D.

KANNAN
Mobile: +91 9500005575 Phone: +91 44 45563663 FAX: +91 44 43592438

E-mail: kannan@refratecksolutions.com kanna.1421@yahoo.com www.refratecksolutions.com

REFRATECK SOLUTIONS has been working since 2007 with successful acticvity in the cement industry markets, both domestically and on a global scale. Backed by long years of combined experience and proven engineers, RTS pledges our commitment to world class quality and standards. REFRATECK SOLUTIONS, a complete monolithic solutions manufacture a full range of superior quality monolithic castables and anchor products for industries e.g Cement / Steel / Thermal Power Plant / Petrochemicals / Incinerators / Lime / Foundries / Mineral Processing having refractory applications. RTS is a reputation for innovative and lasting results. With our consistent quality and best customer relationship, we have covered a huge clientele all over India, Malaysia, Indonesia, Philippines, UAE and exploring to other foreign countries. We believe always customer is first. To retain our relationship, we deliver quality products and services.

RTS Expertise team offer : Turnkey projects Inspection for refractory repairing Mixed Lining Solutions combining Bricks and Monolithics World class skilled teamwork

Turn key Projects including :

Complete Monolithic Refractory Lining Solutions

Dismantling and rebuild of refractory services Design and Consultant

Refractory Solutions to Fulill your Success

QUALITY ASSURANCE
It is our philosophy to never compromise on quality. RTS has invested on laboratory testing equipments and managed by qualified staff to maintain strict and meticulous quality checks for all its products. Our customers are assured of high standard quality control in every aspect of our production process. Only products that meet all our stringent quality checks are supplied to our customers. Quality assurance is our commitment to our clients.

The companys commitment to maintaining quality standards is part of our work culture. In line with this, we have already established and implemented a viable Quality Management System (QMS) to ensure the systematic management of our business process. We are proud to inform that we have been certified to ISO 9001:2008 that had been accredited by both UKAS & Standards Malaysia since October.

ORGANIZATION CHART

Board of Directors

Director

Administration

Marketing & Sales

Project Management

Accounts

HR

Purchase

General Manager

Project Manager

Accounts Personnel

HR Personnel

Purchase Executive

Sales Engineer

Sales Engineer

Site Engineer

Site Engineer

Site Engineer

Site Engineer

REFCAST LC60
Aluminous Castables LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1550C Cold Crushing Strength Dried at Fired to 110C 1000C 1550C Permanent Linear Change Fired to 1000 C 1550 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 2500 Class C Standard Packaging Storage under Dry condition Maximum (kg/m3) 2500 2500 2600 Maximum (kg/cm2) 700 800 800 Typical Range (kg/m3) 2400 2500 2400 2500 2500 2600 Typical Range (kg/cm2) 700 800 800 1000 800 1000 Maximum (%) - 0.20 - 1.50 W/mK 1.40 1.38 1.35 25 kgs/bag 6 months
1

% % %
1550C Vibration Casting 5.0 6.0 % 12 mm

60 36 1.5

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

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REFCAST LC 70
High Aluminous Castables LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1700C Cold Crushing Strength Dried at Fired to 110C 1000C 1700C Permanent Linear Change Fired to 1000 C 1700 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 2700 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 2700 2600 2600 Maximum (kg/cm2) 700 800 800 Typical Range (kg/m3) 2600 2700 2500 2600 2500 2600 Typical Range (kg/cm2) 800 900 900 1000 900 - 1000 Maximum (%) - 0.10 - 0.50 W/mK 2.13 2.10 2.05 25 kgs/bag 6 months
2

% % %
1700C Vibration Casting 5.0 6.0 % 9 mm

72 23 1.5

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

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REFCAST LC 16
High Strength Abrasion Resistant LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3 CaO

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1600C Cold Crushing Strength Dried at Fired to 110C 1000C 1600C Permanent Linear Change Fired to 1000 C 1600 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 2500 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 2500 2500 2600 Maximum (kg/cm2) 700 800 800 Typical Range (kg/m3) 2400 2500 2400 2500 2500 2600 Typical Range (kg/cm2) 700 800 800 1000 800 1000 Maximum (%) - 0.20 - 1.50 W/mK 1.40 1.38 1.35 25 kgs/bag 6 months
3

% % % %
1600C Vibration Casting 6.0 7.0 % 6 mm

53 41 1.5 1.5

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com

REFCAST LC 17
High Strength Abrasion Resistant LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1700C Cold Crushing Strength Dried at Fired to 110C 1000C 1700C Permanent Linear Change Fired to 1000 C 1700 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 3000 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 3000 2850 2900 Maximum (kg/cm2) 700 1000 1000 Typical Range (kg/m3) 2900 3000 2750 2850 2800 2900 Typical Range (kg/cm2) 800 1000 1000 1100 1000 1100 Maximum (%) - 0.04 - 0.50 W/mK 2.13 2.08 2.04 25 kgs/bag 6 months
4

% % %
1700C Vibration Casting 4.5 5.5 % 12 mm

80 15 1.6

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com

REFCAST LC 88
High Strength High Aluminous LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1700C Cold Crushing Strength Dried at Fired to 110C 1000C 1700C Permanent Linear Change Fired to 1000 C 1700 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 3000 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 3000 2900 2900 Maximum (kg/cm2) 700 1100 1100 Typical Range (kg/m3) 2900 3000 2800 2900 2800 2900 Typical Range (kg/cm2) 1000 1000 1100 1200 1100 1200 Maximum (%) - 0.04 - 0.50 W/mK 2.13 2.08 2.04 25 kgs/bag 6 months
5

% % %
1700C Vibration Casting 4.0 5.0 % 9 mm

85 10 1.0

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com

REFCAST SiC 30
Silicon Carbide LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3 SiC

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1650C Cold Crushing Strength Dried at Fired to 110C 800C 1650C Permanent Linear Change Fired to 800 C 1650 C Thermal Conductivity Mean Temp C 500 800 1650 Installation Yield (kg/m3) ASTM Classification 2750 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 2750 2700 2700 Maximum (kg/cm2) 500 600 600 Typical Range (kg/m3) 2650 2750 2600 2700 2600 2700 Typical Range (kg/cm2) 500 700 600 800 600 800 Maximum (%) - 0.20 - 0.50 W/mK 3.30 3.58 3.95 25 kgs/bag 6 months
6

% % % %
1650C Vibration Casting 5.0 6.0 % 6 mm

45 8 0.5 30

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com

REFCAST SiC 60
Abrasion Resistant Silicon Carbide LC Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3 SiC

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 800C 1650C Cold Crushing Strength Dried at Fired to 110C 800C 1650C Permanent Linear Change Fired to 800 C 1650 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 2800 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 2800 2600 2600 Maximum (kg/cm2) 800 900 900 Typical Range (kg/m3) 2650 2800 2500 2600 2500 2600 Typical Range (kg/cm2) 800 900 900 1000 900 1000 Maximum (%) - 0.20 - 0.50 W/mK 3.90 4.30 4.95 25 kgs/bag 6 months
7

% % % %
1650C Vibration Casting 6.0 7.0 % 6 mm

28 8 0.5 58

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com

REFCAST 16G
High Aluminous Hydraulic Setting Castable - Dense Grade

Chemical Analysis : AL2O3 SiO2 Fe2O3

Max. Service Temperature Installation Method Water Addition Max. Grain Size Physical Properties (After firing) Bulk Density Dried at Fired to 110C 1000C 1550C Cold Crushing Strength Dried at Fired to 110C 1000C 1550C Permanent Linear Change Fired to 1000 C 1550 C Thermal Conductivity Mean Temp C 400 600 800 Installation Yield (kg/m3) ASTM Classification 2750 Class F Standard Packaging Storage under Dry condition Maximum (kg/m3) 2200 2100 2200 Maximum (kg/cm2) 352 250 300 Typical Range (kg/m3) 2100 2200 2000 2100 2100 2200 Typical Range (kg/cm2) 350 450 250 350 300 450 Maximum (%) - 0.50 - 1.00 W/mK 0.72 0.75 0.82 25 kgs/bag 9 months
8

% % %
1550C Casting/Trowelling 4.5 5.5 % 0 3 mm

60 27 2.5

All Physical Test Data Values are on Cast Samples The above data are typical results of laboratory testing. They are thus representative for guidance only and as such do not constitute a Specification or form part of a Contract.

www.refratecksolutions.com

PREHEATER AREA MATERIAL

NO 1 2 3 4 5 6 7 AREA Preheater Top Cyclone,C5 and Cyclone, C4 Preheater Cyclone,C3 Preheater Cyclone,C2 and bottom stage Cyclone,C1 Preheater Calciner Preheater Inlet Slope & Riser Duct Material Down Pipes,C5 Till C2 Material Down Pipes,C1 to Kiln Inlet SEVERITY PROPOSED MATERIAL High Low High Low High Low High Low High Low High Low High Low Refcast LC 14 Refcast LC 14 Refcast LC 14 Refcast LC 16 Refcast LC 16 Refcast LC 17 Refcast LC 17 Refcast LC 88 Refcast SiC 30 Refcast LC 17 Refcast LC 17 Refcast LC 16 Refcast SiC 30 Refcast LC 17 OTHER Refgun C 15 Refgun C 14 Refgun C 16 Refgun C 15

KILN & TERTIARY DUCT

NO 1 2 3 4 5 6 7 8 9 AREA Klin Inlet Cone Kiln Outlet** Tertiary Duct After Cooler Take Off Section Tertiary Duct Precyclone / Prededuster Tertiary Duct Hot Section (Cooler Side) Tertiary Duct Cold Section (Preheater Side) Tertiary Damper Tertiary Duct Connecting Preheater Kiln Burner ( Tip-at least first 2 meters)** SEVERITY High Low High Low High Low High Low High Low High Low High Low High Low High Low PROPOSED MATERIAL Refcast LC 88 Refcast LC 17 Refcast LC 88 Refcast LC 88 Refcast LC 17 Refcast LC 16 Refcast LC 17 Refcast LC 16 Refcast LC 16 Refcast LC 14 Refcast LC 14 Refcast LC 14 Refcast LC 17 Refcast LC 16 Refcast LC 16 Refcast LC 14 Refcast LC 88 Refcast LC 88 Refgun C 16 Refgun C 15 Refgun C 16 Refgun C 15 Refgun C 16 Refgun C 15 Refgun C 16 Refgun C 15 OTHER

Refgun C 16 Refgun C 15

COOLER AREA MATERIAL

NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 AREA Klin Hood Klin Throat Cooler Drop Zone (Clinker Drop Side) Cooler Drop Zone (off-Clinker Drop Side) Horse Shoe Cooler Side Wall ( 1st Grate) Cooler Bull Nose Cooler Roof (1st Grate ) Tertiary Take Off Cooler Side Wall (2nd Grate) Cooler Roof (2nd Grate ) Cooler Side Wall (3rd Grate) Cooler Roof (3rd Grate ) Cooler Exhaust Take Off SEVERITY PROPOSED MATERIAL High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low High Low Refcast LC 88 Refcast LC 17 Refcast LC 88 Refcast LC 17 Refcast LC 88 Refcast LC 17 Refcast LC 17 Refcast LC 17 Refcast LC 88 Refcast LC 17 Refcast LC 88 Refcast LC 17 Refcast LC 88 Refcast LC 17 Refcast LC 88 Refcast LC 17 Refcast LC 17 Refcast LC 16 Refcast LC 17 Refcast LC 16 Refcast LC 16 Refcast LC 16 Refcast LC 14 Refcast LC 14 Refcast LC 14 Refcast LC 14 Refcast LC 14 Refcast LC 14 OTHER

Refgun C 15 Refgun C 15

Product Name

Bulk Density kg/m3

CCS kg/cm3

PLC %

Chemical Analysis

Thermal Cond W/mK

To install Kgs/m 3

Dried 110C

Fired 815/1000C

Fired Service Temp

Fired

Dried 110C

815/ 1000C

Fired Service Temp

Fired 815/ 1000C

Fired Service Limit

Al2O3

SiO2

Fe2O3
Casting 2000Kgs/m3

Refcast 1400
1950-2000 1850-1950 1950-2000 200-250 170-250 250-300 -0.12 0.50 38 50 2.5 0.67

Refcast 1500 Refcast 1600

Casting 2300Kgs/m3

2200-2300

2000-2100

2200-2300

250-350

150-250

300-400

-0.1

-0.5

55

36

2.5

1.1
Casting 2200Kgs/m3

2150-2250

2050-2150

2200-2300

460-540

230-310

420-500

-0.18

-1.2

48

38

2.5

0.89
Casting 2950Kgs/m3

Refcast 1800 REFLITE VLW

2850-2950

2800-2900

2800-2900

760-840

420-500

570-650

-0.13

-0.4

90

1.6

550-650

450-550

500-600

5-10

5-10

1000C

-0.50

-1.50

36

38

2.5

0.14

Casting/Gunning 600Kgs/m3 Casting/Gunning 800Kgs/m3

REFLITE 080
720-800 630-680 630-670 7-15 10-15 1100C -0.50 -1.00 36 48 2.5 0.18

REFLITE LW 10

Casting/Gunning 1050Kgs/m3

1050-1150

950-1050

950-1050

35-45

20-30

1100C

-0.50

-1.50

36

40

2.5

0.25
Casting/Gunning 1200Kgs/m3

REFLITE LW 12 REFLITE MW 23

1100-1200

1050-1150

1080-1180

40-60

35-40

1250C

-0.50

-1.50

40

40

2.5

0.32
Casting/Gunning 1300Kgs/m3

1200-1300

1150-1250

1150-1250

60-70

40-50

1300C

-0.50

-1.50

40

43

2.5

0.39
Casting/Gunning 1400Kgs/m3

REFLITE MW 23HS
1420-1520 1300-1400 1350-1450 120-170 70-100 1300C -0.50 -1.50 40 42 3.0 0.44

Refgun 14 G
1950-2050 1850-1950 1950-2050 250-300 170-200 200-250 -0.20 0.50 42 44 2.5 0.67

Gunning/Trowellin g 2300Kgs/m3

Refgun 15 G

Gunning/Trowellin g 2300Kgs/m3

2100-2200

2000-2100

2100-2200

300-450

230-300

300-450

-0.70

-1.50

52

35

1.75

0.82
Gunning/Trowellin g 2300Kgs/m3

Refgun C 16
2200-2400 2100-2300 2100-2300 300-400 250-350 300-400 -0.70 -1.50 65 20 2.5 0.82

Refgun LC 16

Gunning/Trowellin g 2300Kgs/m3

2100-2200

2000-2200

2200-2300

550-650

450-550

550-650

Nil

-1.00

60

35

1.5

1.4
Gunning/Trowellin g 2300Kgs/m3

Refgun LC 17
2400-2500 2300-2400 2400-2500 500-600 400-500 500-600 Nil -1.00 78 16 1.25 1 2700-2800 2500-2600 2500-2600 800-900 900-1000 900-1000 -0.2 -0.5 36 8 SiC 50 4.95 1.34

Refcast SiC 30

Casting 2800Kgs/m3