Energy Plant
Glass/Metal Paper/Plastics
Organic
Residual Waste
Collection
Collection
Collection
Recovery
Composting
Incineration
Recycling
Landfill
Reduction
Reuse
Recycling
Landfill
By incinerating of 1ton of waste, 2MWh district heating and 0.67MWh electricity can be produced.
According to the statistics of Korean Environmental Agency, the calorific value of waste in 2008 is 2,632kcal/kg on average.
Wind Separator
NIR Separator
< 80mm
80~200mm
50mm
MSW
Vibrating Screen Dryer 50mm Magnetic Separator Magnetic Separator Shredder Shredder
Disc Separator
Storage Hopper
Non-Fe Separator
Non-Fe Separator
RDF
Pelletizer
Incombustible
Ferrous Metal
Landfill
Recycling
Residue of Waste Bottom ash and fly ash: 110 TPD To be landfilled Construction Area 12,000 (80m X 150m)
Incombustible : 240TPD 32,400 - Power Generation Plant : 50m X 150m - RDF processing plant : 120m X 220m MBT Facility : USD 110,000 ~ 150,000/ton Power Generation Plant : USD 200,000 ~ 250,000/ton Total : USD 210,000 ~ 275,000/ton MBT : USD 15 ~ 25/ton Power Generation : USD 40 ~ 50/ton Total : USD 35 ~ 50/ton
Budgetary CAPEX Incinerator : USD 150,000 ~ 200,000/ton (CAPEX/Ton) OPEX (Exclusion from Incinerator: USD 30 ~ 40/ton Operating Benefit)
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23.5MW
38 people
48 people
Construction Period
30 Months (Including Commissioning Period for 3 Months) In Korea, more than 50 waste incineration plants are being operated (only for 50TPD or over capacity)
30 Months (Including Commissioning Period for 3 Months) A 200 TPD MBT plant is under trial-running at Sudokwon Landfill site. Wonju (80 TPD), Bucheon (90 TPD) and a few other plants are being operated. Some other plants in Pohang, Busan, Daegu, and Gwangju, etc. are being planned but being delayed.
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- Higher Exhaust Gases may be occurred. - The Stability of Boiler for Generating Steam is weaker than that of RDF Boiler. Disadvantages
- Considerably larger land space for plant construction (approximately by 3 times of incineration Plant.) needed. - Large space of landfill site shall be maintained which in the long run will be a severe burdensome. - Lower Energy Efficiency than incineration plant - Higher Manpower and Cost for O & M
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20,753
IMF economic crisis(97) World Cup(02)
1985
Volume Based Waste Fee System(95) Establishment of Waste control law(86) Changwon (200TPD x 1), Busan Dadae (200TPD x 1) Waste to Energy Plant Completion (95) Enforcement of Waste Disposal Charge(93) Establishment of Resources saving law (92) The 1st Waste to Energy Plant Completion(92) EPR(Extended Producer Responsibility) (03)
2010
Comprehensive countermeasures for Energy recovery from waste and biomass(09) Countermeasures for Recycling of Used Metal Resources(10)
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Change of Direction
Environment Economy
Energy Energy
Environment
Economy
Existing Waste Management Fresh Living Environment Reduce, Recycle, Safety Treatment Garbage Disposal System, Expansion of waste treatment facility
New Waste Management Sustainable recycling society Zero Waste, CO2 Reduction Expanding of recycling industry support, Strengthening of Energy Recovery, Reduce Policy
Reduce
Reuse
Recycle
Recovery
Establishment of 4R System
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Electricity 23.2%
WTE plants in Korea : 42 sites Energy recovery efficiency : 88.6% (4,891,184 Gcal/yr Gcal/yr of 5,521,279 Gcal/yr) Gcal/yr)
Heat 76.8%
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172
15,662
217 4 43
85 725
5,538 64,292 Including no. of facility of landfill Except designed capacity of landfill
The 1st Korea National Resources Recycling Master Plan(2011~2015), 2011.09 (Ministry of Environment)
19 Halla Energy & Environment
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Halla Eng'g & Heavy Industry Co., Ltd founded, and started the environmental business. Renamed as Halla Energy & Environment
Head Office : Halla Bldg., 174-14, Garak-dong, Songpa-gu, Seoul, Korea Tel : +82-2-2047-5372 Fax : +82-2-2047-5395
Manufacturing Facilities
2) Vina-Halla Heavy Industries Co., Ltd. & Factory My-Xuan B1 Industrial Zone, Tan Than district, Baria-Vungtau province, Vietnam Web site: www.vinahalla.com
21 Halla Energy & Environment
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Industrial Plant
Environmental Plant
Total Solution
for Energy & Environment
Renewable Energy Operation & Maintenance
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Babcock & Wilcox Volund(BWV) in Denmark is one of the world`s leading suppliers of equipment and technologies designed to convert household wastes and bio-fuels into thermal energy With 80 years of experience, BWV has offered solutions for Waste-to-Energy systems & Biomass Energy systems all over the world Halla Energy & Environment in technical tie-up with BWV since 1991 has made remarkable achievements in the field of waste to energy plants.
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Crane
Fluegas Treatment
Turbine Generator
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Halla Incinerator is suitable to burn waste continuously with - High combustion efficiency - Minimum emission of harmful substances - And Maximum energy recovery
The component part of the grate is of a rigid design developed for heavy-duty and high temperature operation.
Grate bar
Grate is divided with dry & ignition grate , combustion grate and burn-out grate.
Grate block
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08. Boiler
Halla Boiler is built as a standing boiler. This makes the design more advantageous and facilitates the erection.
Equal temperature of the walls all over in the pressure parts gives minimum thermal strains, so it is possible to use minimum wall thickness
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In order to achieve the best possible design of the system, Halla uses Computational Fluid Dynamics CFD programs as a tool for detailed engineering. CFD gives the designer the possibility of checking the design for a large number of critical factors such as velocities, particle impingement, oxygen concentration, temperature, surface temperature, corrosion etc. The client will receive a plant with a larger life expectancy and a more reliable operation
Gas Flow
29 Halla Energy & Environment
Temperature
CO
Particle Path
750 TPD
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11. Significant Design, Manufacture, Construct, O&M Exprience with Well-Accepted Technology
Halla has significant experience in WTE Incineration plants design, manufacture, construction, and operation and maintenance Hallas WTE Incineration technology is tried, tested 15 reference sites in operation in Korea Hallas Mapo (Seoul) WTE incinerator was constructed on a decommissioned landfill site Halla leverages Danish expert Babcock & Wilcox Volund (BWV) for its WTE Incinerator technical expertise By way of technology license agreement between Halla and BWV for Asia since 1991 BWV widely considered the world leaders WTE incineration technology having 80 years of experience and 300 WTE plants in 29 countries
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Rehabilitated landfill site transformed into a recreational park (Haneul) and golf course (Noeul) Waste to energy incinerator also built on top of landfill site Residential area and World Cup stadium adjacent to site and within 0.5-1.5km to the WTE incinerator
32 Halla Energy & Environment
13. How to Construct a WTE Incinerator On Top of the Decommissioned Landfill Site
WTE Incinerator LFG Detection System
Waste excavated for underground structure is stored temporally on landfill area The stored waste can be treated by WTE incinerator after completion
HDPE Membrane
Land Fill Gas (LFG) Collection gas pipe installed below the WTE incinerator LFG is collected and used for fuel HDPE Membrane sheet installed under the building preventing seepage of LFG into the incinerator building
Foundation piling is installed into to stable soil through waste layer to ensure stability 6 month Rapid landfill stabilization system used prior to and during construction LFG detections/safety system put in place as a second precaution
This technique successfully applied in Hallas Mapo (Seoul) WTE incinerator project
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After
Noeul Park
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