Jeevika DOCU 46

PREPRE-FEASIBILITY REPORT
For
Proposed Organic Chemical Unit For Manufacturing of Esters, Surfactants/Sulphosuccinates, Deformers/Antifoamers & Emulsifying Agents.
At Plot No.- K-53, MIDC Butibori, Dist. Nagpur, Maharashtra.
Proposed by
M/S. JEEVIKA SPAKCHEM PRIVATE LIMITED

Prepared by M/s. ENVIRO ANALYSTS & ENGINEERS PVT. LTD.
INDEX
Sr.No. 1.0 2.0 2.1 2.2 2.3 2.4 2.5 3.0 3.1 3.2 3.3 3.4 3.4.1 3.4.2 3.4.3 3.5 3.5.1 3.6 3.7 4.0 4.1 4.2 4.3 4.4 4.5 5.0 5.1 5.2 5.3 5.4 5.4.1 5.4.2 5.4.3 5.4.4 6.0 7.0 8.0 8.1 8.2 9.0 Content Executive Summary Introduction of Project and Background Information Identification of project & Project proponent Nature of the project Need for the project Importance to the Country & Region Employment Generation Project Description Type of the Project Location Size & Magnitude of Operation Project Description Products Raw Materials Process Description & Flow Diagram Water Requirment & Distribution Waste Water generation Power & Fuel requirement Purpose of EIA Site Analysis Connectivity Existing Landuse Existing Infrastructire Climatic Details Social Infrastructure Planning Brief Planning Concept Man Power Requirement Land use Planning Facilities Green Belt Development Fire Fighting System Storm Water Collection Rainwater Harvesting Proposed Infrastructure Rehabilitation & Resettlement Project Schedule Proposed schedule and approval for implementation Project Cost Estimation Analysis of Proposal 2 3 3 3 4 4 4 5 5 5 5 7 7 7 8 17 18 19 20 21 21 21 22 22 23 24 24 24 24 25 25 25 25 26 27 28 28 28 28 29 Page No.
1. EXECUTIVE SUMMARY
S.NO 1 Details Site Esters Capacity 2 Surfactants / Sulphosuccinates Defoamers / Antifoamers Emulsifying agents 3 4 5 6 7 8. Water requirement Power Requirement Fuel Requirement DG Set Project Cost EMP Cost 7 KLD 1,34,280 Kwh. / Annum LDO- 90 MT/ Annum, Diesel 3000 Lit/Annum 1 DG set (25 KVA)111111111111111 93 Lakhs 9 Lakhs Plot No. K - 53, MIDC , Butibori,Nagpur, Maharshtra. 50 MT/ M 30 MT/M 50 MT/M 20MT/M
2. INTRODUCTION OF PROJECT /BACKGROUND INFORMATION

2.1 Identification of the Project and Project Proponent
M/s. Jeevika Spakchem Pvt. Ltd. is an up-coming Organic Chemicals manufacturing industry having the following aspects: 1. M/s Jeevika Spakchem Pvt Ltd, is planning to manufacture Organic Chemicals like Easters/Surfactants/Defoamer/Antifoamers/Emulsifying agents. 2. The unit is coming up in MIDC, Butibori (Dist- Nagpur) having all infrastructure facilities viz. CETP, Water, Power and labour. 3. The manufacturing process adopted by M/s Jeevika Spakchem Pvt ltd is simple and already a proven process. 4. The chemicals which will be manufactured by the unit holds good market in Explosive manufacturing units, Resin manufacturing units, Aluminum manufacturing units, Sugar industries, Fertilizers industries etc., in India as well as outside India. The company has confirmed orders from a foreign company namely Spic N Clean, located in Sydney Australia. 5. Defoamers/Antifoamers holds good demand from fertilizers industries particularly from Southern part of India like Coramandel Fertilizers, Paradeep Phosphate, Sterlite Industries etc. These chemicals also find use in the in oil drilling rigs and in sugar industry in their Distilliery units. Similarly Sorbitol Easters like SMO is used for explosion in mining areas like Chandrapur, Singrauli etc. Units of Premeir Explosives, Gulf Oil Corporation, Ideal Explosives, Solar Explosives etc. are into mining industries and requires the product in Bulk quantities. 6. Nagpur is centrally located in the country and has big location advantage. Raw material availability in the nearby areas is very good. The promoters of the unit are well educated and highly experienced. The chief promoter has more than 40 years of industrial experience of shop floor and as an Industrial consultant. The investment will be brought in as foreign Direct Investment (FDI) by one of the directors of the company.
2.2 Nature of the Project

M/s. Jeevika Spakchem Pvt. Ltd. proposes to establish an organic chemicals manufacturing unit at MIDC, Butibori.
2.3 Need for the project

India is a major producers of organic chemicals after the list of leading producers like USA, Germany, UK, Japan and China. Few Latin American countries such as Brazil and Chile are increasing their presence in global organic chemicals market. There are important numerous varieties of organic chemicals. Organic chemicals manufactured and exported from India are methanol, acetic acid, formaldehyde and phenol. Availability of natural gas for use as feedstock is a critical part of the entire production process. Formaldehyde and acetic acid are important methanol derivatives and are used in numerous industrial applications. Phenol is an aromatic compound and derived from Cumene, a benzene and propylene derivative. Major organic chemicals in India are methanol, acetic acid, formaldehyde and phenol. These four chemicals constitute more than 60% of domestic capacity for organic chemicals. Methanol has the maximum share accounting for 20% of the total domestic capacity followed by acetic acid and formaldehyde with 19% and 16% share respectively.
2.4 Importance to the Country and Region

Organic chemical is one of the important sectors of the Indian chemical industry. It has played a vital development role by providing chemicals and intermediates as inputs to other industrial sectors like paints, adhesives, pharmaceuticals, dye stuffs and intermediates, leather chemicals and pesticides. Global production of organic chemicals is around 400 Mn metric tonnes per annum (mmtpa). Production was just 15 Mn metric tonnes fifty years back. Major producers of organic chemicals are USA, Germany, UK, Japan, China and India. Few Latin American countries such as Brazil and Chile are increasing their presence in global organic chemicals market. There are important numerous varieties of organic chemicals. Therefore, the chemical that M/S Jeevika Spakchem Pvt. Ltd. will surely have a good market potential. They will surely have clients for Defoamer , Sulphosuccinate formulations from fertilizer industry in Southern India and Sorbitan Mono Oleate (SMO) will attract Explosive market from Chandrapur, Singrauli and Andhra Pradesh.
2.5 Employment Generation (Direct or Indirect due to the project)

Project will create direct & indirect employment opportunities within the surrounding region. Unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the proposed project would require significant workforce of non-technical and 4
technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. In addition, the proposed project shall enhance the prospects of employment.
3. PROJECT DESCRIPTION
3.1 Type of Project
The proposed project is an Organic Chemical manufacturing unit. It is an industrial project which will be developed in notified industrial area.
3.2 Location
M/s. Jeevika Spakchem proposes to set up an Organic Chemical unit at plot of K-53, MIDC Industrial Area, Butibori, Dist. Nagpur, Maharashtra. Google map is shown in Figure - 2.2.
3.3 Size/Magnitude of Operation

M/S Jeevika Spakchem proposes to manufacture Esters at 50 MT/ M and Surfactants / Sulphosuccinates at 30 MT/M, Defoamers / Antifoamers at 50 MT/M and Emulsifying agents at 20 MT/M in an plot area of 1974 sq.mt.
3.4 Project Description 3.4.1 Products

Sr no 1 2 3 4 Name of Products Esters Capacity 50 MT/ M
Surfactants / Sulphosuccinates 30 MT/M Defoamers / Antifoamers Emulsifying agents 50 MT/M 20 MT/M
3.4.2 Raw materials

Sr no Name of Product Raw Material Stearic Acid 1 S.M.S (Sorbitan Mono Stearate) Yield 1600 Kg Sorbitol Caustic Soda Palmic Acid 2 S.M.P (Sorbitan Mono Plamitate) Yield 1600 Kg Sorbitol Caustic Soda Stearic Acid 3 G.M.S. (Glycerol Mono Stearate) Yield 1600 Kg Glycerin Caustic Soda Rice Bran Fatty Acid/Oleic Acid 4 S.M.O (Sorbitol Mono Oleate) Yield 2200 Kg Sorbitol Caustic Soda (Stage I) 2 EHA 5 Di - Octyl Sulphosuccinate Yield 1750Kg (2 Ethlyl hexa Alchol) Meleic Anhydride 7 360 Kg Quantity 1056 Kg 677Kg 5 Kg 1400 Kg 1000 Kg 5 Kg 1270 Kg 411 Kg 3 Kg 1450 Kg 935 Kg 4.1Kg 955 Kg
PTSA (Para Toluene Sulphonic Acid) 14 Kg (Stage II) ON (Dioctyl Maleate) Sodium Bi Sulphide Methanol S.M.O 6 Defoamers / Antifoamers Yield 3000 Kg O.S.A.A FUSSAL OIL 800 Kg 260 Kg 400 Lit 1160 Kg 1780 Kg 80 Kg
3.4.3 Process Description & Flow Diagrams

3.4.3.1 S. M. S. (Sorbitan Monostearate) Raw Material: 1. Stearic Acid - 1056 Kg 2. Sorbitol - 677 Kg
3. Caustic Soda 5 Kg Procedure: First of all charge Raw Material in reactor. Start heating and stirring. Add 5 Kg Caustic soda at 1400 C. G. Raise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 1600 Kg.
FLOW CHART MANUFACTURING OF SORBITON MONO STEARATE (S.M.S.)
Flow Chart Showing Manufacturing of Sorbiton Mono Sterate(S.M.S.)
SORBITOL MONO STEARATE C17H35COOH + C6H8(OH)6 SORBITOL (182) Catalyst NaOH C17H35COOC6H7(OH)4 + 2H2O S.M.S (430) Water (36)
Stearic Acid (284)
3.4.3.2 S. M. P. (Sorbitan Mono Palmitate) Raw Material : 1. Palmitic Acid 1400 Kg 2. Sorbitol - 1000 Kg 3. Caustic Soda 5 Kg Procedure: First of all charge Raw Material in reactor. Start heating and stirring. Add 54 Kg caustic soda at 1400 C.G. Raise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 1600 Kg.
FLOW CHART MANUFACTURING OF SORBITON MONO PALMITATE (S.M.P.)
Flow Chart Showing Manufacturing of Sorbiton Mono Palmitate 10
SORBITOL MONO PALMITATE C15H31COOH + C6H8(OH)6

SORBITOL (182)
C15H31COOC6H7(OH)4 + 2H2O
Catalyst NaOH S.M.P (402) Water (36)
Palmitic Acid (256)
3.4.3.3 G. M. S. (Glycerol Monostearate) Raw Material: 1. Stearic Acid 1270 Kg 2. Glycerin - 411 Kg 3. Caustic Soda 3 Kg Procedure: First of all charge Raw Material in reactor. Start heating and stirring. Add 3 Kg caustic soda at 1400 C. G. Rise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 1600 Kg. GLYCEROL MONO STEARATE REACTION C17H35COOH + CH OH
CH2 OH CH OH Stearic Acid (284) Glycerine (92)
Catalyst NaOH
11
CHCOOC17H35
CH2 OH
H 20
CH OH Glycerol Mono Stearate (358) Water (18)
FLOW CHART MANUFACTURING OF GLYCEROL MONO STEARATE (G.M.S.)
Flow Chart Showing Manufacturing of Glycerol Mono Sterate (G.M.S.) 12
3.4.3.4 S. M.O. (Sorbitol Mono Oleate ) Raw Material: 1. Oleic Acid 1450 kg 2. Sorbitol- 935 kg 3. Caustic Soda 4.1 kg Procedure: First of allcharge Raw Material in reactor. Start heating and stirring. Add 3 Kg caustic soda at 1400 C. G. Rise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 2200 Kg.
FLOW CHART MANUFACTURING OF SORBITON MONO OLEATE (S.M.O.)
Flow Chart Showing Manufacturing of Sorbiton Mono Oleate 13
Reaction of Sorbitol Easters: 1. SORBITOL MONO OLEATE C17H33COOH + C6H8(OH)6 C17H33COOC6H7(OH)4 + 2H2O S.M.O (428) Water (36)
Oleic Acid (282) SORBITOL (182)Catalyst NaOH
3.4.3.5 D.O.S. S. (Di Octyl Sulpho Succinate) Raw Material : 1. Maleic Anhydride 360 Kg 2. Ethyl Hexanol - 955 Kg 3. P.T.S.A as a catalyst 143 Kg Procedure : Stages I:1. 2. 3. 4. Change raw material in required quantity. Start heating with stirring. Raise temperature upto 1300C Cool the batch and transfer to intermediate tank.
Stages II:1. 2. 3. 4. Change raw material in measured quantity. Start heating with stirring. Raise temperature upto 1000C Cool the batch and unload.
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FLOW CHART
MANUFACTURING OF DI OCTYL SULPHOSUCCINATE STAGE I Mfg of Di- Octyl Maleate
Figure Error! No text of specified style in document..1 Flow Chart Showing Manufacturing of Di Octyl Sulphosccinate STAGE II Mfg of Octyl Sulphosuccinate
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DI-OCTYL SULPHOSUCCINATE A) Esterification Part CH - CO O CH CO Maleic Anhydride (98) Catalyst P.T.S. C 2H5 CH - COOCH2 - CH (CH2)3 CH3 CH - COOCH2 - CH (CH2)3 CH3 C 2H5 Dioctyl Maleate (340) Water (18) + H 2O + 2 CH3(CH2)3 CH - CH2 - OH C 2H5 2-Ethyl Hexanol (2 X 130 = 260)
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B) In the second stage digester i.e. Di-Octyl Maleate is sulphited by using Sodium Bisulphate in an aqueous medium C 2H5 CH COO-CH2 - CH (CH2)3 CH3 + CH COO-CH2 - CH (CH2)3 CH C2H5 Dioctyl Maleate (340) C 2H5 CH2 COO-CH2 - CH (CH2)3 CH3 Sodium Bisulphite (104) NaHSO3
NaO3S - CH COO-CH2 - CH(CH2)3 CH3
C 2H5 D.O.S.S ( 444)
3.5 Water Requirement & Distribution

The water requirement for the proposed project will be met from the MIDC supply. The daily water requirement is about 7 m3/day. Details are shown in table below. Total Sr. No. Purpose Requirement (m3/day) 1 2 3 Domestic Industrial Process Industrial Cooling Tower 1.0 0.5 2.0
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4 5
Reactors and Tool washing Landscaping TOTAL
1.5 2.0 7.0
3.5.1 Wastewater Generation

The wastewater generated from the project, as estimated, is given below with treatment scheme. Effluent Generation m3/ day 0.25 1 Domestic 1 (human consumption) 0.75 To Septic Tanks followed by Soak Pits. Overflow will be used for gardening
Total Sr.No. Source m / day

3
Losses m3/day
Mitigation
2 Industrial cooling & boiler Feed Processing NonBiodegradable iii (Chemical Reaction outlet & Reactor) iv Tree plantation and Gardening 2 2 (Evaporation) 2 2 (Evaporation)
Industrial
To ETP for primary treatment & sent to CETP, Butibori
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3.5.2 Power and Fuel Requirement

Total power requirement for Existing project is 50 HP. The required power will be sourced from MSEB in construction and operation phase. DG set 1 No. of capacity 25 KVA will be used as back up for emergency. The details of fuel requirement are as given below: Table Error! No text of specified style in document..8 Power Requirement Sr. No. 1) 2) 3) 4) 5) 6) 7) 8) 9) Name of Machinery Jacklled Reactor Kettles Heat Exchangers /Condensers Thermic Fluid heater 2 lacs kcal/hr Cooling Tower Pumps Filter Weight Scale Lab Equipments Other Misc Machinery Total 50 HP HP 10 7 10 15 5 3
Table Error! No text of specified style in document..9 Fuel Requirement
S. No. Type of Fuel 1 2
Proposed
LDO (For Boiler) 90 MT/ Annum Diesel (DG set) 3000 Lit//Annum
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3.6 Purpose of EIA
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SITE ANALYSIS
4.1 Connectivity
Sr.No. 6 7 8 9 10 Particulars Nearest Road Nearest Highway Nearest Railway Station Nearest Bus Station Nearest Airport Details MIDC Road (Adjacent) Highway NH 7 ( 5 Km) Butibori Railway Station (7 km) Butibori Bus Station (5 km) Dr. Babasaheb Ambedkar International Airport (28 km)
4.2 Existing Landuse Pattern

Butibori is an industrial suburb of Nagpur, India and is developed as 5 Star Industrial district by Maharashtra Industrial Development Corporation (MIDC). Butibori's total area acquired is 23.12 square kilometres out of which 14.94 km is developed. The area is developed economic development of Nagpur city. The area receives water supply from Wadgaon Dam. Butibori also claims Maharashtra's first FoodPark. In order to invite textile industries a common effluent treatment plant is also built. It is just 14 km from the Municipal limits of Nagpur city. Units like Indo Rama, Acc Nihon, Woolworth, Fabworth, Whirlpool, Morarjee Mills, KEC, Dinshaws have already commenced operation with other industry giants waiting in the wings. The land use/ land cover details are given in Table 3.1 below and also as Figure 3.3 for the study area and the core area.
Table 3.1 Land Use/ Land cover details of study area

S.NO 1 2 Land Use Settlements Industry/Institutional Land Area ( sq. m) 855 1343
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3 4 5 6 7 8 9 10 11 12 13
Dry Deciduous Forest Degraded Scrub Land Forest Blank Plantation Double Crop/Irrigated Land Other Agriculture Land Land with Scrub Land without Scrub Rocky/Stony Barren Land Quarry/Mining Land Water Body
320 295 298 124 5217 13136 5534 3227 73 241 751
4.3 Existing Infrastructure

The proposed land is vacant. This is a new Industrial set up in MIDC area.
4.4 Climatic Details

Nagpur's farness from the sea is responsible for its dry and mildly humid climatic conditions that remains for most part of the year. It experiences primarily three main seasons-summers, winters and monsoon with fluctuations in temperature. Summers arrive usually during March and lasts till June characterized by dryness and high temperature shooting up to 43 degree C in the month of May. The South-westerly monsoons set in June and the city gets heavy rainfall till September. The annual average daily maximum temperature in year 2010 was 43C whereas annual average daily minimum temperature is 13C. Average Relative Humidity recorded in year 2010 in the month of August was 80 % & Relative humidity was recorded as 24% in the month of April. The Rainfall was the highest in the month of July & August, 352 and 278 mm respectively.
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4.5 Social Infrastructure

Educational facilities are available in the form of primary and secondary schools. Mostly high schools are private in nature. For higher education the students are availing facilities from Butibori and Nagpur. Medical facilities are good in the study area, Primary Health Centre at Butibori is imparting services, for advance medical facilities people are going to Nagpur. In each village one health worker has been appointed by the Govt. to provide primary health facilities. Village people are availing Drinking water facilities generally from the Hand pump, open well and tap water. The water supply is also supplied through tanker in few villages. During summer scarcity of water has been noted in the study area. Communication services like post office and telephones are available in the study area. Some of the villagers are having mobile phones. 100% villages in the study area are electrified. Electricity is available for domestic and in few areas for agriculture purpose.
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5. PLANNING BRIEF
5.1 Planning Concept
M/s. Jeevika Spakchem Pvt. Ltd. proposes to establish an organic chemicals manufacturing unit to produce Esters at 50 MT/ M and Surfactants / Sulphosuccinates at 30 MT/M, Defoamers / Antifoamers at 50 MT/M and Emulsifying agents at 20 MT/M. They are situated in notified industrial area i.e. MIDC,Butibori.
5.2 Man Power requirement:

Man power requirement for the construction phase is 20 Nos. and operation phase will be estimated as 15 Nos. Most of the employees will be recruited from neighboring village after testing their skilled abilities.
5.3 Landuse Planning:

Sr.No. 1 2 3 4 5 6 7 Description Factory Shed Area Lab Area & Reception Office Area Tank Platform ETP Road & Open Spaces Green Belt Area (33% of Total area) Total plot area Area (Sq. m) 430.75 90.112 90.112 44.00 48.17 619.436 651.42 1974.00
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5.4 Facilities Provided: 5.4.1 Landscaping and Greenbelt Development

Adequate land will be available for open spaces and other non-building purposes. 651.42 sq. mt. will be reserved for green cover / lawn development in the proposed facility. Suitable plant species (40 Nos) of local varieties will be planted with adequate spacing and density for their fast growth and survival shall be ensured by taking due care.
5.4.2 Fire Fighting System

The proposed Project design and development has been planned with utmost care and all provisions have been made for the safety and security of the plant and personnel. For protection of the facility against fire, all the blocks and yards are equipped with any one or a combination of the following fire fighting systems: Hydrant System; Fire Detection and Alarm System; and Different types of Fire Extinguishers.
For storage of water for fire fighting in case of emergency, a separate provision of 15000 liter/capacity reservoir is provided. This will serve the fire fighting needs of the project. Beside this fire extinguishers will also be installed In order to provide easy access to the fire tenders to extinguish fire in case of fire accidents, the fire tender tracks have been provided at the building blocks.
5.4.3 Storm Water-Collection and Disposal

Storm water drains will be provided and Storm water from the entire plot will be collected through network of storm drains. Most of storm water from plot area will be collected in the rainwater harvesting pond provided for better utilization of available
5.4.4 Rain Water Harvesting System

Rainwater harvesting will be proposed in the project to conserve the storm water. To prevent the monsoon rain water going waste through storm drains, rain water shall be collected and reused for greenery development & allowed to feed into the sub-soil so as to raise the ground water level. This will enhance the groundwater potential while raising the water tables in the area. 25
6. PROPOSED INFRASTRUCTURE
S.NO Details 1 Industrial Area 2 3 Residential Area Connectivity 1974 sq.mt. Not Applicable Nearest Highway: Highway NH 7 ( 5 Km) Nearest Road: MIDC Road Nearset Railway Station: Butibori Railway Station (7 km) 651.42 sq. mt. will be reserved for green cover / lawn development in the proposed facility. 5 6 7 Source: MIDC Supply : 7.0 m3/day Source: MSEB Supply: 50 HP Industrial Effluent treated in proposed ETP and then sent to CETP Butibori. Domestic Effluent treated in soak pits and overflow used for gardening Solid Waste Management Biodegradable solid waste sent for composting Hazardous waste Management Hazardous Waste will send to CHWTDPS Water Management Power Management Waste Water
Green Belt
8 9
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7. REHABILITATION & RESETTLEMENT PLAN

Since the project is in notified industrial area i.e. MIDC Butibori, R&R is not applicable to this project.
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8. PROJECT SCHEDULE
8.1 Proposed schedule and approval for implementation The Proposed project shall be established after getting the Environmental Clearance from the SEIAA & consents from MPCB.
8.2 Project Cost Esimation

Estimated Project Cost for the proposed project is 93 lakhs.
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9. ANALYSIS OF PROPOSAL
Project will create direct & indirect employment opportunities within the surrounding region. Unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the proposed project would require significant workforce of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. In addition, the proposed expansion of project shall enhance the prospects of employment. Assessment focused of the on potential work force for socioeconomic requirements, services benefits acquisition of during supplies, construction and the like
primarily
temporary food, etc.
increased demand communications,
related to the medical
construction project care, local
housing,
law
enforcement,
transportation
Due to these, additional revenue to local suppliers for required products and
services related to the construction and operation phases of the project will generate. Thus, construction activities will provide numerous new, although temporary, work opportunities for both skilled and unskilled labor, as well as contribute significantly to the local economy. Additional government revenue expected from royalty, taxes, duties and other fees. An added benefit to the proposed project will result in considerable growth of stimulating the industrial and commercial activities in the state. Small and medium scale industries may be further developed as a consequence.
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Environmental Impact Assessment Report

For
Proposed Organic Chemical Plant For Manufacturing of Esters, Surfactants/Sulphosuccinates, Deformers/Antifoamers & Emulsifying Agents. JEEVIKA SPAKCHEM PVT.LTD. At Plot No.- K-53, MIDC Butibori, Dist. Nagpur, Maharashtra.
Proposed by
M/S. JEEVIKA SPAKCHEM PRIVATE LIMITED

Prepared by M/s. ENVIRO ANALYSTS & ENGINEERS PVT. LTD.
CONTENTS
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd.
Contents
INTRODUCTION ............................................................................................................................. 3
1.1 PURPOSE OF THE REPORT .....................................................................................................................3 1.2 IDENTIFICATION OF PROJECT & PROJECT PROPONENT ....................................................................3 1.3 BRIEF DESCRIPTION OF PROJECT ..................................................................................................4 1.3.1 Nature of the Project ......................................................................................................................4 1.3.2 SIZE OF THE PROJECT ..............................................................................................................................4 1.3.3 Location of Project ..........................................................................................................................5 1.3.4 Importance to the Country and Region.........................................................................................5 1.4 SCOPE OF THE STUDY............................................................................................................................5
2.
PROJECT DESCRIPTION ....................................................................................................... 7

2.1 LAND USE ................................................................................................................................................7 2.2 TYPE OF PROJECT ..................................................................................................................................7 2.3 NEED OF THE PROJECT....................................................................................................................7 2.4 LOCATION ...............................................................................................................................................8 2.5 SIZE OR MAGNITUDE OF OPERATION ................................................................................................ 10 2.6 PROPOSED SCHEDULE AND APPROVAL FOR IMPLEMENTATION...................................................... 10 2.7 PRODUCTS, TECHNOLOGY AND PROCESS DESCRIPTION................................................................. 10 2.7.2 Technology and Process Description:.......................................................................................... 10 2.8 PROJECT REQUIREMENTS ................................................................................................................... 20 2.8.1 Raw Materials ................................................................................................................................ 20 2.8.2 Storage of Raw Materials: ............................................................................................................ 20 2.8.2 Water Environment & Pollution Control....................................................................................... 20 2.8.3 Power and Fuel Requirement ....................................................................................................... 22 2.8.4 Man Power..................................................................................................................................... 23 2.8.5 Solid & Hazardous Waste Generation .......................................................................................... 23 2.8.6 Landscaping and Greenbelt Development................................................................................... 23 2.8.7 Fire Fighting System ..................................................................................................................... 23 2.8.8 Storm Water-Collection and Disposal .......................................................................................... 24
3. DESCRIPTION OF THE ENVIRONMENT ............................................................................. 26

3.1 INTRODUCTION.................................................................................................................................... 26 3.2 Methodology ..................................................................................................................................... 26 3.3 PHYSICAL ENVIRONMENT ................................................................................................................... 27 3.3.1 Geology and Geomorphology .............................................................Error! Bookmark not defined. Structural Network........................................................................................Error! Bookmark not defined. Economic Minerals ........................................................................................Error! Bookmark not defined. 3.3.1.2 Geomorphology.......................................................................................................................... 28 3.4 LAND ENVIRONMENT ........................................................................................................................... 29 3.4.1 Objectives ...................................................................................................................................... 29 3.4.2 Methodology .................................................................................................................................. 29 Remote Sensing Data Used ................................................................................................................... 29 Collateral Data: ....................................................................................................................................... 29 3.4.3 Land use in Study Area................................................................................................................. 31 3.5 SOIL CHARACTERISTICS...................................................................................................................... 33 3.5.1 Data Generation ............................................................................................................................ 33
3.5.2 Physico-chemical Properties of Soil ............................................................................................. 34 3.6 BIOLOGICAL ENVIRONMENT ............................................................................................................... 34 3.6 AIR ENVIRONMENT .............................................................................................................................. 47 3.6.1 Meteorology................................................................................................................................... 47 3.6.2 Methodology .................................................................................................................................. 48 3.6.3 Methodology of Data Generation ................................................................................................. 48 3.6.3.2.2 Analysis of Meteorological Data Recorded at Site ................................................................ 49 3.6.4 Air Quality ...................................................................................................................................... 50 3.7 NOISE LEVEL SURVEY .......................................................................................................................... 53 3.7.1 Identification of Sampling Locations............................................................................................ 54 3.7.2 Method of Monitoring .................................................................................................................. 55 3.8 WATER QUALITY .................................................................................................................................. 56 3.8.1 Methodology .................................................................................................................................. 56
4.
ENVIRONMENTAL IMPACTS & MITIGATION MEASURES ......................................... 66
CONSTRUCTION PHASE: ............................................................................................................ 71 OPERATION PHASE: .................................................................................................................... 72 5. ENVIRONMENTAL MONITORING PROGRAMME ............................................................. 83
5.1 INTRODUCTION.................................................................................................................................... 83 5.3 PROPOSED MONITORING PROGRAM .................................................................................................. 83
6.
PROJECT BENEFITS ............................................................................................................. 86
7. RISK ASSESSMENT ................................................................................................................. 88 8. ENVIRONMENTAL COST BENEFIT ANALYSIS ............................................................... 97

8.1 ENVIRONMENTAL COST: ............................................................................................................................ 97 8.2 ENVIRONMENTAL BENEFITS: ...................................................................................................................... 97
9. ENVIRONMENTAL MANAGEMENT PLAN ........................................................................... 98

9.5 COST PROVISION FOR ENVIRONMENTAL MEASURES ..................................................................... 103
10. CONCLUSION ....................................................................................................................... 104 11. DISCLOSURE OF CONSULTANTS ................................................................................ 106
ENVIRONMENTAL CONSULTANT ....................................................................................................................... 106
1. INTRODUCTION
1.1 PURPOSE OF THE REPORT
M/s. Jeevika Spakchem Pvt. Ltd. proposes to develop an Industrial unit at Plot No: K 53, MIDC Industrial Area, Butibori, Dist.- Nagpur, Maharashtra. As per the EIA notification dated on 14th September, 2006 the proposed project is categorized under Project- 5 (f) B M/s. Enviro Analysts & Engineers Pvt. Ltd. have been retained by M/s. Jeevika Spakchem Pvt. Ltd., to undertake Environmental Impact Assessment (EIA) studies covering an area of 10 km radius from the project site, to assess the impacts of this Industrial Project on various environmental components i. e. Air, Water, Land, Noise, Socio-economic etc. in the study area and prepare Environmental Impact Assessment report along with Environment Management Plan to mitigate the adverse impacts of the project. This project was presented in the 49th SEAC meeting, but due to some inadequacies in the EIA report, committee asked to resubmit the updated EIA report incorporated with the points given in 49th minutes of meeting.
1.2 IDENTIFICATION OF PROJECT & PROJECT PROPONENT

M/s. Jeevika Spakchem Pvt. Ltd. is an up-coming Organic Chemicals manufacturing industry having the following aspects: 1. M/s Jeevika Spakchem Pvt Ltd, is planning to manufacture Organic Chemicals like Easters/Surfactants/Defoamer/Antifoamers/Emulsifying agents. 2. The unit is coming up in MIDC, Butibori (Dist- Nagpur) having all infrastructure facilities viz. CETP, Water, Power and labour. 3. The manufacturing process adopted by M/s Jeevika Spakchem Pvt ltd is simple and already a proven process. 4. The chemicals which will be manufactured by the unit holds good market in Explosive manufacturing units, Resin manufacturing units, Aluminum manufacturing units, Sugar industries, Fertilizers industries etc., in India as well as outside India. The company has confirmed orders from a foreign company namely Spic N Clean, located in Sydney Australia.
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 5. Defoamers/Antifoamers holds good demand from fertilizers industries particularly from Southern part of India like Coramandel Fertilizers, Paradeep Phosphate, Sterlite Industries etc. These chemicals also find use in the in oil drilling rigs and in sugar industry in their Distilliery units. Similarly Sorbitol Easters like SMO is used for explosion in mining areas like Chandrapur, Singrauli etc. Units of Premeir Explosives, Gulf Oil Corporation, Ideal Explosives, Solar Explosives etc. are into mining industries and requires the product in Bulk quantities. 6. Nagpur is centrally located in the country and has big location advantage. Raw material availability in the nearby areas is very good. The promoters of the unit are well educated and highly experienced. The chief promoter has more than 40 years of industrial experience of shop floor and as an Industrial consultant. The investment will be brought in as foreign Direct Investment (FDI) by one of the directors of the company.
1.3 BRIEF DESCRIPTION OF PROJECT

1.3.1 Nature of the Project M/s. Jeevika Spakchem Pvt. Ltd. proposes to establish an organic chemicals manufacturing unit to produce Esters at 50 MT/ M and Surfactants / Sulphosuccinates at 30 MT/M, Defoamers /
Antifoamers at 50 MT/M and Emulsifying agents at 20 MT/M .
1.3.2 Size of the Project

Proposed project will be developed on a unit at plot no. K - 53, MIDC, Butibori, Nagpur. Brief information of the project is given in Table -1.1. Table 1.1 Brief information of the Project S.NO 1 Details Site Esters 2 Capacity Surfactants / Sulphosuccinates Defoamers / Antifoamers Emulsifying agents 3 4 5 6 7 Water requirement Power Requirement Fuel Requirement DG Set Project Cost 50 MT/ M 30 MT/M 50 MT/M 20MT/M
Plot No. K - 53, MIDC , Butibori,Nagpur, Maharshtra.
7 KLD 1,34,280 Kwh. / Annum LDO- 90 MT/ Annum, Diesel 3000 Lit/Annum 1 DG set (25 KVA)111111111111111 93 Lakhs 4
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 8 EMP Cost 9 Lakhs/Annum
1.3.3 Location of Project M/s. Jeevika Spakchem plans to set up an Organic Chemical unit to manufacture Esters, Surfactants / Sulphosuccinates, Defoamers /Antifoamers and Emulsifying agents, at plot no. K-53, MIDC Industrial Area, Butibori, Dist. Nagpur, Maharashtra. This unit is located within notified MIDC Area. Some of the neighboring industrial units which are located within Butibori, MIDC area are Star Orechem International Pvt. Ltd., Moraji textiles Pvt. Ltd., Gammon India Pvt. Ltd. Inventys Research company .Ltd., Arc Tec System Ltd., Dinshaws Food Pvt. Ltd., Kasenor Charbuja Ltd., Inventetys Research Company Ltd., etc. 1.3.4 Importance to the Country and Region Organic chemical is one of the important sectors of the Indian chemical industry. It has played a vital development role by providing chemicals and intermediates as inputs to other industrial sectors like paints, adhesives, pharmaceuticals, dye stuffs and intermediates, leather chemicals and pesticides. Global production of organic chemicals is around 400 Mn metric tonnes per annum (mmtpa). Production was just 15 Mn metric tonnes fifty years back. Major producers of organic chemicals are USA, Germany, UK, Japan, China and India. Few Latin American countries such as Brazil and Chile are increasing their presence in global organic chemicals market. There are important numerous varieties of organic chemicals. Therefore, the chemical that M/S Jeevika Spakchem Pvt. Ltd. will surely have a good market potential. They will surely have clients for Defoamer , Sulphosuccinate formulations from fertilizer industry in Southern India and Sorbitan Mono Oleate (SMO) will attract Explosive market from Chandrapur, Singrauli and Andhra Pradesh.
1.4 SCOPE OF THE STUDY

The area falling within 10-km radius from the proposed project site is defined as the study area. It broadly covers: To conduct literature survey and review, to collect relevant data of the study area To prepare material balance, water regime and process technology Establishing the baseline environmental aspects in and around the proposed site Predicting incremental levels of pollutants in the study for the proposed project development Evaluating the predicted impacts on various environmental attributes in the study 5
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. area by using scientifically developed and widely accepted environmental impact assessment methodologies To prepare an Environment Management Plan (EMP), outlining the measures for improving the environmental quality in view of future expansion for environmentally sustainable development.
2. PROJECT DESCRIPTION
2.1 LAND USE
The proposed project is planned in an area of 1974 sq.mt. The detail of the land use is given in Table-2.1. Table 2.1 Details of Plot Land Use # 1 2 3 4 5 6 7 Description Factory Shed Area Lab Area & Reception Office Area Tank Platform ETP Road & Open Spaces Green Belt Area (33% of Total area) Total plot area Area (Sq. m) 430.75 90.112 90.112 44.00 48.17 619.436 651.42 1974.00
2.2 TYPE OF PROJECT

The proposed project is an Organic Chemical manufacturing unit. It is an industrial project which will be developed in notified industrial area.
2.3 NEED OF THE PROJECT India is a major producers of organic chemicals after the list of leading producers like USA, Germany, UK, Japan and China. Few Latin American countries such as Brazil and Chile are increasing their presence in global organic chemicals market. There are important numerous varieties of organic chemicals. Organic chemicals manufactured and exported from India are methanol, acetic acid, formaldehyde and phenol. Availability of natural gas for use as feedstock is a critical part of the entire production process. Formaldehyde and acetic acid are important methanol derivatives and are used in numerous industrial applications. Phenol is an aromatic compound and derived from Cumene, a benzene and propylene derivative. Major organic chemicals in India are methanol, acetic acid, formaldehyde and phenol. These four chemicals constitute more than 60% of domestic capacity for organic chemicals. Methanol has the maximum share accounting for 20% of
7
the total domestic capacity followed by acetic acid and formaldehyde with 19% and 16% share respectively. 2.4 LOCATION
M/s. Jeevika Spakchem proposes to set up an Organic Chemical unit at plot of K-53, MIDC Industrial Area, Butibori, Dist. Nagpur, Maharashtra. The proposed project is located at intersection of latitude 200 56 32.95N and longitude 78 57' 39.72"E. The environmental setting around the proposed site is given in Table-2.2. Project site map is shown in Figure 2.1 & Google map is shown in Figure - 2.2. Site layout is attached with the report. Table 2.2 Environmental Setting of the Proposed Project # 1 2 3 4 5 6 7 8 9 10 11 12 13 Particulars Latitude Longitude Elevation above MSL Climatic Conditions Present land use at the proposed site Nearest Road Nearest Highway Nearest Railway Station Nearest Bus Station Nearest Airport Ecologically sensitive zones within 15km distance Historical/ Archaeological places Seismic Zone Details 20 56 32.95N 78 57 39.72E 943 ft above Mean Sea Level Annual Maximum Temperature : 45 C Annual Minimum Temperature : 20 C Industrial MIDC Road (Adjacent) Highway NH 7 ( 5 Km) Butibori Railway Station (7 km) Butibori Bus Station (5 km) Dr. Babasaheb Ambedkar International Airport (28 km) Nil Nil Zone II
Figure 2.1 Map Showing the Project Site
Figure 2.2 Google Image 9
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Table 2.3 List of Neighboring Units Sr. No. 1 2 3 4 5 6 Name Of Unit Unit No. Activity
SOIL (Star Orechem India Oxime, Xanthate, Polyacrylamide, Surfactants and Phthalate G-54 Limited) and by-products Gammon India Ltd. G-55 Tower Structure Projects & Store G-2 KDinshaws Foods Pvt. Ltd. 41/42 Inventys Research K-38 Company Ltd Arc Tec system Ltd K-48 Morarjee Textile Ltd. Exporter / Manufacturer / Supplier of fabrics Manufacturer Foods products Manufacturer & Supplier of S- methyl phenyl glycine methyl ester Welding & cutting
2.5 SIZE OR MAGNITUDE OF OPERATION

M/S Jeevika Spakchem proposes to manufacture Esters at 50 MT/ M and Surfactants / Sulphosuccinates at 30 MT/M, Defoamers / Antifoamers at 50 MT/M and Emulsifying agents at 20 MT/M in an plot area of 1974 sq.mt.
2.6 PROPOSED SCHEDULE AND APPROVAL FOR IMPLEMENTATION

The proposed project shall be established after getting the Environmental Clearance from the SEIAA/SEAC and consents from MPCB.
2.7 PRODUCTS, TECHNOLOGY AND PROCESS DESCRIPTION 2.7.1 Products: The capacities of the products are given in Table No.-2.4.
Table 2.4 List of products along with production capacity Sr no 1 2 3 4 Name of Products Esters Capacity 50 MT/ M
2.7.2 Technology and Process Description: 2.7.2.1 Manufacturing Process The product mix considered is as under:1. Esters 50 MT / Month
10
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 2. Sulphosuccinate / Surfactants -30 MT / Month 3. Defoamers / Antifoamers 50 MT / Month 4. Emulsifying Agents 20 MT / Month 1. Esters :- Manufacturing process of sorbiton Ester or Glycerol / Polyol Esters are almost same. Fatty acid and Sorbital ot Glycerol is charged in reactor and temp. is raised with stirring. At 180 degree C catalyst is added and again temperature is raised and maintained at certain high temperature to get required reaction level which is determined either by acid value or viscosity. Then the whole mass is cooled and bleached if required. The reaction takes place at atmospheric pressure and under nitrogen purging. After completion of process material is filled in drums. In sorbiton esters app.122 Kg of water effluent comes out and similarly about 10 kg of fatty matter comes out. Hence total quantity of effluent comes out from the process per day based on 6MT installed capacity would be 450/500 liters max. and the fatty matters(oil & proteins) which normally floats on the waste water would be around 10 kg/day. 2. Sulphosuccinate / Surfactants :- Sulphosuccinate is manufactured two step reaction. In first step Octanol and Maleic Anhydried is charged in reactor with catalyst and temperature is raised to approx. 130 degree C and maintained until required acid value is achieved. In second step a part of 1st step is charged in reactor with sodium Bisulphite and temperature is raised a little until the reaction starts. It is a exothermic reaction and temperature is maintained below 100 degree C by cooling. Then material is diluted with water and methanol mixture to get required strength. In this reaction no water effluent comes out from the process as all the raw materials get consumed in the process. 3. Foamers and Defoamers: - Defoamers and antifoamers are manufactured by blending esters and Sulphosuccinate with water. During blending nothing comes out. For blending purpose of P.P. tank of 3000 liters capacity has been considered. 4. Surfactants: - Shampoo surfactants is two step reaction. In 1st step DMAPA and coconut oil/PK oil are charged in reactor with catalyst and temp. is raised to appox. 150 degree C with stirring and temperature is maintained until required amine value is achieved. Then whole mass is cooled. In second step 1st step material is charged in reactor with soft water, caustic soda and moniochloro acetate. Temperature is raised with stirring to 70-80 degree and temperature is maintained to get required quality. Then mass is cooled and filled in drums/carbuoys. During process nothing comes out. 11
2.7.2.1 S. M. S. (Sorbitan Monostearate) Raw Material: 1. Stearic Acid - 1056 Kg 2. Sorbitol - 677 Kg
3. Caustic Soda 5 Kg Procedure: First of all charge Raw Material in reactor. Start heating and stirring. Add 5 Kg Caustic soda at 1400 C. G. Raise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 1600 Kg.
FLOW CHART MANUFACTURING OF SORBITON MONO STEARATE (S.M.S.)
Figure 2.2 Flow Chart Showing Manufacturing of Sorbiton Mono Sterate(S.M.S.) 12
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. SORBITOL MONO STEARATE + C6H8(OH)6 C17H35COOC6H7(OH)4 + 2H2O C17H35COOH Stearic Acid (284) SORBITOL (182) Catalyst NaOH S.M.S (430) Water (36) 2.7.2.2 S. M. P. (Sorbitan Mono Palmitate) Raw Material : 1. Palmitic Acid 1400 Kg 2. Sorbitol - 1000 Kg 3. Caustic Soda 5 Kg Procedure: First of all charge Raw Material in reactor. Start heating and stirring. Add 54 Kg caustic soda at 1400 C.G. Raise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 1600 Kg.
FLOW CHART MANUFACTURING OF SORBITON MONO PALMITATE (S.M.P.)
13
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Figure 2.3 Flow Chart Showing Manufacturing of Sorbiton Mono Palmitate SORBITOL MONO PALMITATE C15H31COOH + C6H8(OH)6 C15H31COOC6H7(OH)4 + 2H2O
Palmitic Acid (256) SORBITOL (182) Catalyst NaOH S.M.P (402) Water (36)
2.7.2.3
G. M. S. (Glycerol Monostearate)
Raw Material: 1. Stearic Acid 1270 Kg 2. Glycerin - 411 Kg 3. Caustic Soda 3 Kg Procedure: First of all charge Raw Material in reactor. Start heating and stirring. Add 3 Kg caustic soda at 1400 C. G. Rise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 1600 Kg. GLYCEROL MONO STEARATE REACTION C17H35COOH + CH OH CH2 OH CH OH Glycerine (92) Catalyst NaOH
Stearic Acid (284)
CHCOOC17H35 CH2 OH CH OH Glycerol Mono Stearate (358) + H 20
Water (18)
14
FLOW CHART MANUFACTURING OF GLYCEROL MONO STEARATE (G.M.S.)
Figure 2.4 Flow Chart Showing Manufacturing of Glycerol Mono Sterate (G.M.S.)
2.7.2.4 S. M.O. (Sorbitol Mono Oleate ) Raw Material: 1. Oleic Acid 1450 kg 2. Sorbitol- 935 kg 3. Caustic Soda 4.1 kg Procedure: First of allcharge Raw Material in reactor. Start heating and stirring. Add 3 Kg caustic soda at 1400 C. G. Rise the temperature up to 2300 C. G. check the sample time to time. If the result of sample is
15
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. satisfactory cool the batch up to 800 C. G. If require charge sodium chlorite for bleaching start flaker for unloading the batch. Yield = 2200 Kg.
FLOW CHART MANUFACTURING OF SORBITON MONO OLEATE (S.M.O.)
Figure 2.5 Flow Chart Showing Manufacturing of Sorbiton Mono Oleate Reaction of Sorbitol Easters: 1. SORBITOL MONO OLEATE C17H33COOH + C6H8(OH)6 Oleic Acid (282) SORBITOL (182)Catalyst NaOH
C17H33COOC6H7(OH)4 + 2H2O S.M.O (428) Water (36)
2.7.2.5 D.O.S. S. (Di Octyl Sulpho Succinate) Raw Material : 1. Maleic Anhydride 360 Kg 16
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 2. Ethyl Hexanol - 955 Kg 3. P.T.S.A as a catalyst 143 Kg Procedure : Stages I:1. Change raw material in required quantity. 2. Start heating with stirring. 3. Raise temperature upto 1300C 4. Cool the batch and transfer to intermediate tank. Stages II:1. Change raw material in measured quantity. 2. Start heating with stirring. 3. Raise temperature upto 1000C 4. Cool the batch and unload.
FLOW CHART
MANUFACTURING OF DI OCTYL SULPHOSUCCINATE STAGE I Mfg of Di- Octyl Maleate
17
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Figure 2.6 Flow Chart Showing Manufacturing of Di Octyl Sulphosccinate STAGE II Mfg of Octyl Sulphosuccinate
DI-OCTYL SULPHOSUCCINATE A) Esterification Part CH - CO O +
2 CH3(CH2)3 CH - CH2 - OH
CH - CO Maleic Anhydride (98) C 2H5 2-Ethyl Hexanol (2 X 130 = 260) Catalyst P.T.S.A C 2H5 CH - COOCH2 - CH (CH2)3 CH3 + CH - COOCH2 - CH (CH2)3 CH3 C 2H5 Dioctyl Maleate (340) 18 Water (18) H 2O
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. B) In the second stage digester i.e. Di-Octyl Maleate is sulphited by using Sodium Bisulphate in an aqueous medium C 2H5 CH COO-CH2 - CH (CH2)3 CH3 + NaHSO3
CH COO-CH2 - CH (CH2)3 CH3 C 2H5 Dioctyl Maleate (340)
Sodium Bisulphite (104)
C 2H5 CH2 COO-CH2 - CH (CH2)3 CH3
NaO3S - CH COO-CH2 - CH(CH2)3 CH3 C 2H5 D.O.S.S ( 444) MANUFACTURING OF DEFOAMERS / ANTIFOAMERS RAW MATERIALS:1. S.M.O. 1160 Kg. 2. O.S.A.A. 1780 Kg. 3. FUSSAL OIL 80 Kg. SMO OSSA Fussal Oil P. P. Tank
Final Product 3000 Kg
19
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. No Effluent
2.8 PROJECT REQUIREMENTS

2.8.1 Raw Materials This section discusses the major raw materials required for the Project and their approximate quantities are given in the Table no 2.5 Table 2.5 List of raw material of the products Sr no 1 Name of Product S.M.S (Sorbitan Mono Stearate) Yield 1600 Kg Raw Material Quantity
Stearic Acid 1056 Kg Sorbitol 677Kg Caustic Soda 5 Kg Palmic Acid 1400 Kg S.M.P (Sorbitan Mono Plamitate) Sorbitol 1000 Kg Yield 1600 Kg Caustic Soda 5 Kg Stearic Acid 1270 Kg G.M.S. (Glycerol Mono Stearate) Glycerin 411 Kg Yield 1600 Kg Caustic Soda 3 Kg Rice Bran Fatty Acid/Oleic Acid 1450 Kg S.M.O (Sorbitol Mono Oleate) Sorbitol 935 Kg Yield 2200 Kg Caustic Soda 4.1Kg (Stage I) 2 EHA 955 Kg (2 Ethlyl hexa Alchol) Meleic Anhydride 360 Kg Di - Octyl Sulphosuccinate PTSA (Para Toluene Sulphonic Acid) 14 Kg Yield 1750Kg (Stage II) ON (Dioctyl Maleate) 800 Kg Sodium Bi Sulphide 260 Kg Methanol 400 Lit S.M.O 1160 Kg Defoamers / Antifoamers O.S.A.A 1780 Kg Yield 3000 Kg FUSSAL OIL 80 Kg
2.8.2 Storage of Raw Materials: The storage area shall be provided for storing the raw materials required. None of the raw material mentioned above are considered hazardous as per hazardous Chemicals rule, 1989 under schedule II except Methanol. Methanol which is been considered as hazardous is used in small quantity i.e 400 lit and is stored in tanks in isolated storage area. 2.8.2 Water Environment & Pollution Control Water will be needed for the following applications 20
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Process requirements Drinking and sanitation House keeping Landscaping & gardening
A. Water Requirement & Distribution The water requirement for the proposed project will be met from the MIDC supply. The daily water requirement is about 7 m3/day. Details are shown in Table-2.6. Table 2.6 Water Requirement Total Purpose Requirement Sr. No. (m3/day) 1 Domestic 1.0 2 Industrial Process 0.5 3 Industrial Cooling Tower 2.0 4 Reactors and Tool washing 1.5 5 Landscaping 2.0 TOTAL 7.0 B. Wastewater Generation The industrial wastewater generated will be 2 m3/day. Company has proposed for a full-fledged ETP of capacity 3 KLD for primary treatment of the effluent and is a member of CETP-Butibori for disposal of primary treated effluent. The wastewater generated from the project, as estimated, is given below with treatment scheme. Table 2.7 Wastewater Quantity, Source & Mitigation Total m3/ day 1 Losses m3/day 0.25 (human consumption) Effluent Generation m3/ day 0.75 Industrial Industrial cooling & boiler Feed 2 2 (Evaporation) -
Sr.No.
Source
Mitigation
1 2 i
Domestic
To Septic Tanks followed by Soak Pits
21
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Processing NonBiodegradable (Chemical Reaction outlet & Reactor) Tree plantation and Gardening
ii
(Evaporation)
iii
2.8.3 Power and Fuel Requirement Total power requirement for Existing project is 50 HP. The required power will be sourced from MSEB in construction and operation phase. DG set 1 No. of capacity 25 KVA will be used as back up for emergency. The details of fuel requirement are as given below: Table 2.8 Power Requirement Sr. No. 1) 2) 3) 4) 5) 6) 7) 8) 9) Name of Machinery Jacklled Reactor Kettles Heat Exchangers /Condensers Thermic Fluid heater 2 lacs kcal/hr Cooling Tower Pumps Filter Weight Scale Lab Equipments Other Misc Machinery Total Table 2.9 Fuel Requirement S. No. Type of Fuel 1 2 Proposed 50 HP HP 10 7 10 15 5 3
LDO (For Boiler) 90 MT/ Annum Diesel (DG set) 3000 Lit/Annum
22
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 2.8.4 Man Power Man power requirement for the construction phase is 20 Nos. and operation phase will be estimated as 15 Nos. Most of the employees will be recruited from neighboring village after testing their skilled abilities. 2.8.5 Solid & Hazardous waste Generation Table 2.10 Solid Waste Generation Sr.No. Source Anticipated Quantity MT/M Biodegradable 0.093 0.075 Non Biodegradable 1 Discarded containers/barrels/liners ETP Sludge (after primary treatment) 1.0 Hazardous Waste 1 0.6 CHWTSDF, Butibori Sold to authorized parties Mitigative Measures
1 2
Domestic Waste Gardening Waste
Composting Composting
2.8.6 Landscaping and Greenbelt Development Adequate land will be available for open spaces and other non-building purposes. 651.42 sq. mt. will be reserved for green cover / lawn development in the proposed facility. Suitable plant species (40 Nos) of local varieties will be planted with adequate spacing and density for their fast growth and survival shall be ensured by taking due care. 2.8.7 Fire Fighting System The proposed Project design and development has been planned with utmost care and all provisions have been made for the safety and security of the plant and personnel. For protection of the facility against fire, all the blocks and yards are equipped with any one or a combination of the following fire fighting systems: Hydrant System; Fire Detection and Alarm System; and 23
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Different types of Fire Extinguishers.
For storage of water for fire fighting in case of emergency, a separate provision of 15000 liter/capacity reservoir is provided. This will serve the fire fighting needs of the project. Beside this fire extinguishers will also be installed In order to provide easy access to the fire tenders to extinguish fire in case of fire accidents, the fire tender tracks have been provided at the building blocks. 2.8.8 Storm Water-Collection and Disposal Storm water drains will be provided and Storm water from the entire plot will be collected through network of storm drains. Most of storm water from plot area will be collected in the rainwater harvesting pond provided for better utilization of available
2.8.9 Rain Water Harvesting System

Rainwater harvesting will be proposed in the project to conserve the storm water. To prevent the monsoon rain water going waste through storm drains, rain water shall be collected and reused for greenery development & allowed to feed into the sub-soil so as to raise the ground water level. This will enhance the groundwater potential while raising the water tables in the area. Also, run off from the proposed project site is calculated using rational formula and available area for rain water collection. Average annual rain fall = 1100 mm July is the rainiest month = 30 to 35% (352 mm, Source: Nagpur.nic.in) No of Rainy days = 50 to 55 days in the year Average rainfall during the month of July = PP % x days= 564.96 mm (352 mm, Source: Nagpur.nic. Critical rainfall per day = 564.96 mm =352/31 = 11.3548 mm Say = 0.01 m/day (Max. 0.2 m/day) Table 2.12 Terrace Area Calculation Area (m2) Volume (m3/Day)
Sr.No.
Description
* Co-Eff
Max. Rain (m/Day)
24
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 1 Terrace Area 600 0.90 0.2 108
Maximum quantity of rainwater that can be harvested = 108m3 per day No. of Recharge pits: 1 (one) 3m x 3m x 3m It is proposed to collect maximum rain water from open spaces, green belt area, paved surface and roof top into a reservoir in the operation phase. Harvested water will be utilized for firefighting purposes in monsoon months and to recharge the ground water. It is also proposed that the rain water collected from plant area shall be treated for oil & grease prior to collection. Figure 2.7 Typical Section of Rain water Harvesting System
1200
OIL GREASE SEPARATOR
1200 AS PER SITE 3.0 M. DIA
2500
RAIN WATER HARVESTING WELL / FILTRATION CHAMBER

3.0 M. DIA
RAIN WATER HARVESTING WELL / FILTRATION CHAMBER
D (EFFECTIVE DEPTH) 3.5 M.
OIL & GREASE SEPARATOR CHAMBER
DESILTING CHAMBER
1.2 M
DESILTING CHAMBER
2000
200
200mm DIA BORE HOLE WITH SLOTTED/BLIND PIPE
SECTION XX PLAN
25
3. DESCRIPTION OF THE ENVIRONMENT

3.1 INTRODUCTION
This chapter describes the existing environmental status of the study area with reference to the prominent environmental attributes. The study area covers the area falling within 10-km radius from the center of the proposed project area. The existing environmental setting is considered to adjudge the baseline environmental conditions, which are described with respect to climate, hydro-geological aspects, atmospheric conditions, water quality, soil quality, vegetation pattern, ecology, socio-economic profiles of people, land use. The objective of this section is to define the present environmental status which would help in assessing the environmental impacts due to the proposed project. This report incorporates the baseline data generated through primary surveys for three months during 1st October 2011 to 31st December 2011 representing post-monsoon season. 3.2 Methodology Methodologies followed to prepare this EIA / EMP report is outlined below: Conducting reconnaissance surveys for knowing the study area and Selecting sampling locations for conducting various environment baseline studies. Guidelines issued by the Ministry of Environment and Forests on EIA.
The sampling locations have been selected on the basis of the following: Air quality based on predominant wind directions recorded by the IMD. Existing topography Drainage pattern and location of existing surface water bodies like lakes/ponds, rivers, sea and streams Location of villages/towns/sensitive areas; and Areas, which represent baseline conditions
The field observations have been used to: Assess the positive and negative impacts due to the proposed site; and Suggest appropriate mitigation measures for negating the adverse environmental impacts, if any; and Suggest post-project monitoring requirements and suitable mechanism for it. 26
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 3.3 PHYSICAL ENVIRONMENT 3.3.1 Geology and Geomorphology Geomorphology (Physiography and Drainage) The northernmost part of the area is occupied by hill range surrounding with an opened towards southeast. The northern limb of the hill range is covered by Bid Sukli, Dongargaon/ Injoli and Junapani reserved forests. The area is mainly very gently undulating to almost flat country with a general slope towards south. A few small hillocks are prominently seen rising above the surrounding plains. A few isolated conical hills disconnected from the hill range are also seen around Junapani. The minimum elevation in the area is 220m above. m.s.l. The drainage of the area is mainly controlled by the Vena River and its tributary nallas. Vena River Flows roughly southwest along the central- eastern part and takes a westerly course in the South eastern part of the area The general drainage pattern in the area is dendritic to sub-dentritic with the general direction of the subsidiary streams towards southeast. Bor main canal along its distributaries passes through a part of the area.
Geology The project area and its surrounding areas are occupied by Deccan Trap basaltic flows of cretaceous to Eocene age. Nineteen flows of basalt are demarcated in the area. Recent deposits like calcareous sand and conglomerate with calcareous cement, Kankar soil and alluvium occur as thin veneer and discontinuous patches over the flows. All the flows demarcated in the area are aa type. The flows show well developed fragmentary top and impresting clinkery pockets. The top of the flow at some places is vesicular. The vesicles are surrounded to irregular and are usually filled with secondary silica and zeolites. The fragmentary top in general is 0.5 to 3m thick with grayish to ash colour and with a rough irregular surface. The middle massive part of the flows is generally hard, compact, dark grey, fine grained and non to sparsely porphyritic. The massive part at place show well developed columnar jointing, polygonal/sheet jointing and generally show spheroidal weathering. The bole representing the top of a flow are red, green, brown, grayish to black in colour and range in thickness from a few cms to as much as 2.5-3m. They are gray fine grained clay friable, show typical cubical structure and at places show spheroidal structure.
27
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The contact between the bole bed and the overlying flow is generally sharp. At places the intertrappean beds are seen at the contact of the flows. They generally consist of chert, cherty limestone and clays of varying colours and at places are fossiliferous. Their thickness varies from a few cm upto 2.5m. Three sets major joints are observed in the flows. The basalts also show columnar joints, polygonal and curved sheet joints. Table 0.1 Geological Area Sequence as per GSI Mineral Aspect There is no significant mineral deposit in the area. The fresh, unweathered massive parts of the flows are in general quarried and are mainly used as road metal and construction material. The clay and silt along river banks and major nalas is used for local brick making.
Age Recent Cretaceous-Eocene
Formation Alluvium Basaltic lava flows
Lithology Consisting of sand, silt and clays Deccan Trap basaltic lava flows associated with intertrappeans
3.3.1.2 Geomorphology The various landforms discernible on the satellite imagery can be broadly classified into i) ii) iii) Structural , Denudational and Fluvial units,
Based on the major geomorphic processes and agents involved in their transformation. These units differ from one another in respect of lithology, structure and age of their evolution. In all geomorphic units have been delineated on the basis of visual recognition elements viz., color/tone, texture and vegetation. Geomorphologically, the area can be divided into three regions viz., i) Units of structural origin like structural hills/structural ridges, mesa, butte and dissected plateaus in the northern, western and southeastern portions which are developed on quartzite and Deccan trap basalts, ii) near plain to undulating topography with denudational units like pediments, pediplains in the central, eastern and south-central portion developed over the metamorphites, Gondwana and Deccan Trap basalts, and iii) 28
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. units of fluvial origin viz., the valley hills and the alluvial plains occurring along the rivers of Wainganga, Kanhan and their tributaries.
3.4 LAND ENVIRONMENT

Studies on land use aspects of eco-system play an important role in identifying sensitive issues and taking appropriate actions by maintaining Ecological Balance for development of the region. 3.4.1 Objectives The objectives of land use studies are: To determine the existing land use pattern in the study area; To analyze the impacts of the project development on land use in the study area; and
3.4.2 Methodology Methodology adopted to study the land-use pattern is outlined below: Acquisition of Satellite data Preparation of base map from Survey of India toposheets. Data analysis using visual interpretation techniques. Ground truth studies or field checks. Finalization of the map. Area calculation for statistics generation.
The land use pattern was also studied by analyzing the available secondary data for year 2010 such as the District Primary Census Handbook of Nagpur. Remote Sensing Data Used The Satellite image given in Fig. 3.1 and the related precision are: Satellite: IRS P6LISS Collateral Data: Survey of Indian Toposheets bearing No 55K15, 55O4, 55l13 and 55P1 was also used to study the land use/land cover of study area.
29
Figure 3.1 Satellite Image of Study Area
30
Figure 3.2 Land Use Map of Study Area 3.4.3 Land use in Study Area Butibori is an industrial suburb of Nagpur, India and is developed as 5 Star Industrial district by Maharashtra Industrial Development Corporation (MIDC). Butibori's total area acquired is 23.12 square kilometres out of which 14.94 km is developed. The area is developed economic development of Nagpur city. The area receives water supply from Wadgaon Dam. Butibori also claims Maharashtra's first Food-Park. In order to invite textile industries a common effluent treatment plant is also built. It is just 14 km from the Municipal limits of Nagpur city. Units like Indo Rama, Acc Nihon, Woolworth, Fabworth, Whirlpool, Morarjee Mills, KEC, Dinshaws have already commenced operation with other industry giants waiting in the wings. Hence, the 10 km area covered from the site is comprises of mix land use pattern i. e. industrial, commercial & residential. The land use/ land cover details are given in Table 3.1 below and also as 31
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Figure 3.3 for the study area and the core area. Table 3.2 Land Use/ Land cover details of study area S.NO Land Use Area ( sq. m) 1 Settlements 855 2 Industry/Institutional Land 1343 3 Dry Deciduous Forest 320 4 Degraded Scrub Land 295 5 Forest Blank 298 6 Plantation 124 7 Double Crop/Irrigated Land 5217 8 Other Agriculture Land 13136 9 Land with Scrub 5534 10 Land without Scrub 3227 11 Rocky/Stony Barren Land 73 12 Quarry/Mining Land 241 13 Water Body 751
Water Industry/Instit Degraded Forest Quarry/Mining Body utional Land Blank 4% Dry Scrub Land 1% 2% Land 1% Rocky/Stony 1% Deciduous Settlements Barren Land Forest 3% 0% 1% Land without Plantation Scrub 0% 11%
Land with Scrub 18% Other Agriculture Land 41%
Double Crop/Irrigated Land 17%
Fig 3.3 Land Use/ Land cover details of study area
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3.5 SOIL CHARACTERISTICS

It is essential to determine the potentiality of soil in the area and to identify the impacts of urbanization and Industrial on soil quality. Accordingly, the soil quality assessment has been carried out. 3.5.1 Data Generation The sampling locations have been identified with the following objectives: To determine the baseline soil characteristics of the study area; To determine the impact of proposed project on soil characteristics; and To determine the impact on soils more importantly from agricultural productivity point of view. For studying soil characteristics of the region, soil sampling locations were selected to assess the existing soil conditions in and around the project area representing various land use types. The physical & chemical were determined. The samples were collected by ramming a core-cutter into the soil up to a depth of 90 cm.
Figure 3-4 Soil Sampling locations 33
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Table 3.3 Locations for Collection of Soil Samples Station Code S1 S2 S3 S4 S5 S6 Name of the Station Project Site Vadgaon Village Khapri (More)Village Mandva Village Satgaon Butibori Distance from Project Site (km) Centre of Site 5.2 6.1 4.5 3.8 4.5 Direction from Project Site N SW W E E
3.5.2 Physico-chemical Properties of Soil Table 3.4 Soil Analysis Results SR. NO. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. PARAMETERES Bulk density Organic Matter Porosity pH (10% Slurry) Conductivity Calcium Sulphates Chlorides Magnesium Water Holding Capacity S1 1.12 1.25 20.0 7.46 247.4 0.47 0.37 0.42 0.12 80.0 S2 1.11 2.26 28.0 7.37 185.4 0.52 0.48 0.58 0.31 72.0 S3 1.02 1.17 30.0 7.16 421.2 0.44 0.59 0.65 0.25 70.0 S4 1.01 1.65 27.0 5.67 1285.0 0.62 0.41 0.37 0.21 73.0 S5 1.13 1.98 24.0 7.22 165.3 0.60 0.33 0.79 0.29 76.0
S6 1.07 1.54 21.30 7.45 242.9 0.38 0.32 0.51 0.18 78.0
UNIT gram/cm3 % % v/v S/cm mg/g mg/g mg/g mg/g %
3.6 BIOLOGICAL ENVIRONMENT

The initial Environmental study begins with the Study of biological environment while considering the need for conservation of environmental quality and biodiversity. The basic factors that play an important role to maintain an ecosystem show complex inter-relationships between biotic and abiotic components including dependence, competition and mutualism. Biotic components comprise of both plant and animal communities which interact not only within and between themselves but also with the abiotic components viz. Physical and chemical components of the environment. Mostly, biological communities are the good indicators of climatic and edaphic factors. Studies on biological aspects of ecosystems are important in Initial Environmental Examination for safety of natural flora and fauna. Information on the impact of environmental stress on the community structure serves as an inexpensive and efficient early warning system to check the damage to a particular ecosystem. The biological environment includes mainly terrestrial ecosystem and aquatic ecosystem. 34
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Biological communities are dependent on the environmental conditions and resources of its location. It may change if there is any change in the environment. A number of variables like temperature, humidity, rainfall, soils characteristic, topography, etc., are responsible for maintaining the homeostasis of the environment. A change in any one of these variables may lead to stress on the ecosystem. The animal and plant communities exist in their natural habitats in a well-organized manner. Their natural settings can be disturbed by any externally induced anthropological activities or by naturally induced calamities or disaster. So, once this setting is disturbed, it becomes practically impossible or takes a longer time to come to its original state. Plants and animals are more susceptible to environmental stress. A change in the composition of biotic communities is reflected by a change in the distribution pattern, density, diversity, frequency, dominance and abundance of natural species of flora and fauna existing in the ecosystem. These changes over a span of time can be quantified and related to the existing environmental factors. The specific parameters in the study of biological environment are biological characteristics through quadrate method. The sensitivity of animal and plant species to the changes occurring in their existing ecosystem can therefore, be used for monitoring Preliminary Environmental Examination studies of any project.
3.5.1 Study Area: The survey included all the villages coming around the 10 Km radius of the project site. Basically the project site is coming in the Village named Tembhari. The ecological survey was conducted in villages named Satgaon, Khapri (More), Kharpri (Gandhi), MIDC area in Butibori, Butibori village, Takalghat, Wakeshwer, Mandva, Salia Dhabha, Vadgaon and Gumgaon. The study area was a 10 km radius around the proposed site. The general topography of the area is gradually undulating to flat. Most of the area were bare or with very scanty vegetation and agricultural land was present everywhere except in Satgaon as it is a rehabilitated village. There are three Reserve Forest coming in the study area. Bid Sukali RF (5-6 km from the project site), Junapani RF (8-9 km From project site) and Dongargaon RF/ Ingoli RF. Most of the area were bare or with very scanty vegetation. The Reserve Forests occurring in this area are dry deciduous forest. Most of the Reserved Forests are mostly invaded by Acacia catechu and open places. The ecological studies were conducted to understand terrestrial ecosystems around the proposed site.
3.5.2 Terrestrial Ecology 35
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Thorny or prickly shrubs capable of drought resistance, represents the major composition of the vegetation. Trees are very few and scattered. The study area best represents as arid or semi-arid region. Majority of the area represents open agriculture land. The survey has resulted in documenting 112 plant species. The list of the plants is given in the Table 3.6. The land use in the area is agriculture with crop like Wheat (Triticum aestivum), Cotton (Gossypium hirsutm). The farms are interspersed with human habitation, i.e. villages. The vegetation in the surrounding was natural.
Table No. 3.6 List of Common Flora Present in Study Area

Sr. No. Trees 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. Annona squamosa Annona reticulate Aegle marmelos Adina cordifolia Azardirachta indica Acacia catechu Acacia Arabica Acacia nilotica Albizzia lebbek Bauhinia racemosa Butea frondosa Bomax ceiba Buchanania latifolia Caesalpinia pulcherima Citrus aurantium Citrus aurantifolia Cassia fistula Cassia siamea Casuarina equisitifolia Carica papaya Dalbergia latifolia Dalbergia sissoo Delonix regia Emblica officinalis Sitaphal Ramphal Bel Haldu Neem Khair Babul Babhli Siras Apta Palas Kaetsawar Achar Gulmohor Santra Limbu Bhawa Kashid Suru Papita Shisham Sisao Gulmohor Amla 36 Annonaceae Annonaceae Rutaceae Rubiaceae Meliaceae Mimosaceae Mimosaceae Mimosaceae Mimosaceae Caesalpiniaceae Fabaceae Bombacaceae Anacardiaceae Caesalpiniaceae Rutaceae Rutaceae Caesalpiniaceae Caesalpiniaceae Casuarinaceae Caricaceae Fabaceae Fabaceae Caesalpiniaceae Euphorbiaceae Botanical (Latin) Name Local Name Family
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Sr. No. 25. 26. 27. 28. 29. 30. 31. 32. 33. 34. Sr. No. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. Shrub 51. 52. 53. 54. 55. Adhatoda vasica Barleria prionitis Calatropis procera Carisa carando Canna indica 37 Adulasa Katekoranti Rui Karvanda Kardali Acanthaceae Acanthaceae Asclepediaceae Apocynaceae Cannacecae Botanical (Latin) Name Euphorbia nerifolia Eucalyptus sp. Ficus benghalensis Ficus religiosa Ficus glomerata Ixora arborea Limonia acidissima Lagerstroemia parviflora Leuceana leucocephala Mimosops elengi Botanical (Latin) Name Musa paradiscia Madhuca indica Murraya koenigii Moringa olerifera Nyctanthes arborthestis Ougenia dalbergiodes Polyalthia longifolia Ponghamia glabra Pithocelobium dulce Psiduium guajava Syzygium cumini Tamarindus indica Tctona grandis Terminalia arjuna Terminalia tomentosa Zizyphus jujube Nilgiri Wad Pimpal Umbar Lokhandi Kavath Lendia Subabhul Bakul Local Name Kel Mohawa Kadineem Shewaga Parijatak Tiwas Ashok Karanj Vilayati chinch Peru Jamun Chinch Sagwan Arjun Ain Ber Local Name Family Euphorbiaceae Myrtaceae Moraceae Moraceae Moraceae Rubiaceae Rutaceae Lythraceae Mimosaceae Sapotaceae Family Musaceae Sapotaceae Rutaceae Moringaceae Nyctanthaceae Fabaceae Annonaceae Fabaceae Mimosaceae Myrtaceae Myrtaceae Caesalpiniaceae Verbenaceae Combretaceae Combretaceae Rhamnaceae
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Sr. No. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. Herbs 68. 69. Sr. No. 70. 71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. Amaranthus tricolor Achyranthes aspara Botanical (Latin) Name Alteranthera sessilis Argemone mexicana Ageratum conzoides Aloe vera Bauchania lanzan Cleome viscose Celosia esculanta Chenopodium album Hyptis suaveloins Leucas aspara Mimosa pudia Malachra capitata Oscimum sanctum Parthenium hystrophorus Polygonum globrum Sida rhombifolia Solanum xanthocarpum Chaulai Aghada Local Name Galighosh Pivla dhotra Osadi Korphad Charoli Pivli tilwan Kombda chalewit Rantulsi Kumbha Lajalu Tulsi Gajargawat Chikana 38 Amaranthaceace Amaranthaceace Family Amaranthacecace Papaveraceae Asteraceae Liliaceae Anacardiaceae Cleomacceae Amaranthaceace Chenopodiacae Lamiaceae Lamiaceae Mimosaceae Malvaceae Lamiaceae Asteraeae Polygonaceae Malvaceae Solanaceae Botanical (Latin) Name Datura metel Gardenia resinfera Hibiscus cannabinus Impomoea fistulosa Indigofera tinctoria Lantana camera Nerium indicum Opuntia elator Ricinus communis Tabernaemontana divaricata Vitex negundo Wrightia tinctoria Local Name Dhotra Dikamali Ambadi Beshram Nil Ghaneri Kanmher Nagphani Erandi Swastic Nirgudi Kalakuda Family Solanaceae Rubiaceae Malvaceae Convolvulaceae Fabaceae Verbenaceae Apocynaceae Cactaceae Euphorbiaceae Apocynaceae Verbenaceae Apocynaceae
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Sr. No. 87. 88. 89. 90. 91. Climbers 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. Parasite 102. 103. 104. Sr. No. Bamboos 105. 106. Grasses 107. 108. 109. 110. 111. 112.
Source:
Botanical (Latin) Name Sonchus asper Tephrosia hamittnil Tridax procumbens Tagates patula Tribulus terrestris
Local Name Mhatari Diwali Kamarmodi Zendu Gokru
Family Asteraceae Fabaceae Asteraceae Asteraceae Zygophyllaceae
Asparagus racemisus Basella rubra Bougainvelea glabra Coccinea indica Cuccurbita maxima Cuccurbita pepo Clitorea turnacea Dalichos lablab Momordica charantia Tinospora cordifolia
Shatawari Velbondi Bogasnwel Tondle Kohla Kashi kohala Gokarni Wal Karela Gulvel
Liliaceae Basellaceae Nyctaginaceae Cuccurbitaceae Cuccurbitaceae Cuccurbitaceae Fabaceae Fabaceae Cuccurbitaceae Menispermaceae
Cuscuta reflexa Vanda tessellate Cassia tora Botanical (Latin) Name
Amarwel Vanda Tarota Local Name
Cuscutacecae Orchidaceae Caesalpiniaceae Family
Dendrocalamus strictus Bambusa arundinaceae
Bamboo Katang bamboo
Poaceae Poaceae
Cymbopogon martini Cynodon dactylon Vertiveria zizaniodes Heteropogon contortus Sehima salcatum Sehima nervosum
Tikhadi Durva Khas Kusari Paonia Sheda
Poaceae Poaceae Poaceae Poaceae Poaceae Poaceae
1. Working plan for Nagpur Forest Division, for the year 199091 to 19992000
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 2. Flora of Nagpur Division (By Dr. N.R. Ugemuge). 3.5.3 Description of the flora / vegetation within 10 km radius:
1. Agricultural crops:
The main land use around 10 Km radius of the proposed site was agriculture, mainly cultivated with crops like Wheat (Triticum aetivum), Soyabean (Glycin max), Sugarcane (Saccharum officinarum), Red gram (Cajanus cajan) and Groundnut (Arachis hypogea) as cash crops. The crops cultivated in this area are listed in Table 3.7. The other crops taken were Bajara (Pennisettum sp.), Sunflower (Helianthus annuus) and Jawai (Sorghum vulgare). The leafy vegetable crops were Cabbage (Brassica oleracea var capitata), Spinach (Spinacia oleracea), Coriander (Coriandrum sativum) and Amaranthus sp. Occasionally the farmer were cultivating the fruit vegetables like Tomato (Lycopersicon esculenta), Brinjal (Solanum melongea) and Capsicum (Capsicum annum). The important fruit plants were Mangifera indica (Mango), Carica papaya (Papita), Psidium guyava and Syzigium cumini (Jamun). Occasionally, Achras sapota (Chiku) was found grown nearby the houses. The farms were interspersed with human habitation, villages and townships. The agricultural land also shows some sparse vegetation. The vegetation sampling was, therefore, carried out in Agricultural land and scrublands.
Table 3.7 Common crops of the area Common Name Guava Bajra Bitter guard Brinjal Capsicum Coriander Groundnut Jawar Maize Mango Papita Botanical Name Psidium guava Pennisetum typhoideum Rich. Momordica charantia L. Solanum melongena Linn. Capsicum annuum L. Coriandrum sativum Linn. Arachis hypogaea L. Sorghum vulgare Pers. Zea maysI L. Mangifera indica Carica papaya Linn. Habit Shrub Grass Climber Herb Herb Herb Herb Grass Grass Tree Shrub Family Myrtaceae Poaceae Cucurbitaceae Solanaceae Solanaceae Apiaceae Fabaceae Poaceae Poaceae Anacardiaceae Caricaceae
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Pumpkin Red Gram Tomato Wheat Cucurbita maxima Duch. Cajanus cajan (L.) Millsp. Lycopersicum esculentum Mill. Triticum aestivum Linn. Climber Herb Herb Grass Cucurbitaceae Fabaceae Solanaceae Poaceae
2. Commercial crops: Wheat (Triticum aestivum), Cotton (Gossypium hirsutum), Rice (Oryza sativa), and Groundnut (Arachis hypogea) were cultivated as commercial crops.
3. Endangered species: There are no ecologically sensitive areas like national parks or wildlife sanctuaries, Tiger Reserves, Elephant Reserves, Biosphere Reserve within the 5 km radius of proposed site. Though the area shows good diversity of flora, there were no reports of any species falling in endangered category as per the IUCN and BSI record.
4. Endemic Species: The endemic species are those, which have restricted distribution to particular geographical area. This area was rich floristically, however, it do not show any local endemic species. No species of plants which are endemic to India were reported from this area.
5. Medicinal Plant in Study area The local communities directly influence the terrestrial ecosystems in the form of their access to fulfill the needs of collection of medicinal plants, as well as other economically important plants such as Madhuca indica (Mahua), Phyllanthus emblica (Awla), Syzygium cumini (Jamun), Diospyrus melanoxylon (Tendu). Most important medicinal plants from the study area are Achyranthes aspera, Solanum xanthocarpum, Tribulus terrestris, Abutilon indicum, Argemone mexicana, Adhatoda vasica, Calotropis procera, Datura, Asparagus racemosus, Vitex negundo, Aegle marmelos, Azadirachta indica, Butea monosperma, Cassia fistula, etc. Table.3.8 Medicinal Plant in Study area Sr.No. 1 Botanical Names Madhuka indica 41 Common Names Mahua
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 2 3 4 5 6 7 8 9 10 11 Phyllanthus emblica Syzygium cumini Diospyrus melanoxylon Azadiracta indica Ocimum sanctum Ficus bengalensis Mangifera indica Acacia catechu Jujupus jujuba Vitex nigundo Awla Jamun Tendu Kadu limb Tulsi Wad Amba Kattha Bor Kambermodi
3.5.4 Description of fauna (non-domesticated): Faunal studies help to understand the well being of a nature and functioning of ecosystems. It helps to monitor biological richness or heritage quality, habitat change and quantifying threatening species. The Faunal components such as Arthropods, Pisces, Birds and Mammals are very sensitive to the change in the ecosystem, therefore are best used as indicators of the ecosystem function and considered crucial in the ecology and management of the Aquatic and Terrestrial Ecosystems. Animals and birds in the study area were documented using following means: Secondary sources and published literature By interviewing local people Actual sighting Indirect evidence (pallets, dung, droppings, scat, mould, marking on the stems etc.) Nesting (birds, burrows for small mammals)
The records for the birds, mammals and other faunal groups were made at the same site where vegetation sampling was carried out. Most of the records of the mammalian and reptilian fauna are opportunistic, nonetheless very useful to understand habitat specificity and interrelationship between certain floral and faunal elements and also between certain geological and faunal features.
3.5.4.1 Avifauna 42
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Birds are important to human welfare in various ways including seed dispersal agents. Despite the human activities, the study sites have fairly good avifaunal diversity. The field survey resulted in documentation of many bird species, which are listed in the Table 3.9 b. A total of 28 birds species were observed in the study area at 9 sampling locations Table 3.9 a . A species list was prepared by walking through the areas, listing taxonomic position of each species encountered, recording relative abundance and absolute number in study area. Birds like Painted sand grouse (Pterocles indicus), Common sand grouse (Pterocles exustus), Painted partridges (Francolinus pictus) , Crane (Grus antigone), Cattle egrets ( Bubulcus ibis)and Spotted bill duck (Anas poecilorhyncha) were seen near the water bodies.
Table 3.9A Sampling location for Birds survey

Locati on No.
Location Name
Distance from the project site
Direction from the project site
Identification code for sampling Location PS Va KhM KhG Ma Sa Bu SD Wa
1 2 3 4 5 6 7 8 9
Project Site (Tembhari) Vadgaon Village Khapri (More) Village Khapri (Gandhi) Mandva Village Satgaon Village Butibori Village
Salai Dabha Wakeswer
5.2 6.1 8.0 4.5 3.8 4.5

1.6 9.7
N SW SW W E E
N NE
Table 3.9B Common Birds in study area

Sr. No Local or common Name 1. House Crow 2. Owl 3. Common Corvus splendens Sivix spp. Turdoides 43 PS,Va, KhM, KhG,Ma, Sa, Bu, SD,Wa Va, Wa PS,Va, KhM, KhG,Ma, Sa, Bu, Zoological Name Identification code sampling Location
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Babbler 4. Jungle Babbler Turdoides striatus 5. Pigeon 6. Red Vented Bulbul 7. Crane 8. Black Drongo 9. Greater coucal 10. Asian Koel 11. Grey Headed Myna 12. Bank Myna 13. House Sparrow 14. Tree Sparrow 15. Indian Tree Pipit 16. Common Kingfisher 17. Indian Cuckoo 18. Indian Koel 19. Rose Ringed Parakeet 20. Dove 21. Common Pea Fowl 22. Grey jungle fowl 23. Grey Partridge 24. Vulture 25. Common sand grouse 26. Painted sand Treron phoenicaptera Pycnonotus cafer Grus antigone Dicrurus macrocerus cathoecus Centropus sinensis Eudynames scolopaceae Acridotheres tristi Acridotheres ginginianus Passer domesticus indicus Passer monlanus Anthrus roseatus Alcedo atthis bengalensis Cuculus micropterus Eudynamys scolopacea Psittacula krameri Streptopelica spp. Pavo cristatus Gallus sonnerafil Francolinus pondicerianue Otogypa calvus Pterocles exustus Pterocles indicus 44 SD,Wa PS,Va, KhM, KhG,Ma, Sa, PS,Va, KhM, KhG,Ma, Sa, Bu, SD,Wa PS, Va, KhM, KhG,Ma Wa, Va KhM, KhG, PS, Wa, Va Va, KhM, KhG,Ma PS, Va, KhM, KhG,Ma Sa, Va, Wa, Va, Wa PS,Va, KhM, KhG,Ma, Sa, Bu, SD,Wa PS,Va, KhM, KhG,Ma, Bu, SD,Wa KhG, Ma, Wa Wa, Va Ma, Sa, SD Wa Ma, Sa, SD Va, Wa, KhG, Ma PS,Va, KhM, KhG,Ma, Sa, Bu, SD,Wa Wa, Va Wa, Va Wa, Va Wa, Va Wa Wa
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. grouse 27. Spotted bill duck 28. Cattle egret Anas poecilorhyncha Bubulcus ibis Wa Wa, Va, KhG, KhM
Source: Referred to Working Plan for Nagpur Forest Division for the year 199091 to 19992000 3.5.4.2 Mammals: The study area was a place of poor mammalian diversity. Wild boars were of common occurrence in this area. The area represent good habitat for this animal. At places, the damage caused by them to agriculture and plantations make them vulnerable to control. Few species of mammals have been recorded during visit from the study area. The mammalian species recorded are listed in the following Table 3.10 along with their schedule in which they are placed according to the Wildlife Act 1972. Table 3.10: Mammals occurring in the study area Common Name Jungle cat Striped squirrel Indian Grey Mongoose Common hare Rhesus macaque Bonnet monkey Field Mouse House mouse Common languor House rat Bat House Shrew Scientific Name Felis chous Funambulus spp. Herpestes edwardii Lepus nigricollis Macaca mulata Macaca radiata Mus booduga Mus musculus Presbytis entellus Rattus rattus Rousettus spp. Suncus murinus Schedule Category II IV II IV II II V V II V V V
Source : Working Plan for Nagpur Forest Division for the year 199091 to 1999-2000 3.5.4.3 Reptiles While survey of 10 Km Study area some Reptiles were also seen given in the Table 3.11 45
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Table 3.11: Reptiles occurring in the study area Sr. No. Lizards 1 2 Snakes 1 2 3 4 5 Indian python Buff striped keelback Common green whip snake Russsells viper Common green pit viper Python molurus Natrix stolate stolate Dryophis nasutus Vipera russelli Trimeresurus gramineus Common garden lizard Common Indian Monitor lizard Calotes versicolar Veranus benalensis Local Name Zoological Name
Source : Working Plan for Nagpur Forest Division for the year 199091 to 1999-2000 3.5.4.4 Fishes The study area consists of Wadgoan Dam which is about 9.5 Km from the project area. Therefore the impact on the fishes need not be much. The total fish production in the year 2010-11 was 7.31 MT whereas in this year the total fish production has increased to 15.51 MT. The List of fishes occurring in the dam are given in the Table 3.12
Table 3.12: Fishes occurring in the study area

Sr. No. Major Carps 1 2 3 4 5 6 Catala Rohu Mrigala Silver Carp Grass Carp Common Carp/ Cyprinus Carp Catla catla Labeo Rohita Cirrhinus mrigala Hypophthalmichthys molitrix Ctenopharyngodon idella Cyprinus carpio Local Name Zoological Name
Local Major Fishes 7 8 9 Wallago Eel fish Magur Wallago attu Eel Clarius batracus
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 10 11 Great snakehead Spotted snake head, green snake head Tilapia Channa marulius Channa punctatus
12
Tilapia sp.
Local Minor Fish 13 14 15 16 Local Prawn Local Prawn Harlequin Rasbora / Rasbora fish Clown knife fish Idella idella Pineos indicus Trigonostigma heteromorpha Notopterus chitala
Source : Government Department of Fishers (Assistant Commissioner of Fisheries Zero-mile Stone, Civil lines near BSNL office Nagpur-440001)
3.5.4.5. Amphibians There were two species of Amphibians seen within the study area they are Indian Bull Frog (Rana trigrina) and Common Indian Toad (Bufo melanostictus). 3.5.4.6 Prediction of Impacts There were no ecologically sensitive areas like national parks or wildlife sanctuaries, Tiger Reserves within the study area. The impacts due to proposed Chemical Industry Manufacturing Unit at ButiBori in this region will not cause any adverse impacts on flora and fauna as the vegetation identified in the study area is in the form of dense vegetation cover of grass, herb, shrub and trees. For fauna in the study area, the insects, animals, birds and reptiles are encountered. The flora and fauna is evenly distributed in the study area. The density, diversity, frequency and abundance of all species of flora (as herb, shrub, and trees) and fauna falling in the study area are low. Further there is no exotic, endangered threatened and rare species enlisted on observable and identified species of flora in this region.
3.6 AIR ENVIRONMENT 3.6.1 Meteorology The meteorological data recorded during the monitoring period is very useful for proper interpretation of the baseline information as well as an input for prediction models for air quality 47
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. dispersion. Historical data on meteorological parameters also plays an important role in identifying the general meteorological regime of the region. The year may broadly be divided into four seasons: Winter season Pre-monsoon season Monsoon season Post-monsoon season : : : : December to February March to May June to September October to November
3.6.2 Methodology The methodology adopted for monitoring surface observations was as per the standard norms laid down by Bureau of Indian Standards (IS: 8829) and India Meteorological Department (IMD). On-site monitoring was undertaken for various meteorological variables in order to generate the site-specific data. The generated data was then compared with the meteorological data generated by IMD. 3.6.3 Methodology of Data Generation The automatic meteorological instrument was installed at the project site to record wind speed, direction, relative humidity and temperature. Cloud cover was recorded by visual observation. Rainfall was monitored by rain gauge. Hourly average, maximum, and minimum values of wind speed, direction, relative humidity, rainfall, and temperature were recorded continuously. 3.6.3.1 Sources of Information Secondary information on meteorological conditions has been collected from Meteorological Department of India for year 2010. Temperature, relative humidity, rainfall, wind speed and direction are noted down twice a day viz., at 0830 and 1730 hr from the source. The wind speed and direction data of IMD station has also been obtained for the past available 10 years. Data on Cloud cover is compiled from the climatologically tables for the IMD station. 3.6.3.2 Presentation & Analysis of Secondary Data 3.6.3.2.1 Climate Nagpur's farness from the sea is responsible for its dry and mildly humid climatic conditions that remain for most part of the year. It experiences primarily three main seasons-summers, winters and monsoon with fluctuations in temperature.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Summers arrive usually during March and lasts till June characterized by dryness and high temperature shooting up to 43 degree C in the month of May. The South-westerly monsoons set in June and the city gets heavy rainfall till September. The annual average daily maximum temperature in year 2010 was 43C whereas annual average daily minimum temperature is 13C. Average Relative Humidity recorded in year 2010 in the month of August was 80 % & Relative humidity was recorded as 24 in the month of April. The Rainfall was the highest in the month of July & August, 352 and 278 mm respectively. 3.6.3.2.2 Analysis of Meteorological Data Recorded at Site Temperature, Relative Humidity & Monthly Rainfall given in the Table 3.12 Table 3.12 Summary of the Meteorological Data for Year 2010 Month Temperature (o C) Max January February March April May June July August September October November December 29 32 36 40 43 37 32 31 32 33 31 29 Min 13 16 20 23 28 26 24 24 23 20 16 13 Relative Humidity (%) Average 54 43 30 24 27 55 77 80 74 61 55 56 Monthly Rainfall (in MM) (mm) 16 2 25 20 10 174 352 278 186 61 9 2
3.6.3.2.3 Wind Speed/Direction Wind speed and direction recorded at 0830 and 1730 hr has been analyzed using Wind rose PRO for 16 wind directions viz., N, NNE, NE, ENE, E, ESE, SE, SSE, S, SSW, SW, WSW, W, WNW, NW, NNW and is presented. Wind direction and speed are presented in Figure-3.6 49
Figure 3.5 Wind Rose Diagram at Site Based on the wind rose diagram, Predominant wind direction is Northeast. Table 3.13 Wind Direction table Sr.No. Predominant Wind Direction Wind Speed Frequency 0-3 3-5 5-8 8-12
1 2 3 4 5 6
North NorthNorth east North east East North East North northwest East
1 3 0 0 3 0
3 6 2 3 2 2
3 2 3 4 2 2
4 2 1 4 2 3
3.6.4 Air Quality The ambient air quality with respect to the study zone of 10-km radius around the project site forms the baseline information. The various sources of air pollution in the region are industries, commercial, and vehicular traffic. The prime objective of the baseline air quality study was to assess the existing air quality of the area. This section describes the selection of sampling locations, methodology adopted for sampling, analytical techniques and frequency of sampling. Monitoring for baseline parameters was
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. carried out for year 2010. 3.6.4.1 Methodology adopted for Air Quality Survey Selection of Sampling Locations The baseline status of the ambient air quality has been assessed through a scientifically designed ambient air quality-monitoring network. The design of monitoring network in the air quality surveillance program has been based on the following considerations: Meteorological conditions on synoptic scale Topography of the study area; Representatives of regional background air quality for obtaining baseline status; and Representatives of likely impact areas.
Ambient Air Quality Monitoring (AAQM) stations were set up at Six locations with due consideration to the above mentioned points. Table-3.14 gives the details of environmental setting around each monitoring station. The location of the selected stations with reference to the project site is given in the same table and shown in Figure-3.7 & 3.8. 3.6.4.2 Frequency and Parameters for Sampling Ambient air quality monitoring has been carried out with a frequency of two days per week at all locations for study period from October 2010 to December 2010. The baseline data of air environment is generated for the following parameters: Respirable Particulate Matter (RPM); Sulphur dioxide (SO2); Oxides of Nitrogen (NOx);
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Figure 3-6 Air Sampling Location Table 3.15 Details of Ambient Air Quality Monitoring Locations Station Code A1 A2 A3 A4 A5 A6 Name of the Station Project Site Vadgaon Village Khapri (More) Village Mandva Village Satgaon Village Butibori Village Wind Direction -Upwind Downwind Upwind Upwind Downwind Distance from Project Site (km) Centre of Site 5.2 6.1 4.5 3.8 4.5 Direction from Project Site N SW W E E
3.6.4.3 Duration of Sampling The sampling duration for RPM, SO2, and NOx was one twenty four hourly continuous sample twice in week. This was to allow a comparison with the present revised standards mentioned in the latest National Ambient Air Quality Standards Notification of the Central Pollution Control Board (CPCB) (November 18th, 2009). 3.6.4.4 Method of Analysis The air samples were analyzed as per standard methods specified by Central Pollution Control Board (CPCB), IS: 5184 and American Public Health Association (APHA). 52
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 3.6.4.5 Selection of Instruments for Air Quality Sampling Respirable Dust Samplers have been used for monitoring Respirable fraction (<10 microns) and gaseous pollutants like SO2 and NOx. 3.6.4.6 Sampling and Analytical Techniques 3.6.4.6.1 Total Suspended Particulate Matter (TSPM), CO, SO2 and NOx RPM present in ambient air is sucked through the cyclone. Coarse and non-respirable dust is separated from the air stream by centrifugal forces acting on the solid particles. These separated particulates falls through the cyclone's conical hopper and collect in the sampling cap placed at the bottom. The fine dust (<10 microns) forming the respirable fraction of the TSPM passes the cyclone and is retained by the filter paper. A tapping is provided on the suction side of the blower to provide suction for sampling air through a set of impingers. Samples of gases are drawn at a flow rate of 0.2 liters per minute (lpm). Observations on Primary Data Table 3.15 Summary of Ambient Air Quality Results PM-10 (g/m3) Max. Min. PM-2.5 (g/m3) Min. SO2 (g/m3) Min. Avg. NOx (g/m3) CO (mg/m3)
Location A1 A2 A3 A4 A5 A6
Max. Min. Avg. Max. Min. Avg. 0.22 0.19 0.20 37.12 31.20 34.16 14.28 11.22 12.75 17.72 15.56 16.64 9.35 8.86 9.10 38.55 36.23 37.39 16.78 14.31 15.54 15.11 14.34 14.72 11.76 9.22 10.49 35.34 31.32 33.33 17.23 13.45 15.34 14.43 12.29 13.36 12.54 10.33 11.43 29.11 28.02 28.56 19.34 15.44 17.39 15.23 13.38 14.30 9.76 7.78 8.77 0.49 0.40 0.44 0.67 0.55 0.61 0.78 0.68 0.73 0.56 0.45 0.50
Avg. Max.
Avg. Max.
26.96 24.98 25.97 13.11 11.42 12.26 15.76 13.34 14.55 11.70 9.98 10.84
34.78 32.65 33.71 16.78 13.46 15.12 17.22 14.84 16.03 10.65 8.98 9.81 0.74 0.65 0.69
3.7 NOISE LEVEL SURVEY

The physical description of sound concerns its loudness as a function of frequency. Noise in general is sound which is composed of many frequency components of various loudness distributed over the audible frequency range. Various noise scales have been introduced to describe, in a single number, the response of an average human to a complex sound made up of various frequencies at different loudness 53
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. levels. The most common and universally accepted scale is the A weighted Scale which is measured as dB (A). This is more suitable for audible range of 20 to 20,000 Hz. The scale has been designed to weigh various components of noise according to the response of a human ear. The impact of noise sources on surrounding community depends on: Characteristics of noise sources (instantaneous, intermittent or continuous in nature). It can be observed that steady noise is not as annoying as one which is continuously varying in loudness; The time of day at which noise occurs, for example high noise levels at night in residential areas are not acceptable because of sleep disturbance; and The location of the noise source, with respect to noise sensitive land use, which determines the loudness and period of exposure. The environmental impact of noise can have several effects varying from Noise Induced Hearing Loss (NIHL) to annoyance depending on loudness of noise. The environmental impact assessment of noise due to construction activity, and vehicular traffic can be undertaken by taking into consideration various factors like potential damage to hearing, physiological responses, and annoyance and general community responses. Noise monitoring has been undertaken for 24-hr duration at each location. 3.7.1 Identification of Sampling Locations A preliminary reconnaissance survey has been undertaken to identify the major noise generating sources in the area. Noise at different noise generating sources has been identified based on the activities in the village area, ambient noise due to industries and traffic and the noise at sensitive areas like hospitals and schools. The noise monitoring has been conducted for determination of noise levels at five locations in the study area.
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Figure 3.6 Noise monitoring locations The environment setting of each noise monitoring location is given in Table-3.13. Table 0.19 Details of Noise Monitoring Locations Location Code N1 N2 N3 N4 N5 N6 Location Project Site Vadgaon Village Khapri Village Mandva Village Satgaon Village Butibori Village Distance from Project Site (km) Centre of Site 5.2 6.1 4.5 3.8 4.5 Direction from Project Site N SW W E E
3.7.2 Method of Monitoring Sound Pressure Level (SPL) measurements were measured at all locations; one reading for every hour was taken for 24 hours. The day noise levels have been monitored during 6 am to 10 pm and night levels during 10 pm to 6 am at all the locations covered in 10-km radius of the study area.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Table 3.20 Results of Noise Sampling Sr. No. Name Of Location dB (A) Leq. Day Night Time Time 50.5 48 51.3 53.8 48.6 57.1 56.2
1. 2. 3. 4. 5. 6.
Project Site Mandwa Satgaon Vadgaon Butibori Khapri (More)
42 45 40 48 41
Day time: 06.00 am 10.00 pm, Night time: 10.00 pm 06.00 am
3.8 WATER QUALITY

Selected water quality parameters of water resources within 10-km radius of the study area were studied for assessing the water environment and assess anticipated impact of the proposed project. The purpose of this study was to: Assess the water quality characteristics for critical parameters; Evaluate the impacts on agricultural productivity, habitat conditions, recreational resources and aesthetics in the vicinity; and Prediction of impact on water quality by this project and related activities. The information required has been collected through primary surveys and secondary sources. 3.8.1 Methodology Reconnaissance survey was undertaken and monitoring locations were finalized based on: Drainage pattern; Location of residential areas representing different activities/likely impact areas; and Likely areas, which can represent baseline conditions. Surface Water & Ground water source covering 10-km radial distance was examined for physicochemical, parameters in order to assess the effect of industrial and other activities on water. The samples were collected and analyzed as per the procedures specified in 'Standard Methods for the Examination of Water and wastewater' published by American Public Health Association (APHA). 3.8.2 Water Sampling Locations Water samples were collected from ground water sampling locations. These samples were taken as grab samples and were analyzed for various parameters. 3.8.2.1 Surface Water Sampling: The surface water sampling locations are listed below in Table-3.21 and shown in Figure-3.9.
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Figure 3.7 Surface Water Sampling Location Table 3.21. Surface Water Quality Monitoring Locations, Distance & Direction from the Proposed Site Station Code SW1 SW2 SW3 Name of the Station Wakeshwer Lake Lakhmapur Lake Wadgaon Dam Reservoir Distance from Project Site (km) 9.7 9.4 9.5 Direction from Project Site NE NW SE
Table 3.22 Surface Water Quality Analysis Results Sr. No. PARAMETERS 1. pH 2. EC at 25 0 C 3. Turbidity 4. DO 5. TDS 6. Total Hardness as CaCO3 7. Calcium 8. Magnesium 9. Total Alkalinity 10. Chloride ( as Cl ) UNIT S/cm NTU mg/l mg/l mg/l mg/l mg/l mg/l mg/l SW1 7.23 349.1 0.9 4.5 165.81 165.38 28.43 26.83 152.0 68.98 57 SW2 7.20 330.1 1.0 4.2 164.21 155.40 35.03 32.28 170.0 81.02 SW3 7.41 399.2 1.0 4.2 198.24 178.63 31.03 24.68 150.0 72.32 IS: 2296 Class C 6.8 to 8.5 >4.0 1500.0 -
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. Sulphate Nitrate Fluoride Lead Cr 6+ COD BOD Sodium Potassium Fe Total Coliform mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l (MPN/100 ml) 10.22 0.78 BDL BDL BDL 10.12 4.0 4.56 1.40 0.011 4.0 8.76 0.63 BDL BDL BDL 7.85 3.0 2.45 0.74 0.012 7.0 11.34 0.81 BDL BDL BDL 11.22 6.0 5.41 2.10 0.014 1.0 50.0 1.5 0.1 0.05 50.0 5000.0
3.8.2.2 Ground Water Sampling: Ground Water Quality was analyzed for samples for given locations shown in table 3.23:
Figure 3.8 Ground Water Sampling Locations Table 3.23 Ground Water Quality Monitoring Locations, Distance and Direction from the Site Station Code Name of the Station Distance from Centre of Proposed Site (km) 58 Direction from Proposed Site
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. GW1 GW2 GW3 GW4 GW5 Butibori Village Khapri (More) Village Vadgaon Village Mandva Village Satgaon village 4.5 6.1 5.2 4.5 3.8 NE SW N W E
Ground Water Quality (GW1, GW2 , GW3, GW4 & GW5): Ground Water Quality was analyzed and the results are given in table 3.16 Table 3.24 Ground Water Analysis Results Sr. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. 24. 25. 26. 27. PARAMETERS pH Colour Odour Conductivity Taste Total Hardness as CaCO3 TDS Chloride ( as Cl ) Fluoride ( as F ) Calcium (as Ca) Magnesium (as Mg) Sulphate ( as SO4 ) Nitrate ( as NO3 ) Total Alkalinity Iron (as Fe) Manganese (as Mn) Total coliform Zinc Pesticides Sodium Potassium Copper Cadmium Selenium Lead Boron Chromium as Cr UNIT Hazen S/cm mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l MPN/ 100ml mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l mg/l GW1 7.76 <5 Un 739.1 Agreeable 330.0 388.7 42.04 0.60 80.0 31.78 56.4 0.32 338.0 BDL BDL Absent 0.22 BDL 11.25 1.22 BDL BDL BDL BDL 0.014 BDL GW2 7.83 <5 Un 952.0 Agreeable 360.0 510.7 60.07 0.78 60.0 51.28 55.4 5.39 444.0 BDL BDL Absent 0.41 BDL 26.32 2.56 BDL BDL BDL BDL 0.25 BDL GW3 7.70 <5 Un 1515.0 Agreeable 640.0 800.8 134.15 0.82 164.0 56.24 170.0 5.26 360.0 BDL BDL Absent 0.38 BDL 18.23 3.47 BDL BDL BDL BDL 0.34 BDL GW4 7.48 <5 Un 807.0 Agreeable 720.0 431.1 216.23 1.02 116.0 105.0 87.8 5.64 380.0 BDL BDL Absent 0.64 BDL 25.42 2.98 BDL BDL BDL BDL 0.68 BDL GW5 7.63 <5 Un 1565.0 Agreeable 310.0 821.4 238.26 1.23 64.0 36.65 265.0 4.47 180.0 BDL BDL Absent 0.49 BDL 27.98 2.75 BDL BDL BDL BDL 0.49 BDL IS: 10500 Norms 6.8-8.5 <5 Un Agreeable 300 500 250 1.0 75 30 200 45 200 0.3 0.1 Nil 5.0 0.05 0.01 0.01 0.05 1.0 0.05
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3.9 DEMOGRAPHY AND SOCIO-ECONOMIC PROFILE

3.9.1 Socio-economic Environment 3.9.1.1 Reconnaissance
The study of socio-economic component incorporating various facets related to socio-economic conditions of the project area is an integral part of the EIA. The socio-economic component of the environment with reference to human interests, aesthetic and cultural attributes needs to be studied while delineating Environmental Management Plan (EMP) for achieving desired targets without impairing the quality of life. In order to carry out such studies information on issues such as land acquisition, compensation and assistance, effect on employment and income generating facilities etc. along with parameters of health and risk was collected. The project does not involve land acquisition therefore issues such as compensation, rehabilitation and settlement have not been involved in the present report. Baseline data on socio-economic parameters such as demography, infrastructure, economic resource base, health status, cultural aspects and aesthetic attribute were generated using information available with Govt. agencies, census data, and statistical abstracts and health agencies. Socio-economic survey was carried out covering all the villages of the study area to record awareness, opinion, apprehensions, quality of life and expectations of the local people about the new manufacturing unit for organic chemicals manufacturing Esters, Surfactants/Sulphosuccinates, Defoamers / Antifoamers & Emulsifying agents by M/S Jeevika Spakchem Pvt. Ltd at Butibori MIDC, Tehsil Hingna, Dist. Nagpur. The opinion of local people about the proposed project was obtained through socio-economic survey of the villages, focus group discussion and public consultation with the villagers in the proximity of Project Area.
3.9.2
Methodology
Socio-economic survey has been conducted in the villages identified in the study area. Survey was carried by using probability census method. The unit of population like, literate, illiterate employed, unemployed, males and females were included in the survey. The survey was conducted with the help of pre designed set of interview schedule to assess opinion of the population regarding the project and to know their expectations. Based on primary and secondary data available with various Govt. Departments, like census data, PHC records, literatures, and published information analysis has been done. Probability sampling methods has been used for sample collection during survey.
3.9.3
Demographic Structure (Based on Census Data 2001)
Study area encompasses villages from Nagpur (Rural) and Hingna tehsil of Nagpur district of Maharashtra. Location of the villages surveyed are depicted and listed in Table 3.25. Table 3.25
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Distances & Directions of the villages surveyed Sl.No 1 2 3 4 5 6 7 8 9 10 Name of Village Direction Distance (Km) 9 6 7 8 9 7 Project Site 8 7 8
With respect to Project Site Waranga Vathoda Borkhedi Bamhani Dudha Bhansoli Tembhari Khairi kh Wadgaon Pipardhara NE E S SE SW W WWS N NW
Demographic data such as number of households, population, social stratification, literacy and work force population of the study area has been shown in (Annexure-I). The significant observations are as follows: The total population of the villages surveyed is 66257 The ratio of Female/Male is 877/1000 for the villages surveyed as compared to the national average of 933/1000 which is very low. Literacy level among the respondent is satisfactory as the educational facilities are adequate in the villages surveyed. The literacy rate is 65%. The percentage of scheduled caste (SC) and scheduled tribe (ST) population is 13.9% and 16.91% respectively in the study area. The employment rate is 34.67% & marginal workers are 10.%.
3.9.4
Basic Amenities
The basic infrastructural facilities are as follows: (Table 3.26). Educational facilities are available in the form of primary and secondary schools. Mostly high schools are private in nature. For higher education the students are availing facilities from Butibori and Nagpur. Medical facilities are good in the study area, Primary Health Centre at Butibori is imparting services, for advance medical facilities people are going to Nagpur. In each village one health worker has been appointed by the Govt. to provide primary health facilities.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Village people are availing Drinking water facilities generally from the Hand pump, open well and tap water. The water supply is also supplied through tanker in few villages. During summer scarcity of water has been noted in the study area. Communication services like post office and telephones are available in the study area. Some of the villagers are having mobile phones. 100% villages in the study area are electrified. Electricity is available for domestic and in few areas for agriculture purpose. Table 3.26 Provision of Basic Amenities in the Study Area Available Amenities Transportation BS/Auto BS/Auto BS/Auto BS/Auto BS/Auto BS/Auto BS/Auto BS/Auto BS/Auto BS/Auto Electricity ED/EA ED/EA ED ED ED ED ED ED/EA ED ED
Sl.No
Education Medical Water Supply Communication 1 A/P/M 0-5 km W/HP/Tap Waranga 2 A 0-5 km W/HP Vathoda 3 A/P/M/H PHC W/HP/tap PO Borkhedi 4 A/P/M 0-5 km W/HP Bamhani 5 A/P 0-6 km W/HP Dudha 6 A/P 0-4 km W/HP Bhansoli 7 A/P/M 0-5 km W/HP Tembhari 8 A/P 0-5 km W/HP/Tap Khairi kh 9 A/P/M 0-5 km W/HP/Tap Wadgaon 10 A/P 0-6 km W/HP/Tap Pipardhara Source: Census Survey by Anviro Analysts & Engineers Pvt. Ltd, Nagpur
Name of Village
List of Abbreviations Educational Institution P S H PO W HP TK Primary School Secondary School Higher Secondary Post office Well Water Hand Pump Tank Water Medical Facilities CHC PHC Ayu BS EA/ED Community Health Centre Primary Health Centre Ayurvedic Dispensary Bus Service Electricity for Agriculture & Domestic and < 5 km means the particular facility is not available in the village but it is available in the 5 km from that village.
Communication Facility Drinking Water
Transportation Facilities Power Supply
3.9.5
Socio-economic Survey
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The social structure of the study area was assessed by selecting respondent (Stratified random sampling method) from the villages through set of interview schedule. The observations of the respondents during survey work are as under: Social changes have been observed in rural communities which reflect the positive impact of development of project area. All the respondents are aware of activities of project and have favourable opinion for the project. The people of the villages are anticipating better job opportunities and improvement in the basic amenities Literacy level among the respondent is satisfactory. Educational facilities are adequate to improve level of literacy which is indicated by literacy rate of 65%. Private vehicles, Auto, Tractor are the main mode of transportation. Bus, service is available in all villages. All the villages are connected with each other by Pucca as well as Kutcha roads. The road conditions are very poor in some area which leads to poor transportation during rainy season. The employment rate is very low (34.67%). Agriculture plays an important role in rural area; the work force availability for the agricultural activities is low. People are engaged in the secondary source of employment like industries, construction activities etc. People are having very few acres of land with them. The land is not enough to meet their needs & therefore the workforce prefers to work in the industries and construction related activities. Their earning is not enough to meet their requirement and therefore indebtedness has been observed in the study area. 55% of houses in the study area are Kutchha. Generally people are using clay tiles for roof, wooden strips and mud for construction of walls. RCC construction has been observed in some villages.
3.9.6
Energy Consumption Pattern
The quantity of the fuel requirement for cooking depends on various factors such as no. of persons in the family, food habits, income of the family & Cost of fuel. The fuel that is being used by villagers is fire wood, cow dung cakes (Goari), Kerosene, LPG gas. The supply of kerosene is controlled by government and supplied through fair price shops approved by government. As a result most of the villages used more than one type of cooking fuel.
3.9.7
Health Status
The morbidity pattern in the study area collected from PHC of Butibori is presented in Table 3.27 63
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Fever, diarrhea, gastritis, malaria and skin diseases are common diseases and few cases of T.B, Leprosy, RTI, have been reported in this PHC. During discussions with Medical officer of PHC he pointed out that common fever, diarrhoea and respiratory disorders are due to seasonal changes. Ring worm infestations are mostly reported among the patients. The main cause of infestation is the contaminated use of water and lack of cleanliness. Table 3.27 Morbidity Status Data: (Public Health Center: - Borkhedi) Period: Jan 2011 to Dec 2011 Sl. No. 1 2 3 4 5 6 7 8 9 10 11 12 Month Fever Jaun- Diarrhea Gastritis Typhoid Malaria TB Skin Asthma RTI Leprosy dice January 37 03 01 0 February 49 02 0 0 March 40 01 0 0 April 27 04 01 0 May 26 03 0 0 June 21 02 02 0 July 15 04 0 0 August 32 05 0 0 September 30 03 01 0 October 25 04 01 0 November 37 02 0 0 December 40 02 0 02 Total 379 35 06 02
3.9.8
Economic Resource Base
Agriculture is the basic profession in the study area and plays an important role in economy. Agriculture production has been lowered down due to insufficient facility and poor resources of irrigation. The impact of poor agriculture production leads to insufficient income generation and it causes migration, indebtedness, and people on the move to work as a labour in nearby industry. To develop their economic strength villagers prefer construction related work, fishery, dairy and other live stock related activity. The agricultural land is not that much productive hence the yield is not satisfactory therefore local people have developed and adopted other skills to earn money for their daily requirement. Youth of the project area are literate and have the capacity to grasp any occupation, hence project area has a potential to develop their economy. Major khariff crop in the entire project area is cotton and soya bean. The rate of production is approximately 5 to 7 Quintals per acre per year for cotton and 4 to 6 Quintals per acre for soybeans. In some are Gram, wheat, Maze and vegetable are the secondary crops depends upon the facility of irrigation however all crops are rainfed.
3.9.9
Awareness and opinion about the project

The respondents from almost all the villages are aware about the project activity.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The respondents from the nearby villages have shown favourable opinion about activity as it may lead to increase in infrastructural facilities, job opportunities and business opportunities, but at the same time people are worried about the likely increase in environmental pollution in the region. Respondent have suggest minimizing the environmental pollution during and after project activity. The project affected population expects permanent jobs in the projects. The educated youths opined that the management should give preference to them/local people for employment as per their educational qualifications.
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4. ENVIRONMENTAL IMPACTS & MITIGATION MEASURES

4.1 ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION MEASURES
As a part of present EIA study, anticipated environmental impacts associated with the activity to be carried out for proposed project have been identified. Various activities during the construction & operation phase of the project, which are likely to cause an impact on various environmental components, have been listed. For evaluation of impacts due to proposed manufacturing activities of the unit, the baseline data generated for environmental parameters presented at chapter - 3 of this report has been utilized. Changes in the environmental parameters and their impact, whether short term or long term, positive or negative are identified & predicted and described in this chapter. All necessary mitigative measures to combat the likely environmental impacts associated with the project activities have been listed in this chapter. Of the various techniques available for the impact identification like checklists, matrices networks, cause-effect diagrams, computer simulation models etc., Matrix method has been used for the impact identification of proposed project.
4.2 IDENTIFICATION OF IMPACTS

An attempt has been made to identify the environmental impacts associated with the different components of the project by establishing cause-effect relationship through impact identification matrix as presented at Table no. 4.1. This method uses a matrix format to relate project actions with environmental components. The column of the matrix consists of all the project actions (shortlisted as per specific project) against rows of the matrix of environmental components (attributes). If a project action is likely to make an impact on environmental component, the appropriate cell is marked and importance of the impact on an arbitrary scale is assigned for positive or negative i.e. harmful or beneficial nature of the impact.
4.3 IDENTIFICATION OF IMPACTING ACTIVITIES

Various activities involved in the proposed project are divided viz.: A. Construction phase activities B. Operation phase activities The activities identified for the proposed project under each phase are:
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. A. Construction phase 1. 2. 3. Excavation Foundation & Civil work Transportation of construction materials, equipments & machineries 4. Installation of equipments & machineries
B. Operation phase 1. Plant operation 2. Material storage and handling 3. Utilities & Services 4. Green belt development
4.4 IDENTIFICATION OF ENVIRONMENTAL ATTRIBUTES

Environmental attributes likely to be affected due to activities involved in different components of different phases are: 1. Water environment 2. Air environment 3. Noise environment 4. Land environment 5. Socio-economic Environment a. Employment generation b. Occupational Health & Safety Table No. 4.1 IMPACT IDENTIFICATION MATRIX Project Activity Environmental Attributes Water Water Air Quantity Quality Quality
Noise
Terrestrial Ecology
Socio-Economic Environment Employment Occupational Generation Health & Safety X X X
Excavation Foundation & Civil Work Transportation of construction materials
Construction Phase X X X X X X
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. and equipments/machineri es Installation of machineries & equipments Plant Operations Material Storage & Handling Utilities & Services Green belt development X
Operation Phase X X X X X X X
X X X X
X X
X X
4.5 IMPACT ASSESSMENT 4.5.1 Impact on Water Environment

Water is essential for human, agriculture, industry and commercial use. The water environment broadly covers the following points for consideration of impacts: a) Industrial operations, their effect on water quality and ground water potential of study area. b) Identifying potential sources of pollutants focusing specifically on discharge of wastewater. The total water requirement for the proposed project will be @ 7 KL/day. The detail of water consumption is shown at Table no. 2.6. The source of water supply for proposed project will be MIDC, Butibori. There will not be waste water generated from manufacturing process. The waste water i.e 2 m3/day will be generated only in the form of boiler blow down and washing water. This generated waste water will be given primary treatment in the proposed ETP of capacity 3 m3/day and then sent to CETP Butibori. Hence, there will not be any discharge of wastewater from the proposed manufacturing unit. The generated domestic waste water will to septic tank and soak pits and overflow if any sewage will be utilized for gardening. The details of waste water generation for proposed project is shown at Table no.2.8. As there will be no discharge of effluent into ground or surface water or onto land, no impact on ground or surface water quality due to wastewater discharge is envisaged for the 68
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. proposed project. Some of the mitigation measures to minimize the likely environmental impacts on water environment, due to operation of the proposed project are described below: Table No. 4.2 Mitigative Measures for Water Environment Sr.No. 1. Environmental Attribute Water Mitigative Measures Optimum use of water will be done for construction activities required for proposed expansion. Any wastages/leakages will be avoided at all possible Locations / opportunities. Proper handling of spillages if any will be ensured by introducing spill control procedures for various chemicals Water usage will be carefully monitored and re-use shall be maximized to the extent possible Proper facilities for storage of raw materials (i.e. with roof and pucca floor) will be provided to prevent storm water contamination during the storage of various raw materials. Monitored data will be analyzed and reviewed at regular intervals and compared with the operating standards so as to take necessary corrective actions. Enough care will be taken to prevent any leakages / accidental spillages from storage tank of generated waste water from utilities in order to avoid any ground water resource contamination. Generated domestic waste water will be treated and reused for green belt development. The regular environment monitoring is done through established laboratory and the same practice will be
4.5.2 Impact on Air Environment

For the control of air pollutants emitted from process gas emission from the proposed
production capacity and to meet with the prescribed norms, necessary Air Pollution Control measures will be provided. The details of proposed Air Pollution Control measures for process gas emission is shown at Table No. 4.2.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Table 4.2 Details of Stack Sr. No Attached to Capacity Fuel type Fuel quantity Material of construction Shape Height Diameter Gas temp Exit gas velocity Control equipment preceding stack Nature of pollutants Stack 1 Thermic Fluid Heater 2 Lacs KCal LDO 0.30 MT/Day Mild steel round 24.0 m 1.0m 1160C 12-13.0 m/s Scrubber TPM,SOx, NOx
LDO will be used as fuel for the boiler for proposed manufacturing production capacity. For the control of process gases emitted into the atmosphere from the proposed manufacturing production capacity, scrubber will be provided. Vehicular traffic associated with the construction as well as operation phase of the proposed project for transportation of raw materials and finished products lead to increased concentration of SPM, NOx, CO etc., through exhaust gases from their original concentration in the surrounding environment, affecting the ambient air quality of surrounding areas. However, this effect remains localized near to the plant site during the time of vehicular movement only. Increased level of concentration associated with exhaust gases will return to its original state with the passage of time. Hence, this impact is envisaged as short term negative and reversible in nature.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Air quality will deteriorate for small period of time, during transportation, loading & unloading of various materials etc. This impact will be negative in nature for prevailing ambient air quality but it will last for short period of time and will remain confined within the plant premises. Air Pollution Dispersion Modeling of Stack Emissions To evaluate the impact of emissions from the plant proposed stack on the baseline ambient air quality of the study area, air pollution dispersion modelling has been carried out and described in the following sub-sections: For the purpose of modeling, the movement and dispersion of air emissions, the following potential emissions from the construction/operational activities at the proposed site have been considered.
Construction Phase:
During the construction phase, SPM is expected to be the main pollutant associated with on-site roads (paved and unpaved), stockpiles and material handling. In this case, pollution emission sources are distributed throughout the project site and shall fall under the category of area source. The land acquired is flat, so extensive formation work is not done during this phase. Surplus excavated material shall be disposed to the approved dumping site.
Due to the confined nature of heavy construction activity during this limited period, tailpipe emissions from construction equipment are assumed to be essentially negligible. In the absence of information regarding the quantity and type of construction equipment to be deployed at any particular time, emission factors for construction activities were used for emissions estimates. Overall SPM emissions were estimated using the emission factor of 1.2 tons SPM/ month of activity/ acre as per AP-42 Section 13.2.3.3 (U.S. EPA, 1995). This emission factor is most useful for developing estimates of overall emissions from construction throughout a geographical area and most applicable to construction operations with medium activity level, moderate silt contents, and semiarid climate (U.S. EPA, 1995). The derivation of the factor assumes that construction activity occurs 30 days per month, for 24 hours making the above estimate somewhat conservatively high for total suspended particulate (U.S. EPA, 1995).
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The entire site will be developed in phase manner; therefore different section of the site will generate SPM in a progressive manner. To achieve most conservative results, it has been assumed that the full site is under construction activity, emitting particulates.
At the time of construction, by adopting control measures, dust generation can be brought down by 85-95%. Thus, the dust emission factor given above has been reduced by 90% to arrive at the expected emissions from the site due to construction activity.
Operation Phase: Tools and Methods The major sources of pollutant in the proposed project are point sources due to Stack and the DG sets installed at the project. The vehicle pollutant dispersion analysis is undertaken based on AERMOD (version 6.8.3) software. The software enables analysis with respect to CO, NO2 and PM and gives results in easy to understand graphical format. The following steps are involved in the analysis: 1. Inputs are entered into the software as per the general modeling parameters. 2. Information on the roadway network, traffic volume and receptor is added to the software. 3. The analysis process is done by the software Input(s) needed and assumptions Table 4.2: Inputs and Assumptions Sr. No 1 2 3 4 5 Inputs Required Type of Fuel used by each category Fuel Quality Wind Speed Wind Direction Expressed in grams/distance traveled Urban Availability for this project Diesel, LDO yes IMD weather data IMD Weather data CPCB Manual USEPA, AP-42 Assumed PM- 37.39 g/m3 Sox-16.64 g/m3 Nox-11.43 g/m3 CO-0.73 mg/m3 Uniform grid
Meteorological Parameters Emission Parameters Type of Terrain Background Concentration of Pollutants
Receptor Location
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Figure 4.1: Isopleths of Ground level concentration of SOx After the development of project site SOx concentration is around 0.127 g/m3 to 0.145 g/m3 and the highest concentration is observed to be around 0.164 g/m3.
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Figure 4.2: Isopleths of Ground level concentration of NOx The NOx concentration at project site is observed as 0.040g/m3 to 0.046 g/m3 and the highest concentration is observed to be around 0.059 g/m3
74
Figure 4.3: Isopleths of Ground level concentration of Co The Co concentration at project site is observed as 0.149g/m3 to 0.165 g/m3 and the highest concentration is observed to be around 0.165 g/m3
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Figure 4.3: Isopleths of Ground level concentration of Particulate matter The concentration of Particulate matter at project site is observed as 0.011 g/m3 to 0.013 g/m3 and The maximum concentration is observed is 0.014 g/m3. The modeling results do not exceed the standards for the present and in the future. The Ground Level Concentration of the pollutants at the project site is shown in table 4.4. The standards of emission are shown in Table 4.5. The modeling results do not exceed the standards for the present and in the future
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Table 4.4: SOx, NOx and PM Concentrations
SOx NOX CO Pollutant Concentration at Project Site PM 3 3 3 (g/m ) (g/ m ) (g/m ) (mg/m3)
Baseline Concentration Concentration Due to Project Combined Concentration 37.39 55.275 10.694 16.64 20.401 21.983 11.43 79.148 13.808 0.73 0.165 0.895
Table 4.5: NAAQS Standard for Ambient Air Quality Standards Sox PM NOX CO Permissible limits acc. To NAAQS. 80 g/m3 (24 hrs) 60 g/m3 (24 hrs) 80 g/m3 (24 hrs) 2 mg/m3
As part of precautionary measure, to minimize the likely environmental impacts on air environment due to the proposed project, necessary mitigation measures are described below: Table No. 4.3 Mitigative Measures for Air Environment Sr.No. 1. Environmental Attribute Air Mitigative Measures Handling of soils and construction materials will be carefully managed to minimize the risk of wind-blown material and dust. For suppression of dust during required construction activities, water will be sprinkled at regular interval. The recovery of solvent is done through effective working of solvent recovery system to maintain work area air quality. For the process area of proposed manufacturing capacity, proper ventilation will be provided on the shop floor for proper air circulation to maintain the work area air quality. Proper preventive maintenance of fuel firing system will be ensured. Air - fuel ratio will be optimized It will be ensured that the vehicles to be deployed at the site should have PUC certification. In addition to the above stated process controls, development of green belt will act as a pollutant
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. sink and can help to control the spread of pollution in the surrounding area. It will have positive effect on the surrounding area. Unit can also participate in community green belt development programs to compensate the adverse effects on the ambient air surrounding the plant site.
4.5.3 Impact on Land / Soil quality

The proposed production is to be carried out in a land area (@1974 m2 in notified Industrial Area. Hence, there will not be any change in land use of the proposed project site. So, there is no impact envisaged on existing land use pattern of the project site. Solid waste generated from existing production activity will segregated properly. Biodegradable waste will be sent for composting whereas Non-biodegradable waste will be sold outside. There will not be any hazardous waste generated. Hence, no significant negative impact is envisaged on the surrounding soil quality due to presence of solid / hazardous waste within the plant premises. Necessary mitigation measures to minimize the likely environmental impacts on soil quality / land environment due to operation of the proposed unit is described below: Table No. 4.4 Mitigative Measures for Land/Soil Environment Sr.No. 1. Environmental Attribute Soil Quality & Land Environment Mitigative Measures The practice of segregation and storage of solid waste generated will be done for the proposed project. Regular record keeping of volumes / weights of wastes generated and disposed will be maintained for the proposed project. There will be no disposal of untreated water on land for the proposed manufacturing activity.
4.5.4 Impact on Noise Environment

Vehicular movement for transportation of various raw materials and finished products is one of the sources of noise generation during operation phase of the project. Noise generation associated with vehicular movement within the plant premises will increase ambient noise levels for shorter period of time and the negative impact generated due to this will get reversed with the passage of time. Because of proposed project, there will be increase in sources contributing to noise generation. 78
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Necessary mitigation measures to minimize the likely environmental impacts on noise environment due to operation of the proposed project is described below: Table No. 4.5 Mitigative Measures for Noise Environment Sr.No. Environmental Attribute 1. Noise Mitigative Measures High noise generating machines and processes required for proposed project will be enclosed and insulated. Insulation of ventilation pipes and use of dampers will be made at all possible places. Implementation of management control on site for limiting transportation timing by adopting mechanical and technological ideas. Preventive instruments condition. Enclosures and barriers will be provided to pumps and machineries producing high noise levels, required for proposed expansion. There will be periodical noise level measurements for verifying compliance with relevant laws. Workers exposed to high noise generating operations will be provided with suitable ear protection devices. Green belt development will act as a medium for noise absorbance. maintenance and schedule to will be followed good for all
machineries
maintain
working
4.5.5 Impact on Biological Environment

The proposed production is to be carried out in Notified Industrial Area. Hence, no significant impact associated with displacement of prevailing floral & faunal species is envisaged on
surrounding biological environment due to proposed project activity.
There will not be any discharge of effluent from the proposed plant directly into any water body; hence there will not be any impact on aquatic ecology of the surrounding area.
Air emissions generated within the plant premises will be always kept within the prescribed limit and 79
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. hence no significant impact on terrestrial ecology is expected. There will be development of green space / green belt within the proposed plant premises, which leads to reversing the various negative impacts associated with plant operation as well as it can also help develop terrestrial and avian ecology with positive effect in the long run.
4.5.6 Impact on Socio-economic Environment

Unit will provide employment opportunity to locally available skilled and un-skilled labours within its manufacturing facility as per the requirement and availability, which is a positive impact on prevailing socio-economic environment.
Impact in terms of displacement of habitation and settlements due to the proposed project is totally absent as the unit is to be located within notified industrial area. Increased vehicular movement associated with the project operation phase will have short term negative impact on noise and air environment surrounding the plant site. No loss or disturbance of any historic and cultural heritage is associated with the proposed project. Proposed project will provide the surrounding region business potential as well as subsequent employment opportunities. Existence of proposed project will lead to increase in the job opportunities for the qualified and skilled as well as unqualified and unskilled people in project region. At a large this industrial development along with employment potential poses long-term positive impact on the socio-economic environment as it provides benefits in terms of economics to the people employed with it.
4.5.6.1 Actions for Socio - Economic Environment

Locally available man-power will be employed by the management in the manufacturing activity. A full-flagged emergency preparedness plan will be prepared to deal with fire fighting, evacuation and local communication. Organization will provide basic amenities viz. safe drinking water, sanitation facility & medical treatment for workers of the unit.
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4.5.7 Impact on Occupational Health & Safety

In the operation phase of the project, various effects on occupational health and safety of the employees working in the plant are envisaged. Major health and safety issues encountered will be physical hazards, respiratory hazards, electrical hazards, noise, fire & explosion hazards associated while working within manufacturing plant. Also, chemical industry poses risks such as accidents due to spillage, fire and explosion. Preventive safety measures taken to minimize the risk of accident with respect to chemical handling will be as follows : Table No. 4.6 Mitigative Measures for Occupational Health & Safety Sr.No. Environmental Attribute 1. Occupational Health & Safety Mitigative Measures
All reasonably practical measures will be adopted by the unit to minimize the risk of accidents within the manufacturing unit. All building plans and installations will be as per relevant laws and will be approved by competent authority. Trained workers will be employed for all the hazardous process operations within the plant and will be supervised by experienced supervisors. Safety locations provided. Flame-proof electrical fittings, flame arrestors etc., will be installed. All the raw materials & solvents will be stored in designated storage area equipped with necessary safety features. Periodic inspection & testing of pressure vessels, equipments, machineries will be done Good house-keeping will be ensured within the factory premises. Training will be provided to the designated staff & workers for fire fighting, work permit system, first aid & safe handling of hazardous chemicals. Incident / accident reporting system will be developed and all the employees will be made aware for the same. Suitable notices / boards will be displayed at designated locations indicating appropriate hazard warnings. Antidotes as well as MSDS for all the chemicals will be made available within the factory premises. 81 features and such as fire extinguishers at strategic will be
suitable
personal
protective
equipments
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. With effective implementation of the mitigative measures and keeping the workers well equipped with necessary personal protective equipments and training for the safety aspects to be followed during working hours, the occupational health and safety impacts can be controlled.
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5. ENVIRONMENTAL MONITORING PROGRAMME

5.1 INTRODUCTION
Regular monitoring program of the environmental parameters is essential to take into account the changes in the environment. The objective of environmental monitoring program is : to verify the results of the impact assessment study with regards to new development. to follow the evolution of parameters which have been identified as critical. to check the effectiveness of the environment management system in
operation. to confirm statutory compliance.
5.2 ENVIRONMENTAL MONITORING & CONTROL

To implement midterm of the corrective same, measures as well as and to achieve effective is implementation essential. environment of monitoring control is program of
Regular
monitoring
environmental
parameters
immense
importance to assess the status of environment during project operation. With the knowledge of baseline environmental status, monitoring program will serve as a tool to assess any deterioration in environmental conditions due to operation of the
project. Generally the EIA study for any project is carried out over a short period of time and the data generated cannot bring out all variations induced by natural or human activities. Hence, regular monitoring program is essential to take into account the changes in the environment quality. Scope of the monitoring program generally focuses on various environmental
parameters viz., Air quality, Water quality, Noise, Soil characteristics, Ecology, Land use pattern and socio-economic environment. For the proposed project, monitoring of various environmental parameters will be required to assess proper functioning and efficiency of all the proposed pollution control systems. For the proposed project, monitoring activity is mainly envisaged for stack emissions to analyze the
performance of air pollution control system and to measure the prevailing noise levels due to plant operation.
5.3 PROPOSED MONITORING PROGRAM

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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The monitoring program for proposed project of M/s. Jeevika Spakchem Pvt. Ltd., is shown at Table No : 5.1. Table 5.1 Environmental Monitoring Schedule Sr.No. Particulars Frequency of Monitoring 1. Air Quality Ambient Air Quality within the plant premises Stack Monitoring 2a. Monthly Monthly One 24 hourly sample PM10, SOx, NOx,PM2.5, CO Continuous monitoring of fugitive emissions in work area will be provided. PM,SOX,NOX,CO Duration of Monitoring Parameters for Monitoring
Water & Waste Water Quality Raw water quality within plant premises Once in three months Grab As per CPCB MoEF specification
2b.
Waste water Quality Quality of raw effluent Quality of treated effluent Daily Primary parameters such as PH,COD,BOD,TDS,SS,Temp,Colour
3.
Soil Quality Within plant premises at 1 location Once in a year Composite Sample Physical and chemical parameters.
4.
Noise Quality Within plant premises at identified locations At the periphery of plant premises at least 5 locations 8 hourly Day and Night time Leq levels Once in three months 8 hourly Leq levels
5.
Work Zone
Once in three
8 hourly
SPM,HC,VOC
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. monitoring 6. Solid waste generation 7. Employee Health months Records of quantity of generation, handling, storage and transportation of solid waste will be maintained. Pre employment and periodic health check-up of employees at least once in six months.
5.4 REPORTING SCHEDULES OF THE MONITORING DATA

Voluntary reporting of environmental performance with reference to EMP will be undertaken. The in-charge of environment, health and safety department of the unit has to co-ordinate all monitoring programmes at site and data generated shall be submitted regularly to the statutory agencies. Frequency of reporting shall be once every six months to MPCB and Regional Office of MoEF.
5.5 INFRASTRUCTURE REQUIREMENT

For carrying out regular environment monitoring, the unit should have a full fledged dedicated environment laboratory. If monitoring / analysis has to be outsourced to outside agencies, MoEF / MPCB recognized agencies should be deployed.
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6. PROJECT BENEFITS
The scope and nature of the potential benefits varies between the construction phase and the operational phase of the project. Potential project benefits such as improvement in the physical infrastructure, social infrastructure, employment and other tangible benefits related to these two phases of the project are discussed below.
6.1 IMPROVEMENT IN THE PHYSICAL INFRASTRUCTURE

The project site is already located in a notified industrial area MIDC Butibori, Taluka: Nagpur and is easily approachable by the adjacent MIDC road. So, as per availability of existing physical infrastructure there are no need for any improvement in the physical infrastructure.
6.2 IMPROVEMENT IN THE SOCIAL INFRASTRUCTURE

The basic requirement of the community needs will be strengthened by organizing healthcare camp, educational facilities, skill training to the community, sports activities and other similar in the area, which will help in uplifting the living standards of local communities. Due to the increase in utilizing the local habitants there shall be significant changes in the socioeconomic scenario of the area.
6.3 EMPLOYMENT POTENTIAL- SKILLED; SEMI-SKILLED AND UNSKILLED.

Project will create direct & indirect employment opportunities within the surrounding region. Unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the proposed project would require significant workforce of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. In addition, the proposed project shall enhance the prospects of employment.
6.4 OTHER TANGIBLE BENEFITS

Assessment focused of the on potential work force socioeconomic requirements, benefits acquisition of during supplies, construction and the primarily
temporary increased demand for services related to the construction project like food, etc. housing, communications, law enforcement, medical care, local transportation
Due to these, additional revenue to local suppliers for required products and
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. services related to the construction and operation phases of the project will generate. Thus, construction activities will provide numerous new, although temporary, work opportunities for both skilled and unskilled labor, as well as contribute significantly to the local economy. Additional government revenue expected from royalty, taxes, duties and other fees. An added benefit to the proposed project will result in considerable growth of stimulating the industrial and commercial activities in the state. Small and medium scale industries may be further developed as a consequence.
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7. RISK ASSESSMENT
7.1 INTRODUCTION
M/s. Jeevika Spakchem Pvt. Ltd., will be manufacturing Organic Chemicals i.e Esters, Surfactants / Sulphosuccinates, Defoamers / Antifoamers and Emulsifying agents. Hazard is defined as a chemical or physical conditions those have the potential for causing damage to people, property or the environment. The potential hazards at the plant are enumerated below: Hazard identification is the first step in the risk analysis and entails the process of collecting information on: the types and quantities of hazardous substances stored and handled, the location of storage tanks & other facilities, Potential hazards associated with the spillage and release of hazardous chemicals.
7.2 QUANTITIES OF HAZARDOUS MATERIALS:

Methanol is the only hazardous chemical stored at the plant. It is stored in tanks at isolated storage area.
7.3 CHARACTERISTIC OF HAZARDOUS MATERIALS

Methanol:- Methanol is a colorless liquid that boils at 64.96 C (148.93 F) and solidifies at -93.9 C (137 F). It forms explosive mixtures with air and burns with a non luminous flame. It is a violent poison; many cases of blindness or death have been caused by drinking mixtures containing it. Material Safety Data Sheets (MSDS) is enclosed as Annexure-II.
7.4 HAZARDS FROM STORAGE AND HANDLING OF HAZARDOUS MATERIALS:

Pool Fire: A leak or spill of sufficient size of flammable liquid will result in an accumulation of flammable liquid on the ground or in bund or dyke. If ignited, the resulting fire is known as spreading or fixed pool fire. Objects coming in contact with the flame above the pool will be severely damaged or destroyed and personnel exposed to flame will suffer extensive burn injuries. Objects and personnel outside the actual flame volume may also be affected or injured by radiant heat. The extent of damage or injury depends on the heat flux and duration of fire and exposure. If a large area of the body receives second and third degree burns, it can result in fatalities. 88
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The extent of injury to people depends on the heat flux and duration of exposure. The extent of damage to property or environment depends on the size of the pool and the duration of fire. Vapour Cloud Explosion : If released flammable vapour vapour will is spread between in the
vapour the
are
not
ignited As
immediately, long as the
the
cloud
of of
surrounding and
area.
concentration the vapour
lower
upper
flammability
limits,
cloud
may be set on fire by an ignition source. For generation of over pressure effect, some degree of confinement of the flammable cloud is required. Flash Fire : When released quantities of flammable vapours are not ignited
immediately, vapour cloud of flammable vapours spreads in the surrounding area, some amount of flammable vapours concentration will be between the
lower and upper flammable limits, the vapour cloud may be set on fire by an ignition source in entire length of flammable vapour cloud resulting flash fire.
In the event of flash fire, essentially, no over pressure effect is occurred.
7.5 HAZARDOUS CONDITIONS DUE TO RELEASE OF HAZARDOUS MATERIALS:

As a result of release of flammable liquid followed by immediate or delayed ignition, following hazardous conditions may be encountered at and surrounding the plant. Thermal Effects : In case of pool fire, thermal effect is likely to cause injury or damage to people and objects. A substantial body of experimental data exists and forms the basis for thermal effect estimation. The consequence caused by exposure to heat radiation is a function of: Radiation energy onto the human body [kW/m2]; Exposure duration [s]; Protection of the skin tissue (clothed or naked body).
Delayed Ignition & Explosion : In case of delayed ignition of flammable inventories, two physical effects may occur in following ways: 89
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Flash fire over the whole length of vapour cloud; Vapour cloud explosion that results in blast wave with typical peak overpressures in circle around the ignition source. For vapour cloud explosion some degree of confinement essential.
7.6 RISK MITIGATION MEASURES :

For risk mitigation / reduction, attempts should be made to either reduce inventories that could get released in the event of loss of containment or failure likelihoods or both as feasible. Risk analysis identifies the major risk contributors, which enables prioritization of the plant that deserve special attention in terms of inspection and maintenance in particular and over all safety management as a whole. For the risk reduction at the plant, the following salient suggestions and recommendations are made: Emergency response plan should be prepared and circulated to concern persons. Personnel at the proposed plant and public in surrounding area should be made aware about the hazardous substance stored at the plant and risk associated with them. A written process safety information document should be compiled for generaluse. The document compilation should include an assessment of the hazards presented including (i) toxicity information (ii) permissible exposure limits. (iii) physical data(iv) thermal and chemical stability data (v) reactivity data (vi )corrosivity data (vii)
information on process and mechanical design. Predictive and preventive maintenance schedule should be prepared for equipment, piping, etc. and thickness survey should be done periodically as per standard practices. Safe work practices should be developed to provide for the control of hazards during operation and maintenance such as: i. lockout /tagout ii. confined space entry ii. opening process equipment or piping iii. control over entrance into a facility by maintenance, contractor, laboratory, or other support personnel. Personnel engaged in handling of hazardous chemicals should be trained to respond in an unlikely event of emergencies. The plant should check and ensure that all instruments provided in the plant are in good condition and documented. Safety measures in the form of DO and Dont Do should be displayed at strategic locations especially in Marathi and English.
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7.6.1 Hazard Control Measures for storage of Methanol :

Procedures and actions for methanol handling and storage will be well defined and known to all operating personnel for safe shut down of the plant in case of failure of any power, instrumentation, cooling water, air, etc. The tank will be provided with temperature indicator, pressure gauge and safety valves depending upon the process and operating parameters. HAZOP studies will be carried out using P&IDs for identification of hazards during operation considering deviation of operational parameters, their possible cause and consequence and safe guards. Interlocks will be provided for reaction process. All the motors and other rotating equipments/machines will be provided with suitable safety guards. Bound walls, bonded wire fencing, detached storage area will be kept away from probable ignition sources; Certificate of structure stability will be taken from competent person. Insulation of piping has been provided as per requirement. All elevated structures will be provided with lightening arrestors. All piping and equipment will be provided with earthing connection and these are tested regularly. SOP is available of safe shut-down of plant during any emergency situation.
7.6.2 Spillages and Leakages Control:

Depending on the leaking rate/source, the following actions are taken. Isolation/cutting of supply at the leaking point, transfer to some other vessel/equipment, and using protective appliances like hand gloves, helmets, PVC suits etc. Efforts will be made to prevent the spread of spillage by neutralization/ earth barriers.
7.6.3 Hazard Control Measures for storage and transportation of Methanol:

The following safety precautions are suggested during transportation of methanol in tankers, while unloading, transportation and meeting the emergencies arising out of leakages and spillages of hazardous materials: 91
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Park the vehicle at designated place. Stop the engine. Check up spark arrester. Provide earthing to tanker securely. Ensure that fireman is available near the place with proper equipments Connect the piping properly Before start unloading, check that, there should not be any leakage. In case of leakage, immediately attend the leakages and rectify it. After unloading is over, close the lid properly. Vehicle to be started only after removal of all pipelines connected with tanker.
7.6.4 Safety Instructions For Transportation of Methanol :

The name of the chemical along with pictorial sign denoting the dangerous goods are marked on the vehicle and the packing material. The name of the transporter, his address and telephone number are clearly written on the road tanker and on the vehicle. The important safety precautions are mentioned on the tanker as a warning label. Only trained drivers and cleaners are engaged in transport of hazardous chemicals. The transporter and manufacturer must ensure the safe transportation of the material.
7.6.5 Tankers :
The tankers are checked for its fitness and safe condition before loading. During loading and unloading, the tanker should be braked and isolated against any movement, while loading/unloading, use safety appliances. Check for leakages from the line connections before starting and stopping the filling operations. Drive the vehicles carefully, especially in crowded localities and on bumpy roads. Do not apply sudden break. The tanker should not be parked for long time on the way and especially in crowded places. Park the vehicle away from residential areas.
7.6.6 Occupational Health Surveillance Programme :

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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The plant shall adopt medical surveillance program for employees, who are or may be exposed to hazards. Proposed Occupational Health Surveillance Programme are described below: Identification of occupational health hazards. 24 hrs Health Officer availability External Training of Health Officer to handle any emergency First aid kits to all employees vehicles. Regular visit of qualified Doctor. Provision of blood and lung tests for all employees working in process areas. Work floor monitoring.
In addition of above, following steps will also be taken for elaboration of occupational health of workers: Regular monitoring and evaluation of noise levels, illumination, dust. Use of Appropriate Personal Protective Equipments depending upon Safety practices for handling of hazards and spill control will be strictly followed to avoid entering the hazards into body of workers either through inhalation ingestion or through skin absorption. To avoid musculo skeletal disorders (MSD), backache, pain in minor or major joints, fatigue, etc in the employees working at the proposed plant, following steps shall be taken: Scheduling working hours in process and hazardous area with the employee; Scheduling of workers deployment in process area by rotation so that exposure to hazards can minimize. Regular monitoring of work floor environment Providing training to employees to handle hazards safely.
7.6.7 Personal Protective Equipment :

Personal protective equipment are devices that are fitted and issued to each worker personally for his or her exclusive use. They are intended for temporary use and emergency response action only. If a worker must enter a contaminated area, he must wear adequate protective equipment. Employees should be taught when and how to use respiratory apparatus provided, and how to recognize defects in the equipment. Full dress escape drills should be conducted at least once a year. If such
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. safety equipment is not available, entry into the contaminated area should not be attempted. Keep personal protective equipment where it can be accessed quickly, outside the hazardous material storage area and away from areas of likely contamination. Each employee should maintain his / her personal protective equipment in clean, working condition at all times. All equipment should be used and maintained in accordance with the manufacturers instructions.
7.6.8 Handling of Hazards :

Personal protective equipment used by the person during handling of methanol, should be replaced after certain time. If any spillage of methanol, it should be cleaned and disposed as per standard practiced. Personnel engaged in handling of methanol should be made aware of properties of hazardous chemicals.
7.6.9 General Working Conditions :

(a) House Keeping : All the passages, floors and stairways should be maintained in good condition. The system should be available to deal with any spillage of dry or liquid chemical at the plant. Walkways should be clearly marked and free from obstructions. In the plant, precaution and instructions should be displayed at strategic locations. All pits, sumps should be properly covered or securely fenced. Roads/walkway within the plant should be maintained neat and clean. (b) Ventilation : Adequate ventilation should be provided in the work floor environment. The work environment should be assessed and monitored regularly. Local ventilation is most effective method for controlling dust and gaseous emissions at work floor. 7.6.10 Safe Operating Procedures : Safe operating procedures should be available for mostly all operations and equipment. The workers should be informed of the consequences of failure to observe the safe operating procedures. 7.6.11 Work Permit System : Work permit system should be followed at the plant. Hazardous work permit should be used for hot 94
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. work, electrical works, etc. 7.6.12 Fire Protection : Adequate fire fighting facilities should be available at the plant. The fire fighting system and equipment should be tested and maintained as per relevant standards. The fire drills should be conducted once in six months.
7.6.13 Emergency Preparedness On-site emergency plan should be prepared and readily available for an unlikely event of emergency. Emergency telephone numbers should be available and display properly strategic locations. 7.6.14 Communication System Adequate communication facilities should be available at the plant and supported with uninterrupted power supply. Communication facilities should be checked periodically for its proper functioning. 7.6.15 Safety Inspections: The system should be initiated for checklist based routine safety inspection and internal audit of the plant periodically. Safety inspection team should be formed from various disciplines.
7.6.16 Accident Reporting, Investigation and Analysis : A system should be initiated for accident and near miss reporting, investigation and analysis. To motivate and awareness among the personnel at the plant about safety, total accident (lost time injury) free days can be displayed on the board prominently at strategic location.
7.6.17 Mock Drill Exercises : Mock drills should be conducted once in six months. Exercises or Drills have two basic functions, namely training and testing of systems. While exercises do provide an effective means of training in response procedures, their primary purpose is to test the adequacy of the emergency management system and to ensure that all response elements are fully capable of 95
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. managing an emergency situation. Mock drills are best means of accomplishing the following goals and objectives: To reveal weaknesses in the plans and procedures before emergencies occur. To identify deficiencies in resources (both in manpower and equipment). To improve the level of co-ordination among various response personnel, departments and agencies. To clarify each individuals role and areas of responsibility
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8. ENVIRONMENTAL COST BENEFIT ANALYSIS

The preliminary Cost benefit analysis indicates following scenario:
8.1 Environmental Cost:

Proposed Industrial project shall benefit environmental in following ways: Minor impact on ambient air quality due to emissions. Minor impact due to small quantity of water usage.
8.2 Environmental Benefits:

Proposed expansion project shall benefit environmental in following ways: To create an environment that could support the culture of good standards. To emphasize the policy of afforestation and rainwater harvesting to create a better micro-climate in the area. A well designed drainage system to control flooding/ overflow of water during the rainy season. The continuous inflow of people will require local transport systems like autos, taxis etc which would help local transport business. Considerable number of people will be benefited by provision of job opportunity to local people. Thus, the direct and indirect employment generation by this project.
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9. ENVIRONMENTAL MANAGEMENT PLAN

9.1 INTRODUCTION
An Environmental Management Plan (EMP) is a project and site specific plan developed to ensure that the project is being implemented / operated in an environmentally sustainable proponents, environmental properly manner contractors, impacts the where all stakeholders consultants project and including understand take the the project potential actions to
sub-contractors, from the
arising same.
appropriate
manage
Adequate
environmental
management
measures
need
to be incorporated during the planning phase to minimize any adverse impact and assure sustainable development of the area. This plan helps in and formulations, development
implementation
of environment protection
measures suggested
and monitoring programme for environmental parameters during the operation phase of the project.
9.2 ADMINISTRATIVE ASPECTS FOR EMP OPERATIONAL PHILOSOPHY:

All the activities to be undertaken at the plant will be in complete compliance with all applicable laws, regulation, standards and guidelines. In order to achieve this, the unit will establish a resource base for the management of health, safety,
environmental and social issues during operation phase of the project. Technically qualified and experienced staff will be in-charge of this activity. The HSE objectives for the unit will consist of no accidents in plant, no harm to people of surrounding area and no damage to the environment. Unit will also be responsible to the
community regarding environmental protection and will promote all practicable control measures to ensure implementation of project operation phase in an efficient and environmentally responsible manner. Success of well formulated Environment Management Plan lies in the following which shall be fulfilled simultaneously: 1) Management support 2) Efficiency of Environment Management Cell 3) Acceptability of resulting environmental quality 98
9.3 ENVIRONMENT MANAGEMENT CELL:

To facilitate the Environment Management System, one of the most important aspect is the organization and personnel. The unit will form an Environment Management Cell for achievement of the following: Collect information from regular monitoring and create a database. Analyze the data and decide the critical areas for immediate attention and corrective actions. Work out action plan for implementation of the recommendations made under Environment Management Plan. Prepare budget for environment management program and proper allocation of the funds for the same. Qualified and experienced person in the field of Environment either
environmental engineer or environmental scientist will be appointed for overall responsibility for the management of all the issues related to Environment, Health and Safety within the plant. In consultation with in-charge of the plant, he will directly report to the Senior Management (Director / Executive Director) of the company for issues related to the Environment Management System of the unit. Organogram of the Environment Management Cell shall be as shown below: (Director / Executive Director) Senior Managment Unit Head
Manager (Environment & Safety)
EMS operation
EMS Monitoring Team
Environment, Health & Safety Statutory Compliance Team
EMS operation Team will be responsible for overall effective and regular operation of Environment Management System at the plant level. EMS monitoring team will be responsible for 99
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. effective implementation of the suggested environmental monitoring program at the plant level. It shall measure various parameters suggested
in environmental monitoring program as per suggested schedule either departmentally or through appointing an external agency, to control the pollution
levels below the prescribed limits. It shall also rectify the problem areas in the EMS, if any and provide necessary assistance in the form of replacement of any equipment or by improving performance of the same. EMS monitoring team shall have to work
in close consultation with EMS operation team as well as EHS statutory compliance team. EHS statutory compliance team will have to work towards all the required
statutory compliance associated with the plant operations.
9.4 ENVIRONMENTAL MANAGEMENT PRACTICES

Above described environment management cell will implement and coordinate the suggested environmental management practices for mitigation of various impacts associated with the project activity on different environmental components as described below :
9.4.1 WATER ENVIRONMENT:

Optimum use of water will be done for construction activities required for proposed expansion. Any wastages/leakages will be avoided at all possible locations / opportunities. Proper handling of spillages if any will be ensured by introducing spill control procedures for various chemicals. Water usage will be carefully monitored and re-use shall be maximized to the extent possible. Proper facilities for storage of raw materials (i.e. with roof and pucca floor) will be provided to prevent storm water contamination during the storage of various raw materials. Monitored data will be analyzed and reviewed at regular intervals and compared with the operating standards so as to take necessary corrective actions.
Enough care is taken to prevent any leakages / accidental spillages from ETP units in order to avoid any ground water resource contamination. And the same practice will be continued for the proposed expansion. Generated domestic waste water will be treated and reused for green belt development.
100
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. The regular environment monitoring is done through established laboratory and the same practice will be continued.
9.4.2 AIR ENVIRONMENT :

Handling of soils and construction materials will be carefully managed to minimize the risk of wind-blown material and dust. For suppression of dust during required construction activities, water will be sprinkled at regular interval. For proposed project, all transferring and feeding areas will be well covered to avoid any fugitive emissions. The recovery of solvent is done through effective working of solvent recovery system to maintain work area air quality. And for the proposed expansion , same practice will be continued. For the process area of proposed expansion manufacturing capacity, proper ventilation will be provided on the shop floor for proper air circulation to maintain the work area air quality. Proper preventive maintenance of fuel firing system will be ensured. Air - fuel ratio will be optimized. Efficient working of proposed APC system will be ensured. It will be ensured that the vehicles to be deployed at the site should have PUC certification.
9.4.3 LAND / SOIL QUALITY:

The segregation and storage solid waste generated will be done the proposed project. Regular record keeping of volumes / weights of wastes generated and disposed will be maintained for the proposed project. Proper storage, handling and disposal of all type of hazardous solid wastes as per the guidelines prescribed will be ensured. There will be no disposal of untreated water on land for the proposed manufacturing activity. Any spillage of hazardous chemicals on land area of plant premises should be avoided.
9.4.4 NOISE ENVIRONMENT :

High noise generating machines and processes required for proposed project will be enclosed and insulated. 101
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Insulation of ventilation pipes and use of dampers will be made at all possible places. Implementation of management control on site for limiting transportation timing by adopting mechanical and technological ideas. Preventive maintenance schedule will be followed for all instruments and machineries to maintain good working condition. Enclosures and barriers will be provided to pumps and machineries producing high noise levels, required for proposed project. There will be periodical noise level measurements for verifying compliance with relevant laws. Workers exposed to high noise generating operations will be provided with suitable ear protection devices. Green belt development will act as a medium for noise absorbance.
9.4.5 OCCUPATIONAL HEALTH & SAFETY:

All reasonably practical measures will be adopted by the unit to minimize the risk of accidents within a chemical manufacturing unit. All building plans and installations will be as per relevant laws and will be approved by competent authority. Trained workers will be employed for all the hazardous process operations within the plant and will be supervised by experienced supervisors. Safety features such as fire extinguishers at strategic locations and suitable personal protective equipments will be provided. Flame-proof electrical fittings, flame arrestors etc., will be installed. All the raw materials & solvents will be stored in designated storage area equipped with necessary safety features. Periodic inspection & testing of pressure vessels, equipments, machineries will be done. Good house-keeping will be ensured within the factory premises. Training will be provided to the designated staff & workers for fire fighting work permit system, first aid & safe handling of hazardous chemicals. Incident / accident reporting system will be developed and all the employees will be made aware for the same. Suitable notices/ boards will be displayed at designated locations indicating appropriate hazard 102
Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. warnings. Antidotes as well as MSDS for all the chemicals will be made available within the factory premises
9.5 COST PROVISION FOR ENVIRONMENTAL MEASURES

For environment protection and management, pollution control and treatment and monitoring systems, appropriate budgetary provision would be made and provision for recurring expenditure for environment management of the project would be made. The details of budget allocation during construction phase and functional phase are given in Table-5.2. Table 9.1 Budget Allocation for Environmental Management Sr. No. Description Cost (Rs. in Lakhs/Annum) 3.50 1.20 0.50 0.50 5.70 1.00 0.40 0.40 1.50 3.30 9.0
Construction Phase 1 ETP(Construction) 2 3 4 Air Pollution Control Measures Rain Water Harvesting Tree Plantation and gardening Total Operational Phase 1 ETP (O & M) 2 3 4 Total Solid Waste Management Health Care & Safety Environmental Monitoring Total
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10. CONCLUSION
On study and evaluation of project proponent M/s. Jeevika Spakchems proposal ,initiatives, investments and steps taken in respect of safety, environment, employee & community welfare and information provided and shown by the proponent during the preparation of this EIA, it became evident that they are fully conscious of all statutory, social and business obligations and imperatives on safety, environment, employee and community welfare and are committed to meet and exceed all statutory requirements related to these aspects . Hence, we may conclude as under: The proponents are committed to comply with all environmental protection rules and regulations prescribed by Ministry of Environment and Forest, Government of India and MPCB. Waste water will be pre-treated in full-fledged primary treatment plant. Primarily treated water will be sent to CETP Butibori. Adequate mitigation measure shall be taken to maintain Ambient Air Quality within the permissible limit as prescribed by National Ambient Air Quality Standards. Thermic fluid boiler is provided with 24m height stack for flue gas emission which is adequate for air pollution control.. The proposed project coming up in the MIDC site will have thermic fluid boiler that would work on LDO. Hot oil system is almost noiseless. Noise generated by the processes and operations are insignificant. The risk associated with the process and operations have been identified by conducting risk assessment in terms of HAZOP and What if Scenarios and recommendations of the same will be implemented. Moreover on Site Emergency Plan has also been prepared to tackle any emergency that may arise. The project site being land locked from all sides there is no possibility of any harmful streams entering into spots of flora & fauna and hence there is no significant impact on them. The proposed projects envisage socio-economic benefits due to creation of direct / indirect employment. An additional 15 nos. of persons are likely to get employment on commissioning of the projects. Moreover due to the project other direct and indirect businesses will get benefited.
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Proposed Organic Chemicals unit for manufacturing Easters, Surfactants/Sulfosuccinates. Defoamers/Antifoamers & Emulsifying Agents by M/s. Jeevika Spakchem Pvt. Ltd. Thus, it can be concluded on a positive note that after the implementation of the mitigation measures and Environmental Management and Monitoring Plans enumerated above the normal operation of M/s. Jeevika Spakchem Pvt. Ltd. will have no impact on environment and will benefit the local people socio economically.
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11.
DISCLOSURE OF CONSULTANTS
Environmental Consultant
M/s. Enviro Analysts & Engineers Pvt. Ltd. Enviro Analysts And Engineers Pvt. Ltd. is a fast-growing consultancy firm under the strong leadership of Shri H. K. Desai. The company has successfully completed more than 120 EIA projects including Industrial, SEZs, Residential & commercial. It also offered consultancy services to more than 250 satisfied clients in a short span of 20 years. Enviro Analysts and Engineers Pvt. Ltd recognized by following authorities: Recognitions by Ministry of Environment and Forests, Govt. of India; Recognitions by State Pollution Control Boards; Quality Assurance Services as per ISO 9001-2008
ENVIRO Analysts and Engineers Pvt. Ltd has core group of professional, environmental engineers, scientists and planners, dedicated and committed to. All of whom have worked on EIA/EMP studies and are hence familiar with the requirements of the study. The key personnel deployed for the project are listed below. Mr. H. K. Desai, Managing Director has provided the necessary overall guidance throughout the entire period of the consultancy assignment. Mr. Desai has more than 20 years experience in environmental management and engineering and has been guided a number of EIA/EMP studies. Ms. Jyoti Prabha is General Manager having vast experience in the field of environmental
engineering and management. He has vast experience in carrying out EIA studies & also designing to commissioning of ETP for various types of industries viz., pharmaceuticals, food, steel, bulk drugs, pesticide, coke & gas based power projects. Dr. S.B Katoley, Sr. Technical Advisor, worked as EIA coordinator on various projects related to construction, Pharmaceutical industries, SEZs, Mining, steel industries, Coastal area projects, Tourism projects. Tendered advice on several environmental matters to the company and their clients. Represented the company at the MoEF Expert committee meetings and State SEAC meetings for presenting the EIA reports and successfully obtained environmental clearances to various projects. 106
Mr. Sourabh Singh Jaiswar, Project Manager. He is M. Tech (Environmental Engineering) and provides technical assistance. He has experience in co-coordinating studies for various projects, including residential, commercial, SEZ, industrial (Steel, power, chemical, pharmaceuticals, sugar, distillery, steel, textile, tannery, coke and chemical projects). Dr. Aasidhara N. Darvekar, Nagpur, Faculty Expert for Ecology and Biodiversity, has provided technical assistance throughout the project and co-ordinated the field activities during and the discussions with the clients and consultants involved. She has vast experience in carrying out EIA studies for various types of industries and residential projects. Mr. Meheruday P. Gujar is an Environmental Engineer having adequate experience in the field of EIA studies of Industrial, residential & commercial projects. Mr. Varsha Solanki (Environmental Engineer) is a PG Diploma in Environment Science & Management having adequate experience in the field of EIA studies of residential & commercial projects, industrial & CRZ projects. The remaining team members too have the experience of working on various aspects of EIA studies. All have the site experience for collection of the environmental data and have prepared EIA/EMP reports.
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Compliance of ToR (Terms of References)

1.. Executive summary of the project - giving a prima facie idea of the objectives of the proposal, use of 1 resources, justification, etc. In addition, it should provide a compilation of EIA report, including EMP Executive Summary Given.
and the post-project monitoring plan in brief. Project Description 2 Justification for selecting the proposed product and unit size. The details for the need of the project is given in Chapter 2 of EIA report. 3 Land requirement for the project including its break up for various purposes, its availability and optimization. 4 The details about the land requirement is given in Chapter 2 of EIA report Details of proposed layout clearly demarcating various units within the plant. 5 Product spectrum (Proposed products along with production Capacity) and processes Details of the products along with capacities given in Chapter 2 of EIA report 6 Complete process flow diagram describing each unit, its processes and operations, along with material (material balance). 7 Manufacturing process and details with material balance is given in Chapter 2 of EIA report Refer Annexure I of EIA report
Details on raw materials, source and storage within the Details of raw materials and its premises. storage is given in Chapter 2 of EIA report
8 9
Details on Solvent balance, measures for solvent recovery Details on requirement of energy and water along with its source and authorization from the concerned department.
Not Applicable Details of water and energy requirement is given in Chapter 2 of EIA report
10
Details on water balance including quantity of effluent
Details are given in Chapter 2 of
generated, recycled & reused. Efforts to minimize effluent EIA report discharge and to maintain quality of receiving water body. 11 Segregation of waste stream, characterization and quality Not Applicable with specific treatment 12 Details of end of the pipe effluent treatment plant, inlet and treated water quality with specific efficiency of each treatment unit in reduction in respect of all concerned / regulated environmental parameters. 13 Details on volatile organic compounds from the plant operations and occupational safety and health protection measures VOC - Not Applicable Since this is a new Industrial Set up. Occupation safety and health Protection Refer Chapter 4 of EIA report. Refer Chapter 4 of EIA report
14
Details on channelized emissions and control equipment for Details given in Chapter 4 of EIA each of the source. report. Details given in Chapter 4 of EIA report.
15
Control technologies for combustion emissions
16
Details on composition, generation and utilization of waste Details given in Chapter 4 of EIA from the plant. report. Domestic waste sent for composting There will be Hazardous Waste Generation and sent to CHWTSDF
17
Management plan for solid/hazardous waste including storage, utilization and safe disposal. CPCB guidelines in respect of specific treatment, such as solar evaporation, incineration, etc., need to befollowed.
18
Details of proposed source-specific pollution control schemes and equipments to meet the national standards.
Details given in Chapter 4 of EIA report. During operation phase fuel storage and sanitation facility will be provided.
19
Details regarding infrastructure facilities such as sanitation, fuel storage, restroom, etc., to the workers during construction and operation phase.
20
In case of expansion of existing industries, remediation measures adopted to restore the environmental quality if the groundwater, soil, crop, air, etc., are affected and a detailed compliance to the prior environmental
No impact are anticipated on groundwater, soil,crop, air. Refer Chapter-4 of EIA report.
clearance/consent conditions. 21 Any litigation pending against the project and /or any direction /order passed by any Court of Law against the project, if so, details thereof. NO
Description of the Environment 22 The study area shall be up to a distance of 10 km from the boundary of the proposed project site. Location of the project site and nearest habitats with distances from the project site to be demarcated on a topo sheet (1: 50000 scale). 23 Land use based on satellite imagery including location specific sensitivities such as national parks /wildlife sanctuary, villages, industries, etc., for the study area. 24 Demography details of all the villages falling within the study area. 25 26 Topography details of the project area. The baseline data to be collected from the study area w.r.t. different components of environment viz.air, noise, water, land, and biology and socio-economic. 27 Geological features and geo-hydrological status of the study area. 28 Details of groundwater and surface water quality of nearby water sources and other surface drains. Water quality parameters may include pH*, BOD* (3 days Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report.
at
27
oC),
COD*,
toxicity
factor*,
Nitrate*
(as N), Arsenic*, Chromium*, Hexavalent*, Total Lead*, Cyanide as CN*, Zinc*, Mercury*, Copper*, Nickel*,
Phenolics* as C6H5OH, Sulphide, etc. (* - as applicable) 29 Details on existing ambient air quality and expected, stack and fugitive emissions for PM10*, PM2.5*, SO2*, NOx*, VOC*, Refer Chapter-3 of EIA report.
mercaptans*, solvents*, NH3*, chlorine*, HCl*, HBr*, H2S*, HF*, other process-specific
pollutants*, etc., and evaluation of the adequacy of the proposed pollution control devices to meet standards for point sources and to meet AAQ standards. (* - as applicable) 30 The air quality contours may be plotted on a location map showing the location of project site, habitation nearby, sensitive receptors, if any and wind roses. 31 32 Details on noise levels at sensitive/commercial receptors. Site-specific micro-meteorological data including mixing height. 33 34 One season site-specific data excluding monsoon season. Proposed baseline monitoring network for the consideration and approval of the Competent Authority. 35 Ecological status (terrestrial and aquatic) of the study area such as habitat type and quality, species,diversity, rarity, fragmentation, ecological linkage, age, abundance, etc. 36 If any incompatible land use attributes fall within the study area, proponent shall describe the sensitivity (distance, area and significance) and propose the additional points based on significance for review and acceptance by the SEAC. Proposed project is in Notified Industrial Area. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-5 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 of EIA report. Refer Chapter-3 & Chapter-4 of EIA report.
Incompatible land use attributes include: 1. Public water supply areas from rivers/surface water bodies, from ground water MIDC,Butibori
2. Scenic areas/tourism areas/hill resorts 3. Religious places, pilgrim centers that attract over 10 lakh pilgrims a year 4. Protected tribal settlements (notified tribal areas where industrial activity is not permitted) 5. Monuments of national significance, World Heritage Sites 6. Cyclone, Tsunami prone areas (based on last 25 years); 7. Airport areas 8. Any other feature as specified by the State or local government and other features as locally applicable, including prime agricultural lands, pastures, migratory corridors, etc. 37 If ecologically sensitive attributes fall within the study area, proponent shall describe the sensitivity (distance, area and significance) and propose additional points based on significance for review and acceptance by the SEAC. Ecological sensitive attributes include: 1. National parks 2. Wild life sanctuaries Game reserve 3. Tiger reserve/elephant reserve/turtle nesting ground 4. Mangrove area 5. Wetlands
Nil Nil
Nil
Nil
Nil Nil Nil
Proposed project is in Notified Industrial Area.
Nil Nil Nil Nil Nil
6. Reserved and protected forests 7. Any other closed/protected area under the (Wild Life Protection) Act, 1972, any other area locally applicable 8. Any other eco-sensitive areas 38 If the location falls in Valley, specific issues connected to the natural resources management shall be studied and presented. 39 If the location falls in CRZ area: A CRZ map duly authenticated by one of the authorized agencies demarcating LTL, HTL, CRZ area, location of the project and associate facilities w.r.t. CRZ, coastal features such as mangroves, if any. 1. Provide the CRZ map in 1:10000 scale in general cases and in 1:5000 scales for specific observations. 2. Proposed site for disposal of dredged
There are three Reserved Forest as given below: Bidsekli 5-6 kms Junpani- 8-9 kms Dongargaon-5-6kms Nil No
Not Applicable
material and environmental quality at the point of disposal/impact areas. 3. Fisheries study should be done w.r.t.
Benthos and Marine organic material and coastal fisheries. Anticipated environmental impacts and mitigation measures : 40 41 Anticipated generic environmental impacts due to this project. Impact prediction tools used for the appropriate assessment of environmental impacts . 42 While identifying the likely impacts, also include the following for analysis of significance and required mitigation measures: Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report.
1.
impacts due to transportation of raw and end products on the
Refer Chapter-4 of EIA report.
materials
surrounding environment 2. impacts on surface water, soil and groundwater 3. impacts due to air pollution 4. impacts due to odour pollution 5. impacts due to noise 6. impacts due to fugitive emissions including VOCs / HAPs 7. impact on health of workers due to proposed project activities 44 43 44 Proposed odour control measures Action plan for the greenbelt development - species, width of plantations, planning schedule, etc., in accordance to CPCB published guidelines. 45 Nil 651.42 sq. mt. will be reserved for green cover / lawn development in the proposed facility. In case of likely impact from the proposed project on the surrounding reserve forests, Plan for the conservation of wild fauna in consultation with the State Forest Department. 46 47 Mitigation measures - for source control and treatment. Comparison of alternate sites considered and the reasons for selecting the proposed site. Conformity of the site with prescribed guidelines in terms of CRZ, river, highways, railways, etc. 48 49 Details on improved technologies. Details on proposed recovery options. Environmental monitoring program 50 51 Monitoring programme for pollution control at source. Monitoring pollutants at receiving environment for the Refer Chapter-5 of EIA report. Refer Chapter-5 of EIA report. Refer Chapter-2 of EIA report. Nil Refer Chapter-4 of EIA report. Not Applicable Project is falling under MIDC area. Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report. Refer Chapter-4 of EIA report.
appropriate notified parameters - air quality, groundwater, surface water, gas quality, etc. during operational phase of the project. 52 Specific programme to monitor safety and health protection of workers 53 Proposed plan to estimate and monitor fugitive emissions including VOCs from all the sources and appropriated control measures. 54 Stack and fugitive emissions may be monitored for SPM, PM10, PM2.5, SO2, NOx, HC, CO, VOC and evaluation of the adequacy of the proposed pollution control devices to meet gaseous emissions. 55 56 Monitoring of carbon foot print Appropriate monitoring network has to be designed and proposed, to assess the possible residual impacts on VECs. 57 Details of in-house monitoring capabilities and the recognized agencies if proposed for conducting monitoring. There is no inhouse monitoring facility. Monitoring will be done periodically from MoEF recognized agencies. Additional studies 58 Details on risk assessment and damage control during different phases of the project and proposed safeguard measures. 59 Details on socio-economic development activities such as commercial property values, generation of jobs, education, social conflicts, cultural status, accidents, etc. 60 Proposed plan to handle the socio-economic influence on the local community. The plan should include quantitative dimension as far as possible. Refer Chapter-6 of EIA report Refer Chapter-6 of EIA report Refer Chapter-7 of EIA report Not Applicable Not Applicable Refer Chapter-5 of EIA report Refer Chapter-5 of EIA report Refer Chapter-5of EIA report.
61
Details on compensation package for the people affected by the project, considering the socio-economic status of the area, homestead oustees, land oustees, and landless labourers.
Not Applicable
62
Points identified in the public hearing and commitment of the project proponent to the same. Detailed
Not Applicable
action plan addressing the issues raised, and the details of necessary allocation of funds. 63 Details on plan for corporate social responsibility including the villages, population Industry will plan for CSR in coming years.
spread,SC/ST/backward communities, upgradation of existing schools, establishing new schools with facilities (such as laboratories, toilets, etc.), link roads, community halls, primary health facilities, health camps, etc. 64 Administrative and technical organizational structure to ensure proposed post-project monitoring programme for approved mitigation measures. 65 EMP devised to mitigate the adverse impacts of the project should be provided along with item-wise cost of its implementation (capital and recurring costs). 66 Allocation of resources and responsibilities for plan implementation 67 Details of the emergency preparedness plan and on-site and off-site disaster management plan. On site Emergency Plan will be provided, once the industry get commissioned. Refer Chapter-5 of EIA report Refer Chapter-9 of EIA report Refer Chapter-9 of EIA report
EXECUTIVE SUMMARY
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd.
Chapter -1 PROJECT DESCRIPTION

1 .1 TYPE OF PROJECT
M/s. Jeevika Spakchem Pvt. Ltd proposes to developed an industrial unit for production of Esters , Surfactants, Defomers and Emulsifying agents..
1.2 LOCATION
M/s. Jeevika Spakchem proposes to set up an Organic Chemical unit at plot of K-53, MIDC Industrial Area, Butibori, Dist. Nagpur, Maharashtra. The proposed project is located at intersection of latitude 2056 32.95N and longitude 78 57' 39.72"E. The environmental setting around the proposed site is given in table 1.1 Table-1.1 Environmental Setting of the Proposed Project Sr.No. 1 2 3 Particulars Latitude Longitude Elevation above MSL Details 20 56 32.95N 78 57 39.72E 943 ft above Mean Sea Level Annual Maximum Temperature : 45 C 4 Climatic Conditions Annual Minimum Temperature : 20 C 5 6 7 8 9 10 Present land use at the proposed site Nearest Road Nearest Highway Nearest Railway Station Nearest Bus Station Nearest Airport Industrial MIDC Road (Adjacent) Highway NH 7 ( 5 Km) Butibori Railway Station (7 km) Butibori Bus Station (5 km) Dr. Babasaheb Ambedkar International Airport (28 km)
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. Ecologically sensitive zones within 15-km distance Historical/ Archaeological places Seismic Zone
11 12 13
Nil Nil Zone II
1.3 LAND USE DETAILS

The proposed project is planned in an area of 1974 sq.mt. The detail of the land use is given in Table1.2. Table 1.2 Details of Plot Land Use Sr.No. 1 2 3 4 5 6 7 Description Factory Shed Area Lab Area & Reception Office Area Tank Platform ETP Road & Open Spaces Green Belt Area (33% of Total area) Total plot area Area (Sq. m) 430.75 90.112 90.112 44.00 48.17 619.436 651.42 1974.00
1.4 PROJECT CONFIGURATION

The capacities of the products are given in Table No.-2.4. Table 1.3 Details of proposed Product capacity Sr. no. 1 2 Name of Products Esters Surfactants / Sulphosuccinates Capacity 50 MT/ M 30 MT/M
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. 3 4 Defoamers / Antifoamers Emulsifying agents 50 MT/M 20 MT/M
1.5 PROJECT REQUIREMENT

Table Error! No text of specified style in document..4 Brief information of the Project S.NO 1 Details Site Esters Capacity 2 Surfactants / Sulphosuccinates Defoamers / Antifoamers Emulsifying agents 3 4 5 6 7 8 Water requirement Power Requirement Fuel Requirement DG Set Project Cost EMP Cost 7 KLD 1,34,280 Kwh. / Annum LDO- 90 MT/ Annum, Diesel 3000 Lit/Annum 1 DG set (25 KVA)111111111111111 93 Lakhs 9 Lakhs/Annum Plot No. K - 53, MIDC , Butibori,Nagpur, Maharshtra. 50 MT/ M 30 MT/M 50 MT/M 20MT/M
1.6 LANDSCAPING AND GREENBELT DEVELOPMENT

Adequate land will be available for open spaces and other non-building purposes. About 33% area will be reserved for green cover/lawn development in the proposed facility. Suitable plant species of local varieties will be planted with adequate spacing and density for their fast growth and survival.
1.7 UTILITIES 1.7.1 Water

The water requirement for the proposed project will be met from the MIDC supply. The daily water 3
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. requirement is about 7.0 m3/day. Details are shown in Table-1.5. Table 1.5 Water Requirement Total Sr. No. Purpose Requirement (m3/day) 1 2 3 4 5 Domestic Industrial Process Industrial Cooling Tower Reactors and Tool washing Landscaping TOTAL 1.0 0.5 2.0 1.5 2.0 7.0
1.7.2 POWER
The total power requirement 1,34,280 Kwh/Annum and the supply will be from MSEB.
1.7.3 FUEL REQUIREMENT

Fuel required for boiler is LDO & for DG set Diesel will be used.
Chapter -2 DESCRIPTION OF THE ENVIRONMENT

2.1 PRESENT ENVIRONMENTAL STATUS Environmental setting of any place of site covers location, topography, quality of ambient air, water, soil, noise, flora & fauna, socio- economic health components and land use patterns. 2.2 AMBIENT AIR QUALITY Six ambient air quality stations were established and the monitoring was carried out from October 2010 to December 2010 on 24 hourly bases. The range of average values of the pollutants is as below. Table 2.1 Monitoring Locations Station Code A1 A2 A3 A4 A5 A6 Name of the Station Project Site Vadgaon Village Khapri (More) Village Mandva Village Satgaon Village Butibori Village Wind Diresction -Upwind Downwind Upwind Upwind Downwind Table 2.1 Ambient Air Analysis Result CO PM-10 (g/m3) Location Max. Min. A1 A2 A3 A4 A5 Avg. Max. Min. Avg. Max. Min. Avg. Max. 9.35 PM-2.5 (g/m3) SO2 (g/m3) NOx (g/m3) (mg/m3) Min. Avg. Max. Min. Avg. 8.86 9.10 0.22 0.19 0.20 Distance from Project Site (km) Centre of Site 5.2 6.1 4.5 3.8 4.5 Direction from Project Site N SW W E E
37.12 31.20 34.16 14.28 11.22 12.75 17.72 15.56 16.64
38.55 36.23 37.39 16.78 14.31 15.54 15.11 14.34 14.72 11.76 9.22 10.49 0.49 0.40 0.44 35.34 31.32 33.33 17.23 13.45 15.34 14.43 12.29 13.36 12.54 10.33 11.43 0.67 0.55 0.61 29.11 28.02 28.56 19.34 15.44 17.39 15.23 13.38 14.30 9.76 7.78 8.77 0.78 0.68 0.73
26.96 24.98 25.97 13.11 11.42 12.26 15.76 13.34 14.55 11.70 9.98 10.84 0.56 0.45 0.50
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. A6 34.78 32.65 33.71 16.78 13.46 15.12 17.22 14.84 16.03 10.65 8.98 9.81 0.74 0.65 0.69
2.3 MICRO-METEOROLOGICAL DATA Meteorological data was observed by installing micro meteorological station. Wind
speed and direction, temperature, relative humidity and cloud cover were observed. Table Error! No text of specified style in document..13 Summary of the Meteorological Data for Year 2010 Month Temperature (o C) Relative Humidity (%) Max January February March April May June July August September October November December 29 32 36 40 43 37 32 31 32 33 31 29 Min 13 16 20 23 28 26 24 24 23 20 16 13 Average 54 43 30 24 27 55 77 80 74 61 55 56 Monthly Rainfall (mm) 16 2 25 20 10 174 352 278 186 61 9 2
2.4 NOISE LEVEL 6
Noise levels were observed at six monitoring sites from October 2010 to December 2010 . The minimum recorded level during this period was 49.0 dB (night time) and the maximum 58.3 dB (day time). 2.5 WATER QUALITY Ground Water Quality: Ground Water Monitoring was done at five locations. Ground water quality: pH was 7.53-7.83. Total hardness was 310-720 mg/l, and TDS was found 388.7-821.4 mg/L. Ground water Alkalinity was 180-444 mg/L , sulphate and magnesium as like, 55.4 - 265 mg/L, and 31.78-105 mg/L. 2.6 FLORA AND FAUNA An ecological survey was conducted in and around a proposed site at MIDC Butibori. The study area was a 10 km radius around the proposed site. The general topography of the area is gradually undulating to flat. Most of the area were bare or with very scanty vegetation. There are three Reserve Forest coming in the study area. Bid Sukali RF, Junapani RF and Angoli RF. Most of the area were bare or with very scanty vegetation. The Reserve Forests occurring in this area are dry deciduous forest. Most of the Reserved Forests are mostly invaded by Acacia catechu and open places. The ecological studies were conducted to understand terrestrial ecosystems around the proposed site
2.6.1 Flora The survey has resulted in documenting 112 plant species. The list of the plants is given in theEIA report. The land use in the area is agriculture with crop like Wheat (Triticum aestivum),Cotton (Gossypium hirsutm). The farms are interspersed with human habitation, i.e. villages. The vegetation in the surrounding was natural. 2.6.2 Fauna The records for the birds, mammals and other faunal groups were made at the same site where vegetation sampling was carried out. Most of the records of the mammalian and reptilian fauna are opportunistic, nonetheless very useful to understand habitat specificity and interrelationship between certain floral and faunal elements and also between certain geological and faunal features.
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. 2.7 DEMOGRAPHY AND SOCIO - ECONOMIC PROFILE The significant observations are as follows: The total population of the villages surveyed is 66257 The ratio of Female/Male is 877/1000 for the villages surveyed as compared to the national average of 933/1000 which is very low. Literacy level among the respondent is satisfactory as the educational facilities are adequate in the villages surveyed. The literacy rate is 65%. The percentage of scheduled caste (SC) and scheduled tribe (ST) population is 13.9% and 16.91% respectively in the study area. The employment rate is 34.67% & marginal workers are 10.%.
Chapter - 3. IMPACTS & MITIGATION MEASURES
Prediction of impacts is the most important component in the Environment Impact Assessment process. Prediction of impact is carried out based on waste / emission generation proposed bulk drug manufacturing plant and baseline data collected 3.1 SOURCE OF POLLUTION & CONTROL MEASURES 3.1.1 Wastewater Generation & Mitigation Measures Domestic wastewater will be generated from the proposed Project. The wastewater generated from the Project is estimated to be given below with treatment scheme. Table-3.1 Wastewater Generation & Mitigation measures Effluent Generation m3/ day 0.25 1 Domestic 1 (human consumption) 0.75 To Septic Tanks followed by Soak Pits. Overflow will be used for gardening from the
Total Sr.No. Source m / day

3
Losses m3/day
Mitigation
2 Industrial cooling & boiler Feed Processing NonBiodegradable iii (Chemical Reaction outlet & Reactor) iv Tree plantation and Gardening 2 2 (Evaporation) 2 2 (Evaporation)
Industrial
Domestic wastewater: Domestic effluent will be treated in the Septic Tank & Soak pit. The overflow from the septic tank will be used for gardening. 9
Industrial Wastewater: Total industrial effluent generation due to existing & proposed facility is 2 m3/day. This industrial effluent will be treated in proposed ETP (3 KLD) on the project site and then sent to CETP, Butibori. 3.1.2 Solid Waste Generation & Mitigation Measures Table-3.1 Solid Waste Generation & Mitigation Measures
Sr.N o.
Source
Anticipated Mitigative Measures Quantity MT/M Biodegradable 0.093 0.075 Hazardous Waste Composting Composting
1 2
Domestic Waste Gardening Waste
Sludge (after primary treatment)
Sent to CHWTSDF, Butibori Non Biodegradable Sold to authorized parties
0.6
Discarded 1.0 containers/barrels/lin ers
3.1.3 Air Pollution & Control Measures Major air pollution source will be due to stack emissions within the project site. There will be only one stack provided i.e. for boilers. The fuel used in boiler is LDO. Whereas for the DG set Dieselis been used. The major pollutant from stack emissions are expected to be Particulates, NOx, CO, Sox. 3.1.4 Noise Pollution & Control Measures During the operation, major sources of noise pollution are expected to be from machinery. The machinery and techniques used for manufacturing process would be such that there is no nuisance of noise in the surrounding region. 10
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. The D.G. Sets will be only used in case of emergency. Proper acoustic enclosures will be provided for avoiding any noise problem. The expected noise level from proposed project would be much less than the statutory requirement, i.e. less than 75 dB (A) during day time and less than 70 dB (A) during night time.
11
Chapter- 4 ENVIRONMENTAL MONITORING PROGRAMME

4.1 ENVIRONMENTAL MONITORING The Post Project Monitoring to be carried out at the project is discussed below: Table 4.1 Environmental Monitoring Schedule Sr.No. Particulars Frequency of Monitoring 1. Air Quality Ambient Air Quality within the plant premises Stack Monitoring 2a. Monthly Monthly One 24 hourly sample PM10, SOx, NOx,PM2.5, CO Continuous monitoring of fugitive emissions in work area will be provided. PM,SOX,NOX,CO Duration of Monitoring Parameters for Monitoring
Water & Waste Water Quality Raw water quality within plant premises Once in three months Grab As per CPCB MoEF specification
2b.
Waste water Quality Quality of raw effluent Quality of treated effluent Daily Primary parameters such as PH,COD,BOD,TDS,SS,Temp,Colour
3.
Soil Quality Within plant premises at 1 Once in a year Composite Sample Physical and chemical parameters.
12
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. location 4. Noise Quality Within plant premises at identified locations At the periphery of plant premises at least 5 locations 5. Work Zone monitoring 6. Solid waste generation 7. Employee Health Once in three months Records of quantity of generation, handling, storage and transportation of solid waste will be maintained. Pre employment and periodic health check-up of employees at least once in six months. 8 hourly SPM 8 hourly Day and Night time Leq levels Once in three months 8 hourly Leq levels
13
Chapter-5 ADDITIONAL STUDIES

5.1.1 RISK ASSESSMENT & MANAGEMENT Risk Assessment study covers the following: Hazard Identification Hazard Unit Identification Causes of Risks/Hazards Recommendations on the minimization of the worst accident possibilities Risk Management This accident scenario has considerable damage potential. In such scenario the following steps should be taken: Determine the extent of damage; and Undertake all the emergency actions i. e. evacuate the area in vicinity, take all necessary actions to avoid escalation of the accident Detect the source of leakage/Fire Accident Involving HSD If possible, try to collect the leaking oil in a suitable container Use fire extinguishers to diminish the fire In case of fire, ensure suffocation and toxicity due to flame does not take place Call fire brigade & police for assistance 5.1.2 OCCUPATIONAL HEALTH MANAGEMENT Health and Safety Measures for the Workers a. Buildings and structures: No walls, Chimneys, Galleries, Stairways, Floor, Platform, Staging or structure whether of a permanent or temporary character shall be constructed in such manner as to cause risk or bodily injury.
14
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. b. Provision of crawling boards etc: No person shall be required to stand to pass over or work on or near by any roof of ceiling cover with fragile material through which he is liable to fall, in case it breaks or gives away the distance for more than 3 meters without use of sufficient number of suitable ladders, duck ladders or crawling boards which are securely support. c. Service platforms: Whenever practicable and demanded service platforms and gangways will be provided for overhead shafting, and where required by him these will be securely fence with guardrails and toe boards. d. Belts, etc: All belts will be regularly examined to injure that the joints are safe and the belts are proper tension. e. Helmets: Helmets will be provided to the workers for safe guarding themselves against any head injuries. f. Machinery: No machineries are equipments will be situated, operated or maintained
in such a manner as to cause risk of bodily injury. g. Methods of work: No process of work will be carried out in such a manner as to cause risk of bodily injury. h. Electricity: No electricity installation shall be provided during construction so as to be dangers to human life or safety. i. Medical Check-up: Medical examination for every employee shall be examined by certified surgeon at least once in 3 months of a calendar. Safety of Personnel All workmen employed in working conditions will be provided with adequate personal safety equipments as applicable to the work like: Safety Shoes Industrial Helmets Hand gloves Ear Muffs Welders screen Aprons Gas masks
15
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. Respirators Safety Belts Goggles
16
Chapter -6 PROJECT BENEFITS

Project will create direct & indirect employment opportunities within the surrounding region. Unit will use good faith efforts to employ local people from the nearby villages depending upon the availability of skilled & un-skilled man-power surrounding the project site. In operation phase, the proposed project would require significant workforce of non-technical and technical persons. Migration of highly education and skilled experience will result in increase of literacy in the surrounding villages. In addition, the proposed project shall enhance the prospects of employment.
17
Chapter -7 ENVIRONMENTAL MANAGEMENT PLAN

Preparation of Environmental Management Plan is a must to fulfill bifocal aspect of the statutory compliance as well as that of social concern.
7.1 AIR ENVIRONMENT MANAGEMENT

Handling of soils and construction materials will be carefully managed to
minimize the risk of wind-blown material and dust. For suppression of dust during required construction activities, water will be sprinkled at regular interval. For proposed project, all transferring and feeding areas will be well covered to avoid any fugitive emissions. The recovery of solvent is done through effective working of solvent recovery system to maintain work area air quality. And for the proposed expansion , same practice will be continued. For the process area of proposed expansion manufacturing capacity, proper ventilation will be provided on the shop floor for proper air circulation to maintain the work area air quality. Proper preventive maintenance of fuel firing system will be ensured. Air - fuel ratio will be optimized. Efficient working of proposed APC system will be ensured. It will be ensured that the vehicles to be deployed at the site should have PUC certification.
7.2 WATER ENVIRONMENT

Optimum use of water will be done for construction activities required for proposed expansion. Any wastages/leakages will be avoided at all possible locations / opportunities. Proper handling of spillages if any will be ensured by introducing spill control procedures for various chemicals. Water usage will be carefully monitored and re-use shall be maximized to the extent possible. 18
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. Proper facilities for storage of raw materials (i.e. with roof and pucca floor) will be provided to prevent storm water contamination during the storage of various raw materials. Monitored data will be analyzed and reviewed at regular intervals and compared with the operating standards so as to take necessary corrective actions.
Enough care is taken to prevent any leakages / accidental spillages from ETP units in order to avoid any ground water resource contamination. And the same practice will be continued for the proposed expansion. Generated domestic waste water will be treated and reused for green belt development. The regular environment monitoring is done through established laboratory and the same practice will be continued.
7.3 SOLID WASTE

Biodegradable waste will be sent for composting Non Biodegradable waste will be sold to dealers 7.4 AESTHETIC (NOISE & ODOUR) ENVIRONMENT The Project will generate noise from various locations like Plant & machinery, DG sets. Steam traps and leaking points Scrubbers and chilled water condensers to the vents of process reactors wherever necessary It may be noted that the project will have the following facilities, which will reduce the overall impact of noise/odour pollution
Use of better acoustic systems to minimize noise generated by the equipments and regular maintenance of equipments to minimize noise pollution Monitor the ambient noise level and work zone noise level to ensure conformance to the stipulated norms. 7.5.1 BIOLOGICAL ENVIRONMENT Special attention is planned to maintain green belt in and around the Amenities premises. Adequate provisions are made to facilitate daily watering of all plants and lawns. Special attention provided during summer to ensure that the green belt does not 19
Executive Summary for Proposed Production of Organic Chemicals At M/s. Jeevika Spakchem Pvt.Ltd. suffer from water shortage. Development & maintenance of green belt to be considered as a priority issue. Return water collection, treatment and reuse under watch. 7.5.2 SOCIO-ECONOMIC ENVIRONMENT
The operators and workers are trained in various aspects of ESH. The managers and officers involved in Environment Management Cell shall undergo refresher workshop and up gradation of information on various environmental issues. The industrial authority shall help in promoting the activities related to environmental awareness in nearby villages and visitors. The industrial authority shall help in promoting local people for livelihood commensurate with their will, skill and abilities Health Statistics will be assembled, compiled and displayed. Environmental status will be displayed.
20
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD.
FORM 1
(I) Basic Information # Item Details 1. Name of the Project M/s. Jeevika SpakChem Pvt .Ltd. 2. S. No. in the schedule 5(f) 3. Proposed capacity/area/length/tonnage to be Sr no Name of Products handled/command area/lease area/number of wells to 1 Esters be drilled. 2 3 4 4. 5. 6. 7. 8. 9. New/Expansion/Modernization Existing Capacity/Area etc. Category of Project i.e., A or B Does it attract general condition? If yes, please specify. Does it attract specific condition? If Yes, please specify. Location
Capacity 50 MT/ M
Plot/Survey/Khasra No. Village Tehsil District State 10. Nearest Railway Station/Airport along with distance in kms. 11. Nearest Town, City, District Headquarters along with distance in kms. 12. Village Panchayats, Zilla Parishad, Municipal Corporation, Village- Tembhari Local body (complete postal addresses with telephone Pachayat Tembhari nos. to be given) Zilla Parishad- Nagpur Municipal Corporation Nil 13. Name of Applicant M/s Jeevika Spakchem Pvt.Ltd 14. Registered Address 311,312-A Wing, Lokmat Bhawan, Wardha Road, Nagpur (M.S) 15. Address for correspondence: 311,312-A Wing, Lokmat Bhawan, Wardha Road, Nagpur (M.S) Name Shri Ghanshyamdas Kothari Designation (Owner/Partner/CEO) Managing Director Address 311,312-A Wing, Lokmat Bhawan, Wardha Road, Nagpur (M.S) Pin Code 440010 E mail gdk_ 2309@yahoo.co.in Telephone No. 0712-2421996/+91-9823078281 Fax. No. 0712-2432996 16. Details of Alternate Sites examined, if any. Location of _ these sites should be shown on a topo sheet 17. Interlinked Projects NO.
New project Nil B Yes as per EIA notification 2000 No MIDC Industrial Area, Butibori. Dist- Nagpur (M.S) Plot No.K- 53 Tembhari Hingna Nagpur Maharsahtra Butibori Railway Station- 5 km B.A.I. Airport, Nagpur- 20 km Nagpur 35 kms
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. 18. Whether separate application of interlinked project has been submitted? 19. If yes, date of submission 20. If no, reason 21. Whether the proposal involves approval/clearance under: if yes, details of the same and their status to be given. (a) The Forest (Conservation) Act, 1980? (b) The Wildlife (Protection) Act, 1972? (c) The C.R.Z. Notification, 1991? 22. Whether there is any Government Order/Policy relevant/relating to the site? 23. Forest Land involved (hectares) 24. Whether there is any litigation pending against the product and/or land in which the project is propose to set up? (a) Name of the Court (b) Case. No. (c) Orders/Directions of the court, if any and its relevance with the proposed project. (II)
NO. N.A. N.A.
N.A. N.A. N.A. NO. NO
NO
Activity 1. Construction, operation or decommissioning of the Project involving actions, which will cause physical changes in the locality (topography, land use, changes in water bodies, etc.) Yes/ No Details thereof (with approximate quantities/ rates, wherever possible) with source of information data Proposed Unit will be established in Notified Industrial Area.
Sr. No.
Information/Checklist Confirmation Permanent or temporary change in land use, land cover or topography including increase in intensity of land use (with respect to local land use plan) Clearance of existing land, vegetation and building? Creation of new land uses: Pre-construction investigations e.g. bore holes, soil testing? Construction works ? Demolition Works ? Temporary sites used for construction works or housing of construction workers? Above ground buildings, structures or earthworks including linear structures, cut and fill or excavations Underground works including mining or tunneling? Reclamation works? Dredging? Offshore structures? Production and manufacturing Process?
1.1
No
1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13
No No No Yes No No Yes No No No No Yes
There will be no clearance of existing land, vegetation or building. -----Building with 282.20 Sq. M. area to be constructed ----Production of organic chemicals manufacturing process involved mainly
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. Sr. No. Information/Checklist Confirmation Yes/ No Details thereof (with approximate quantities/ rates, wherever possible) with source of information data mixing. Details are given in EIA report enclosed Liquid raw material/Finished goods will be stored in tanks whereas solid raw materials will be stored in stores to be constructed and having area of 50 Sq.mt. Effluent treatment plant of capacity 3 KLD for giving primary treatment wis proposed. The treated effluent will be sent to CETP,Butibori. ---
Facilities for storage of goods or materials? 1.14 Yes
1.15
Facilities for treatment or disposal of solid waste or liquid effluents? Facilities for long term housing of operational workers? New road, rail or sea traffic during construction of operation? New road, rail, air waterborne or other transport infrastructure including new or altered routes and stations, ports, airports etc.? Closure or diversion of existing transport routes or infrastructure leading to changes in traffic movements? New or diverted transmission lines or pipelines? Impoundment, damming, culverting, realignment or other changes to the hydrology of watercourses or aquifers? Stream crossings? Abstraction or transfers of water from ground or surface waters? Changes in water bodies or the land surface affecting drainage or run-off Transport of personnel or materials for construction, operation or decommissioning? Long-term dismantling or decommissioning /restoration works? Ongoing activity during decommissioning which could have an impact on the environment? Influx of people to an area in either temporarily or permanently? Introduction of alien species? Loss of native species or genetic diversity? Any other actions?
Yes
1.16 1.17 1.18
No No No
---
1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30 1.31
No No No No Yes No Yes No No No No No No -----Transportation will be done using roadways which will be very low. -------
2.0 Use of Natural resources for construction or operation of Project (such as land, water, materials or energy, especially any resources which are non-renewable or in short supply). Sr. No. Yes/ No Details thereof (with approximate quantities/ rates, wherever possible) with source of information data
Information/Checklist Confirmation
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. Land specially undeveloped or agricultural 2.1 land (ha) Water (expected source & competing 2.2 users) unit KLD 2.3 Minerals (MT) Construction material stone, aggregates 2.4 and soil(expected source-MT) 2.5 2.6 Forests and timber (source-MT) Energy including electricity and fuels (source, competing users) Unit: fuel (MT), energy (MW)
No Yes No Yes No
Yes
It is and industrial land given on long (95 years) lease by MIDC MIDC water supply is available Expected consumption 7.0 KLD. -Stone and aggregates- 300MT being purchase by building contractor for construction of building from building material suppliers. -Requirement of electricity is low. Electricity 50 HP Fuel LDO 90 MT/Annum Diesel 3000 Lit/Annum --
2.7 3.0
Any other natural resources appropriate standard units)
(use
No
Use, storage, transport, handling or production of substances or materials, which could be harmful to human health or the environment or raise concerns about actual or perceived risks to human health. Yes/N o Details thereof (with approximate quantities/ rates, wherever possible) with source of information data Methanol will be used.
Sr. No. 3.1
Information/Checklist Confirmation Use of substances or materials, which are hazardous (as per rules) to human health or the environment (flora, fauna, and water supplies) Changes in occurrence of disease or affect disease vectors (e.g. insect or water borne diseases) Affect the welfare of people e.g. by changing living conditions? Vulnerable groups of people who could be affected by the project e.g. hospital patients, children, the elderly etc., Any other causes
Yes
3.2
No
-Positive Impact Employment opportunities will be generated. ---
3.3
Yes
3.4 3.5
No No
4.0 Production of solid wastes during construction or operation or decommissioning (MT/M) Yes/ No No Yes Details thereof (with approximate quantities/ rates, wherever possible) with source of information data -Domestic Waste 0.093 MT/M Garden Waste- 0.075 MT/M Biodegradable waste will be sent for composting. Yes Hazardous Waste will be generated, 0.6 MT/ M , sent to CHWTSDF --
Sr. No. 4.1 4.2 4.3 4.4
Information/Checklist Confirmation Spoil, overburden or mine wastes Municipal waste (domestic and or commercial wastes)
Hazardous wastes (as per hazardous waste management rules) Other industrial process wastes
Yes No
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. 4.5 Surplus product Sewage sludge or other sludge from 4.6 effluent treatment 4.7 Construction or demolition wastes 4.8 Redundant machinery or equipment 4.9 Contaminated soils or other materials 4.10 Agricultural wastes 4.11 Other solid wastes 5.0
No No Yes No No No No
--------
Release of pollutants or any hazardous, toxic or noxious substances to air (kg/hr) Sr. No. 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 6.0 Sr. No. Details thereof (with approximate quantities/ rates, wherever possible) with source of information data Fuel gas will come out from Thermic fluid heater where LDO will be used as fuel. Stack will be provided. Scrubber will be provided Very Minimal Impact Envisaged Very Minimal Impact Envisaged Very Minimal Impact Envisaged
Information/Checklist Confirmation Emissions from combustion of fossil fuels from stationary or mobile sources Emission from production processes Emissions from materials handling including storage or transport Emissions from construction activities including plant and equipment Dust or odors from handling of materials including construction materials, sewage and waste Emissions from incineration of waste Emissions from burning of waste in open air (e.g. slash materials, construction debris) Emissions from any other sources
Yes/No
Yes Yes Yes Yes Yes
No No No
----
Generation of Noise and vibration, and emissions of Light and heat Details thereof (with approximate quantities/ rates, wherever possible) with source of information data The noise will be generated from machinery & DG sets. Sturdy foundations for all the machineries will be provided. DG sets shall confirm standards prescribed under Environment Protection Act & shall have the acoustic enclosures. Process takes place under closed system, so noise pollution will be controlled. Adequate measures taken to keep noise and vibrations under control during construction. Demolition works are not carried out. --
Information/Checklist Confirmation From operation of equipment engines, ventilation plant, crushers e.g.
Yes/No
6.1
Yes
6.2
From industrial or similar processes From construction or demolition
Yes Yes
6.3 6.4 From blasting or piling No
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. 6.5 From construction or operational traffic From lighting or cooling systems From any other sources Yes The noise levels will be <75 dB (A) and these will be fleeting noise sources. Workers will be provided with protective equipment such as earmuffs, earplugs etc. Adequate measures taken to keep noise and vibrations under control. --
6.6 6.7 7.0 Sr. No. 7.1 7.2
Yes No
Risks of contamination of land or water from releases of pollutants into the ground or into sewers, surface waters, groundwater, coastal wasters or the sea. Details thereof (with approximate Information/Checklist Confirmation Yes/No quantities/ rates, wherever possible) with source of information data From handling, storage, use or spillage of Adequate measures will be taken as per Yes hazardous materials MSIHC handling rules. From discharge of sewage or other effluents to The wastewater will be given primary water or the land (expected mode and place of treatment and then sent to CETP discharge) Butibori. Whereas domestic sewage will be treated in septic tanks and soak pit Yes and its overflow is used for gardening.
7.3 7.4 7.5
By deposition of pollutants emitted to air into the land or into water From any other sources Is there a risk of long term build up of pollutants in the environment from these sources?
No No No
----
8.0
Risk of accidents during construction or operation of the project, which could affect human health or the environment Yes/No Details thereof (with approximate quantities/ Sr. Information/Checklist Confirmation rates, wherever possible) with source of No. information data 8.1 From explosions, spillages, fires etc from Yes On Site Emergency Plan will be provided. storage, handling, use or production of hazardous substances 8.2 From any other causes No -Could the project be affected by natural No -disasters causing environmental damage 8.3 (e.g. floods, earthquakes, landslides, cloud burst etc)?
9.0 Factors which should be considered (such as consequential development) which could lead to environmental effects or the potential for cumulative impacts with other existing or planned activities in the locality Details thereof (with approximate Sr. Information/Checklist Confirmation Yes/No quantities/ rates, wherever possible) No. with source of information data 9.1 Lead to development of supporting, facilities,
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. Sr. No. Information/Checklist Confirmation ancillary development or development stimulated by the project which could have impact on the environment e.g.: Supporting infrastructure (roads, power supply, waste or waste water treatment, etc) Housing development Extractive industries Supply industries Other Lead to after use of the site, which could have an impact on the environment Set a precedent for later developments Have cumulative effects due to proximity to other existing or planned projects with similar effects Yes/No Details thereof (with approximate quantities/ rates, wherever possible) with source of information data
No
Not Envisaged
9.2 9.3 9.4
No Yes No
There will be minor effect on the air quality as all the precautions will be taken to maintain healthy environment. GMP (Good manufacturing Process) will be adopted. --
(III) Environmental Sensitivity Sr. No. 1 Name/ Identity No Aerial distance (with 15-km) Proposed project location boundary --
Areas Areas protected under international conventions, national or local legislation for their ecological, landscape, cultural or other related value Areas which are important or sensitive of ecological reasons wetlands, water courses or other water bodies, coastal zone, biospheres, mountains, forests Areas used by protected, important or sensitive species of flora or fauna for breeding, nesting, foraging, resting, over wintering, migration Inland, coastal, marine or underground waters State, national boundaries Routes or facilities used by the public for access to recreation or other tourist, pilgrim areas Defense installations Densely populated or built-up area
No
--
3 4 5 6 7 8
No No No No No Yes
-----MIDC, Butibori
10 11
Areas occupied by sensitive man made land uses (hospitals, schools, places of worship, community facilities) Areas containing important, high quality or scarce resources (ground water resource, surface resources, forestry, agriculture, fisheries, tourism, minerals) Areas already subjected to pollution or environmental
No
No No
This is not listed under
Form-I M/s JEEVIKA SPAKCHEM PVT. LTD. Sr. No. Areas damage. (those where existing legal environmental standards are exceeded) Name/ Identity Aerial distance (with 15-km) Proposed project location boundary critically polluted area. The baseline environmental conditions are within the permissible limits. The project falls under seismic zone-II as per IS1893 (Part1):2002. Further it is not flood prone or landslide prone areas. Hence, no risk due to natural hazards is envisaged.
12
Areas susceptible to natural hazard which could cause the project to present environmental problems (earthquakes, subsidence, landslides, erosion, flooding or extreme or adverse climatic conditions)
No
I hereby given undertaking that the data and information given in the application and enclosures are true to the best of my knowledge and belief and I am aware that if any of the data and information submitted is found to be false or misleading at any stage, the project will be rejected and clearance give, if any to the project will be revoked at our risk and cost.
Date: 22/03/2011 Place: Nagpur Signature of the Applicant (Project Proponent/ Authorized Signatory)
ANNEXURE-I LAYOUT PLAN
ANNEXURE-II SOCIO ECONOMIC SURVEY REPORT
Demographic Pattern of the Villages Surveyed

Sr. No. District Name of Name of Taluka village No. of HH Total Populatio n Male Female SC
1 Nagpur 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43
Nagpur Rural Mohgaon 85 Bothali 271 Waranga 165 Borkhedi 1076 Bori 1702 Kolar 180 Sonurli 107 Rui khairi 582 Jaipur 56 Khapari Subhedar 73 Vathoda 30 Jangeshwar 53 Borkhedi 502 Sonegaon (mahar)197 Kinhalmakadi 116 Alagondi 95 Bamhani 318 Dudha 138 Mangli 86 Chimanzari 62 Hingana Lakhamapur 44
Kinhi 48 Mandawa 100 Bhansoli 63 Khadki 129 Khairi kh 82 Ghodeghat 115 Wadgaon 84 Gumgaon 1045 Devali (Amgaon) 193 Pitesur 11 Amgaon 321 Ladgaon 24 Dhanoli 63 Wagdara 542 Kanholi 61 Wadgaon 201 Katangdhara 128 Pipardhara 138 Sukali (Gharpure) 100 Datala 42 Devalipeth 14 Salaidabha 247
381 1259 821 4675 7593 857 492 2124 272 373 117 278 2273 920 532 480 1382 695 345 511
196 204 397 386 638 399 536 385 5153 861 36 1508 86 298 2603 276 872 614 657 527 191 70 1114
192 703 429 2496 4035 456 249 1278 138 190 58 142 1197 474 268 248 725 349 171 274
108 100 215 228 329 209 290 201 2631 441 18 771 43 152 1312 145 454 311 326 270 98 40 581
189 556 392 2179 3558 401 243 846 134 183 59 136 1076 446 264 232 657 346 174 237
88 104 182 158 309 190 246 184 2522 420 18 737 43 146 1291 131 418 303 331 257 93 30 533
18 143 68 1150 815 49 28 248 11 0 9 28 410 74 7 34 439 98 96 13

4 0 93 81 10 105 16 61 274 15 0 399 0 9 230 30 58 12 9 4 2 24 38
Umred
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
Pohi 53 Sirul 265 Turkmari 1176 Kirmiti 271 Wateghat 127 Tembhari 242 Kinhi 143 Sukali 100 Gangapur 10 Pipri 107 Devali 38 Takalghat 2150 Bid-ganeshpur 251 Khapri (Moreshwar) 240 Asola 172 15034 Total
216 1172 4687 1043 541 873 517 401 52 526 180 8771 959 1065 867
115 596 2537 604 337 578 355 211 26 276 92 4723 523 538 443
101 576 2150 439 204 295 162 190 26 250 88 4048 436 527 424
12 252 1034 355 55 179 43 31 0 18 8 1523 81 271 107
66257
35299
30958
9181
lages Surveyed
ST Lit Main Workers Marginal Workers Non Worker
153 433 223 457 607 13 59 457 28 27 40 0 454 21 99 20 254 400 48 429
170 62 263 232 161 165 133 241 1062 173 2 241 28 7 334 133 94 285 289 161 46 20 254
256 822 350 3442 5288 581 324 1248 159 242 68 130 1236 637 310 302 892 395 192 422
114 104 210 277 409 270 408 253 3630 594 12 931 12 197 1832 158 511 351 400 292 111 33 714
184 163 296 1527 1847 290 192 1032 146 199 60 54 419 442 238 246 660 419 211 70
41 68 230 138 231 214 297 76 1683 286 22 556 44 67 626 133 424 164 268 226 63 14 273
12 336 122 97 810 115 57 31 0 7 0 86 519 30 87 27 41 1 2 69

52 45 5 16 114 19 16 127 560 97 0 192 10 77 455 11 60 138 89 79 51 18 239
185 760 403 3051 4936 452 243 1061 126 167 57 138 1335 448 207 207 681 275 132 372
103 91 162 232 293 166 223 182 2910 478 14 760 32 154 1522 132 388 312 300 222 77 38 602
83 27 380 136 218 67 110 67 10 279 171 317 89 272 199
135 772 3116 723 292 674 307 233 17 236 103 6011 600 674 524
112 479 1396 506 321 447 275 153 20 274 117 3085 197 463 289
5 69 426 26 3 51 70 0 0 4 4 561 222 96 216
99 624 2865 511 217 375 172 248 32 248 59 5125 540 506 362
11203
43536
22973
6672
36612
ANNEXURE-III MATERIAL SAFETY DATA SHEET
Methanol
MATERIAL SAFETY DATA SHEET

This Material Safety Data Sheet complies with the Canadian Controlled Product Regulations and the United States Occupational Safety and Health Administration (OSHA) hazard communication standard.
1. Product and Supplier Identification

Product: Synonyms: Methanol (CH3OH) Methyl alcohol, methyl hydrate, wood spirit, methyl hydroxide Solvent, fuel, feedstock Methanex Corporation, 1800 Waterfront Centre, 200 Burrard Street, Vancouver, B.C. V6C 3M1 Note: CHEMTREC number to be used only in the event of chemical emergencies involving a spill, leak, fire, exposure or accident involving chemicals. Non-Emergency Tel. #: Emergency Tel. #: (CHEMTREC) (604) 661-2600 1-800-424-9300 (Canada and US)
Product Use: Company Identification:
Importer:
Methanex Methanol Company Suite 1150 15301 Dallas Parkway Addison, Texas 75001 Telephone: (972) 702-0909
2. Composition
Component Methanol (CAS 67-56-1) % (w/w) 99-100 Exposure Limits* ACGIH TLV-TWA: 200 ppm, skin STEL: 250 ppm, skin notation OSHA PEL: 200 ppm TLV Basis, critical effects: neuropathy, vision, central nervous system LD50
5628 mg/kg (oral/rat) 20 ml/kg (dermal/ rabbit)
LC50
64000 ppm (inhalation/rat)
* Exposure limits may vary from time to time and from one jurisdiction to another. Check with local regulatory agency for the exposure limits in your area.
Methanex Corporation
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Methanol
3. Hazards Identification
Routes of Entry: Skin Contact: Moderate Eye Contact: Moderate Ingestion: Major Effects of Short-Term (Acute) Exposure: Inhalation: Inhalation of high airborne concentrations can also irriate mucous membranes, cause headaches, sleepiness, nausea, confusion, loss of consciousness, digestive and visual disturbances and even death. NOTE: Odour threshhold of methanol is several times higher than the TLV-TWA. Depending upon severity of poisoning and the promptness of treatment, survivors may recover completely or may have permanent blindness, vision disturbances and/or nervous system effects. Concentrations in air exceeding 1000 ppm may cause irritation of the mucous membranes. Skin Contact: Methanol is moderately irritating to the skin. Methanol can be absorbed through the skin and harmful effects have been reported by this route of entry. Effects are simialr to those described in Inhalation Eye Contact: Methanol is a mild to moderate eye irritant. High vapour concentration or liquid contact with eyes causes irritation, tearing and burning. Ingestion: Swallowing even small amounts of methanol could potentially cause blindness or death. Effects of sub lethal doses may be nausea, headache, abdominal pain, vomiting and visual disturbances ranging from blurred vision to light sensitivity. Effects of Long-Term (Chronic) Exposure: Repeated exposure by inhalation or absorption may cause systemic poisoning, brain disorders, impaired vision and blindness. Inhalation may worsen conditions such as emphysema or bronchitis. Repeated skin contact may cause dermal irritation, dryness and cracking. Medical Conditions Aggravated By Exposure: Emphysema or bronchitis. Inhalation: Major
4. First Aid Measures

Note: Emergency assistance may also be available from the local poison control centre. Eye Contact: Remove contact lenses if worn. In case of contact, immediately flush eyes with plenty of clean running water for at least 15 minutes, lifting the upper and lower eyelids occasionally. Obtain medical attention. Skin Contact: In case of contact, remove contaminated clothing. In a shower, wash affected areas with soap and water for at least 15 minutes. Seek medical attention if irritation occurs or persists. Wash clothing before reuse. Inhalation: Remove to fresh air, restore or assist breathing if necessary. Obtain medical attention. Ingestion: Swallowing methanol is potentially life threatening. Onset of symptoms may be delayed for 18 to 24 hours after digestion. If conscious and medical aid is not immediately
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Methanol
available, do not induce vomiting. In actual or suspected cases of ingestion, transport to medical facility immediately. NOTE TO PHYSICIAN: Acute exposure to methanol, either through ingestion or breathing high airborne concentrations can result in symptoms appearing between 40 minutes and 72 hours after exposure. Symptoms and signs are usually limited to CNS, eyes and gastrointestinal tract. Because of the initial CNSs effects of headache, vertigo, lethargy and confusion, there may be an impression of ethanol intoxication. Blurred vision, decreased acuity and photophobia are common complaints. Treatment with ipecac or lavage is indicated in any patient presenting within two hours of ingestion. A profound metabolic acidosis occurs in severe poisoning and serum bicarbonate levels are a more accurate measure of severity than serum methanol levels. Treatment protocols are available from most major hospitals and early collaboration with appropriate hospitals is recommended.
5. Fire Fighting Measures

Flash point: Autoignition temperature: Lower Explosive Limit: Upper Explosion Limit: Sensitivity to Impact: Sensitivity to Static Discharge: Hazardous Combustion Products: 11oC (TCC) 385 oC (NFPA 1978), 470 oC (Kirk-Othmer 1981; Ullmann 1975) 6% (NFPA, 1978) 36% (NFPA, 1978), 36.5% (Ullmann, 1975) Low Low
Toxic gases and vapours; oxides of carbon and formaldehyde. Extinguishing Media: Small fires: Dry chemical, CO2, water spray Large fires: Water spray, AFFF(R) (Aqueous Film Forming Foam (alcohol resistant)) type with either a 3% or 6% foam proportioning system. Fire Fighting Instructions: Methanol burns with a clean clear flame that is almost invisible in daylight. Stay upwind! Isolate and restrict area access. Concentrations of greater that 25% methanol in water can be ignited. Use fine water spray or fog to control fire spread and cool adjacent structures or containers. Contain fire control water for later disposal. Fire fighters must wear full face, positive pressure, self-contained breathing apparatus or airline and appropriate protective clothing. Protective fire fighting structural clothing is not effective protection from methanol. Do not walk through spilled product. NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) HAZARD INDEX: HEALTH: 1 FLAMMABILITY: 3 REACTIVITY: 0
6. Accidental Release Measures

Overview: Flammable liquid which can burn without a visible flame. Release can cause an immediate risk of fire and explosion. Eliminate all ignition sources, stop leak and use absorbent materials. If necessary, contain spill by diking. Fluorocarbon alcohol resistant foams may be applied to spill to diminish vapour and fire hazard. Maximize methanol recovery for recycling or re-use. Restrict access to area until completion of cleanup. Ensure cleanup is conducted by
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Methanol
trained personnel only. Wear adequate personal protection and remove all sources of ignition. Notify all governmental agencies as required by law. Personal Protection: Full face, positive pressure self-contained breathing apparatus or airline, and protective clothing must be worn. Protective fire fighting structural clothing is not effective protection from methanol. Environmental Precautions: Biodegrades easily in water Methanol in fresh or salt water may have serious effects on aquatic life. A study on methanols toxic efffects on sewage sludge bacteria reported little effect on digestion at 0.1% while 0.5% methanol retarded digestion. Methanol will be broken down to carbon dioxide and water. Remedial Measures: Flammable liquid. Release can cause an immediate fire/explosion hazard. Eliminate all sources of ignition, stop leak and use absorbent materials. Collect liquid with explosion proof pumps. Do not walk through spill product as it may be on fire and not visible. Large Spills: If necessary, contain spill by diking. Fluorocarbon alcohol resistant foams may be applied to spill to diminish vapour and fire hazard. Maximize methanol recovery for recycling or reuse. Collect liquid with explosion proof pumps. Small Spills: Soak up spill with non-combustible absorbent material. Recover methanol and dilute with water to reduce fire hazard. Prevent spilled methanol from entering sewers, confined spaces, drains, or waterways. Restict access to unprotected personnel. Full. Put material in suitable, covered, labeled containers. Flush area with water.
7. Handling and Storage

Handling Procedures: No smoking or open flame in storage, use or handling areas. Use explosion proof electrical equipment. Ensure proper electrical grouding procedures are in place. Storage: Store in totally enclosed equipment, designed to avoid ignition and human contact. Tanks must be grounded, vented, and should have vapour emission controls. Tanks must be diked. Avoid storage with incompatible materials. Anhydrous methanol is non-corrosive to most metals at ambient temperatures except for lead, nickel, monel, cast iron and high silicon iron. Coatings of copper (or copper alloys), zinc (including galvanized steel), or aluminum are unsuitable for storage. These materials may be attacked slowly by the methanol. Storage tanks of welded construction are normally satisfactory. They should be designed and built in conformance with good engineering practice for the material being stored. While plastics can be used for short term storage, they are generally not recommended for long-term storage due to deterioration effects and the subsequent risk of contamination. Corrosion rates for several construction materials: <0.508 mm/year <0.051 mm/year Some attack Satisfactory Resistant Cast iron, monel, lead, nickel High silicon iron Polyethylene Neoprene, phenolic resins, polyesters, natural rubber, butyl rubber Polyvinyl chloride, unplasticized
8. Exposure Controls, Personal Protection

Engineering Controls: In confined areas, local and general ventilation should be provided to maintain airborne concentrations beloew permissable exposure limits. Ventilation systems must be designed according to approved engineering standards.
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Methanol
Respiratory Protection: NIOSH approved supplied air respirator when airborne concentrations exceed exposure limits. Skin protection: Butyl and nitrile rubbers are recommended for gloves. Check with manufacturer. Wear chemical resistant pants and jackets, preferably of butyl or nitrile rubber. Check with manufacturer. Eye and Face Protection: Face shield and chemical splash goggles when transferring is taking place. Footwear: Chemical resistant, and as specified by the workplace. Other: Eyewash and showers should be located near work areas. NOTE: PPE must not be considered a long-term solution to exposure control. PPE usage must be accompanied by employer programs to properly select, maintain, clean, fit and use. Consult a competent industrial hygiene resource to determine hazard potential and/or the PPE manufacturers to ensure aadequate protection.
9. Physical and Chemical Properties

Appearance: Liquid, clear, colourless Odour: Mild characteristic alcohol odour
Odour Threshold: detection: 4.2 - 5960 ppm (geometric mean) 160 ppm recognition: 53 8940 ppm (geometric mean) 690 ppm
Boiling Point: 64.7 oC @ 101.3 kPa Critical Temperature: 239.4 oC Relative Density: 0.791 Evaporation Rate: 4.1 (n-butyl acetate =1) Partition Coefficient: Log P (oct) = -0.82 Solubility in other Liquids: Soluble in all proportions in other alcohols, esters, ketones, ethers and most other organic solvents
pH: Not applicable Vapour Pressure: 12.8 kPa @ 20oC Solubility: Completely soluble Vapour Density: 1.105 @ 15 oC Freezing Point: -97.8 oC
10.
Chemical Stability: Incompatibility: Yes
Stability and Reactivity
Yes. Avoid contact with strong oxidizers, strong mineral or organic acids, and strong bases. Contact with these materials may cause a violent or explosive reaction. May be corrosive to lead, aluminum, magnesium, and platinum.
Conditions of Reactivity: Presence of incompatible materials and ignition sources. Hazardous Decomposition Products: Formaldehyde, carbon dioxide, and carbon monoxide. Hazardous Polymerization: Will not occur.
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Methanol
11.
LD50: LC50: Acute Exposure: Chronic Exposure: Exposure Limits: Irritancy: Sensitization: Carcinogenicity: Teratogenicity: Reproductive toxicity: Mutagenicity: Synergistic products:
Toxicological Information
5628 mg/kg (oral/rat), 20 ml/kg (dermal/rabbit) 64000 ppm (rat) See Section 3 See Section 3. See Section 2. See Section 3. No Not listed by IARC, NTP, ACGIH, or OSHA as a carcinogen. No Reported to cause birth defects in rats exposed to 20,000 ppm Insufficient data None Known
12.
Ecological Information
Environmental toxicity: Methanol in fresh or salt water may have serious effects on aquatic life. A study on methanols toxic effects on sewage sludge bacteria reported little effect on digestion at 0.1% while 0.5% methanol retarded digestion. Methanol will be broken down into carbon dioxide and water. Biodegradability: Biodegrades easily in water.
13.
Disposal Considerations
Review federal, provincial or state, and local government requirements prior to disposal. Store material for disposal as indicated in Section #7, Handling and Storage. Disposal by controlled incineration or by secure land fill may be acceptable.
14.
Transport Information
Methanol, Class 3(6.1), UN1230, P.G. II Limited Quantity: 1 litres Methanol, Class 3, UN 1230, P.G. II, (RQ 5000 lbs/2270 kg) Limited Quantity: 1 litres Methanol, Class 3(6.1), UN1230, P.G. II Packaging Instruction: 305, 1 litre maximum per package, Methanol, Class 3(6.1), UN1230, P.G. II, Flash Point = 12 oC EmS No. F-E, S-D Stowage Category B, Clear of living quarters
Transport of Dangerous Goods (TDG and CLR):
United States Department of Transport (49CFR): (Domestic Only)
International Air Transport Association (IATA):
International Maritime Organization (IMO):
-6-
October 13, 2005
Methanol
15.
Regulatory Information
CANADIAN FEDERAL REGULATIONS: CEPA, DOMESTIC SUBSTANCES LIST: Listed WHMIS CLASSIFICATION: UNITED STATES REGULATIONS: 29CFR 1910.1200 (OSHA): 40CFR 116-117 (EPA): 40CFR 355, Appendices A and B: 40CFR 372 (SARA Title III): 40CFR 302 (CERCLA): Hazardous Hazardous Subject to Emergency Planning and Notification Listed Listed B2, D1A
16. Other Information

Preparation Date: October 13, 2005 Prepared by: Kel-Ex Agencies Ltd., P.O. Box 52201, Lynnmour RPO, North Vancouver, B.C., V7J 3V5 Disclaimer: The information above is believed to be accurate and represents the best information currently available to us. Users should make their own investigations to determine the suitability of the information for their particular purposes. This document is intended as a guide to the appropriate precautionary handling of the material by a properly trained person using this product. Methanex Corporation and its subsidiaries make no representations or warranties, either express or implied, including without limitation any warranties of merchantability, fitness for a particular purpose with respect to the information set forth herein or the product to which the information refers. Accordingly, Methanex Corp. will not be responsible for damages resulting from use of or reliance upon this information. Revisions: None
-7-
October 13, 2005
Consolidated Statement on Environmental Aspects

# 1. 2. Particular Name of Project: New Project/ Expansion in existing project/ diversification in exiting project If expansion/ Diversification, Whether environmental clearance has been obtained for existing project (If yes, enclose a copy with compliance table) Name, address , email & contact number of Proponent Name & Address contact number of Consultant Commitment On
Proposed Organic chemical manufacturing unit at Plot No. K-53,MIDC Butibori, Dist. Nagpur, Maharashtra.
New Project
3.
N.A.
4.
M/s . Jeevika Spakchem Pvt. Ltd.
311,312-A Wing, Lokmat Bhavan, Wardha Road, Nagpur (MS) Email : jeevika.spachem@gmail.com
5.
6.
7.
M/s. Enviro Analysts & Engineers Pvt. 1-A, Enviro House, Hansa Complex, Carter Road No.2, Datta Pada, Borivali (E), Mumbai- 400 006 Tel: 2854 1647 / 48 / 49, Fax: 2854 1290 Email: hkdesai5@gmail.com Accrediation of Provisional Accrediation by NABET Consultant (Nabet Accrediation) Type of Synthetic Organic Chemicals Industry. 5 (f) B Category project: Activity serial Number as per MoEF Notification (amended)
8.
9. 10. 11.
12.
13.
14.
Total plot Area: Notified Industrial Area/Estate: TOR given by SEAC? EIA Submitted? Estimated cost of the project : (Pl quote estimation clearly specifying cost for land, building, plant and machinery separately) Location details of the project : Distance from protected areas/Critically polluted area/Eco sensitive areas/Inter State boundaries Water Conservation
1974 sq .m Yes. Project does fall under notified industrial area.
We have submitted revised EIA report as per standard TOR. Yes Total Project Cost : 93 Lakhs
Latitude: 20 5632.95N Longitude: 78 5739.72E Elevation above sea level : 943 ft above Mean Sea Level The existing industry is situated in notified MIDC. There are three Reserved Forest as given below: Bidsukli 5-6 kms Junpani- 8-9 kms Dongargaon-5-6kms
I. Rain water Harvesting (RWH) Peak Rainfall per day = 0.2 m/day
Sr.No. Description Area (m2) 600 Co-Eff Max. Rain (m/Day) 0.2 Volume (m3/Day) 108
Terrace Area
0.90
Maximum quantity of rainwater that can be harvested = 108 m3 per day No. of Recharge pits: 1 (one) 3m x 3m x 3m II Total Water Requirement: i) Water Supply Source : MIDC, Butibori ii) Total water requirement : 7 KLD Domestic : 1 KLD Industrial process : 0.5 Industrial CoolingTower : 2 KLD
Reactors and Tools Washing: 1.5KLD Gardening : 2 KLD 15. Sewage & Total Sewage Generation : 0.75 m3/day - Mode of collection: Septic tank Waste water - Mode of treatment: Soak pit & Septic tank - Mode of Disposal Overflow of septic tank will be used for gardening. Total Effluent Generation: 2 m3/day - Mode of treatment: Primary treatment in proposed ETP of capacity 3 KLD and will be sent to CETP, Butibori. 16. Solid Waste # Source Total Quantity Mitigation Management A Non-Biodegradable 1. Discarded Containers/Barrels/Liners B Biodegradable 1. Domestic Waste 2 Gardening Waste 1.0 MT/Month Sold to parties authorized
0.093 Composting MT/Month 0.075MT/Month Composting
C Hazardous Waste 1. Chemical sludge from 0.6MT/Month waste water treatment 17. Green Belt I. Total R.G. Area in sqm Total R.G. Area 651.42 sq.mt. Development CHWTSDF, Butibori
II. Numbers and name of species of trees to be planted. Green belt will be developed around the plant to mitigate the air and noise pollution in the plant. No. of trees to be planted : 40 Nos. Sr.No. Name Number 1. Ficus religiosa 10 2. Azadiracha indica 05 3. Melia azadiracta 10 4. Delonix regia 10 5. Peltophorum pterocarpum 05 Total 40 III. Tree cutting/transplantation/compensatory plantation, if Any NOC : N.A. 18. Details of Fuel S. No. Fuel Total used: 1 LDO 90 KL/Annum Source of Fuel : Diesel (DG 3000 Lit//Annum Mode of 2 set) Transportation of fuel to site
19. Energy
I. Energy saving by non conventional method - details calculations & % of saving N.A. II. Source of Power & Supply capacity Source: MSEB Requirement: 50 HP III. Distribution System: N.A. IV. Alternate supply for essential service 1 nos. of D. G. set with capacity of 25 KVA will be used as back up for emergency V. DG Set (Only for back-up): Type of fuel used and capacity Type of fuel : Diesel
20.
Environmental Management Plan Budgetary Allocation

Sr. No. Description Cost (Rs. in Lakhs/Annu m) 3.50 1.20 0.50 0.50 5.70 1.00 0.40 0.40 1.50 3.30 9.0
Construction Phase 1 ETP(Construction) 2 3 4 Air Pollution Control Measures Rain Water Harvesting Tree Plantation and gardening
Total Operational Phase 1 ETP (O & M) 2 3 4 Total Solid Waste Management Health Care & Safety Environmental Monitoring Total
21. Public Hearing Details: 22. 22A Raw Materials 22B Products
N.A.
Manufacturing Process Details Refer Annexure-I Sr no 1 2 3 4 Name of Products Esters Capacity 50 MT/ M
23. 24.
Storage of Hazardous Methanol is the only hazardous chemical used which will be Chemicals stored in tanks. Details of pollution control Air Pollution Control System : Scrubber
system
Water Pollution Control System : - Sewage generated will be treated in Septic tanks & Soak pits & treated sewage will be used for green belt area. - Industrial effluent will be given primary treatment in proposed ETP of 3 KLD and then sent to CETP, Butibori. Noise Pollution Control System : - Buffer in the form of wall & Tree plantation - Use of Acoustic Enclosures - Predictive maintenance of fans, blowers, compressors & other machineries. - Steady foundations for all the equipments.
25.
Emission
Atmospheric Emission: No atmospheric emission has observed due to loading & de loading of material. Stack Emission:
Sr.No
Particular
Stack No 01
Details of Stack Height, m 24 Diameter m 1
1.
Scrubber
26.
Emission standard
Pollutant SPM RPM SO2 NOx CO
NAAQS standard 500 g/m3 100 g/m3 80 g/m3 ---2 mg/m3
MPCB Consent
150 mg/Nm3 72 kg/day 35 mg/Nm3 ---
27. 28.
Ambient air quality data Specific air pollution issue
Refer Annexure- II
N.A.
ANNEXURE-I
Sr no 1 Raw Material Quantity Stearic Acid 1056 Kg S.M.S (Sorbitan Mono Stearate) Sorbitol 677Kg Yield 1600 Kg Caustic Soda 5 Kg Palmic Acid 1400 Kg S.M.P (Sorbitan Mono Plamitate) 1000 Kg Sorbitol Yield 1600 Kg Caustic Soda 5 Kg Stearic Acid 1270 Kg G.M.S. (Glycerol Mono Stearate) Glycerin 411 Kg Yield 1600 Kg Caustic Soda 3 Kg Rice Bran Fatty Acid/Oleic Acid 1450 Kg S.M.O (Sorbitol Mono Oleate) 935 Kg Sorbitol Yield 2200 Kg Caustic Soda 4.1Kg (Stage I) 2 EHA 955 Kg (2 Ethlyl hexa Alchol) Meleic Anhydride 360 Kg Di - Octyl Sulphosuccinate PTSA (Para Toluene Sulphonic Acid) 14 Kg Yield 1750Kg (Stage II) ON (Dioctyl Maleate) 800 Kg Sodium Bi Sulphide 260 Kg Methanol 400 Lit S.M.O 1160 Kg Defoamers / Antifoamers O.S.A.A 1780 Kg Yield 3000 Kg FUSSAL OIL 80 Kg Name of Product
ANNEXURE-II
Station Code A1 A2 A3 A4 A5 A6 Name of the Station Project Site Vadgaon Village Khapri (More) Village Mandva Village Satgaon Village Butibori Village Wind Diresction -Upwind Downwind Upwind Upwind Downwind Distance from Project Site (km) Centre of Site 5.2 6.1 4.5 3.8 4.5 Direction from Project Site N SW W E E
Location A1 A2 A3 A4 A5 A6
PM-10 (g/m3) Max. Min. Avg.
PM-2.5 (g/m3) Max. Min. Avg.
SO2 (g/m3) Max. Min. Avg.
NOx (g/m3) Max. 9.35
CO (mg/m3)
37.12 31.20 34.16 14.28 11.22 12.75 17.72 15.56 16.64
Min. Avg. Max. Min. Avg. 0.22 0.19 0.20 8.86 9.10 9.22 10.49 0.49 0.40 0.44 0.67 0.55 0.61 0.78 0.68 0.73 0.56 0.45 0.50
38.55 36.23 37.39 16.78 14.31 15.54 15.11 14.34 14.72 11.76
35.34 31.32 33.33 17.23 13.45 15.34 14.43 12.29 13.36 12.54 10.33 11.43 29.11 28.02 28.56 19.34 15.44 17.39 15.23 13.38 14.30 9.76 7.78 8.77 9.98 10.84
26.96 24.98 25.97 13.11 11.42 12.26 15.76 13.34 14.55 11.70 34.78 32.65 33.71 16.78 13.46 15.12 17.22 14.84 16.03 10.65
8.98 9.81 0.74 0.65 0.69

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PREPRE-FEASIBILITY REPORT

At Plot No.- K-53, MIDC Butibori, Dist. Nagpur, Maharashtra.

M/S. JEEVIKA SPAKCHEM PRIVATE LIMITED

2. INTRODUCTION OF PROJECT /BACKGROUND INFORMATION

2.2 Nature of the Project

2.3 Need for the project

2.4 Importance to the Country and Region

2.5 Employment Generation (Direct or Indirect due to the project)

3.3 Size/Magnitude of Operation

3.4 Project Description 3.4.1 Products

Surfactants / Sulphosuccinates 30 MT/M Defoamers / Antifoamers Emulsifying agents 50 MT/M 20 MT/M

3.4.2 Raw materials

3.4.3 Process Description & Flow Diagrams

FLOW CHART MANUFACTURING OF SORBITON MONO STEARATE (S.M.S.)

Flow Chart Showing Manufacturing of Sorbiton Mono Sterate(S.M.S.)

Stearic Acid (284)

FLOW CHART MANUFACTURING OF SORBITON MONO PALMITATE (S.M.P.)

Flow Chart Showing Manufacturing of Sorbiton Mono Palmitate 10

SORBITOL MONO PALMITATE C15H31COOH + C6H8(OH)6

Palmitic Acid (256)

CH2 OH CH OH Stearic Acid (284) Glycerine (92)

CH OH Glycerol Mono Stearate (358) Water (18)

FLOW CHART MANUFACTURING OF GLYCEROL MONO STEARATE (G.M.S.)

Flow Chart Showing Manufacturing of Glycerol Mono Sterate (G.M.S.) 12

FLOW CHART MANUFACTURING OF SORBITON MONO OLEATE (S.M.O.)

Flow Chart Showing Manufacturing of Sorbiton Mono Oleate 13

Oleic Acid (282) SORBITOL (182)Catalyst NaOH

NaO3S - CH COO-CH2 - CH(CH2)3 CH3

C 2H5 D.O.S.S ( 444)

3.5 Water Requirement & Distribution

Reactors and Tool washing Landscaping TOTAL

1.5 2.0 7.0

3.5.1 Wastewater Generation

Total Sr.No. Source m / day

To ETP for primary treatment & sent to CETP, Butibori

3.5.2 Power and Fuel Requirement

Table Error! No text of specified style in document..9 Fuel Requirement

S. No. Type of Fuel 1 2

3.6 Purpose of EIA

4.2 Existing Landuse Pattern

Table 3.1 Land Use/ Land cover details of study area

4.3 Existing Infrastructure

4.4 Climatic Details

4.5 Social Infrastructure

5.2 Man Power requirement:

5.3 Landuse Planning:

5.4 Facilities Provided: 5.4.1 Landscaping and Greenbelt Development

5.4.2 Fire Fighting System

5.4.3 Storm Water-Collection and Disposal

5.4.4 Rain Water Harvesting System

7. REHABILITATION & RESETTLEMENT PLAN

8.2 Project Cost Esimation

temporary food, etc.

increased demand communications,

related to the medical

construction project care, local

Environmental Impact Assessment Report

M/S. JEEVIKA SPAKCHEM PRIVATE LIMITED

PROJECT DESCRIPTION ....................................................................................................... 7

3. DESCRIPTION OF THE ENVIRONMENT ............................................................................. 26

ENVIRONMENTAL IMPACTS & MITIGATION MEASURES ......................................... 66

PROJECT BENEFITS ............................................................................................................. 86

7. RISK ASSESSMENT ................................................................................................................. 88 8. ENVIRONMENTAL COST BENEFIT ANALYSIS ............................................................... 97