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-H1o3 ,QTg) 3) MODEL 3, 6 (A068-6044 H203H , 2O6)

FAN: Fan motor A90L-0001-0191 (for model 3) A90L-0001-0099/A (for model 6)

Radiation fin

(Each semiconductor module)

AC reactor
Magnatic contacter

Electrolytic capacitor

Z1-4 Surgeabsorber A50L-200 1-01s 5/20D43 1

F4a,b: Control power transformerinput fuse .460L-0001-003usA

Control power transformer tap selector switch

Terminal with fuse holder (It is mounted above MCC, TF)

F7: DC link fuse ,460L-000 1-0127 I 2sFH75 F 1 - 3 : A C i n p u tf u s e A60L-0001-0147

F5, 6: Regenerativecontrol circuit fuse A60L-0001 -0197 tPCtF _20

e) Digital

AC spindle

servo

unir

( M O D E L3 r o

22)

IV

Power supply unit

ll I I II
|

Ag3g | 1""""=r i3 F; ;
fuse Alarm
002 001

fo I lHeatsink

FE-

FA Fuse E

l=la LJ

FE E FG E]

,^\D

?RoMlTRoMl B==

lsF-trE] Displav F3e

oB*
Setting switch O-; O=--

l-ffi
Number of version
DA convertor, one choice out of two

e-l

oE

rcET]
ICes]

Drawing number

Handingresistor at receiver

ffiMIff
Connector control si contents

do oB^ -Fo OH E - o OFr= u 3o ogr E o or . o B o oil O o-F "<" oH* 3o * < O oa # o os

L Checkterminal
OV SM LM

Connectorfor alarm

Terminal block for speed meter and load meter

Connector for motor signal

A P P E N D I X1 1 . P A R A M E T E R L I S T F O R D I G I T A L A C S P I N D L ES E R V O U N I T
1 ) M O D E L3 t o 22

M ode

Contents Display of rotation of number of motor re ady si gnal (MR D Y )

Standard set t ing

Data

F-00 F-01

Us e /n o n -u s e

machine

Use:1
Non-use: I

F-02

Use/non-use

of

override

function

Use:l Non-use: 1 )

F-03

Setting

of

override

range

I20"/": 1
I00% : 0

F-04

Setting of velocity c om m a n d v o l ta g e

U se of Use of

external

anal og

command: 0 : I

DA converter

F-05

Setting

of maximum rotati.on

number Setting

Standard specification

High speed specification

Based on the motor specification

5000 rpm 6000 rpm

10000 rpm 12000 rpm 15000 rpm 20000 rpm

0 I 2

F-06

Pattern

setting

of

output

limit Setting

Contents No output limiting made

0 I

Output lirnit is made only at accelera t ion /decelerat i_on Output limit is made only normal rotation, not at accelerat ion /decelerat ion Output limit operat ions is made for at

all

F-07

Setting of limit output limit

value

at

Rated maximum output

is

100

100

Mode

Contents Setting of Delay time delay time before shut-off = (Set value) x 40 msec. of motor power

Standard setting

Data

F-08

F-09

Use/non-use of shut-off of motor (MRDY) machine ready signal

power by

Use:1
Non-use: 0

F- 10

deviation Velocity command (SFR) Velocity deviation command (SRV) Velocity deviation command (OCR) Rotation Rotation R o ta ti o n Rotation Detection Detection

offset

adjustment

at

forward

rotation

128

F- 11

offset

adjustment

at

reverse

rotation

128

F-L2

offset

adjustment

at

orientation

128

F- 13 F- 14 F- 15

number adjustment number adjustment

at at

forward reverse

rotation rotation

Based on the motor specification

number at velocity command voltage, number = (Set value) x 100 rpm

10 V

F- 16

range of velocity signal arrival r a n g e = W i thi n l (S et val ue) % of command number rotation leve1 of velocity detection signal range = Less than (Set value)% of maximum rotation number

15

F- 17

Detection Detection

F- 18

of torque limit Setting value Torque limit value = Less than output Setting of time needed for Time = (Set value) sec. Limiting of (Adjustment Setting control Setting control

50
(Set value) Z of maximum

F- 19

acceleration/deceleration

l0

F-20

regenerated power Setting of decelerati-on t i m e ) , range

100

60

F-27

of velocity phase compensation

50
P: HIGH gear (CTH = 1)

F-22

of velocity phase compensati-on P :

50
LOW gear (CfU = 0)

F-23

Setting of velocity phase control compensatj-on P at orientation: HIGH gear Setting of velocity control phase compensation P at orientation: LOWgear

r00
100

F-24

M ode

Contents Setting of velocity phase compensation Setting of velocity phase compensation control HIGH gear

Standard set t ing

Data

F-25

I:

( C T H= 1 )

30
30

F-26

I:

control L O I ^ ig e a r

(CTH = 0)

F-27

Setting of velocity control phase compensation I at orientatj_on: HIGH gear Setting of velocity t . "o*p""""ato" "a Adj ustment shippirg) Adj ustment shipping) Setting Setting of of control phase o"t LOW gear (adjusted at

30

F-28

30

F-29

of velocity

detecrj_on off set

Approx.

r28
of rotation number display (adjusted at

F-30

Approx. 3990 0 10 10 100 75

F-3 I F -32 F-33 F-34 F-35

rigid

tap mode

normal motor voltage at at orientation rigid tap mode

Setti-ng of motor voltage Setting of motor voltage

setting of speed zero signal detecti-on leve1 detection lever = less than {max. number of revoluti,on x (setring data/100)z]

Check terminal

Wa v e fo rm

Remarks

CHI9

CH28

3.

D f G I T A L A C S P I N D L E ( M o d e l3 t o 2 2 l .

3.1 CheckTerminal
Table9.3.1 Checkterminal(digitalspindle) Name of terminal

Signal D/A converter Analog Pulse output

data voltage

Remarks

DAl DA2
PA

0-+l0v 0-+10V

c o mrn a n d v o l ta g e generator output A-phase

PA leads rotation P B l eads rotation

PB bv 90o in

CW

PB

Pulse

generator

output

B-phase

P A bv 90"

in

C I^l

RA

A-phase reference B-phase reference A -p tra s e s q u a re B -p h a s e A-phase s q u a re signal

voltage voltage

+2.5 V +2.5 V
Duty = 507" Dutv = 507"
Waveform of the signal PA 10 when based times amplified onRA P B 10 I,rl aveform of the si gnal times amplified when based on P R

RB
PAP PBP PAS

wave wave

PBS

B-phase signal

TSiF

Forward rotation signal Reverse rotation signal

speed detection

+0.82 V at 6000 rpm in CCW (forward) rotation +0.82 V at 6000 rpm in CW (reverse) rotation

T S1 R

speed detection

Nam e o f terminal

Signal Low speed detection

data signal

Remarks

TS2

+L.4 V at 22.5 rpm in CI^l (forward) rotation -4.65V -6.15 V ar 6000 rpm i n C C W( f o r w a r d ) r o t a t i o n 0 +10 V, *: CCW -: CW

TS3

Velocity

pulse

F/V signal

VCMD FWP

Velocity

command voltage speed pulse

Forward rotation

Pulse width 3.2 US generated during forward rotation onlv Pulse width 3.2 US generated during reverse rotati,on onlv

RVP

Reverse rotation

speed pulse

ER CLKl SLIP

Error Clock

voltage signal

-4.2 v - +4.9 v
2 .5 MHz , Duty = 50"1

S1.ip pulse
DC link voltage signal Signal devided by 100 of link voltage DC

VDC

ADIN IU IV IW

AC converter

input

signal

U phase current V phase current W phase current

signal signal signal

Model Value of current

3/6
22

33 48

8 L2 T 5 / I B 22 67 83 Unir : A/V

+24 +15 +5
-15 OV

+24 v +15 V +15 V +5V

+5v
-15 v
OV

-r5 v
OV

3.2 Waveformat GheckTerminal

Check ter m inal

W a v e fo rm

Remarks

PA
About 2.5 V 0.36 - 0.5 V

PB

RA
2 . 5t 0 . 2 Y

RB

+5 V

PAP

PAP

0v
+5V

PBP

PAS

2 . 5V

3.6V5 . 0v

PBS

FWP

Inl hen spi ndl e rotati on direction is forward. The waveform appears at R V P and not appears at FWP in reverse rotation.
RVP

RVP

Check terminal

Wave f o rm

Remarks

VC}{D

OV - 1 0v +10 v OV

TSA

T S1 R

+0.8v OV + 1 4V

TS2
OV

TS3

+ 5.0 v OV +4.8V

ER

0v

IU

IV

IW

2.5 MHz CLK 1

4V

0v
I 400ns r