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PRO#ECT I$C
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CETHAR VESSELS PVT. LTD. AFBC BOILER SINGLE DRUM WATER TUBE 70 TPH 66 ATA 49 ! " C
SLOW FIRING PROCEDURE:&ollowing are to be done before slow firing is started. a' All the coal no((les and air no((les must be fully co ered with bed material b' )o fans should be operated for the heating purpose. &iring should be done only by natural draught for this all dampers should be kept open. c' "ufficient si(ed fire wood re!uired has to be stocked for the dry out. The following heat and curing schedule is recommended. a' *eat gradually up to ++,- . and hold at this temperature for six hours. b' Then raise the temperature at the rate of +,- . per hour up to ##,- . and hold at this temperature for six hours. c' After this the furnace can be cooled naturally. "low firing can be done by burning si(ed waste wood in the furnace on the bed material. The fuel re!uired shall be computed as if the boiler would be operated to generate 2,/ M.% load. The si(ed wood can be fed in the furnace through the manholes. 000000000000000xxxxxxxx0000000000000000
&*' 3nsure the pre0commissioning acti ities are carried out as per the commissioning check list. &9' 3nsure the alkali boil out is carried out in three stages and fresh chemicals are charged before each stage. (0' 3nsure the pressure is maintained in the 1oiler for each stage alkali boil out as follows I "tage # kg 8 s!.cm +2 hours II "tage : kg 8s!.cm +2 hours III "tage +, kg 8 s!.cm +2 hours 73nsure the pressure of the boiler is raised gradually for alkali boil out.' (&' 3ach stage of boiling can be terminated when the content of oil in the boiler water maintains a steady alue. This can be content achie ed by testing the boiler water. *owe er final reading of oil should be less than # ppm. ((' After termination of boil out procedure shut down the boiler and allow the unit to cool down gradually. ()' ;rain the boiler after the drum pressure reaches atmospheric pressure. <ater jets should be used to clean the headers. (4' After complete draining of the 1oiler2 clean complete unit by filling the water and drain it for at least one time. ( ' The hand hole pipes of all headers preferably at the bottom most point to be cut and inspected for any foreign materials a ailability and to be cleaned. (6' After inspection and cleaning reweld the end caps and hydro test the boiler to working pressure. (7' )ow the boiler is ready for "team blowing. 000000000000000xxxxxxxx0000000000000000
SCHEME OF BLOWING :Temporary discharge piping which lead the steam to atmosphere shall be welded downstream of main steam line must be properly supported and anchored. OPERATIONAL PRECAUTION :+' )ormally the steam blowing operation is the first occasion to fire the unit at significant rate. The unit must be brought up much slower while all e!uipments are checked and expansion mo ements are monitored carefully. 2' ;uring blowing water le el in drum gauge glass may fluctuate ery widely. &eed regulating station must be checked for proper remote operation. "ufficient !uantity of ;M <ater a ailability must be ensured. 6' &lue gas temperature at the inlet of con ection super heater must be restricted to 4#, - .. 4' Temporary discharge piping which should be at least e!ual to diameter of piping to which it is connected must be well supported to withstand reaction forces during steam blowing. #' ;ischarge piping should be di erted so that personnel and e!uipment are not endangered. The are should be cordoned off. ?' After three free blows target plate can be fixed. :' 1ased on target plate condition as recommended by the turbine supplier blow can be continued or terminated. @' ;uring blowing sufficient time duration should be gi en between two blows to attain better thermal shock to discharge the scale and other deposits in pressure parts and steam line. A' After clearing the steam blowing boiler to be stopped and steam line to be cooled to complete the welding of )%> and flow no((le and thermo well fixing in main steam line. +,' Temporary steam line to be remo ed and permanent line to be connected with TB. ++' After completion of the job boiler is ready for safety al es floating. 000000000000000xxxxxxxx0000000000000000