Distribution System Electrical Aftermarket Products and Services

March 2006
Aftermarket Solutions, Ref. No. [007]

2-1

Distribution System

Contents
Description Distribution System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A Commitment to the Installed Base . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Replacement Components and Renewal Parts . . . . . . . . . . . . . . . . . . . . . Equipment Modernization and Upgrades . . . . . . . . . . . . . . . . . . . . . . . . . Products and Services Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 2-2 2-2 2-2 2-2 2-4

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Technology Upgrades for the Installed Base

25

CA08105001E

For more information visit: www.EatonElectrical.com

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Distribution System Electrical Aftermarket Products and Services

March 2006

Capabilities Overview

Aftermarket Solutions, Ref. No. [008]

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

Distribution System
A Commitment to the Installed Base
Our employees are committed to supporting all Cutler-Hammer and Westinghouse Distribution and Control equipment, no matter when it was manufactured by Eatons electrical business, or how long it has been in service. Our dedicated Aftermarket Organization provides products, services and expertise through a focused management team, sales engineers and technicians that work to keep customers equipment operating. Eaton also offers multiple solutions to extend the life of other manufacturers equipment, including modernization, technology upgrades, reconditioning and repair. Support for other manufactures equipment include:

Retrot, repair and remanufacturing processes. Monitoring, protection and control capabilities to your system. Genuine new replacement components and renewal parts.

existing older low voltage switchgear. These breakers are electrically and mechanically identical to the original vintages of DB, DS, DSII, Magnum DS and SPB breakers. See Tab 17.

Switchgear Fluidized Epoxy Bus Breaker Reconditioning and Trip System Upgrades with Arcash Reduction Maintenance Switch

General Electric. Square D. Federal Pacic. ITE. Siemens. Siemens-Allis. Allen-Bradley Allis-Chalmers.

Digitrip RMS Trip Unit Retrot Kits are available for Eaton, Westinghouse, and other manufacturers of low voltage power breakers. These retrots will improve circuit protection while increasing breaker and electrical system reliability. See Tab 17.

Existing switchgear bus can be replaced or returned to our factory, regardless of the original manufacturer for reinsulation, using the custom uidized epoxy bed process. It is available from 600 volts to 15 kV for switchgear, bus runs and other equipment. See Tab 17.

Eatons innovative engineering provides the highest level of life extension to support the industrys installed base, regardless of the original manufacturer.

Medium Voltage Starter Upgrades

Replacement Components and Renewal Parts

A full line of replacement components and renewal parts is available for the existing installed base of Cutler-Hammer and Westinghouse equipment. These replacement components and renewal parts are new, not used or surplus material. The use of original production tooling, assembly xtures, and original specications and drawings guarantees compatibility with existing equipment.

Motor Control Center Bucket Retrots

Freedom 2100, Advantage and IT. replacement starter units can be used to increase the capacity of a motor control center without investing in a completely new assembly. Competitive retrots and new buckets are also available for other manufacturers units, using current Eaton technology. See Tab 14.

Vacuum contactors can be retrotted or retrolled into existing medium voltage air magnetic starters, achieving the benets of vacuum technology without the expense of a completely new assembly. See Tab 13.

Equipment Modernization and Upgrades

Cutler-Hammer equipment modernization and upgrades can extend the life of your existing equipment. They can economically upgrade Cutler-Hammer and Westinghouse products, as well as those of other manufacturers. These state-of-the-art upgrades are engineered to provide:

Replacement Vacuum Breakers

Power Breaker Replacement

Solutions for obsolete electrical equipment. New technology for aging equipment.

New DB, DS, DSII, Magnum DS and SPB power breakers are available for replacement, to ll existing cells, or in a cell retrot package for upgrading
For more information visit: www.EatonElectrical.com

MVVR (Medium Voltage Vacuum Replacement) breakers provide a means to cost-effectively modernize existing air magnetic medium voltage switchgear while further increasing its effective life. See Tab 17.

CA08105001E

Distribution System Electrical Aftermarket Products and Services

March 2006
Aftermarket Solutions, Ref. No. [009]

2-3

Capabilities Overview

Distribution System (Continued)

1 2 3 4
Power Management Products

5
Low Voltage High Resistance Pulsing Ground Systems

PowerNet

Eatons Cutler-Hammer PowerNet system is designed to manage the power distribution system. This integrated power management system is the ideal tool to help manage energy costs, troubleshoot power quality problems, and ensure the reliability and integrity of the electrical distribution system. See Tab 11.

Eatons Cutler-Hammer IQ Metering and Protective Relaying products are multifunctional communicating products based on microprocessor technology. They are designed to replace existing electromechanical devices and can be applied at low, medium and high voltage points in the electrical distribution system. These devices offer communications capabilities to link electrical distribution equipment to PowerNet Power Management Software. See Tab 10.

6 7 8 9 10 11 12

Type C-HRG provides service continuity by providing a ground path for ground current via resistance that limits current magnitude and includes a means to trace the fault source. See Tab 16.

Installation and Start-Up Services

13 14 15 16 17

Replacement Molded Case Breakers and Accessories Excitation Control

Installation and start-up services can be provided for Cutler-Hammer equipment, as well as equipment manufactured by other organizations. See Tab 23.

Eatons complete family of static exciters are designed for application on medium to large electric utility and industrial generators and motors. See Tab 19.

Circuit breaker replacements and upgrades are designed for use in panelboards, switchboards, motor control centers, control panels, combination starters, individual enclosures, and bus duct plug-in units. See Tabs 3, 4, 9 and 14.

Genuine LV Control Renewal Parts

18 19 20 21 22 23 24 25

Submetering Retrots

Eatons Cutler-Hammer IQ Energy Sentinel submetering device can be easily retrotted on Series C Breakers, or those of other manufacturers, in existing equipment. When combined with the PowerNet system, the IQ Energy Sentinel can now provide submetering at numerous levels of monitoring and energy management. See Tabs 4 and 10.
CA08105001E

TVSS System Retrots

Genuine factory-warranted LV control renewal parts are available to support the complete line of Cutler-Hammer and Westinghouse design starters and contactors. Renewal parts include contact kits, coils, overload relays and heaters, to name a few. See Tab 13.
Cutler-Hammer is a federally registered trademark of Eaton Corporation. Westinghouse is a registered trademark of Westinghouse Electric Company LLC. Allen-Bradley is a federally registered trademark of Rockwell Automation. Federal Pacic Electric is a federally registered name of Electro-Mechanical Corporation. General Electric is a federally registered trademark of General Electric Company. ITE is a federally registered trademark of Integrated Technologies Engineering (ITE). Siemens is a federally registered trademark of Siemens AG. Siemens-Allis is a trademark of Siemens Energy & Automation, Inc. Square D is a federally registered trademark of Schneider Electric.

Protect solid-state devices from the damaging effects of transient overvoltages. TVSS systems retrots can be installed in low voltage distribution gear or retrotted into existing switchboards, panelboards, and motor control center units to eliminate the transient surge before it can reach sensitive equipment. See Tabs 4 and 17.

For more information visit: www.EatonElectrical.com

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Distribution System Electrical Aftermarket Products and Services

March 2006

Typical Distribution System

Aftermarket Solutions, Ref. No. [010]

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1

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4
5

10

11

12

13

14 15 16 17 18

19

Tab Digitrip RMS Trip Unit Retrofit Kits . . . . . . . . . 17 Motor Control Center Bucket Retrofits . . . . . . 14 DHP-VR Vacuum Replacement Breaker . . . . . . . . . . . . . . . . . . . 17 Switchgear Fluidized Epoxy Bus . . . . . . . . . . . 9 Retrofit/Replace with Vacuum Contactors . . . . . . . . . . . . . . . . . . . . . 17 Cell Retrofit with DSII/SPB Circuit Breakers . . . . . . . . . . . . . . . . . . . . . . . . 17 Low Voltage High Resistance Grounding Systems . . . . . . . . . . . . . . . . . . . . . 16 PowerNet Communication System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Retrofit Front Panel with IQ Devices . . . . . . . . . . . . . . . . . . . . . . . . 10 Retrofit with IQ Energy Sentinel for Submetering . . . . . . . . . . . . . . . . 10 Retrofit with Transient Voltage Surge Suppression System . . . . . 4, 9, 14, 15, 17 Replacement Molded Case Breakers and Parts . . . . . . . . . . . . . . . . . . . . . . 3 Rebuilding/ Remanufacturing Service . . . . . 3, 12, 13, 15, 17 Renewal/Replacement Parts . . . . . . . . . . . . . ALL Service Capability . . . . . . . . . . . . . . . . . . . . . . ALL Power Factor Correction Capacitors . . . . . . . 22 Automatic Transfer Switches . . . . . . . . . . . . . 21 Arcflash Reduction Maintenance Switch . . . . . . . . . . . . . . . . . . . . 17 Remote Power Racking . . . . . . . . . . . . . . . . . . . 17
8 9 14 15
ADDITIONAL UTILITY SOURCES LOAD INTERRUPTER SWITCHGEAR

34.5 kV SWITCHGEAR UTILITY SYSTEM

15
GROUNDING RESISTOR

13 14 15
EXCITATION CONTROL

14 15
ON-SITE GENERATION

15

15

POWER TRANSFORMER

15

15 kV SWITCHGEAR

15

MEDIUM VOLTAGE NON-SEGREGATED BUS

8 14 15

POWERNET INTEGRATED MONITORING PROTECTION AND CONTROL COMMUNICATION SYSTEM

3 4 5 8 9 13 14 15 19
LOAD INTERRUPTER SWITCHGEAR

TRANSFORMER

9 14 15 4 8 9 14 15 19
MEDIUM VOLTAGE TRANSFER EQUIPMENT VACUUM BREAKERS OR LOAD BREAK FUSED SWITCHES

MEDIUM VOLTAGE SWITCHGEAR

ARC RESISTANT SWITCHGEAR

8 9 14 15 19

1 4 5 6 7 8 9 13 14 15 18 19
LOW VOLTAGE SECONDARY UNIT SUBSTATION

TRANSFORMER

8 12 13 14 15
SECONDARY SPOT NETWORK WITH NETWORK PROTECTORS LOW VOLTAGE BUS

14 15

5 8 13 14 15 14 15

14 15
MEDIUM VOLTAGE STARTER DC DRIVE

14 15
PROCESS RECTIFIER SYSTEM

RECTIFIER AND EXCITER

SYNCHRONOUS MOTOR FIELD APPLICATION PANEL

HIGH CURRENT LOW VOLTAGE PROCESS

14 15

SYNCHRONOUS MOTOR

MAGNETIC SHOEBREAK

8 10 12 14 15
BUS PLUG BUS PLUG

LOW VOLTAGE SWITCHBOARD INDIVIDUAL/ GROUP MOUNTED

POWER FACTOR CORRECTION CAPACITORS

2 8 9 10 11 12 14 15
MOTOR CONTROL CENTER

ADJUSTABLE FREQUENCY CONTROL

1 6 7 8 9 10

11 12 14 15 18 19

16

8 11 14 15

8 11 14 15

REDUCED VOLTAGE STARTER

8 14 15

ENCLOSED CONTROL

14 15

GENERATOR

16

14 15

UP TO 300 HP

SAFETY SWITCH

8 12 14 15 17

LOW VOLTAGE TRANSFER SWITCH

POWER FACTOR CORRECTION CAPACITORS UP TO 700 HP UP TO 1500 HP UP TO 300 HP SAFETY SWITCH

14 15

8 9 10 11 12 14 15
LOW VOLTAGE DISTRIBUTION PANELBOARD

8 9 10 11 12 14 15
LOW VOLTAGE DISTRIBUTION PANELBOARD

8 14 15 PROGRAMMABLE
LOGIC CONTROLLER

8 14 15

ELECTRICAL OPERATOR INTERFACE

DRY-TYPE DISTRIBUTION TRANSFORMER

8 9 14 15 14 15

8 14 15

14 15

8 14 15

8 10 11 12 14 15

14 15

14 15

14 15
START STOP

14 15

14 15

LIGHTING SAFETY CONTROL SWITCH PANELBOARD OFFICE BUILDING

ENCLOSED CONTROL

SAFETY SWITCH

LIGHTING LIGHTING LIGHTING LIGHTING CONTROL PANELBOARD PANELBOARD PANELBOARD PANELBOARD MANUFACTURING FACILITY

COUNT CONTROL

PROXIMITY SENSOR

LIMIT SWITCH

SELECTOR SWITCH

PHOTOELECTRIC SENSOR

Figure 2-1. Product and Services for Life Extension and Equipment Upgrades Overview
For more information visit: www.EatonElectrical.com CA08105001E

NOTICE
These les are the same as the last printed version of the catalog dated March 2006. For the most up-to-date information, install the Automatic Tab Updater (ATU) by visiting www.gathermydata.com/install or visit our web site at www.eaton.com/electrical.
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