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B O L T I N G

T E C H N O L O G Y

C A T A L O G U E

***
It was in 1968 that HYTORC made its first steps, and since 1983 with BOLTING
TECHNOLOGY, it has been providing you the best solutions for all your controlled tightening
and instantaneous un-tightening of bolted assemblies. Our whole range of equipments is
recognized on the five continents by engineering and maintenance services of the most
prestigious companies.
THE FUTUR STARTS TODAY
From now on, for all pressure apparels, our new guaranty stands in our new target : ZERO
LEAK
On your request, we can perform the studies you want, or make on site demonstrations.
BEING N1 IS NO COINCIDENCE
***
1968, les dbuts de HYTORC, depuis 1983 avec BOLTING TECHNOLOGY, ils vous
apportent la meilleure solution pour le serrage contrl & le desserrage instantan des
assemblages boulonns. Toute une gamme dquipements valids sur les 5 continents, avec la
plus grande satisfaction des quipes engineering & maintenance.
le futur commence aujourdhui
Maintenant, pour les appareils pression la dernire garantie HYTORC :
objectif : ZERO FUITE.
A votre demande nous pourrons effectuer ltude ou la dmonstration que vous souhaitez.
ETRE NUMERO 1, ce nest pas un hasard.

New bolting method


AVANTI

Pages

6-9

STEALTH

Pages

10-13

XXI

Pages

14-15

DISC

Pages

16-17

CLAMP

Pages

18-19

Conventional bolting method


MXT - Traditional

Pages

22-23

XLT - Civil works special wrench

Pages

24-25

XLCT - Limited clearance tool

Pages

26-31

The Monsters!

Pages

32-33

J-GUN PNEUMATIC Nut Runner

Pages

34-35

The BASICS

Page

36

Electric and Air hydraulic Pumps

Pages

37-42

Accessories & Documentation

Pages

43-55

Pumps & accessories

AVANTI
Exclusive, heavy-duty tools !
Avanti

XXI

Stealth

New methods to improve time


and bolting precision efficiency

360adjustable wrench. Reaction arm-free:


Total safety, immediate
Minimum scatter
Torque accuracy: 3% startup.

An extremely precise
and fast concept.
Bolt tension
accuracy: 5%

1 x tool, 3 methods The Swiss knife

AVANTI
Plant Engineering Product of the Year 2003 Award

Torque & Tension in 1 wrench!


The multi-purpose tool
Coaxial arm: 360job-adjustable tool
Hands free with remote control
3% Torque Accuracy; 1% Repeatability
360x 240Uni-Swivel hydraulic connectors
Anti-Backlash pawl
Torsion-free internal Mechanism
Monobloc Housing Super Alloy TITAL 399
Upgradeable to Stretch-to-Load with:

and
(No Reaction point nor backup wrench needed)

SUPER LIGHTWEIGHT, HEAVY DUTY HYDRAULIC WRENCH!

AVANTI
Size datas

AVANTI Series

AVAV-P7

AVAV-1

AVAV-3

AVAV-5

AVAV-8

AVAV-10

AVAV-20

AVAV-35

AVAV-50

Min. Torque [Nm]

139

266

553

998

1 500

1 927

3 760

6 580

9 359

1 008

1 741

3 878

Min. Torque [ft.lbs]

103

197

410

739

1 111

Max. Torque [ft.lbs]

747

1 290

2 873

5 116

7 795

Square Drive

3/4"

3/4"

1"

1"1/2

1"1/2

1"1/2

2"1/2

2"1/2

2"1/2

Radius [mm]

23,4

28,7

38,1

45,7

49,8

57,2

66,0

81,0

86,1

Tool Weight [kg]

1,1

1,5

3,2

4,4

6,2

9,4

15,8

30,2

40,0

L [mm]

74,4

119,6

156,0

186,9

209,3

233,7

278,1

341,6

373,6

H [mm]

107,0

120,9

157,2

181,4

200,7

224,8

259,6

310,4

241,4

W [mm]

45,0

55,4

73,7

85,9

98,0

110,5

128,8

158,2

172,5

S [mm]

11,9

12,7

19,1

20,3

22,4

25,4

30,5

36,8

41,4

AO [mm]

61,0

60,5

80,5

97,3

116,3

116,3

146,1

176,0

198,1

AR [mm]

146,0

154,7

206,2

246,9

259,8

308,6

370,3

446,3

502,7

0,6

0,6

1,7

2,7

3,5

5,3

8,4

19,0

20,0

Max. Torque [Nm]

Arm Weight [kg]

6 907 10 523 13 669 26 193 46 172 57 505

For more Power AVANTI-130 is available see on p.33

1 427

2 785

4 874

6 933

10 125 19 402 34 201 42 596

AVANTI

1 tool, 3 methods

AVANTI accessories

The Swiss knife

see on p.45 for Impact Sockets (Male & Female)

AVANTI
THE BEST TOOL for PARALLEL CLOSURE

WITH
METHOD

A single operator can drive multiple tools (even upside down) with
AVANTI tools working with
and
.

ONE OPERATOR

MULTIPLE TOOLS

WITH

WITH

STEALTH

The first twotwo-inin-one torque & tension tool

2 PISTONS

Twin cylinders! Fast run-down


speed! and very thin design!
360X 180Uni-swivel
Monobloc housing in TITAL 399
Quick-connect pin-free Links
Upgradeable to Stretch-to-Load with:
and
(Neither Reaction point nor backup wrench needed)

10

STEALTH
Size Data

Bronze antigalling

The Only Twin-speed Hydraulic Wrench!


STEALTH Series
min Torque [Nm]

Max Torque [Nm]


min Torque [ft.lbs]

Max Torque [ft.lbs]


Width [mm]

STST-2

STST-4

STST-8

STST-14

STST-22

STST-36

380

788

1 578

2 787

4 313

6 662

2 712

5 437

10 887

19 230

29 654

47 069

282

584

1 169

2 064

3 195

4 935

2 009

4 027

8 064

14 245

21 966

34 866

31,8

42,3

53,4

63,5

73,9

86,5

Ratchet link [mm]

See on next page for all standard Link sizes

Ratchet link [inches]


Radius [mm]
Weight [Kg]

2,4

5,3

9,3

16,6

19,5

31,3

Length [mm]

140,5

166,7

203,1

237,4

276,1

322,8

Heigth [mm]

106,9

138,0

162,6

201,7

233,2

274,6

11

STEALTH

Standard Link Sizes


HEX
Sizes

Blank #

#1

#2

#3

#4

#5

#6

#7

#8

#9

MM up to

27MM

32MM

36MM

41MM

46MM

50MM

55MM

60MM

65MM

ST-2 Inch up to

1"1/8

1"1/4

1"7/16

1"5/8

1"13/16

2"

2"3/16

2"3/8

2"9/16

Radius

25,5

27,5

30,1

32,9

35,6

38,5

41,2

44,0

46,8

MM up to

36MM

41MM

46MM

50MM

55MM

60MM

65MM

70MM

75MM

80MM

ST-4 Inch up to

1"7/16

1"5/8

1"13/16

2"

2"3/16

2"3/8

2"9/16

2"3/4

2"15/16

3"1/8

Radius

33,0

35,8

38.6

41.4

44.2

46,9

49,7

52,5

55,5

58.4

MM up to

50MM

55MM

60MM

65MM

70MM

75MM

80MM

85MM

90MM

95MM

100MM

2"

2"3/16

2"3/8

2"9/16

2"3/4

2"15/16

3"1/8

3"3/8

3"1/2

3"3/4

3"7/8

Radius

44,3

47,0

49,8

52.6

55.4

58.4

61.2

64,3

67,0

70,2

72,8

MM up to

70MM

75MM

80MM

85MM

90MM

95MM

100MM

105MM

110MM

120MM

130MM

ST-14 Inch up to

2"3/4

2"15/16

3"1/8

3"3/8

3"1/2

3"3/4

3"7/8

4"1/8

4"1/4

4"5/8

5"

Radius

58.4

61,3

64.2

67.3

70,0

73.1

75.7

78.7

81,6

87.4

93.3

MM up to

75MM

80MM

90MM

100MM

110MM

120MM

130MM

135MM

145MM

155MM

ST-22 Inch up to 2"15/16

3"1/8

3"1/2

3"7/8

4"1/4

4"5/8

5"

5"3/8

5"3/4

6"1/8

Radius

65,7

68,6

74,4

80,1

86,0

91,8

97,5

101,3

107,3

112,3

MM up to

90MM

100MM

110MM

120MM

130MM

135MM

145MM

155MM

165MM

175MM

180MM

ST-36 Inch up to

3"1/2

3"7/8

4"1/4

4"5/8

5"

5"3/8

5"3/4

6"1/8

6"1/2

6"7/8

7"1/4

77,8

83,6

89,4

95,2

101,0

104,7

110,6

116,2

121,7

127,3

132,8

ST-8 Inch up to

Radius

12 Pts ratchets or different design and other sizes available upon request

12

#10

#11

STEALTH
Accessories

Accessories available for STEALTH Series

Extend your external support and


turn your hex wrench into a square
B
drive for specific bolting jobs.

A. Extended reaction
C arm

E
B. Male hex to male square adapter,
square link to adapt standard socket
C. A
Pad for lateral reaction

D. Hex stack socket

E
Most Commons Accessories for STEALTH Series
STEALTH with
Reaction Pad
for lateral reaction

STEALTH with
Impact Socket Driver
(also called Hex Stack Socket)
for very low lateral clearance

13

STEALTH with
Hex Reducer
(also called Sleeve Insert)
Be carefull on Link Radius
7mm Minimal Width recommended

XXI
Continuous Rotation

The only torque/tension tool in


the world that works in
continuous rotation!
Accuracy 3%
360hose swivel
With or without reaction arm 360
Monobloc housing made in
TITAL 399

The ideal tool to work with


and
new bolting systems without
external support needed!

XXI

The Only Hydraulic Wrench with continuous Rotation!


XXI Technical datas
XXI Series

XXI
sizes

XXIXXI-1

XXIXXI-3

XXIXXI-5

224

644

1064

1803

4392

7650

165

475

785

1330

3240

5643

3/4"

1"

1-1/2"

30.2

40.2

48.3

2,6

5,8

138,6

184,8

218,9

100,1

130,8

154,9

W [mm]

61

84

99,5

S [mm]

23,4

38,1

38,1

AO [mm]

60

80

95

AR [mm]

154,68

206,24

247,49

Min. Torque [Nm]

Max. Torque [Nm]


Min. Torque [ft.lbs]

Max. Torque [ft.lbs]


Square Drive
Radius [mm]
Weight [kg]
L [mm]
H [mm]

XXI

The best for flanges with rounded form design

14

XXI
XXI
XXI "Square
Drive" and 6pts
socket on
standard nuts

XXI and
LoaDISCs

XXI and Clamp nuts

15

Certified

Safety - Quality - Schedule


The bolting system requiring no
external support!

Neither reaction arm nor


backup wrench needed!
No more torsion by
TENSION TIGHTENING
2 styles for different elongation
depending on application, gasket,
gasket,
DW style

DM style

for hard joints

for soft joints

Inch sizes from 3/4" to 3"


Metric sizes from M20 to M80

A revolutionary bolting method!


The technology converting TORQUE into TENSION

Elements

HOLDING
SOCKET

How does it work?

DRIVING SOCKET

HEX NUT

THREAD
SEGMENT

DISC WASHER

16

Safety / Quality / Accuracy / Schedule


Powered by AVANTI
with socket driver

EXCLUSIVELY BY
Powered by STEALTH with holding plate

17

Are you looking for accurate bolt load?


Certified

Advantages over the Bolt Tensioning systems:


Only one piece to handle simplify operation
No torsion, no relaxation: only Tension of bolt
Automatic and Continuous tensioning
Fast return on investment and increased
safety

Friction factors between the 3 elements of


Clamp Nut are minimized and controlled
Bolt elongation and tension can be calibrated
with an accuracy of 5%

is certified by T
TV, BASF,
Pressure Vessel and Euro Nuclear.
Nuclear.
It is highly recommended for critical,
critical, high
pressure and temperature applications.

4 clamp nut styles depending on


application

Inch sizes from 7/8" to 6"


Metric sizes from M20 to M150

SMART STUD REPLACES CHC SCREWS

The CLAMP Nut outperforms the current Tensioning technologies

STANDARD

1. TURBINE

18

CLAMP NUT
including stud
2. SMART STUD

CLAMP NUT ELEMENTS

CLAMP
DRIVER

HOW DOES IT WORK?

CLAMP
RETAINER
INNER SLEEVE

(double threaded)

OUTER
SLEEVE

Clamp Nut is replacing


standard hexagonal nut

Clamp Nut is put on stud by


screwing the inner sleeve

CLAMP WASHER

The Outer Sleeve is screwed on Inner Sleeve with low friction


factor. The rotation of Inner Sleeve is obstructed by spline
connection with Clamp Retainer (same for Clamp Washer /
Inner Sleeve connection for no rotation on support surface).
The Clamp Driver leads the rotation of Outer Sleeve which
pulls out the stud via the translatory motion of Inner Sleeve.
During stretching operation,
the inner sleeve creates a
counter nut effect and
prevents the stud from
turning

Finished application
with

LOW CLEARANCE for VERY LONG STUDS


or LOW HEIGHT CLEARANCE

CHEMICAL CLAMP for STUDS OVERLENGTH

For SMART STUDS style, inner sleeve and stud


are made in one piece so it can replace CHC
screws.

3. CHEMICAL

19

4.Low Clearance

Awards

AVANTI: Winner in the 2003 Plant Engineering


Product of the Year Awards

20

Traditional
Compact wrenches
MXT & XLT
Limited Clearance
Convertible tool
XLCT

MXT

XLCT

XLT

21

MXT
The most copied tool, never equalled!
ALL THAT GLITTERS IS NOT GOLD!

Unmatched resistance and


durability!
The most compact tool in the world
Anti-backlash pawl
360Adjustable Reaction Arm
360x 180Uni-swivel
Guaranteed reliability
Body housing TITAL 399

The best sold hydraulic wrench in the world

22

MXT data

MXT Series

MXTMXT-P7

MXTMXT-1

MXTMXT-3

MXTMXT-5

MXTMXT-10

MXTMXT-20

MXTMXT-35

160

271

651

1 132

2 379

4 013

7 320

1 114

1 817

4 379

7 578

15 617

26 787

50 293

Min. Torque [ft.lbs]

118

200

480

835

1 755

2 960

5 400

Max. Torque [ft.lbs]

822

1 340

3 230

5 590

11 520

19 760

37 100

Square Drive

3/4"

3/4"

1"

1"1/2

1"1/2

2"1/2

2"1/2

Radius [mm]

20.50

24.89

28.73

39.62

49.53

66.04

73.66

Weight [Kg]

1.20

2.25

4.86

8.24

14.76

25.65

54.55

L [mm]

151.80

178.31

243.61

284.99

355.88

444.50

538.99

H [mm]

106.14

124.90

155.19

183.30

223.50

266.04

313.86

W [mm]

41.14

50.19

66.80

76.20

100.33

120.22

147.83

RA [mm]

71.81

87.03

114.30

136.53

170.17

206.16

252.94

Min. Torque [Nm]

Max. Torque [Nm]

23

XLT
XLT Series

XLTXLT-.5

XLTXLT-8

XLTXLT-25

75

1 622

5 368

538

10 845

35 096

55

1 200

3 960

Max. Torque [ft.lbs]

397

8 000

25 890

Square Drive

3/4"

1"1/2

2"1/2

Radius [mm]

16

42.18

63.5

Weight [Kg]

0.9

12.0

30.8

L [mm]

125.9

272.79

457.2

H [mm]

97.0

216.17

292.1

W [mm]

33.5

90.67

137.2

RA [mm]

57.2

154.94

243.8

Min. Torque [Nm]

Max. Torque [Nm]


XLT-.5
The smallest hydraulic
torque wrench in the world!

360

Min. Torque [ft.lbs]

UNI-SWIVEL

For more power XLT-50 is available, see on p.32

XLT-8: Wrench for civil works, particularly for LIEBHERR Tower Crane

Short reaction arm is also


available for XLT-8 on option.

Short arm
Important: can be ordered directly with
short reaction arm upon request

24

MXT/XLT Acc
Standard Accessories for
MXT/XLT series

B
A

C/D

For impact sockets (Male & Female), see on p.45


Male Impact Socket also available

XLT wrench on job

25

XLCT - HEX
The only tool which takes a wide
range of accessories.
accessories.
In-line reaction
360x 360uni-swivel*
Monobloc housing TITAL 399
Thin cartridges for low clearance
Hex drive tool can be converted into
Square drive tool by changing
cartridges

UNISW
IVEL

The Only Convertible Hydraulic Wrench!

* Applicable from 2XLCT to 14XLCT

26

XLCT - data

XLCT Series Hexagonal Ratchet Links


XLCT Series

XLCTXLCT-2

XLCTXLCT-4

346

786

1 549

2 724

3 628

6 466

9 150

2 318

5 226

11 049

18 165

24 191

43 108

61 002

255

580

1 143

2 010

2 676

4 770

6 750

1 710

3 855

8 151

13 400

17 845

31 800

45 000

Width W1 [mm]

32.0

42.7

52.9

63.5

71.7

84.7

100.1

Head weight [Kg]

0.90

1.90

3.00

5.20

6.70

10.80

35

Min. Torque [Nm]

Max. Torque [Nm]


Min. Torque [ft.lbs]

Max. Torque [ft.lbs]

XLCTXLCT-8 XLCTXLCT-14 XLCTXLCT-18 XLCTXLCT-30 XLCTXLCT-45

Ratchet Link [mm]


Ratchet Link [inch]

See on next page for all standard Link sizes

Radius [mm]
Length [mm]

186.2

256.2

306.8

359.2

366.1

426.8

537.0

Heigth [mm]

128.3

166.2

197.3

235.3

270.7

310.7

370.2

W2 [mm]

50.0

65.6

82.0

92.2

111.3

131.2

152.4

Cartridge weight [kg]

1.50

3.40

6.30

11.40

12.80

20.50

48

For more power XLCT 60 also available, see on page 33

27

XLCT - HEX

Standard Hexagonal Link Sizes


XLCT-2

XLCT-4

XLCT-8

XLCT-14

XLCT-18

XLCT-30

Blank #

#1

#2

#3

#4

#5

#6

#7

#8

#9

#10

#11

MM up to

27MM

32MM

36MM

41MM

46MM

50MM

55MM

60MM

65MM

70MM

75MM

Inch up to

1"1/8

1"1/4

1"7/16

1"5/8

1"13/16

2"

2"3/16

2"3/8

2"9/16

2"3/4

2"15/16

Radius

25.4

27.4

30,0

32.7

35.5

38.4

41,0

44,0

46.7

50.3

52.9

MM up to

36MM

41MM

46MM

50MM

55MM

60MM

65MM

70MM

75MM

80MM

85MM

Inch up to 1"7/16

1"5/8

1"13/16

2"

2"3/16

2"3/8

2"9/16

2"3/4

2"15/16

3"1/8

3"3/8

Radius

33,0

35.9

38.6

41.4

44.2

47,0

49.8

52.6

55.3

58.4

62.2

MM up to

50MM

55MM

60MM

65MM

70MM

75MM

80MM

85MM

90MM

95MM

100MM

Inch up to

2"

2"3/16

2"3/8

2"9/16

2"3/4

2"15/16

3"1/8

3"3/8

3"1/2

3"3/4

3"7/8

Radius

44.2

47,0

49.7

52.6

55.4

58.4

61.2

64.2

67,0

70.1

72.9

MM up to

70MM

75MM

80MM

85MM

90MM

95MM

100MM

105MM

110MM

120MM

Inch up to

2"3/4

2"15/16

3"1/8

3"3/8

3"1/2

3"3/4

3"7/8

4"1/8

4"1/4

4"5/8

Radius

58.4

61.2

64.2

67.3

69.8

73.1

75.7

78.7

81.5

87.4

MM up to

75MM

80MM

90MM

100MM

110MM

120MM

130MM

135MM

145MM

3"1/8

3"1/2

3"7/8

4"1/4

4"5/8

5"

5"3/8

5"3/4

106,0

Inch up to 2"15/16
Radius

64.5

67.3

73.1

79,0

84.8

90.4

96,0

100,0

MM up to

90MM

100MM

110MM

120MM

130MM

135MM

145MM

155MM

Inch up to

3"1/2

3"7/8

4"1/4

4"5/8

5"

5"3/8

5"3/4

6"1/8

Radius

75.7

81.5

87.4

93.2

98.8

102.9

108.4

114,0

110MM

120MM

130MM

135MM

145MM

155MM

165MM

175MM

190MM

4"1/4

4"5/8

5"

5"3/8

5"3/4

6"1/8

6"1/2

6"7/8

7"1/2

MM up to 100MM
XLCT-45

Inch up to

3"7/8

Radius

90.17

101.09 101.60 107.44 111.50 116.84 122.68 128.67 133.85 145.54

12 Pts ratchets or different design and other sizes available upon request

28

XLCT SQ

Square Drive Cartridge Data


XLCT SQ Series

XLCTXLCT-2

XLCTXLCT-4

XLCTXLCT-8

271

657

1 338

1 925

4 379

9 247

200

485

987

1 420

3 230

6 821

3/4"

1"

1"1/2

R [mm]

28.70

38.10

47.40

W1 [mm]

77.70

103.60

129.50

L1 [mm]

174.70

231.90

285.70

H [mm]

151.80

207.70

245.10

W2 [mm]

147.50

196.80

245.80

L2 [mm]

152.40

203.20

254

2.00

3.40

6.30

Min. torque [Nm]

Max. torque [Nm]


Min. torque [ft.lbs]

Max. torque [ft.lbs]


Square Drive

Cassette weight [kg]

29

XLCT - Acc
POWER HEAD

HEXAGONAL CARTRIDGE

E
= CASSETTE
= ratchet link

SQUARE DRIVE CARTRIDGE

AB - CARTRIDGE

C
6 PT SOCKET

CASTELLATED SOCKET

CASTELLATED DRIVER

F*
HEX REDUCER

ALLEN DRIVER

DRIVER ACCESSORIES

ALLEN DRIVER

DRIVER ACCESSORIES

L
SPANNER LINK

M
OPEN SPANNER LINK

N
RATCHET LINK

G
HEX STACK EXPANDER

* see recommendations on page 13

HEX STACK EXPANDER

HYTORC NUT DRIVE

ALLEN DRIVER
SQUARE DRIVE ADAPTER

REACTION ACCESSORIES
EXTENDED REACTION ROLLER

I
STACKER TUBE EXTENSION
REACTION PAD

D
EXTENDED REACTION / ALCO ARM
STANDARD REACTION ARM

3 POSITION REACTION ROLLER

A
K

N
A

D
J
C
I

30

F*

XLCT

O
N

L
A

A
I
E

G
E + F*

31

HY-50XLT
HY-50XLT
Min. torque [Nm]
[

10 675

Max. torque [Nm]


[

71 169

Min. torque [ft.lbs]


[ft.lbs

7 875

Max. torque [ft.lbs]


[ft.lbs

52 500

Square drive

2"1/2

Radius [mm]

76.2

Length [mm]

527.1

Width [mm]

168.1

Heigth [mm]

325.1

Weight [kg]

55.8

Reaction arm

360

High Torque Wrench

32

"The Monsters!"
XLCT-60

AVANTI-130
Min. torque [Nm]
[

26 183

Max. torque [Nm]


[
Min. torque [ft.lbs]
[ft.lbs

Max. torque [ft.lbs]


[ft.lbs

186 989
19 395

138 510

Min. torque [Nm]


[

14 255

Max. torque [Nm]


[

99 540

Min. torque [ft.lbs]


[ft.lbs

10 516

Max. torque [ft.lbs]


[ft.lbs

73 429

Link width [mm]

105.8

Hex Links [mm]

120 to 190

Hex Links [inch]

4"5/8 to 7"1/2

Radius [mm]

108.2 to 147.1

Length [mm]

537.0

Heigth [mm]

369.6

240

Head width [mm]

360

Total Weight [kg]

164.1
110

Square Drive

3"1/2

Radius [mm]

133.35

Length [mm]

791.31

Width [mm]

215.9

Heigth [mm]

435.31

Weight [kg]
Reaction arm

AVANTI-130 The most powerful Square Drive Tool on the market

80 SL
Min. torque [Nm]
[

Max. torque [Nm]


[

26 847

108 801

Min. torque [ft.lbs]


[ft.lbs

19 805

Max. torque [ft.lbs]


[ft.lbs

80 260

Square drive

3"1/2

Radius [mm]

106.68

Length [mm]

502

Width [mm]

203

Heigth [mm]

445

Weight [kg]

160

Reaction arm

360

80SL

33

Faster than torque gun!


- 1st step: High Speed 1400 rpm
- 2nd step: High Torque / Tension
Dual
Speed

Single

s Simplicity of an impact gun

Speed

s Ergonomical Design and pleasant use


s Load Precision for Leak-free Joints
s Only 5 bar (72PSI) needed for Max Power
s Upgradeable to Tension tightening with
and
(No Reaction point nor backup wrench needed)

FlipGun

to be used with FRL unit

The Best Tool for durable Maintenance

The worlds FIRST and only TENSION GUN


SINGLE SPEED MODEL

Standard socket

DUAL SPEED MODEL


34

The FLIPGUN
FAST
SAFE

PRE-TORQUE
As an impact wrench
Without Reaction Arm

PREDICTABLE
ERGONOMIC

With hugh Intertia Pre-Torque


With simplified Handling

END-TORQUE
FAST
SAFE

With Continuous Rotation

PREDICTABLE
ERGONOMIC

With Precision Torque

Without Vibration

With Low Noise Level

The worlds fastest pneumatic torque wrench


.5(2)

1400 RPM

1400 RPM

1400 RPM

1400 RPM

3/4"

3/4"

1"

1-1/2"

TORQUE [N.m]

200 - 600

300 - 1700

900 - 4250

1700 - 7100

TORQUE [ft.lbs]

150 - 445

225 - 1260

665 - 3150

1260 - 5260

LENGTH [cm]

22,1

25

30,9

34,7

HEIGHT [cm]

21,9

22,4

23,3

24,5

RADIUS [cm]

3,8

4,2

4,8

5,2

WEIGHT(3) [kg]

3,6

4,1

6,4

10,8

MODEL
MAX SPEED(1)
SQ. DRIVE

(1) only for JGUN DUAL SPEED and FLIPGUN; (2) only for JGUN SINGLE SPEED and FLIPGUN; (3) add 25% for JGUN DUAL SPEED and FLIPGUN

35

JGUN

Note : REFER TO SPECIFIC TORQUE CHARTS FOR ACTUAL VALUES

" The BASICS! "


The SQVT
HYTORC Original 3-moving part Hydraulic
Torque Wrench
Unequalled job reliability improvements
Antilock ratchet mechanism
Easy fix
SQVT Series

SQVT-.5

SQVT-2

SQVT-4

SQVT-8

SQVT-12

SQVT-30

Min. Torque [Nm]

142

217

610

1 830

2 305

5 829

Max. Torque [Nm]

962

1 559

4 087

12 542

14 912

40 194

Min. Torque [ft.lbs]

105

160

450

1 350

1 700

4 300

Max. Torque [ft.lbs]

710

1 150

3 015

9 252

11 000

29 650

Square Drive

3/4"

3/4"

1"

1"1/2

1"1/2

2"1/2

For occasional bolting jobs on light industrial applications

The LCT

(Limited Clearance)

HYTORC Original 3-moving part


Hydraulic Torque Wrench
Unequalled job reliability
improvements
Slim Link Design Small radius
Quick connect cassettes
Easy fix

LCT-1

LCT-2

LCT-4

LCT-8

LCT-20

142

366

847

1 830

4 880

1 070

2 535

5 818

12 200

27 722

Min. Torque [ft.lbs]

105

270

625

1 350

3 600

Max. Torque [ft.lbs]

789

1 870

4 292

9 000

20 450

Links [mm]

19 to 50

27 to 70

36 to 80

50 to 105

65 to 155

Links [inch]

3/4" to 2"

1" to 2"3/4

1"7/16 to 3"1/8

2" to 4"1/8

2"9/16 to 6"1/8

Min. Torque [Nm]

Max. Torque [Nm]

36

JGUN

LCT Series

Hydraulic packs

Electric packs
JET STAR Series
Twin Series
JETPRO Series

Air packs
JET AIR
JET mini AIR
TWIN AIR

37

JET STAR serie


JET STAR
standard

70-700 bar / 1,000-10,000 PSI

JET STAR

Pressure

JET STAR COOLER

JET STAR
With Oil Cooler

Length [mm]

500

500

Width [mm]

210

210

Heigth [mm]

460

460

Weight [kg]

26

26

Min. flow [l/min]

0.9

0.9

Max. flow [l/min]

11

11

Oil cooler

N/A

YES

4 D.E

4 D.E

Stages
Hydraulic output
Voltage V & Hz

115V/230V & 50-60Hz

Power KW

1.3

Double acting electric pump


Complete with:
Gauge (bar & PSI)

Diam. 100mm - Class 1

Quick couplers

700 bar

10 Kpsi twin line hoses

5 meters

10m twin line hoses

Optional

Regulator valve
Reservoir

70-700 bar
7,6 L / 2 gallon

Carrying handle

Series

5m Remote Control

Series

10m Remote Control

Optional

Transportable case

Optional

38

1.3

JET AIR
70-700 bar / 1,00010,000 PSI

Pressure
Length [mm]

410

Width [mm]

300

Heigth [mm]

410

Weight [kg]

25

Min. flow [l/min]

0.9

Max. flow [l/min]

11

Oil cooler

Series

Stages

Hydraulic output

4 D.E

Air power supply [bar]

4-7

Air consumption [l/dry]

24

The most sold in the world!

Double acting air pump


Complete with:
Gauge (bar & PSI)

Diam. 100mm - Class 1

Quick couplers

700 bar

10 Kpsi twin line hoses

5 meters

10m twin line hoses

Optional

Regulator valve
Reservoir

70-700 bar
7.6 L / 2 gallon

Carrying handle

Series

5m Remote Control

Series

10m Remote Control

Optional

Transportable case

Optional

Serial OIL COOLER

39

JET MINI PRO HW


Pressure

70-700 bar / 1,000


/ 10,000 PSI

Length [mm]

400

Width [mm]

200

Heigth [mm]

350

Weight [kg] (without oil)


oil)

13

Min. flow [l/min]

0.5

Max. flow [l/min]

4.0
2

Satges
Hydraulic output

1 D.E

Voltage V & Hz

230 & 60
115 & 50

Power KW & A

0.6 & 9

Noise dBA

Double acting electric pump


Complete with the accessories here under:
Gauge (bar & PSI)

Diam. 100mm - Class 1

Quick couplers

700 bar

10 Kpsi twin line hoses

5 meters

10m twin line hoses

Optional

Regulator valve
Reservoir

70-700 bar
3,8 L / 1 gallon

Carrying handle

Series

5m Remote Control

Series

10m Remote Control

Optional

Transportable case

Optional

40

79

JET MINI AIR


+ JET ELECT EXPLO
Double acting air pump

Pressure

70-700 bar / 1,00010,000 PSI

Length [mm]

292

Width [mm]

241

Heigth [mm]

381

Weight [kg]

19

Max. flow [l/min]

Reservoir
Stages
Hydraulic output

3,8 L / 1 gallon
2
1 D.E

Air power supply [bar]

Air consumption [m3/h]

60

These two pumps are complete with same serial and optional
accessories that other pumps shown in this catalogue

JET ELECT EXPLO: explosion proof double acting pump


Pressure

70-700bar / 1,00010,000PSI

Length [mm]

590

Width [mm]

540

Heigth [mm]

400

Weight [kg] (without oil)


oil)

51

Min. flow [l/min]

0.8

Max. flow [l/min]

11.5

Reservoir
Stages
Hydraulic output

5,7 L / 1,5 gallon


2
1 D.E

Voltage V & Hz

380V & 50-60Hz

Power KW & A

1.1 & 4.5

Noise dBA

82

Certified: PTB 99 ATEX 3311 - PTB 03 ATEX 1227 - PTB 00 ATEX 3117 - EEexT3

41

TWIN SST

TWIN serie
SST 220
Pressure

SST 380

70-700 bar / 1,000-10,000 PSI

Length [mm]

482

394

400

Width [mm]

285

364

450

Heigth [mm]

469

508

450

Weight [kg] (oil inside)


inside)

70

78.5

70

Min. flow [l/min]

1.8

1.6

1.8

Max. flow [l/min]

23

19

Oil cooler

N/A

YES
2

Stages

4 D.E

TWIN AIR

Hydraulic output
Voltage & Hz

230V & 50

380V & 50

N/A

Power KW & A

1120 & 10

2280 & 6

N/A

Noise dBA

80

Double acting hydraulic pump


Complete with the accessories here under:
Gauge (bar & PSI)

Diam. 100mm - Class 1

Quick couplers

700 bar

10 Kpsi twin line hoses

5 meters

10m twin line hoses

Optional

Regulator valve
Reservoir

AIR

70-700 bar
19 L / 5 gallon

Carrying handle

Series

5m Remote Control

Series

10m Remote Control

Optional

Transportable case

Optional

42

82

Accessories
Hydraulic & Manual
BACK UP WRENCH

A
B

s No more backup wrench


s No more falling backup wrench
s Instant manual unlocking
s One tool fits all nut
s Quick size change
sErgonomic design
s Parts sold separately or in complete
set

Inch sizes from AF1"7/16 to 3"1/8


Metric sizes from AF36 to 80mm

Non-sparking sockets and wrenches


(A) Beryllium copper
(B) Aluminium bronze
Acetilex (safe work even in
Acethylene environments)

Inch sizes from AF5/8" to 3"9/16


Metric sizes from AF17 to 105mm

43

inch
1 / 32

1/1000

0"

1"

2"

3"

4"

5"

6"

7"

mm

mm

mm

mm

mm

mm

mm

mm

0,00

25,40

50,80

76,20

101,60

127,00

152,40

177,80

inch
1 / 32

1 / 32

0,031

0,79

26,19

51,59

76,99

102,39

127,79

153,19

178,59

1 / 32

1 / 16

0,063

1,59

26,99

52,39

77,79

103,19

128,59

153,99

179,39

1 / 16

3 / 32

0,094

2,38

27,78

53,18

78,58

103,98

129,38

154,78

180,18

3 / 32

1/8

0,125

3,18

28,58

53,98

79,38

104,78

130,18

155,58

180,98

1/8

5 / 32

0,156

3,97

29,37

54,77

80,17

105,57

130,97

156,37

181,77

5 / 32

3 / 16

0,188

4,76

30,16

55,56

80,96

106,36

131,76

157,16

182,56

3 / 16

7 / 32

0,219

5,56

30,96

56,36

81,76

107,16

132,56

157,96

183,36

7 / 32

1/4

0,250

6,35

31,75

57,15

82,55

107,95

133,35

158,75

184,15

1/4

9 / 32

0,281

7,14

32,54

57,94

83,34

108,74

134,14

159,54

184,94

9 / 32

5 / 16

0,313

7,94

33,34

58,74

84,14

109,54

134,94

160,34

185,74

5 / 16

11 / 32

0,344

8,73

34,13

59,53

84,93

110,33

135,73

161,13

186,53

11 / 32

3/8

0,375

9,53

34,93

60,33

85,73

111,13

136,53

161,93

187,33

3/8

13 / 32

0,406

10,32

35,72

61,12

86,52

111,92

137,32

162,72

188,12

13 / 32

7 / 16

0,438

11,11

36,51

61,91

87,31

112,71

138,11

163,51

188,91

7 / 16

15 / 32

0,469

11,91

37,31

62,71

88,11

113,51

138,91

164,31

189,71

15 / 32

1/2

0,500

12,70

38,10

63,50

88,90

114,30

139,70

165,10

190,50

1/2

17 / 32

0,531

13,49

38,89

64,29

89,69

115,09

140,49

165,89

191,29

17 / 32

9 / 16

0,563

14,29

39,69

65,09

90,49

115,89

141,29

166,69

192,09

9 / 16

19 / 32

0,594

15,08

40,48

65,88

91,28

116,68

142,08

167,48

192,88

19 / 32

5/8

0,625

15,88

41,28

66,68

92,08

117,48

142,88

168,28

193,68

5/8

21 / 32

0,656

16,67

42,07

67,47

92,87

118,27

143,67

169,07

194,47

21 / 32

11 / 16

0,688

17,46

42,86

68,26

93,66

119,06

144,46

169,86

195,26

11 / 16

23 / 32

0,719

18,26

43,66

69,06

94,46

119,86

145,26

170,66

196,06

23 / 32

3/4

0,750

19,05

44,45

69,85

95,25

120,65

146,05

171,45

196,85

3/4

25 / 32

0,781

19,84

45,24

70,64

96,04

121,44

146,84

172,24

197,64

25 / 32

13 / 16

0,813

20,64

46,04

71,44

96,84

122,24

147,64

173,04

198,44

13 / 16

27 / 32

0,844

21,43

46,83

72,23

97,63

123,03

148,43

173,83

199,23

27 / 32

7/8

0,875

22,23

47,63

73,03

98,43

123,83

149,23

174,63

200,03

7/8

29 / 32

0,906

23,02

48,42

73,82

99,22

124,62

150,02

175,42

200,82

29 / 32

15 / 16

0,938

23,81

49,21

74,61

100,01

125,41

150,81

176,21

201,61

15 / 16

31 / 32

0,969

24,61

50,01

75,41

100,81

126,21

151,61

177,01

202,41

31 / 32

0"

1"

2"

3"

4"

5"

6"

7"

inch

inch

44

Standard MM sizes

Standard inch sizes


INCH
AF Sizes
3/4"
7/8"
15/16"
1"1/16
1"1/4
1"7/16
1"5/8
1"13/16
2"
2"3/16
2"3/8
2"9/16
2"3/4
2"15/16
3"1/8
3"1/2
3"7/8
4"1/4
4"5/8
5"
5"3/8
5"3/4
6"1/8
6"1/2
6"7/8
7"1/4
7"5/8
AF Sizes

3/4"
010012
010014
010015
010101
010104
010107
010110
010113
010200
010203
010206
010209
010212
010215
010302

3/4"

SQUARE DRIVE
1"
1"1/2
020014
020015
020101
020104
020107
020110
020113
020200
020203
020206
020209
020212
020215
020302
020308
020314
020404
020410
020500

080107
080110
080113
080200
080203
080206
080209
080212
080215
080302
080308
080314
080404
080410
080500
080506
080512
socket
080602
references 080608
080614

1"

1"1/2

2"1/2

250203
250206
250209
250212
250215
250302
250308
250314
250404
250410
250500
250506
250512
250602
250608
250614
250704
250710
2"1/2

MM
AF Sizes
19
22
24
27
30
32
36
41
46
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
130
135
145
155
165
170
180
AF Sizes

3/4"
010019MM
010022MM
010024MM
010027MM
010030MM
010032MM
010036MM
010041MM
010046MM
010050MM
010055MM
010060MM
010065MM
010070MM
010075MM
010080MM

3/4"

SQUARE DRIVE
1"
1"1/2
020022MM
020024MM
020027MM
020030MM
020032MM
020036MM
020041MM
020046MM
020050MM
020055MM
020060MM
020065MM
020070MM
020075MM
020080MM
020085MM
020090MM
020095MM
020100MM
020105MM

080032MM
080036MM
080041MM
080046MM
080050MM
080055MM
080060MM
080065MM
080070MM
080075MM
080080MM
080085MM
080090MM
080095MM
080100MM
080105MM
080110MM
080115MM
080120MM
080130MM
socket 080135MM
references 080145MM
080155MM
080165MM

1"

1"1/2

2"1/2

250055MM
250060MM
250065MM
250070MM
250075MM
250080MM
250085MM
250090MM
250095MM
250100MM
250105MM
250110MM
250115MM
250120MM
250130MM
250135MM
250145MM
250155MM
250165MM
250170MM
250180MM
2"1/2

Coloured boxes are recommended sizes


other sizes upon request: consult us

12 points

Male

Deep Sockets

Sockets,

Sockets &

also available

45

inch

%
CHC Yield

mm

inch AF inch mm AF mm AF inch AF mm


5/8"

1"1/16

3/4"
7/8"

1"1/4
1"7/16

1"
1"1/8
1"1/4
1"3/8
1"1/2
1"5/8
1"3/4
1"7/8
2"
2"1/4

1"5/8
1"13/16
2"
2"3/16
2"3/8
2"9/16
2"3/4
2"15/16
3"1/8
3"1/2

2"1/2
2"3/4

3"7/8
4"1/4

3"
3"1/4
3"1/2
3"3/4
4"
4"1/4
4"1/2
4"3/4
5"

4"5/8
5"
5"3/8
5"3/4
6"1/8
6"1/2
6"7/8
7"1/4
7"5/8

M16
M18
M20
M22
M24
M27
M30
M33
M36
M39
M42
M45
M48
M52
M56
M60
M64
M68
M72
M76
M80
M85
M90
M95
M100
M110
M115
M120
M125

24
27
30
32
36
41
46
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
130
135
145
155
165
170
180

1/2"

14
14
17
17
19
19
22
24
27

5/8"
3/4"
3/4"
7/8"
7/8"
1"
1"

32
1"1/4
36
1"1/2
1"3/4

41

1"3/4
2"

46
55

2"1/4
65
2"1/4
2"3/4
2"3/4
3"

Tightening Torque in N.m /


Bolt Quality

8.8

12.9

B7

B16

85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
85%
80%
77%
75%
65%
57%
53%
50%
47%
45%
40%
37%
37%
35%

205
283
400
545
690
1 012
1 372
1 868
2 399
3 105
3 842
4 796
5 770
7 459
9 276
11 565
13 153
15 358
17 935
18 845
19 017
21 398
24 152
26 889
30 217
36 139

345
477
674
919
1 165
1 708
2 316
3 152
4 049
5 240
6 483
8 093
9 737
12 587
15 654
19 515
22 196
25 916

230
318
449
613
777
1 139
1 544
2 101
2 699
3 493
4 322
5 395
6 491
8 391
10 436
13 010
14 797
15 718
18 356
18 877
19 462
21 900
24 719
27 519
24 315
29 080
30 881
35 237
37 824

231
320
452
616
781
1 145
1 552
2 113
2 714
3 513
4 346
5 425
6 527
8 438
10 494
13 082
14 879
15 718
18 356
18 877
19 462
21 900
24 719
27 519
27 667
33 090
35 139
40 095
43 038

NB: The values are given as an indication only. They correspond to metric average tightening torques
calculated in accordance with standard NFE 25.030 with a friction factor () of 0,15. (inches as equivalence)

Conversion
Torque

1 ft.lbs =

1,356 N.m

Volume

1 gallon =

Torque

1 m.kg =

Force

1 lbf =

Length
Length
Weight

9,81 N.m

Volume

1 cu.in =

0,016 L

4,45 N

Pressure

1 psi =

0,069 bar

1 inch =

25,4 mm

Elec Power

1 HP =

0,736 KW

1 ft =

0,31 m

Hyd Power

1 Kbar.l/mn

1,6 KW

1 lbs =

0,45 Kg

Mec Power

100mkg.10t/mn

1 KW

46

3,79 L

47

TORQUE CALCULATION SOFTWARE

Torque adjustment
TOOL OF THE JOB: HY3MXT
BOLT SIZE: 1"3/8; AF 2"3/16
TORQUE REQUIRED: 1 735 N.m

4000

PRESSURE ADJUSTMENT: 4

1735

M
SA

E
L
P

48

000 PSI

49

50

PROBLEM SOLVER

51

Screen touch interface


Autonomous system (battery)
Torque report (ticket and file)
Indication of the nut to tighten accordingly to
bolting sequence
Indication of tolerance during tightening
Calculation of average and standard
deviation
Strong and waterproof transport case

TORQUE OUT
OF TOLERANCE

52

TORQUE IN TOLERANCE

53

mm
12,70
12,70
15,87
19,05
19,05
22,22
25,40
25,40
28,57
31,75
34,92
38,10
38,10
41,27
44,45
47,62
50,80
57,15
63,50
63,50

INCHES
1/2" allen
1/2" square
5/8" allen
3/4" allen
3/4" square
7/8" allen
1" allen
1" square
1"1/8" allen
1"1/4 allen
1"3/8 allen
1"1/2 allen
1"1/2 square
1"5/8 allen
1"3/4 allen
1"7/8 allen
2" allen
2"1/4 allen
2"1/2 allen
2"1/2 square

Taille du conducteur

Drive size

60830
66970

31110
44240

16590
2740
25580

7600
10090
13130
14460

2600
3880
4290
5530

480
530
950
1640
1810

Nm

44041
48486

22524
32030

12011
15016
18520

5502
7305
9506
10469

1882
2809
3106
4004

348
384
688
1187
1310

Ft.lbs

Couple de travail maximum

Max. working Torque

Nominal Strength or

66640
73450

34150
48530

18250
22810
28060

8430
11060
14380
15830

2850
4290
4700
6080

530
590
1040
1800
2050

Nm

48247
53178

24725
35136

13213
16514
20315

6103
8007
10411
11461

2063
3106
3403
4402

384
427
753
1303
1484

Ft.lbs

Rupture probable

Probable Failure

Rsistance des carrs et hexagones conducteurs

STRENGTH for SQUARE DRIVE + HEXAGONAL


DRIVE - API & ANSI standards

Visit our website:

www.HYTORC.com
info@hytorcbt.com

A Worlwide Sales & Services Force

54

Lexique
Pawl: cliquet
Power Pack: pompe
Power supply: source dnergie
Power: force, puissance
Pressure / torque conversion chart: abaque
de conversion pression couple
Radius: rayon
Ratchet: Rochet, cl oeil
Reaction arm free: sans bras de raction
Saw: scie
Scatter: encombrement
Single acting: simple effet
Single phased: monophas
Sleeve: manchon
Slugging wrench: cl frapper
Socket: douille
Square drive: carr conducteur
Stainless steel: acier inoxydable
Stud: boulon, tige filete
Swivel: pivot, raccord tournant
Tension: tension
Tensioner: vrin de prcontrainte
Tensioning and Torquing calculation: calcul
de couple et tension
Test pump: pompe dpreuves
Tightening: serrage
To loose: desserrer
To tighten: serrer
Torque wrench: cl de serrage
dynamomtrique
Torque: serrage au couple
Tower crane: grue tour
Tri-phased: tri-phas
Washer: rondelle
Weight: poids
Width: largeur
Wrench: cl - outil

Accuracy: prcision
Across Flat: cte sur plat
Air consumption: consommation dair
Anti back-lash mechanism: mcanisme antiretour
Anti-galling: anti grippage
Backup wrench: contre cl (de retenu)
Bolt: boulon
Chart recorder: enregistreur de couple
Civil Works: travaux publics
Copper: cuivre
Coupler: coupleur
Cylinder: vrin hydraulique (standard ou sur
plan)
Double acting: double effet
Flange spreader: carteur de brides
Galling: grippage
Gap: espace (entre 2 objets)
Gauge: manomtre
Handle: poigne
Heavy-duty: utilisation intensive
Height: hauteur
Holding plate: plateau de maintien
Hose: flexible
Housing: chssis
Hydraulic flange spreader: carteur de
brides hydraulique
Leakage case study: tude dtanchit
Leakage: fuite
Length: longueur
Lightweight: lger
Limited Clearance: espace limit
Loosening: desserrage
Non-sparking: anti-dflagrant
Nut: crou
Oil cooler: refroidisseur dhuile
Output: sortie

55

NB: While BOLTING TECHNOLOGY - HYTORC MENA has taken every care in the
preparation of this catalogue, and all data composing it is deemed accurate at the time
of printing, BOLTING TECHNOLOGY reserves the right to change without prior
notice the specifications of any product, or stop manufacturing any product contained
within this catalogue.
All illustrations, technical specifications, descriptions and information reflect nominal
values of our equipments and slight variations may occur because of manufacturing
tolerances. Do not hesitate to contact BOLTING TECHNOLOGY if final dimensions
show more than slight differences.
All information in this user guide can be changed due to product improvements without
prior notice.
For further assistance, please contact BOLTING TECHNOLOGY - HYTORC MENA:
info@hytorcbt.com.
Copyright 2008, BOLTING TECHNOLOGY
All rights reserved. Any copying or other use of material in this document (text,
illustrations, and photos) without express written consent is prohibited.

Middle East & North Africa

BOLTING TECHNOLOGY
4 Avenue Descartes, ZI GAY LUSSAC
33370 ARTIGUES PRES BORDEAUX
FRANCE
Tel. +33 556 775 000
Fax +33 556 775 052
Email: info@hytorcbt.com
www.HYTORC.com

Your Local Contact

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